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4.1 INTRODUCTION
4.2 UNIDIRECTIONAL COMPOSITES
4.2.1 Elastic Properties (Engineering Constants)
4.2.2 Strength Properties of Unidirectional Composites
4.2.3 Hygrothermal Properties
4.3 PARTICULATE AND SHORT FIBRE COMPOSITES
4.3.1 Particulate Composites
4.3.2 Short Fibre Composites
4.4 BIBLIOGRAPHY
4.5 EXERCISES
4.1 INTRODUCTION
The mechanical and hygrothermal properties of composites are of paramount
importance in the design and analysis of composite structures. The mechanical properties
constitute primarily the moduli and strength properties. The hygrothermal properties are
coefficient of expansion due to moisture (β), misture diffusion coefficient (d), coefficient of
thermal expansion (α), thermal conductivity (k) and heat capacity (c). Micromechanical
analyses concern with the theoretical prediction of these properties of constituent fibres and
matrices as well as several other parameters like the shape, size and distribution of fibres,
fibre misalignment, fibre-matrix interface properties, void content, fibre fracture, matrix
cracking and so on. The studies in micromechanics utilize micro-models, as the fibre
diameters usually vary in the microscopic scale between 5-140 �m. The micro-models
should simulate the microstructure of a realistic composite, but that usually makes the models
highly complex. The problems involving such complex models are normally tackled utilizing
advanced analytical methods as well as numerical analysis techniques(finite element and
finite difference methods). Even in the case of a complex model, a simplified idealization
with a reasonably good approximation of the real composite is desirable otherwise it may
lead to nowhere. It is not intended in this chapter to present the complete theoretical basis of
various micro-models used for the analytical prediction of all composite properties. The
presentation is limited to only a few simpler cases so as to acquaint the reader of the
background of the development in this area. Additional micromechanics relations for
unidirectional composites, that may find use in design applications, are listed in Table 4.1.
Typical properties of some of the common fibres and matrices are listed in Tables 4.2 and
4.3, respectively. The composite properties of a few composite systems derived using some
of the relations presented in this chapter are listed in Table 4.4. Tables 4.1 through 4.4 are
included at the end of this chapter.
is orthotropic, and the engineering constants are , , (three Young's moduli along
three principal material axes x'1, x'2, x'3), ν'12, ν'13, ν'23, ν'21, ν'31, ν'32, (six Poisson's ratios) and
G'12, G'13, G'23, (three shear moduli). Of these, the first nine engineering constants i.e., three
Young`s moduli and six Poisson ratios are not independent. Due to symmetry of compliances
(see Eq. 6.18) these are related as given by
(4.1)
Note that,
(4.2)
Here ν'12 and ν'13 are usually referred as major Poisson ratios.
The 'mechanics of materials approach' provides convenient means to determine the
composite elastic properties. It is assumed that the composite is void free, the fibre-matrix
bond is perfect, the fibres are of uniform size and shape and are spaced regularly, and the
material behaviour is linear and elastic.
Consider a two-dimensional unidirectional lamina (Fig. 4.2), in which we define a
small volume element which represents not only the micro-level structural details but also the
overall behaviour of the composite. A simple representative volume element consists of an
isotropic fibre embedded in an isotropic matrix (Fig. 4.2b). This volume element is further
simplified as shown in Fig.4.2c, in which the fibre is assumed to have a rectangular cross-
section with the same thickness as the matrix. The width ratio is chosen to be the same as the
fibre volume fraction of the composite itself. The objective is to derive the composite
properties (E'11, E'22, ν'12, G12) in terms of the moduli, Poisson`s ratios and volume fractions
of the fibre and the matrix.
