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ABSTRACT
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CHAPTER 1
INTRODUCTION
Pulleys are a type of simple machine designed to reverse the direction and
reduce the amount of the force required to lift or move an object. Although pulleys
were in use much earlier, Simon Stevin first enunciated their principles of action in
about 1610.
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CHAPTER 2
2.1 History
As is the case with all the simple machines, the origin of the pulley is
unknown. When early peoples lifted heavy objects by throwing vines or other
crude ropes over tree limbs, they used the idea of a single fixed pulley to change
the direction of a force. But since there was no wheel to turn, this use resulted in
considerable friction. It is believed that by 1500 B.C.E. people in Mesopotamia
used rope pulleys for hoisting water.
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2.2 Pulley
A pulley is a wheel with a groove along its edge for holding a rope or cable.
It is a simple machine that helps change the direction and point of application of a
pulling force. Pulleys are usually used in sets designed to reduce the amount of
force needed to lift a load. The magnitude of the force is reduced, but it must act
through a longer distance. Consequently, the amount of work necessary for the
load to reach a particular height is the same as the amount of work needed without
the pulleys.
Pulleys are well-known simple machines which can be used to reduce lifting
force. The figure below shows (left to right) 1:1, 2:1, and 4:1 pulleys.
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Let us derive the required lifting force for each pulley. The figure below
shows (left to right) free-body diagrams (FBDs) for the 1:1, 2:1, and 4:1 pulleys.
1:1 Pulley.
For the left FBD above, from static balance the cable tension lifting the
weight must equal the lifting force: F W mg . Then from equating the sum of Y
forces to zero, R F W 2mg . This pulley does not reduce the required lifting
weight.
2:1 Pulley.
For the left of the center two FBDs above, from static balance the cable
tension F1 lifting the weight is only half of the weight since one end of the rope is
tied to the frame: F W mg 1 2 and so / 2 F1 mg . The right of the center two
FBDs above is similar to that of the 1:1 pulley; since the rope is cut for drawing
FBDs, the same F1 acts down on this FBD as shown (equal & opposite forces from
Newton’s Third Law). Therefore, the lifting force is 2/ F F1 mg . Further, R F F
mg 1 . The total reaction force on the frame is 2 3 / Rtot R F1 mg . This pulley
cuts the required lifting weight in two.
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4:1 Pulley.
The left-most of the right three FBDs above is similar to the left FBD of the
2:1 pulley above: F W mg 2 2 and so 2/ F2 mg . Since the F2 rope is attached to
the middle pulley, rope tension F1 may be found from: 1 2 2F F and so 4 / 2 / F1
F2 mg . The right-most of the right three FBDs above is similar to that of the 1:1
pulley; since the rope is cut for drawing FBDs, the same F1 acts down on this FBD
as shown (equal & opposite forces from Newton’s Third Law). Therefore, the
lifting force is 4/ F F1 mg . Further, 2/ R F F1 mg . The total reaction force on
the frame is 5 / 4 Rtot R F1 F2 mg . This pulley cuts the required lifting weight
in four.
Comparing the total reaction force on the frame for all three pulleys, we see
that increased mechanical advantage also reduces the frame reaction force: this
reaction force must be the weight, plus the lifting force F. As F is reduced, so is the
total frame reaction.
Obviously, a simple machine cannot reduce work, it can only reduce the
input force effort. The tradeoff for reduced F in these pulleys is more rope must be
pulled: the 2:1 pulley must pull twice as much rope as the 1:1 pulley, and the 4:1
pulley must pull four times as much rope as the 1:1 pulley. In all three cases the
work (force times distance) will theoretically be the same.
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User chooses: 1:1, 2:1, or 4:1 pulley
Examples:
To lift the 10 kg mass 1 m against gravity (98.1 Nm of work), the results are:
=4m
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CHAPTER 3
TYPES OF PULLEYS
3.1 fixed pulley
A fixed or class 1 pulley has a fixed axle. That is, the axle is "fixed" or
anchored in place. A fixed pulley is used to redirect the force in a rope (called a
belt when it goes in a full circle. A fixed pulley has a mechanical advantage of one.
Procedure
1. To create your pulley, duct tape the dowel to a table, the side of some
stairs, or something else that’s relatively high off the ground. Make sure the dowel
sticks out over the edge of whatever surface you’re using.
