Beruflich Dokumente
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1.1 Burnt clay bricks are most utilizing brick in construction world due to its physical,
chemical, mechanical properties. Since the large demand has been placed a building
material industry especially in the last decade owing to the increasing population, which
causes a chronic shortage of building materials; the child engineers have been challenged
to convert the industrial wastes to useful building and construction materials. The
bricks form the backbone of the construction industry. India is estimated to have over
150000 bricks pilns producing annual demand 200 billion bricks per year. One of the
most common issues for India and other countries for using residue, by product wastes
and raw materials in the production of construction materials such as clay brick. Globally
the estimated quantity of wastes generation was 12 billion tones in year 2002 and about
19 billion tones of solid wastes are expected to be generated annually by the year 2025.
Presently in India, about 960 million tones of solid waste is being generated annually as
by products during industrial, mining, municipal, agricultural and other processes of this
350 million tones are organic waste from agricultural sources. 290 million tones are
inorganic waste of industrial and mining sectors and 45 million tones are hazardous in
nature. Disposal of solid waste generated from agricultural and industrial production
activity is another serious problems in developing countries like India. The wastes
generated from agricultural source are sugarcane baggage, paddy husk, wheat husk ash,
waste of vegetables, food products, tea, oil, production, jute, fibre, groundnut shell,
wooden mill waste, coconut husk, cotton stall, etc. out of these one of the major quantity
perhaps the most important building construction material. But the unlimited use of clay
is harmful to society as all the bricks piln in India depend on good quality of clay
available from agricultural fields and presuming quantity of 3 kg per brick. The total clay
taken out from the agricultural fields per day was over 300 millions tones for 10000 crore
bricks. Moreover, clay bricks available in certain regions are poor in quality and costly
which have forced engineers to look for better material capable of reducing the cost of
constructions. At present, India has production capabilities of over 10000 crore bricks
through 45000 local kiln / khattas, in the unorganized sector. So the use of agricultural
waste product such as wheat husk ash, for making bricks is ecologically and economically
advantage since apart from saving previous top agricultural soil, it meets the social
The need for locally manufactured building materials has been emphasized in
many countries of the world. There is imbalance between the expensive conventional
this situation, attention has been focused on low cost alternative building materials.
Bricks are masonry units composed of inorganic non metallic material and are widely
used as building component all over the world. The bricks could be sun dried or burnt.
Burnt bricks usually stronger than sun dried bricks especially if they are made of clay or
clay materials. There are diff categories of the bricks, depending upon the admixtures and
raw material used for making bricks. It is also common that certain admixtures are added
to burnt brick raw mixes to produce diff. effects of finish product & second category of
admixtures includes organic matter such as rice husk, raw dust, coal etc. which burn out
when the bricks firing, this category of admixtures serves three purpose:
1. As they burn out they leave pores in the product. This permits the central of the
bulk density of brick products and help in producing lighter and more prous
bricks.
2. The second purpose is that they result in more uniformly burnt bricks, especially
when the firing is being done outside of factory and in which case mobility to
solid bricks.
3. The pores produced as the admixtures are burnt out permit the heat to reach into
the innermost part of the core, thereby avoiding unburnt cores, while the
admixtures on their own part serve as extra fuel which provides more heat for the
firing.
which the brick is fired during burning is of paramount importance. The higher the firing
temperature, the higher is the quality of finished products the third category of admixtures
are added to increase the bond between the particle and thus the strength of the brick.
include tradition lime. The recent non-traditional pozzolanic admixtures used for brick
production include wheat husk ash, raw dust ash and wood ash.
- To investigate the effect of wheat husk ash on comp strength and water absorption of
clay brick.
1.3 Methodology
1. Materials used
Clay
WHA
Lime
clay and WHA. Clay soil is also test for plastic and liquid limit.
WHA is mixed with clay in different proportions i.e. 5%, 10%, 15%, 20% and
25%.
Crushing Strength
Water Absorption
As our aim is to develop bricks concern on the strength and water absorption of
brick. So for this we need to go for the addition of pozzolanic materials as a partial
replacement of clay in brick earth. The uses of wheat husk ash are a lot, which is having
excellent pozzolanic activity and is a good material for the making wheat husk ash brick.