Noting that the volume fractions of the fibre and the matrix are
Vf = Wf /W and Vm = Wm / W respectively, Eq. 4.5 reduces to
E'11 = E'11f Vf + E'11m Vm (4.6)
Equation 4.6 defines the composite property as the 'weighted' sum of constituent properties
and is often termed as the 'rule of mixture'.
or,
or,
or, (4.8)
Now , (4.10)
also, (4.15)
Substituting Eqs. 4.13 and 4.15 into Eq. 4.14 and eliminating σ '12 from both sides,
we get
or, (4.16)
and (4.17)
and for an isotropic matrix
E'11m = E'22 m = Em , ν'12m = νm
and (4.18)
Equations 4.6 and 4.12 provide a reasonably accurate estimate of longitudinal modulus E�11
and ν�12, respectively. However, the transverse modulus E�22 and the shear modulus G�12,
estimated using Eqs. 4.8 and 4.16, are not so accurate mainly due to the reason that the
stresses in both the fibre and the matrix are assumed to be the same. The volume element
considered in the above mechanics of materials approach does not adequately represent the
micro structure of the composite. Advanced analytical methods employ better micro-models
along with the realistic material behaviour and boundry conditions. The analytical method
using a self-consistent field model provides a better estimation of composite properties in
comparison to the �mechanics of materials� approach. The model assumes the composite
to be a concentric cylinder (Fig. 4.6) in which a transversely isotropic matrix. Although the
assumed micro-model is simple, it permits formulation of the problem based on the theory of
elasticity so that it is possible to achieve the stress and strain variations in a realistic manner,
and the relations for the effective composite properties are then derived. These properties are
expressed as follows:
(4.19)
(4.20
)
(4.21)
(4.22)
(4.23)
(4.24)
in which K', G'23, ν'122 and E'11are defined in Eqs. 4.19 through 4.23.
(4.25)
with E'11, E'22, K', and ν'12 defined in the above relations.
and (4.26)
(4.30)
where α and β are material constants and can be determined experimentally. The tensile
strength of the composite is then determined using
(4.31)
Note that lc is called the ineffective length or critical fibre length and is determined using the
shear lag stress. It is given by
(4.32)
where X'f is the tensile fracture strength of the fibre, d is the diameter of the fibre and Xi is the
fibre-matrix interfacial shear strength.
The longitudinal compressive strength X'11c of a unidirectional composite is primarily
affected by the buckling of fibres. In a simplified model, the fibres are treated as isotropic
thin plates lying in the x'1 x'2 plane (Fig. 4.10) and are supported on an isotrpic elastic
medium (matrix). Fibres may buckle in two modes-extension and shear. In
the extension mode, the matrix along the length of the fibre experiences alternate expansion
and contraction, whereas the matrix is subjected to shearing deformation in the shear mode.
The compressive strength is then determined employing the strain energy method. For the
extensional mode,
(4.33)
or, (4.34)
(4.35)
The transverse strength properties normally depend on the matrix properties. The
transverse tensile strength X'22t may also depend on the fibre-matrix interface strength, as
illustrated in Fig. 4.11. The experimental data for some composites confirm that the
transverse tensile strength enhances with the improvement in the fibre-matrix interface bond.
The actual fracture path, however, is a mixture of fibre-matrix debond, fibre splitting and
matrix cracking. A realistic model should be based on the variation of statistical data for all
these failure modes. Two simple relations, for the prediction of the transverse tensile strength
X'22t and transverse compressive strength X'22c of a unidirectional composite, are presented as
follows:
(4.36)
(4.37)
These relations assume that the transverse strength of a composite primarily depends on the
strength of the matrix.
(4.38)
where C is the moisture concentration per unit volume, t is time and d'11 is the longitudinal
moisture diffusion coefficient of the composite.
(4.39)
(4.41)
(4.42)
The total rate of moisture diffusing through the cross-section of the concentric
cylinder is given by
(4.43)
Note that
and (4.44)
where d'11f and d'11m are the longitudinal moisture diffusivities for the fibre and the matrix,
respectively. Substituting Eqs. 4.42 and 4.44 in Eq. 4.43 and noting that
Rf2/R2 = Vf and (R2 - Rf2) / R2 = Vm one obtains
d'11 = d '11f Vf + d'11m Vm (4.45)
when the fibres (e.g., glass, carbon, etc.) are impermeable to moisture
d'11 = d '11m Vm (4.46)
The transverse moisture diffusion coefficient d '22 can also be determined using a
similar self-consistent field model and is, given as
(4.47)
(4.48)
The longitudinal and transverse thermal conductivities k'11 and k'22 of the
unidirectional composite can be determined by replacing 'd ' with 'k' in Eqs.4.45 and 4.47,
respectively. Note that, in that case, heat conduction takes place both through the fibre and
the matrix. The other transport properties can also be derived in a similar way using Eqs. 4.45
and 4.47.