2.Place the empty spool of ribbon onto the dowel. This acts as your pulley.
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3.Now, cut a piece of thin rope or string and drape it over your spool so that
equal lengths of string hang over either side of the pulley. Move it back and forth
to make sure it won’t fall off.
4.Find something to lift. If you have a toy that would like a ride up into the
air, attach it to one length of string using the tape. Now, gently pull down on the
other length of string. Observe what happens.
Results
A fixed pulley changes the direction of the force you exert by pulling, so you
can pull down to move an object up.
Why?
So how does a pulley work? A pulley is one of many simple machines that
can make life easier. The pulley you just made is the simplest kind of pulley: a
fixed pulley.
In this fixed pulley system, you pull down on one side of the rope and the
other side goes up. You use the same amount of force to pull down as you would to
lift the toy yourself. However, you have changed the direction of the force.
A fixed pulley is useful because when you pull down, you can use your
body’s own weight to add to the push. In contrast, when you exert a force upwards
by lifting something, you also have to lift the weight of your own arms. Imagine
that you had a small family member sitting on a seat in the air. Would you prefer to
lift them overhead with your arms, or hoist them up with a pulley system?
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Remember, a fixed pulley changes the direction of the pull, but it doesn’t
change the amount of force you use to pull. If you have a very heavy object, you
could consider building a moveable pulley. A moveable pulley supports an object
with two ropes, placing the pulley in the middle. Since the pulley is being
supported by two ropes, the amount of force you need to move an object is cut in
half.
Simple machines can make life a lot easier. What other simple machines can
you create? Are there others that could help you lift a heavy load? Keep exploring
to find out!
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A movable or class 2 pulley has a free axle. That is, the axle is "free" to
move in space. A movable pulley is used to transform forces. A movable pulley
has a mechanical advantage of two. That is, if one end of the rope is anchored,
pulling on the other end of the rope will apply a doubled force to the object
attached to the pulley.
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A compound pulley system uses a fixed pulley and a movable pulley so that
an operator is able to move a heavy load with less physical effort. The multiple
pulley system is able to multiply the strength and pulling power of the winch,
lowering the strain on the winch and the object being pulled. Such a system can be
found on many heavy lifting cranes and overhead winching machines. The block
and tackle is also a type of compound system.
In the most simple terms, the weight reduction of a given load is reduced by
the number of pulleys used in a compound pulley system. With this in mind, a
system using four pulleys to lift an object will feel like the user is actually lifting
one-fourth of the item's weight. This is why a crane is able to operate with a
smaller cable and winch, saving valuable space on the machine as well as allowing
the crane to be physically smaller and lighter, while still remaining operational and
able to lift greater amounts of weight.
The compound system also affects the ability to pull. When using a winch to
recover a vehicle that is stuck in deep mud or has become trapped in a steep ditch,
for example, the winch operator will often use a compound pulley system to help
ease the vehicle out while exerting minimal strain on the winch and cable. By
using this type of system, a much smaller winch can often do the job of a much
larger device while remaining cool and drawing much less power.
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A block and tackle is a system of two or more pulleys with a rope or cable
threaded between them, usually used to lift or pull heavy loads.
The pulleys are assembled together to form blocks and then blocks are
paired so that one is fixed and one moves with the load. The rope is threaded, or
roves, through the pulleys to provide mechanical advantage that amplifies that
force applied to the rope.
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In the diagram on the right, the number of rope sections of the tackles shown
is as follows:
Gun Tackle: 2
Luff Tackle: 3
Double Tackle: 4
Gyn Tackle: 5
Threefold Purchase: 6
Note that the Gun tackle, Double tackle and Threefold purchase all have the
same number of pulleys in both blocks (one, two and three, respectively) whereas
the Luff tackle and Gyn tackle have mis-matched blocks with differing numbers of
pulleys.
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CHAPTER 4
POWERFUL PULLEYS
4.1 Summary
Students continue to explore the story of building a pyramid, learning about
the simple machine called a pulley. They learn how a pulley can be used to change
the direction of applied forces and move/lift extremely heavy objects, and the
powerful mechanical advantages of using a multiple-pulley system. Students
perform a simple demonstration to see the mechanical advantage of using a pulley,
and they identify modern day engineering applications of pulleys. In a hands-on
activity, they see how a pulley can change the direction of a force, the difference
between fixed and movable pulleys, and the mechanical advantage gained with
multiple / combined pulleys. They also learn the many ways engineers use pulleys
for everyday purposes.