Many researchers attempt to make the bricks with the use of waste material with clay
Apurva Kulkarni, Samruddha Raje, Mamta Rajgor, et. al. (Oct 2013) Bagasse
ash bricks reduce the seismic weight of building. It reduces the density of bricks from 20
developed new kinds of pozzolana from other agricultural wastes apart from rice husk
and rice straw. The study investigated the use of coconut husk, Corn cob and peanut shell
ash as pozzolana. The properties of CHA, CCA and PSA namely specific gravity,
fineness, chemical composition and the strength activity index with Portland cement were
determined. For properties of paste, only ordinary Portland cement and 30% PSA were
investigated for normal consistency and initial and final setting time. CCA mortars have
lower compressive strength than the controlled compressive strength than the controlled
mortar (0% PSA). Among the four mortars tested for chemical attack. PSA mortars
showed higher resistance against sulphate attach and RHA against acidic attack.
of cast brick with industrial sludge. The results show that the earth brick can be replaced
with sludge upto 40% by weight with satisfactory value in strength. The compressive
strength of brick without sludge and 5% of sludge were 11.7 MPa and 17.6 MPa
respectively. The compressive strength was decreasing with addition of sludge beyond
5% from 17.6 MPa to 10.5 MPa. For water Absorption result, when the sludge added
more than 10% by weight, the water absorption was gradually increased. In the study,
addition of sludge into brick gives dual benefits of safe disposal of sludge from industry
husk ash in clay bricks. In the study 25%, 50% and 75% by weight of water treatment
sludge was added to produce clay bricks. Each brick series was fired at 900°C, 1000°C,
1100°C and 1200°C. The compressive strength of brick value were 5.7 MPa to 6.8 Mpa
for the control brick and 2.82 MPa to 7.82 MPa for sludge – RHA brick. Meanwhile for
the water absorption test, the results were 9.94% to 11.18% of control brick and 17.41%
to 73.33% for sludge-RHA brick respectively. From the obtained results, it was
concluded that by common temperature, 75& addition was the optimum sludge to
produce the bricks. On the other hand, Hegazy et al also discussed the corporation of
water sludge, silica fume (SF) and rice husk ash (RHA) in brick making. Three different
series of sludge of SF and RHA proportion which were (25: 50: 25%), (50: 25: 25) and
proportion which were (25: 50: 25%), (50: 25: 25) and (25: 25: 50%) were incorporated.
Each brick was fired at 900°C, 1000°C, 1100°C and 1200°C. For the compressive
strength and water absorption the results obtained 5.03 MPa to 8.12 MPa and 16.24% to
42.11% respectively. The operating at the temperature commonly practiced in brick klin
could be concluded that mixture consists of 50% of sludge, 25% of SF and 25% of RHA
was the optimum materials proportions that demonstrated obvious superior properties to
incorporated into soft-mud brick with 42 specimens for each sludge percentage. From the
result obtained there is no sign of alteration in colour or odour. Brick with 35% sludge
were very brittle and there are some of dimension reduction changes between 1 mm to 7
mm. Based on the result, the brick mass significantly loss according to the percentage of
sludge. Wengalo reported the same conclusion. Ingunza also claim that bricks
manufactured with 20%, 25% and 30% are above the limit proposed. In terms of
properties the water absorption result shows there were increment for each brick
absorbing capability increased to an average of 160% more than control brick. The sludge
brick with 25% and 30% inclusion do not meet minimum standard required but other
A number of the early research works had done using various pozzolanic materials
with the substitute of clay for the development of bricks. An overview of different studies
investigate the effect of RHA addition on the physical and mechanical properties of the
light weight building fired clay bricks. Different proportioned of RHA from 10-50% by
mass were wired to the raw fired clay. Higher RHA addition required a higher water
content to ensure the right dry density. The water absorption of RHA brick has ranged
from 9.63% of normal brick to 41.22% of RHA 50 brick. It can observe that inc. in RHA
replacement give rise to an inc. in the water absorption. The increase in amount of RHA
addition causes a reduction in brick density an increase in the content of the RHA
addition loads to an decrease in the firing linear shrinkage firing weight loss increased as
the amount of RHA additive increased. Also an increase of RHA leads to an increase in
the open persity and this effect decreased the bulk density and improve the thermal
50% RHA. In addition to rusting strength values decrease with increasing the amount of
RHA addition. An 90% reduction in the rusting strength of central brick is obtained from
Agbede, I.O. and Joel, M. (2011) study was undertaken to investigate the effects
of Rice Husk Ash (RHA) on the burnt prop. of the clay brick 2 to 10% RHA was blended
with the clay Alterberg limits, specific gravity, comp. strength and water absorption test
were conducted on each adviature. The result showed that the plasticity index reduced
gradually and had a min. value of at 6% RHA. Compressive strength and water
absorption attained a max. value of 18.64 HN/m° and a min. value of 14.8% respectively
clay brick. The plasticity index dec. 203% at 0% RHA to a min. value of 6.5% at 6%
RHA. A dec. in plasticity index is a sign of improvement of the soil. The linear shrinkage
dec. from 10% for natural soil sample to min. value of 4.9% at 6% RHA and remain
constant. It appears that no further gain in volume stability is achieved beyond 6% RHA.
