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Mobile Fall-Protection

Solutions for Heavy


Equipment
Fábio Luiz Cruz
BUNZL / PROT-CAP
ABRIL 2012
cruz.fabio@protcap.com.br
Mobile Fall-Protection Solutions
for Heavy Equipment

• Mobile 4 legged Frame


• A-frame Systems
• Jib Counterweight
• Rigid Rail Systems
• Semi Fixed Systems
• Portable Trailer Solutions
Mobile 4 legged Frame
Mobile 4 legged Frame

Features and Benefits


•System Lightweight and easy to move by two people.
•Available in fixed heights and adjustable heights
•4 legged frame system can be designed as a stationary unit
•Rated for use for up to 2 workers
•Can be stabilized by cranking jacks and left in one area
•Rail runs parallel to flat deck given excellent coverage
•Rail length on typical set-up 28 ft (9 metros). Dual rail options are
available
•Heavy equipment can drive thru the 4 legged frame.
•Can be customized with different widths and heights
Typical System Dimensions
Safe Working Area
Design Your Boxed-Frame FAS

Number of Operators

Type of floor/work surface where used

Does this system need to be adjustable?


Yes No

OVERALL Does the product need to be collapsible?


HEIGHT Yes No
ANCHOR
HEIGHT
Does the product need to be portable?
Yes No

Floor Jacks

Yes
*Write in your required dimensions No
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Mobile 4 legged Frame
Stationary 4 legged Frame
Stationary 4 legged Frame
Mobile 4 legged Frame
A-frame Systems
A-frame Systems

Features and Benefits


•System Lightweight and easy to move by two people.
•Rated for use for up to 2 workers
•Can be stabilized by cranking jacks and left in one
area
•Rail runs perpendicular to flat deck giving smaller
area of coverage
•Rail widths up to 34 ft (11metros) wide, by 30 foot (9
metros) anchor height
•Heavy Equipment can drive thru the A-frame.
Typical System Dimensions
Height Options

Height Adjustable Systems


• Adjustable by overhead crane, forklift or powered systems
• Pin height selection system
• Ideal in areas with overhead obstructions and door height
limitations where lowering the overall height of the A-Frame is a
requirement

Fixed Height Systems


• Effective/economical means of anchoring
overhead
• Clearance height of up to 30' (9.14 m)
• Ideal in areas with no overhead obstructions or
door height restrictions
Wheel Options

16" (.4 m) Foam Filled Pneumatic Wheels w/Lock and Brake


• Heavy-duty bearings and brakes
• Swivel lock brakes
• Ideal for applications where strategic positioning of A-Frame is critical

16" (.4 m) Foam Filled Pneumatic Wheels


• Heavy-duty bearings and brakes
• Swivel lock brakes
• Handles both level and unlevel surfaces (Gravel)

12" (.3 m) Heavy-Duty Urethane Wheels


• Heavy-duty bearings
• Swivel lock brakes
• Ideal for level surfaces such as concrete or asphalt
Accessories

Stabilizers

Braking System
Safe Working Area

In order to reduce the


potential for swing fall
hazards, keep your safe
working area to within 6 ft of
the overhead rail
Design Your A-Frame FAS
Number of Operators

Type of floor/work surface where used

Does this system need to be adjustable?


Yes No

Does the product need to be collapsible?


Yes No

Does the product need to be portable?


Yes No

Brakes Stabilizers

Yes Yes
*Write in your required dimensions No No
A-frame Systems
A-frame Systems
A-frame Systems
A-frame Systems
A-frame Systems
A-frame Systems
A-frame Systems
A-frame Systems

• Designed based on
Requirements Provided by
Customer
• The need to access equipment
at heights with overhead crane
• Portable Fall Arrest System
Providing Overhead Anchor
Points
A-frame Systems
8530335
COUNTERWEIGHT JIB SYSTEM

SYSTEM FEATURES:
- HIGH GRADE ALUMINUM & STEEL STRUCTURE.

- HEAVY DUTY POWDERCOAT FINISH.

- SYSTEM RATED FOR 1 PERSON USING 900LB M.A.F DEVICE.

- FORKLIFT POCKETS LOCATED ON ALL FOUR BASE SIDES.

