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From the President The lower sheep kill will also have an effect
on available ovine meal supplies.
It is with great sadness that we recently saw
Recently the NZ Renderers Group held a
the passing of Brian Bartlett.
mini-symposium in Queenstown and the
He was the grandfather of ARA and leaves
ARA also held its quarterly meeting at the
a legacy that will influence the industry for
venue. The ARA would like to thank the
many years.
Kiwis for including us in the event and we
Employing vision beyond the capabilities
appreciated the content and interesting
of most, Brian founded the ARA in 1976
topics presented.
and was president for 16 years until 1992.
In recent meetings of the ARA there has
He also started the workshops in hygienic
been a push to boost marketing activities.
rendering, initiated the development of the
To start off, Gary King and Ken Bruerton
Code of Practice and he was instrumental to conduct audits, if only on pet-food and were sent to VICTAM in Bangkok, where a
in establishing the Symposium series. I already accredited establishments. stand was hired for the event. The feedback is
am reliably informed that what is not often As we look forward to the next challenges, that the ARA stand was very successful with
mentioned is that there was a lot of resistance it is evident that kills in the last two years opportunities for products into Asia arising
within the ARA to the Code of Practice and it have taken a heavy toll on livestock available almost immediately.
was difficult to make progress. To get things for slaughter. The cattle herd is down 10% Planning for the 2017 Symposium is
moving Brian wrote the first Code with since the peak of 2013 and is projected gathering momentum and the programme is
Kevin Pratt. The first edition of the Code to bottom out at 26 million head in 2017. well advanced. The venue will be the same as
was published in 1994 and the first successful Slaughter numbers are expected to fall 24% 2015, with the Royal Pines Resort being the
audits were in September 1994. from the peak in 2013 to 7 million head in most economical, convenient and ideally set
I think that the themes that came through 2017. Similarly, sheep numbers are down by up to cater for the event.
at Brian’s funeral service were his honesty, 7%, with adult sheep slaughter set to fall to The ARA Code of Practice is under review
(he was described as a straight shooter), 7.5 million this year, a drop of 25% on 2014. and a team of experienced people from
his negotiation skills, his determination or Lamb slaughter numbers are predicted to fall member companies, including QA personnel,
persistence in seeing things through, his by only 3.4%. has been assembled to do the work.
value of friendships and his humour. It was In the 2013 ARA production survey it was The next general meeting of the ARA is to be
also evident that for all his achievements, his reported that cattle yielded 40-45 kg of meat held on19th May in Brisbane, with the AGM
family were always his first priority! and bone meal per head and 45-55 kg of on 4th August in Sydney. Elections are due
The past six months have seen more good tallow. This means that reduced cattle kills at this AGM and anybody considering getting
work on market access with the re-opening will result in 90,000 tonnes less production of involved should put their hand up at the May
of the Indonesian market for poultry meal. MBM and 100,000 tonnes less production of meeting by approaching any of the current
There is also some movement by China tallow in 2017 compared with 2015. directors.
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Market Access establishments.
It remains to be seen if rendering plants will be listed based on D
of A approval and desk audits. The D of A intends to submit audit
Indonesia and China continue to be market access priorities for the
reports relating to the three plants that have been awaiting listing since
ARA and the Department of Agriculture.
2012. If the three plants are listed, other plants that are approved in
Indonesia has lifted restrictions on poultry meal and product is
the future, or have been approved since the latest agreement will be
flowing. The D of A is now working on safeguarding trade against
submitted for listing.
future incidences of AI. The challenge is to supply information about
On 24 February it was 2 years since Australia was declared free from AI
the rendering industry to the people who are currently is key positions
but China retains an Australia-wide ban on poultry products. Access
in Indonesia. This information has been provided before but has to be
for rendered poultry products is part of reciprocal trade negotiations
updated and re-submitted as people in Indonesia change roles.
with China. A Chinese delegation is expected to visit Australia in
New Indonesian regulations that apply to feed stuffs of animal origin
April to look at pet food production and AI controls. Two rendering
are being applied to countries that have not supplied to Indonesia
establishments are included on the itinerary. The inspection of the
in the past. Negotiations about Australia’s compliance with the new
rendering plants relates to overall AI controls and not to specific
regulations are continuing.
questions about access for rendered products.
The remaining issue with Indonesia is getting establishments that
However, there are two rendering priorities that it is hoped can be
have been approved by the D of A to export to Indonesia listed by
discussed and resolved during the visit. The first is to get the AQSIQ
Indonesian authorities. There has been no addition to Indonesia’s list
5-year approval of 11 plants that occurred in 2012 extended for a
of approved establishments since 2012.
further 5 years. The second is to have it acknowledged that rendering
Indonesia appeared to agree to update lists of approved meat and
is capable inactivating AI.
rendering plants based on desk audits of audit reports from the D of A.
The market access priorities matrix that the Department uses to focus
This agreement has not worked out in the case of meat establishments
efforts on rendered products has been updated. There were 36 items
and Indonesian inspectors are expected to visit Australia to review
on the matrix and 10 have been resolved. The updated matrix with the
meat plants. There may be a future visit focussing on rendering
remaining 26 issues will be circulated to members for review.