The specific gravity of the RHA was found to be 2.04 while that of clay was found
to be 2.42. Therefore the addition of RHA to the soil led to a reduction in the specific
gravity of the admixture. It is of particular note that the comp. strength of the brick
decreased as the amount of RHA substituted into the clay increased. The water absorption
characteristics of the bricks show that wine water absorption 14.8% was obtained for
brick made with 2% RHA. The inc. in comp. strength of the bricks from 17.60 MN/m2 at
0% RHA to 186 MN/m2 at 2% RHA might have been caused by presence of CaO in RHA
in very small quantity which reacted with the soil to form silicate of calcium at
introduction of water.
J. Sutar, A. Mona, L. Pitak (2011) concluded that more adding rice husk ash less
compressive strength and density of specimen. The parasity inc. when adding rice husk
ash. By adding 2% of rice husk ash by wt. is best of brick properties which 6.20 MPa of
comp. strength, 1.68 g/an3 of density and 15.20% of water absorption. The bulk density
were high max. 1.68 g/cm3 with 2% addition of rice husk ash and dec. when rice husk ash
addition more than 2%. The comp. strength dec with increase rice husk addition, because
of high porosity and low bulk density for rice husk ash addition were 2% by wt. show
height max. of comp. strength are 6.20 MPA. The effect of rice husk ash to water
absorption inc. with inc. addition of rice husk ash content in clay mixture.
N. Vamsi, Trof. P.V.V. Satyanarayana, Dr. K. Srinivasa Rao (2012) in the sty,
rice husk ash has been utilized for preparation of bricks in partial and full replacement of
clay from the studies, it is observed that optimum proportion for (RHA + Clay) bricks
was observed as 30% RHA and 70% clay as brick exhibited high comp. strength and low
brick weight. In full replacement of lay with 40% RHA, 40% lime and 20% gypsum give
more strength (41 kg/cm2) when compared to all other possible proportions after 28 days
during period. As the % of lime and gypsum inc. water absorption of RHA + lime
gypsum brick dec. and as % of RHA increased water absorption inc. beyond the addition
Er. Rinku Kumar, Er. Naveen Hooda (2014) studied the effect of fly ash on
properties of brick and behaviour of fly ash bricks is compared with conventional burnt
clay brick. They conclude that crushing strength of clay brick is found to 8.14 N/mm2 and
for fly ash brick is found to be 18.81. Thus there is net 56.72% increase in crushing
strength for fly ash brick as a part to clay brick. The avg. water absorption of clay is
found to be 11.93% and for fly ash brick are found to be 9.77%. Thus there is net 18.10%
dec. in moisture absorbed for fly ash brick as a part of clay bricks. The efflorescence of
all bricks tested were found to be slight as white or gray deposits were less than 10% on
Akshay Satish More, Ahad Trade, Ashwani Arant (2014) this study involves
the experimental investigation of effect of fly ash and rice husk ash on the properties of
burnt clay bricks. Determination of properties of the bricks casted with varying properties
of admixtures is taken up to ascertain whether the admixture can be used for the
production of clay bricks. Materials like fly ash and Rice Husk ash are added to clay at
5%, 10%, 15%, 20%, 25% by weight there compressive strength and WA are determined.
This paper concluded that clay bricks having fly ash as a admixture showed best
performance having compressive strength of about 23% greater than that of conventional
bricks. The water absorption for these bricks was found to be more than that of
conventional bricks but still within the prescribed maximum limit as per Indian standards
is 20%. The bricks having rice husk ash as an admixture showed lower compressive
strength and higher % of water absorption when compared to the conventional cly bricks.
Also, for higher percentage of RHA, the edges were found to be irregular in nature.
Hence RHA is not recommended to be used an admixture with clay bricks. The bricks
having both fly ash and RHA as admixtures in equal properties showed a marginal
increase in strength for higher % of admixtures. The water absorption of these bricks was
found to be more than that of conventional bricks. Addition of both the admixtures
together gives only a small increase in performance hence is not highly recommended.