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4.2 Engineering connection
4.3 Introduction/Motivation
We are well underway in learning about simple machines and building the
ancient Egyptian pyramids that we have been hired as engineers to design and
construct. Now, we are going to go deeper into our understanding of pulleys to see
if we can use this knowledge to help make our work easier.
No one knows for sure if pulleys were one of the simple machines that
ancient cultures used to build pyramids. A few people believe that the beautiful
and massive pyramids could not possibly have been built using something as
simple as simple machines. Some people have wild theories about how the
pyramids came to be — that perhaps aliens from another planet came to Earth and
built them. Well, we do not know about that, but we do know that human beings
are very creative and resourceful when they want to be. As long as we limit
ourselves to materials and technologies that would have been available to the
ancient Egyptians, it is acceptable for us to use our knowledge to construct pulley
systems to build our pyramid.
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A pulley is a simple machine consisting of a string (or rope) wrapped around
a wheel (sometimes with a groove) with one end of the string attached to an object
and the other end attached to a person or a motor. Pulleys may seem simple, but
they can provide a powerful mechanical advantage so lifting tasks may be done
easily.
Pulleys are used in many ways, every day. What kind of pulleys can you
think of? Some common examples are large construction cranes that use pulleys to
lift heavy objects with what would normally be a very underpowered motor
weight machines at a gym, some elevators, flagpoles, window blinds, bicycle
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rings/chains, clotheslines, water well bucket/rope, zip lines, motors, rock climbing
devices, and sailing and fishing boats
But how can a wheel with string over it help us move the huge stones
required to build a pyramid? Well, pulleys help us by changing the direction of the
force we use to lift an object. Is it easier for you to pull up on a rope or pull down
on a rope? By using a pulley, we do not have to pull up on a rope to lift a heavy
object attached to it, but instead we can pull down on it. Think of a flagpole as an
example. When you pull down on the rope of a flagpole, the flag goes up the pole
to wave in the air. That's because a flagpole has a pulley on it. By using pulleys to
redirect force, a stone could be lifted off the ground, allowing more people to grab
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on to the rope, and adding weight so workers have to pull less. To simplify this
effort even more, workers using a pulley could move a large stone up a ramp by
pulling on a rope while walking down the ramp, using gravity to their advantage.
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4.4 Classroom Broom and Rope Demonstration:
This demo requires three students, two brooms and ~6 meters of rope. Tie
the rope to one of the brooms (broom 1) and wrap the rope around the other broom
(broom 2). Have two students stand about a meter apart each holding one broom,
and try to keep the brooms separated while the third student pulls on the free end
of the rope; it should be a difficult task to pull the broom sticks together. Next,
wrap the rope around each of the brooms again. Try again to pull the
students/brooms together; the more times you wrap the rope around the brooms,
the easier it is for the third student to pull the others together! This is an example
showing the power of mechanical advantage.
We are unsure if the Egyptians used pulleys, and have yet to find any
evidence that they did, but we do know, that if they had used them, life would have
been easier than if they did not. Now, since we understand pulleys and have
modern materials, we can build the pyramids much easier. Today we are going to
look at engineering a pulley system and see if we can design a way to get our
heaviest stones to the top of our pyramid with the help of this simple machine.
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4.5 Pulley calculation
With no pulley - the effort force is similar to the load - in opposite direction.
S=F (1)
Where
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Single Pulley
Fixed Pulley
With a single fixed pulley the effort force is similar (or more due to
efficiency loss) to the load.
S=F (2)
The advantage with the single fixed pulley is that the direction of force is
changed - it is possible to pull down instead of lifting up.
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Movable Pulley
With a single moveable pulley the effort force is half (or more due to
efficiency loss) of the load.
S = 1/2 F (3)
Combined Pulleys
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With a combined moveable pulley as above - the effort force is half (or more
due to efficiency loss) of the load.
S = 1/2 F (4)
With two pulleys and the ropes as above - the effort force is 1/3 (or more
due to efficiency) of the load.