- FOUR HEAVY DUTY LIFTING RINGS FOR TRANSPORTING


BASE USING CRANE.

- 180° SWIVEL ROTATION WITH 22.5° LOCKING INCREMENT


USING POSITIVE LOCKING PIN AS SHOWN IN DETAIL A.

- PERISCOPING ROTATION HANDLES FOR TURNING


SYSTEM INTO WORKING POSITION AS SHOWN IN DETAIL A.

- TAGLINE PULLEY SYSTEM.

ESTIMATED WEIGHT WITH CONCRETE: 7,000 LBS (3.200 kg)

ESTIMATED WEIGHT WITHOUT CONCRETE: 2,000 LBS (907 kg)


8530335
SYSTEM DIMENSIONS

TAGLIN
E
PULLEY
25.8’
OVERALL
8’
HEIGHT
ANCHOR
(8,5 m)
OFFSET
(2,4 m) 23’
ANCHOR
HEIGHT
(7,6 m)
8530335
SYSTEM DIMENSIONS

ROTATION
LIFTING HANDLES
RINGS

2’
BASE HEIGHT (0,6 m)

5’ X 5’ 53” X 53”
BASE WIDTH FORKLIFT
(1,65 x 1,65) POCKET
CENTER TO
CENTER
(4X)
SP 3343
CORE MOUNT DIMENSIONS

Ø5.563”
O.D Ø4.05” I.D.

15”
CORE
MOUNT
HEIGHT
180°
JIB
ROTATION
WITH 22.5°
LOCKING
INCREMENT
S
SP 3343
Rigid Rail Systems
Rigid Rail Systems

Features and Benefits


•System Lightweight and easy to move by two people.
•Rated for use for up to 2 workers
•Can be stabilized by cranking jacks and left in one
area
•System can be provided with adjustable anchor
heights or fixed
•Rail runs parallel to a load giving a larger area of
coverage
•Rail widths upto 20 ft wide, upto30 foot anchor height
•Price Point Estimated $18,000 to $35,000 USD
Rigid Rail Systems
Rigid Rail Systems
Rigid Rail Systems
Rigid Rail Systems
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Features and Benefits
•Systems can be designed to be portable with the use of a
forklift or semi-portable.
•Does not require engineered piles or costly foundation
installation
•System is counterbalanced by concrete eco-blocks.
Customer can specify type of counterweight they may have
to use as the counter-balance
•Rated for use for up to 2 workers
•Rail runs parallel to a load giving a larger area of coverage.
Systems available from 52 ft wide. Can be lengthed by
adding additional counterweight sections
•Price Point Estimated $25,000 USD for T-Rex System as
shown.
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems

System easily moved and re-positioned with the use of a forklift


Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Features and Benefits
•System Semi Portable. Once set up the vehicle is to drive
to the fall-arrest area
•Does not require engineered piles or costly foundation
installation
•System is counterbalanced by concrete eco-blocks.
Customer can specify type of counterweight they may have
to use as the counter-balance
•Rated for use for up to 2 workers
•Rail runs parallel to a load giving a larger area of coverage.
Systems available from 52 ft wide. Can be lengthed by
adding additional counterweight sections
•Price Point Estimated $35,000 USD for 52 ft system.
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Semi Fixed Free Standing
Rigid Rail Systems
Portable Trailer Rigid Rail
Units
Portable Trailer Rigid Rail
Units
Features and Benefits
•System Semi Portable. Can be driven to the location needing fall-
protection or the trailer can be spotted in an area and the vehicle can drive
to the fall-protection
•Can be designed to fit onto customer’s existing trailer to save costs
•System is counterbalanced by concrete eco-blocks. Customer can specify
type of counterweight they may have to use as the counter-balance
•Rated for use for up to 2 workers
•Rail runs parallel to a load giving a larger area of coverage. Systems
available from 20 ft to 52 ft wide.
•Price Point Estimated $20,000 USD for kits to $60,000 for complete 52 ft
trailer and fall-arrest packages
Portable Trailer Rigid Rail
Units
Portable Trailer Rigid Rail
Units
Portable Trailer Rigid Rail
Units
Portable Trailer Rigid Rail
Units

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