Ashish Kumar Parashar, Rinku Parashar (2010) present the research paper, the
effect of waste product like rice husk, wood husk, clay, fly ash an compressive strength of
brick. The results shows that clay brick gave the compressive strength of 5.26 N/mm2 but
when 4% of wood ash added by weight in the clay, then it gave the compressive strength
of 5.78 N/mm2 again while increasing the % of wood ash 8%, 12%, 16% by weight
increasing the % of wood ash brick also increase respectively 6.31, 7.36, 10 N/mm2. The
diff. % of RHA 4%, 8%, 12%, 16% was added by wt. in the clay, the compressive
strength of brick decreased in the clay, when % of cement was added 4%, 8%, 12%, 16%
by diff wt. the compressive strength of bricks also increased when diff % of fly ash 4%,
8%, 12%, 16% was added in the clay by wt., the comp. strength of bricks decreased. Thus
the study, concluded that with addition of waste material like wood ash in the clay, the
comp. strength of bricks increases, but with the RHA & F the comp. strength of bricks
decreases also when cement content was added in clay by wt. the compressive strength of
Bach Eldin Ezat Hegazy, Hanan Ahmed Sawad and Ahmed Mohammad
Hossanian (2012) this study investigate the complete substitution of brick clay by WTP
sludge incorporated with some of the agricultural and industrial waste, such as RHA and
silica fume (SF). Three diff. series of sludge to SF to RHA proportions by wt. were tried,
which were (25:50:25), (50: 25: 25), (25: 25: 50) respectively. A mixture consists of 50%
of WTP sludge, 25% of SF, and 25% of RHA was the optimum materials proportions to
produce brick from WTP sludge incorporated with SF and RHA. The test result in the
aspect of water absorption, efflorescence and compressive strength showed that most of
research, brick types were superior to control clay bricks types. WTP sludge can be
successfully used in brick manufacture incorporated with agriculture and industrial waste
materials which certain high silica content such as RHA, SF. The maximum % of WTP
sludge, which can be used in the mixture, should be determined by firing temperatures.
Mrs. K. Saranya, M. Santish Kumar, S. Satish (2016) the main objective of this
study is to develop environment friendly and energy saving bricks from sugarcane
begasse ash (SCBS) and Rice Husk Ash (RHA). SCBS and RHA is a vol. by product
from sugar refining industry and rice mills respectively. The ample of these waste
materials was analysed with regarding to chemical composition and particle size
distribution by scanning electron microscopy. In this study SCBS & RHA are mixed in
particular proportion (2.5%, 5%, 10%, 15%, 20%) is provided as replacement of clay in
the production of bricks. The experimental results showed that the use of SCBA-RHA
clay combination bricks is lighter in weight, durable non hazardous energy efficient,
additional strength gain due to pozzolanic properties. It is observed that the compressive
strength inc. with increase in ash content in bricks but decrease with inc. in combination
of ash content beyond 15%. The RHA and SCBA used in this study is efficient
pozzolanic material A is rich in amorphous silica (88.32%). The loss on ignition was
relatively high (5.81%) increasing RHA increase its reactivity. The water absorption of
It was observed that much work has been done to make the brick from the
pozzolanic and waste material. The pozzolanic material like fly ash is excelled material
for working brick (partially and fully replace of clay) from crushing strength and water
absorption several attempt has been done to make rice husk ash bricks which is good
pozzolanic material upto the replacement of 2% RHA with clay and provide good
crushing strength. It was observed that several attempt has been done agricultural rice ash
husk, wood ash and bagasse ash waste (fly ash), silica fume.
CHAPTER – 3
3.1 Clay
This is the stage when the sample changes from possessing no shearing strength to
having an infinitesimal sheer strength. Liquid limit is the water content at which the soil
changes from the liquid state to the plastic state. The liquid limit (LL) is determined in the
Plastic Limit (PL) is the water content at which a soil would just begin to crumble
The specific gravity of solid particles (G) is defined as the ratio of the weight of a
given volume of water at 4°C. The specific gravity of soil is determined by Pycrometer
apparatus.
Ip = LL – PL
The particle size distribution of clay is present in table. It can be observed that the
percentage of silt and clay (less than 0.006 mm) is more than and sand percentage is
about . It seems that clay has high amount of mix particles which will contribute
Detailed properties of materials used in the study in order to measure the structural
properties and feasibility of using wheat husk ash in brick production, the material and its
properties are explain in this section. In this study the bricks raw material clay and wheat
husk ash one obtained from the field of village Burj Mansa, Bathinda. The moudling and
burning of bricks is done from the kiln situated mixing village Kararwala, Bathinda,
India. Clay Clay is a fine mixture of decompose igneous rock mineral and organic
matter. Clay refers to naturally occurring material composed primarily of fine grained
minerals, which is generally plastic at appropriate water contents and will harden when
fired or dried. Technological properties of clay materials mainly depend on their degree
of dispersion.
compressibility, porosity, etc. The clay materials for brick sample taken from one of the
brick manufacturing kiln at village kararwala in Bathinda Distt of Punjab. Clay used for
Clay soils are compound of silica and alumina calcarous clay have calcium
carbonate and will burn to yellow or cream color. Non-calcarous typically certain feldspar
and iron oxide, and will burn to a brain, pink or red, depending on the amount of iron
oxide. The silica in the clay, when fired at 900°-1200° degree C will turn to glassy phase.