S = 1/3 F (5)
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General Equation for Blocks and Tackles
The general effort force equation for block and tackle to raise or pull a load
can be expressed as
S = F / (μ n)
= (m g) / (μ n) (6)
where
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Example - Pulley and Effort Force
The effort force for a pulley with 4 ropes, no friction loss (μ = 1) and a load 100 kg
can be calculated as
= 245 N
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CHAPTER 5
PULLEYS APPLICATIONS
The pulley is a simple machine that has many complex uses. The basic
purpose is to making moving or lifting things easier. The advantage is that in
exchange for very little effort, difficult tasks can be completed.
There are different types of pulleys and each has its own style of application.
A pulley supplier can use knowledge of the uses of types of pulleys to his business
advantage. Sharing how a product can make someone's life easier is a positive
selling point. The pulley types are:
1. Fixed pulleys
2. Movable pulleys
3. Combined pulleys
Applications of the pulley are all around us. From flag poles to the working
parts under the cars we drive and the speeds on a bike, pulleys help make our lives
easier. Their biggest asset for the common user is to create motion transfer with the
least amount of effort.
Some uses of pulleys are obvious like the rigging on a sailboat or the lifting
ability of a crane. Other applications are not so obvious, with complex moving
parts hidden inside housings. Most machines use a pulley of some sort. For
example, pulleys are used in vehicles to increase their power and make them run
more smoothly.
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Explore fixed and movable pulleys
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CHAPTER 6
USE OF PULLEYS
He original primary use for pulleys was to make it easier to lift heavy items.
The pulley is a simple machine made with a wheel and a rope, cord, or chain.
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Blinds on windows operate using a pulley system to move the blinds
up and down. You pull the cord on the blinds and the pulley system
causes the blinds to open or close.
Flagpoles use pulleys in order to hoist the flag up or to bring it down.
You pull the string on the pulley and the flag runs up or down the
pole.
Clotheslines can use pulley systems in order to make it easier to pull
clothes toward the user.
Pulleys can be used to place birdfeeders high in trees or on poles, and
then to pull them down when they need to be refilled or removed.
Roofers may use pulleys in order to hoist all of the shingles up on to
the roof instead of attempting to carry them.
A crane is a type of pulley that is used in construction.
Engines utilize a pulley system in order to work.
A bulldozer is an example of use of a pulley system.
Pulleys are utilized regularly in oil derricks.
Pulleys can be used to extend ladders.
Sails on sailboats are raised and lowered using pulleys.
Garage doors raise and lower utilizing a pulley system.
Rock climbers use pulleys to help them to climb.
Timing belts in cars are examples of pulleys.
Escalators utilize pulley systems to function.
In all of these examples, a cable system works in order to make lifting easier
or to make moving items easier. Pulleys are essential to being able to move and lift
very heavy or large items. The simple principle behind pulleys makes these one of
the most effective tools in existence.
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CHAPTER 7
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LINE DIAGRAM
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BLOCK DIAGRAM
MANUALLY
OPERATING
HANDLE
ROPE
PULLEY
ARRANGEMENT LIFT MOVABLE BED
LIFTING
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CHAPTER 8
WORKING PRINCIPLE
The heavy load lifting machine using pulley system consists of a pole which
is connected to the bed. Bed is used to lift the weight. The pole is also connected to
a rope which is connected through a number of pulleys. Totally 8 pulleys used in
this construction. 4 pulleys are connected to the left side of this system and
another four pulleys are connected in the right side. As pulleys are connected on
both side of the construction so we can easily lift heavy weight.
Manual Rotation of handle provides power to the pipe, which in turn pulls
the rope. The movement of the rope lifts the bed and hence load is lifted. This
system can be used to lift heavy loads easily because of the arrangement of number
of pulleys.
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CHAPTER 9
BILL OF MATERIALS
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CHAPTER 10
ADVANTAGES
APPLICATION
Automobile Garages
Machineries etc.,
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CHAPTER 10
COST OF ESTIMATION
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CONCLUSION
With the idea on view, we have completed the project titled “HEAVY LOAD
LIFTING MACHINE WITH PULLEY SYSTEM”
This is one of the most reliable and simple machine in the machine shop in
which we can lift any type of heavy load easily using less power
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REFERENCE
of Precision Positions.
College , 2004.
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