VULCAN CORE INDUSRIES

SAMPLE INSPECTION REPORT

SUPPLIER NAME : Vulcan Core Industries SUPPLIER ACTIVITY : Manufacturer

CUSTOMER NAME : Vossloh Cogifer CUSTOMER ACTIVITY : Turnout supplier

PART NAME : Distance Block BU 74-150 DATE : 05.01.2015

PART NO.: MA31189002,(431100001 ) MATERIAL: EN GJS 500-7 NF 1563

PURCHASE ORDER REF.No.: TYPE OF SUPPLY: ☐ Prototype  Production

PROCUREMENT TECH. SPEC.: STA 70003500 LOT SIZE: 06Nos. SAMPLE SIZE: 01 Nos.
S. Observations
Parameters Specifications Method Remarks
No. S-1 S-2 S-3 S-4 S-5
1 Total Height 150.0 mm (± 2.0) Height Gauge 150.80 150.95

2 Height 3.50 mm Height Gauge 3.7 3.6

3 Radius R15 Radius Gauge OK OK

4 Radius R15 Radius Gauge OK OK

5 Radius R3 Radius Gauge OK OK

6 Radius R3 Radius Gauge OK OK

7 Dimension 12.50 mm (± 1.0) Vernier Caliper 12.8 12.95

8 CD 15.0 mm Height Gauge 14.2 14.5

9 Dimension 50.0 mm Vernier Caliper 50.4 50.5

10 Radius R20 Radius Gauge OK OK

Surface
11 Surface Finish Ra 12.5 OK OK
Comparator
12 Thickness 16.50 mm (+2.0) Vernier Caliper 16.7 17.0

13 Thickness 20.0 mm (± 1.0) Vernier Caliper 20.80 20.70

14 Inner Dia 26.0mm H16 Vernier Caliper 26.5 26.55

15 CD 20.0 mm (± 1.0) Height Gauge 20.3 20.1

16 Dimension 80.0 mm (± 2.0) Vernier Caliper 80.5 80.95

17 Dimension 52.0 mm Vernier Caliper 52.6 52.6

18 Dimension 47.0 mm Vernier Caliper 47.4 47.3

19 Radius R5 Radius Gauge OK OK

20 Radius R5 Radius Gauge OK OK

21 Dimension 10.0 mm Vernier Caliper 10.52 10.65

22 Dimension 76.0 mm Vernier Caliper 76.1 76.3

23 Dimension 10.0 mm Vernier Caliper 10.42 10.4

24 Dimension 20.0 min Vernier Caliper 20.23 20.2

25 Dimension 20.0 min Vernier Caliper 20.26 20.2

26 Marking Vintage Factory Visual OK OK

27 Marking Actual Length Visual OK OK

28 Marking Brand Visual OK OK

29 Perpendicularity 3.0 B Height Gauge 1.8 1.6

30 Radius R5 Radius Gauge OK OK

31 Dimension 75.0 mm Vernier Caliper 75.2 75.4

32 Radius R5 Radius Gauge OK OK

33 Dimension 74.0 (± 2.0) Vernier Caliper 74.26 74.36

Casting free from
34 Appearance casting defect
Visual OK OK

Remarks :
Inspected By : Shiv Kumar Approved By :Pramod Kumar Upadhyay
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