The process, called vitrification, will turn the clay to a crystalline structure. Therefore, for
the process of vitrification temperature is important. If under fired, the bonding between
the clay particles will be poor and brick will be weak if the temp. is too high the bricks
will be weak. Vitrification does not have to be complete, and does not actually occur in
many of the small traditional brick making plant around the world. However, the
verification does occur enough to give sufficient strength to the brick. It takes
120
100
80
% finer
60
40
20
0
0.075 0.09 0.15 0.212 0.3 0.425 0.6 1
Particle Size (in mm)
3.2 Wheat Husk Ash:
Generating energy from wheat husk has great potential particularly in wheat producing
areas. Wheat is staple food for 2.45 billion people (35% of world population) about 30
million people are engaged in wheat production. For every 13 kg wheat grain produced,
about 1 kg of straw (husk) is produced wheat husk is abundantly available and renewable
Wheat husk upon burning produces wheat husk ash (WHA). The silica in wheat
To use WHA for silica based products, it should have more amorphous silica than crystal
silica or good quality crystal silica that can be used a filler in polymeric and ceramic
composite wheat husk is burned at 600°C to obtain an amorphous ash structure. Wheat
husk which is alkso produced during production of wheat and has a low economic value
can be used as biomass source as fuel in boiler because of is high clorofic value. As a
product of grain, husks one often burned in open air to produce energy. WHA has a good
pozolanic property. It is used for various purposes. It has high clorific value of about 3.5
Kcal/g. Its by product is often food in the fields because waste is burned by the farmers
after extracting grain. Wheat husk is taken from the agriculture field and burned at basic
Wheat Husk Ash has a good pozzolanic property. It is used for various
purposes. It is the staple food produced in large quantity for living and non-living
beings. It has high calorific value of about 3.5 kcal/g. Its by –product is often found in
the fields because waste is burned by the farmers after extracting grains. In this
research, the effect of WHA on the soil is studied. Wheat Husk is taken from the
agriculture fields and burned at 600°C to convert into fine ash. This ash has highest
amount of silica which helps in fertility of soil. Wheat Husk Ash, basically a waste
material, is produced by burning crops waste while processing wheat from paddy.
About 20-22% wheat husk is generated from paddy and about 25% of this total husk
become ash when burn. It is non-plastic in nature. Its properties also varied depending
Particle size distribution of the WHA is present in fig. It can be observed that
percentage of WHA passing through 300 M is 83.5% indicating that the collected
WHA samples consist with more fine particles when the WHA particles are much
finer, the particle interaction easier with clay properties. Consequently, the achievable
degree of mixing
100
% finer 80
60
40
20
0
0.078 0.15 0.212 0.3 0.425 0.6 1
Particle Size (in mm)
CHAPTER – 4
FABRICATION
4. Manufacturing of Bricks
4.1 Sample Preparation: The wheat husk ash is added to clay into two ways. The
mixer of clay and wheat husk ash is divided into following two groups:
In first group, wheat husk ash is to clay in varying of 5%, 10%, 15%, 20%,
25%and proportion and in second category of group. WHA is added into clay along with
water. Before tempering mixing, weighting of each material (quantity) is note down.
After adding the weighing quantity of each raw material mixing is proceed. The mixing
(1) In first way, the raw material is added into each other in suitable proportion and
then add the required water quantity (1/3 to ¼ by weight of the sample) in the raw
material and left it as for some time and then whole mass kneaded done by human
well under the feet of men or cattle so as to obtain homogenous mass of brick
earth and allowed to dry gradually till it becomes stiff and plastic enough to proper
moulding.
(2) In second way, they require quantity of water is added to weight clay and left it as
for some time and then weight of WHA is added to clay and water kneaded as
mention above.
In this study first way of preparing sample is adopted the tempering is done
manually because of less number of bricks. 7 to 14 bricks prepared of each brick sample.
below.
Weighing
Mixing
Moulding
Transportation to Laboratory
Physical Analysis
Density Analysis
Compressive Strength Analysis
Water Absorption
Efflorescence Analysis
Group I: Sample Preparation for (Clay + WHA) bricks
4.2 Moulding: The process of making bricks from the minor sample (clay + wheat +
lime) with help of mould is known as moulding of bricks. The moulding can be machine
moulding and hand moulding. In this research, hand moulding is adopted for making
bricks. The size of mould used in this study is 230 mm x 11.2 x 7 mm.
4.3 Drying of bricks: The process of staking bricks with spaces in between free
circulation of air so as to remove their moisture content is known s drying of bricks. After
moulding, it is necessary to dry the bricks so that they can be early handled, staked in kiln
or clamps without being damaged. If they are put into the kiln in damp condition, they are
liable to crack and wrap at kiln temperature. The drying of bricks is done for 7 days in
open space.