Expansional Strains
The longitudinal expansional strains (due to temperature or moisture) of a
unidirectional composite can be determined using the simple 'mechanics of materials
approach ' as discussed earlier. Consider the micro-model in Fig. 4.3. The total longitudinal
strains, after accounting for the mechanical strain and the expansional strain, are given as
and (4.50)
Assuming free expansion '11 = '11e, the first relation of Eqs. 4.50 yields
σ '11 = 0 (4.51)
Therefore,
σ '11 W = σ '11f Wf + σ '11m Wm = 0
or, (4.
52)
(4.53)
Observing that the thermal expansional strain of a specimen of length L due to a rise
of temperature ΔT is given by e = LαΔT, the longitudinal thermal expansion coefficient α'11
of a unidirectional composite is derived from Eq. 4.53 as follows:
(4.54)
The transverse thermal expansion coefficient α'22 is then derived from Eq, 4.55 in a similar
way
(4.56)
The transverse moisture expansion coefficient β'22 is obtained from Eq. (4.56) by replacing 'α'
with 'β'.
(4.59)
The properties predicted by Voigt model (highest) and Reuss model (lowest) are two
extremes to the real values. Several improved analytical models are known to exist, but are
not easily amenable to simple design uses. The Halpin-Tsai model, which is based on a semi-
empirical approach, is popular and provides both upper and lower bounds that fall within the
Voigt and Reuss limits. Simple relations that are developed based on an improved combining
rule are found to provide a reasonably good estimate of the properties of an isotropic
composite (Pf > Pm and 0 < νf < 0.5).
These are presented as follows:
(4.60)
with P = K,G.
(4.62)
(4.63)
where for
E '11, longitudinal modulus, ξ = 2l / D
E '22, transverse modulus, ξ = 2
G '12, inplane shear modulus, ξ =1
where σ 'm is the stress on the matrix when the fibre breaks.
(5)
6. Matrix volume fraction
(6)
7. Transverse modulus
(7)
8. Shear moduli
(8a)
(8b)
9. Poisson's ratio
(9)
10. Longitudinal compression strength
(microbuckling) (10b)
(10c)
(11a)
(11b)
(12a)
(12b)
(13a)
(13b)
(13c)
(for MMCs)
(13d)
(14)
(15)
1. Density,ρm gm
/cm3 1.22 1.3 1.2 1.2 1.14 2.8 8.9 4.4
2. Young's
Modulus, Em
GPa 3.45 3.45 11 3 3.45 70 210 110
3. Shear
Modulus, Gm
GPa 1.28 1.28 4.07 1.11 1.28 26.12 81.40 44
4. Poisson's
ratio, νm 0.35 0.35 0.35 0.35 0.35 0.34 0.29 0.25
5. Heat capacity,
Cm kJ/(kgk) 1.05 0.96 1.30 1.15 1.67 0.96 0.46 0.39
6. Heat
conductivity,
km W/(mk) 2.16 0.18 0.21 0.25 0.19 171 62.0 7.0
7. Thermal
expansion
coefficient,
αm10-6 m/m/k 36.0 64.3 80.0 80.0 46.0 23.4 13.3 9.5
8. Moisture
diffusivity,
dm10-13 m2/s 0.39 1.637 1.20 1.80 1.10 0.0 0.0 0.0
9. Moisture
expansion
coefficient, βm
m/m/C 0.33 0.38 0.38 0.50 0.45 0.0 0.0 0.0
10. Tensile
strength,
Xtm MPa 120 90 60 60 81.4 310 760 1170
11. Compressive
210 130 200 140 60.7 310 760 1170
strength, Xcm
MPa
12. Shear
strength,
Xsm Mpa 90 60 80 50 66.2 180 440 675
8. Longitudinal conductivity,
1.836 601.87 23.66 Eq.4.45*
k'11 W/ (mk)
9. Transverse conductivity,
0.57 0.72 6.95 Eq.11b*
k'22 W/(mk)