4.4 Burning of Bricks: After 7 days of drying, the bricks are burnt to make them
hand, strong and durable. The bricks are burned in kiln (bhatha) at a temperature 475°C
for 7 days to 28 days. The kiln, where the burning of bricks is done, in this study is
situated at Burj Mansa Road, Rampura Phul named as Singla brick industries. It has been
seen that the bricks, made with WHA admixture takes less time to become hard and
strong i.e. burning time is less as compared to purely clay bricks. The WHA add bricks
taken out from the kiln after 16 days and clay bricks are taken out after 28 days from the
kiln bricks, after taken out from kiln, these are contact down and weighting of each
Chapter – 5
Five bricks are picked at random from a stack of bricks intended to be used.
They are then dried thoroughly in a laboratory oven at a temperature between 105¤C
to 110¤C. Thereafter they are cooled and weighed separately. Then they are kept
immersed in cold water (27¤C or – 2¤C). After 24 hours the bricks are taken out of
water and excess surface water is wiped off using a damp fabric. Immediately after,
they are weighed again separately. Supposing that the dry weight of a brick is Wd and
the wet weight of the same brick is Ww, the water absorption capacity of the brick
expressed in percentage of it’s dry wt. is = (Ww – Wd)/Wd X 100. Upon calculating
the same for each of the 5 bricks the average is found out which is considered as the
water absorption capacity for the bricks. The water absorption capacity of first class
bricks should not exceed 20% when calculated as described above. The same for 2nd
and 3rd class bricks are not to exceed 22% and 25% respectively. For any superior
quality brickwork, first class bricks only are recommended while 2nd & 3rd class clay
b) Efflorescence test:
them. However, the greater the presence of such content the greater the risk of
efflorescence which appear in the surfaces of bricks as fine whitish layers (deposits).
These are hard to control and can lead to other perpetual problems, especially esthetic
with regard to the efflorescence matter. A simple test as described below can serve the
purpose easily. Five randomly picked clean bricks are placed together on their ends in
a pan so that there are gaps among the bricks as well as between the bricks and the
outer edges of the pan. Cold distilled water is then poured in the pan such that the
depth of water is at least one inch. That is, at least one inch of the bricks must be
under water. The pan is then kept under observation in an well-ventilated room at
room temperature (27¤C or so). As soon as the entire water in the pan gets exhausted
distilled water is poured again exactly as described above and kept as it was until the
whole water disappears again due to evaporation and suction by the bricks. The bricks
only is covered with the salty substance. The same is regarded as “moderate” if 50%
of the surface is affected by the whitish salty deposit but without formation of flakes.
Efflorescence is considered as “heavy” in case 50% of the surface is affected by
whitish powdery deposit simultaneously with flaking of the surface. For any quality
brickwork bricks of “nil” or, at the most, “slight” efflorescence only are advised.
Anything more than that may be used only in low quality work where efflorescence
Five randomly picked clean & smooth bricks are kept immersed in water for 24
hours at room temp. Thereafter these saturated bricks are taken out and any excess
surface water is wiped off. The frogs are then filled with 1: 1 mortar and smoothened
flat with trowel. The frogless bricks are now kept under wet fabric for 24 hrs.
Thereafter, they are kept immersed in water for 72 hrs. These are then taken out of
water. A thin plyboard is placed on the lower plate of a compressive strength testing
machine. One brick is placed on the ply-board with it’s filled frog upwards. Another
similar sheet is placed on the top of the brick. Load is now applied on the brick at an
uniform rate of 1.4 kg/sq.mm per minute. When the brick fails the reading shown by
the needle in the dial is noted down. This is repeated for all of the five bricks. The
strength for the bricks. For any brickwork of good quality the compressive strength
and after taken out of it from the kiln. Generally the weight of three bricks from each
sample is noted and graph is drawn between weight loss of inc. in amount of WHA in
In this test, Length Linear of brick from each sample is note down before placed it
into a kiln and after taken out it from kiln. Charge in dimension is the linear shrinkage of
WHA bricks and graph drawn between linear shrinkage in mm and between WHA %
added in clay.
Bulk density defined as the weight per unit volume of brick. Weight divided by
volume bulk density of brick can be calculated. It is generally represent in kg/cm3. Bulk
(iii) Density of bricks after placing it water for 24 hours (after water absorption test)
In this test, two bricks are taken and they are struck with each other. Brick should
In this test, a scratch is made on brick with the help of a finger or nail. If no
impression is left on the surface, bricks is treated to be sufficiently hard.
(i) Toughness Test:
In this test, bricks should not break into pieces when dropped flat on hard ground
The bricks when broken or fractured should show bright homogenous structure
and uniform compact structure free from voids, holes and lump etc.
Shape and size of bricks are very important consideration. All bricks used for
construction should be of same size. The shape of bricks should be purely rectangular
with square sharp edges. If all the bricks are of similar size then they are qualified for
construction work.
A good brick should have bright and uniform color throughout its body.
CHAPTER – 6
Bulk Density of bricks (before placing in kiln, after taken out of kiln and after 24
hrs water absorption shown in fig. 6.1, 6.2, 6.3 compare between specimen with add
WHA and without WHA (pure clay bricks and clay + lime bricks) bricks has bulk density
less than without WHA bricks. Bulk density decrease with inc. WHA addition because of
inc. in porosity between particles. Therefore, higher WHA addition, inc. the porosity
volume, dec. the weight of brick and therefore bulk density also decrease. The bulk
density, high at 5% addition of WHA and dec. continuously when WHA addition increase
in clay. The main reason for such a result is the burning of WHA addition as an organic
TABLE 6.1
Bulk Density
Fig. 6.1
BULK DENSITY OF BRICKS BEFORE PLACING IT INTO KILN
VOLUME OF THE BRICKS = 1803.3 cm3
Clay + WHA Bricks Sample
TABLE 6.2
BULK DENSITY OF BRICKS BEFORE PLACING IT INTO KILN
VOLUME OF THE BRICKS = 1803.3 cm3
Clay + Lime + WHA Bricks Sample
1.8
1.6
Bulk Density (gm/cm3)
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0 5 10 15 20
WHA Contents (%)
Bulk Density
Fig 6.2
BULK DENSITY OF BRICKS BEFORE PLACING IT INTO KILN
VOLUME OF THE BRICKS = 1803.3 cm3
Clay + Lime + WHA Bricks Sample
TABLE 6.3
BULK DENSITY OF BRICKS AFTER TAKEN IT FROM KILN
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + WHA Bricks Sample
2
Bulk Density (gm/cm3)
1.5
0.5
0
0 5 10 15 20 25
WHA Contents (%)
Bulk Density
FIG 6.3
BULK DENSITY OF BRICKS AFTER TAKEN IT FROM KILN
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + WHA Bricks Sample
TABLE 6.4
BULK DENSITY OF BRICKS AFTER TAKEN IT INTO KILN
VOLUME OF THE BRICKS = 1803.3 cm3
Clay + Lime + WHA Bricks Sample
2
Bulk Density (gm/cm3) 1.5
0.5
0
0 5 10 15 20
WHA Contents (%)
Bulk Density
Fig 6.4
BULK DENSITY OF BRICKS AFTER TAKEN IT INTO KILN
VOLUME OF THE BRICKS = 1803.3 cm3
Clay + Lime + WHA Bricks Sample
TABLE 6.5
BULK DENSITY OF BRICKS AFTER 24 hrs OF WATER ABSORPTION
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + WHA Bricks Sample
1.5
0.5
0
0 5 10 15 20 25
WHA Contents (%)
Bulk Density
FIG 6.5
BULK DENSITY OF BRICKS AFTER 24 hrs OF WATER ABSORPTION
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + WHA Bricks Sample
TABLE 6.6
BULK DENSITY OF BRICKS AFTER 24 hrs OF WATER ABSORPTION
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + Lime + WHA Bricks Sample
2.5
Bulk Density (gm/cm3)
1.5
0.5
0
0 5 10 15 20
WHA Contents (%)
Bulk Density
Fig 6.6
BULK DENSITY OF BRICKS AFTER 24 hrs OF WATER ABSORPTION
VOLUME OF THE BRICKS = 1732.5 cm3
Clay + Lime + WHA Bricks Sample
Water Absorption:
The effect of WHA to water absorption is shown in fig 6.4, 6.5. The water
absorption of WHA has ranged from 12.91% to 34.88%. In case of clay + WHA bricks,
in the case of clay + lime + WHA bricks, it range from 17.16% to 47.77%. The water
absorption increase with inc. addition WHA because of high porosity in clay + lime
WHA bricks, at 10% addition of WHA there is incidentally increase in water absorption
of bricks. Similar in Clay + WHA at 20% addition of WHA in clay, there is also
clay (in clay + 5% WHA) bricks shows of water absorption 18.2% because of low
porosity and high density properties and it confirms the first class category of bricks. The
major factor affecting the durability of brick is water absorption. The less infiltration of
water in the brick, the more durable is the brick. So, the internal structure of the brick
must be intensive enough to prevent the intrusion of water. It is found that WHA property
of prepared brick initially with an inc. in ash content upto optimum ash content 10% low
in clay and clay + lime bricks. However it increase at much rate afterwards. This is due
fact that addition of additive (ash) to the soil generates desire heat of hydration which
homogenous gel formation takes place in which all the soil particle will be involve in
pozzolanic reaction leading to formation of less porous hard cementitous product. Any
further inc. in ash proportion in soil will result in excess of ash which remains unused and
prevents the soil particles from point to point contact leading to inc. in porosity.
TABLE 6.7
WATER ABSORPTION OF BRICKS
Clay + WHA Bricks Sample
40
35
Water Absorption (%)
30
25
20
15
10
5
0
0 5 10 15 20 25
WHA Contents (%)
% Absorption
Fig 6.7
WATER ABSORPTION OF BRICKS
Clay + WHA Bricks Sample
TABLE 6.8
WATER ABSORPTION OF BRICKS
Clay + Lime + WHA Bricks Sample
% Absorption
Fig 6.8
WATER ABSORPTION OF BRICKS
Clay + Lime + WHA Bricks Sample
WEIGHT LOSS %:
The wt. loss % with inc. in WHA % by wt. shown in fig. firing wt. loss (%)
Also an increase of WHA leads to an increase of open porosity and this effect
increase the thermal insulating properties because it decrease the bulk density.
TABLE 6.9
WATER ABSORPTION OF BRICKS
Clay + WHA Bricks Sample
Types of Sample Wt. before kiln placing Wt. after taken % wt.
(W1) out of kiln (W2)
Clay 3.270 3.073 6.02
Clay + 5% WHA 2.905 2.745 5.50
Clay + 10% WHA 2.580 2.407 6.48
Clay + 15% WHA 2.560 2.375 7.22
Clay + 20% WHA 2.260 2.077 8.09
Clay + 25% WHA 2.190 2.023 9.23
10
9
% wt.
Fig 6.9
WATER ABSORPTION OF BRICKS
Clay + WHA Bricks Sample
TABLE 6.10
WATER ABSORPTION OF BRICKS
Clay + Lime + WHA Bricks Sample
16
14
Bulk Density (gm/cm3)
12
10
8
6
4
2
0
0 5 10 15 20
WHA Contents (%)
% wt.
Fig 6.10
WATER ABSORPTION OF BRICKS
Clay + Lime + WHA Bricks Sample
The WHA proportion effect on the linear shrinkage fig is completely an increase
in the content of WHA addition leads to an decrease in the firing linear shrinkage.
TABLE 6.11
LINEAR SHRINKAGE (%)
Clay + WHA Bricks Sample
2.5
Bulk Density (gm/cm3)
1.5
0.5
0
0 5 10 15 20 25
WHA Contents (%)
Fig 6.11
LINEAR SHRINKAGE (%)
Clay + WHA Bricks Sample
TABLE 6.12
LINEAR SHRINKAGE (%)
Clay + Lime + WHA Bricks Sample
Types of Sample Linear Dimension Linear Dimension %
of the brick before of brick after it
placing it in kiln taken out from kiln
Clay + Lime 23 cm 22.5 cm 2.2
Clay + Lime + 5% WHA 23 cm 22.6 cm 1.769
Clay + Lime + 10% WHA 23 cm 22.7 cm 1.32
Clay + Lime + 15% WHA 23 cm 23 cm 0
Clay + Lime + 20% WHA 23 cm 23 cm 0
2.5
Bulk Density (gm/cm3)
1.5
0.5
0
0 5 10 15 20
WHA Contents (%)
Fig. 6.12
LINEAR SHRINKAGE (%)
Clay + Lime + WHA Bricks Sample
3.5
3
Weight of Brick (kg)
2.5
1.5
0.5
0
0 5 10 15 20 25
Wheat Husk Ash Contents (%)
Fig 13
Weight Analysis of Clay + WHA Brick
3
2.5
1.5
0.5
0
0 5 10 15 20
Wheat Husk Ash Contents (%)
Fig 14
Weight Analysis of Clay + Lime + WHA Brick
Table 13
Efflorescence (Clay + Wheat Husk Ash Bricks)
0 Nil
5 Nil
10 Slight
15 Moderate
20 Heavy
25 Heavy
Table 14
Efflorescence (Clay + Lime + Wheat Husk Ash Bricks)
0 Nil
5 Slight
10 Moderate
15 Heavy
20 Heavy
Structure Analysis:
It is found that bricks clay + 5% WHA, C+10% WHA, C+L+5% are free from any defect
such as holes, lumps, etc. and are homogenous and compact structure, but all other bricks
having small amount of holes, voids and small lump. These bricks are hetrogenous in
nature and are not in well compact forms. At lower % of WHA, the clay characteristics
are very much dominating than the WHA’s characteristics, so that bonding between the
materials is very high, so these material bricks show compact (free for lamp) and less
porous (free from holes) and homogenous in nature. while as WHA’s % inc. WHA
characterizes predominate, the bonding between the clay and WHA particle is weak, so
that the structure is less compact, more porous and heterogeneous in nature.
In clay + WHA brick sample clay + 5% WHA, clay + 10% WHA, C+15% WHA types
brick have rectangular with square sharp edges and in 20% and 25% WHA content the
bricks have rectangular with rounded edge. In Clay + Lime + WHA brick sample, bricks
having 5%, 10% of WHA have rectangular with square sharp edge while other %age i.e.