Rendering
Solutions
• Response
• Survey
• Layout
• Quotation
• Manufacturing
• Installation ASTW has so far produced, installed and commissioned
• Commissioning more than 35 rendering plants in Australia and New
Zealand. This photo from one of our factories shows
the assembly of a drier for Kilcoy Pastoral Company
Limited that was installed earlier this year.
3
NZ Mini-symposium and meetings
The New Zealand Renderers Group held their biennial mini-
symposium in Queenstown on 18 March in conjunction with ARA
and NZRG meetings. There was also a brief workshop on matching
rendered products with aquaculture requirements.
At the workshop, Kaylene Larking, Innovations Manager of the NZ
Meat Industry Association explained the aquaculture projects being
conducted by MIA Innovations Ltd in conjunction with the NZ
Renderers Group. The 2015-2016 aquaculture program will continue
to collect data on the composition of meat meals and will match meals
with specific requirements for feeding different aquaculture species.
Characteristics of bovine, ovine and mixed meals from different parts
of the country will be determined. A matrix of aquaculture species
vs. nutritional requirements will be used to pinpoint which meals are
most suitable as ingredients for feeds for targeted species.
Two reports have already been produced for the program. One is
about the nutritional requirements of target species and the other is
about the suitability of MBM as an aquafeed ingredient.
Bill Spooncer discussed options for making MBM more suitable for
aquafeeds by reducing ash to increase protein content. Two options
are to segregate raw materials into hard and soft offals to produce high
and low-ash meals and to separate finished meals into high and low- NZRG President Bruce Rountree welcomes delegates
ash fractions by air classification. Alan von Tunzelman pointed out to the mini-symposium.
that recovery of bone chip for gelatine production is another option
for producing a low-ash meal. Manipulating the protein and ash ARA President Warren Maclean gave an ARA update. He discussed
content of meals adds cost but may not necessarily increase value. market access issues with China and progress that has been made with
High-ash, low- protein meals (less than 48% protein) are discounted Indonesia. He confirmed that the next ARA symposium will be at the
by more than the pro-rata value of the protein but high-protein meals Royal Pines on the Gold Coast and said that work on the program is
may not receive a premium on top of the pro-rata value of the protein. well underway. He talked about difficult times ahead for renderers
To make manipulation of the protein content of MBM worthwhile, it (and the meat industry). The cattle herd and sheep flock are well down
is necessary to avoid high-ash fractions with less than 48% protein and and consequently there will be reduced availability of raw material for
to secure premiums over and above the pro-rata value of protein in the rendering. Warren also paid tribute to Brian Bartlett who passed away
low-ash fractions. a few days previously.
International update
Mini-symposium program
The mini-symposium started with a welcome and update from NZRG Tim Juzefowicz and Graham Shortland gave updates about the WRO
President Bruce Rountree. Bruce said that the main focus of the and FPRF. Tim explained that the mission of the WRO is to promote
NZRG is on the training workshops. The objectives of the workshops biosecurity in the feed and food chain with optimal nutritional
are to explain why things are done the way they are and to encourage availability and sustainability.
personal development. The NZRG is also looking at its structure as a Graham Shortland said the four streams of FPRF programs are:
branch of the MIA. It is loosing members as a result of rationalisations nutrition focussing on petfood, pigs and aquaculture; added-value
in the meat industry and is looking for ways to accommodate this and novel uses; biosecurity and food safety and environment and
trend. sustainability. Examples of FPRF projects are nano-proteins to destroy
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Graham Shortland discusses FPRF programs
Food safety threat The first speaker in the afternoon session was Amy Parker of Elmira
Pet Products. She explained the company’s development from Martin
Allan Kinsella of the MPI was the incident controller when large dairy Foods to Elmira Pet products via Del Monte and Mars. The current
companies received threats that infant formula would be contaminated development plan is to invest in a $30 million expansion and produce
by the pest-control poison 1080. Allan gave a dramatic account of how 120,000 tonne of product per year by 2018.
government agencies responded to the threat to New Zealand’s most Elmira produces mainly private brands but also makes Elmira
vulnerable citizens and to the export credibility of New Zealand. Some branded products. About 78% of products are sold in Canada and the
of the responses including increased testing for 1080 in milk powders remainder are exported to 22 countries. Over 200 ingredients are used
with 150,000 tests conducted. On the trade front overseas trading in the product range and all have to be listed on labels.
partners were advised and traceability to international destinations Amy emphasised that ingredients must be consistent so that the
was confirmed. product labels are accurate. She said that other issues with rendered
Allan outlined what was learnt from the incident from the government product ingredients are peroxide value, which is considered as a
5
critical control point, and foreign material contamination. Kevin Kerr and Mark Jackson of Marsh NZ spoke about risk
The humanisation of pets has led to trends in formulation and labelling management and cyber threats. Kevin introduced Marsh NZ as part
such as “grain-free”; “GMO-free”; “organic”; “natural”. Fresh meat of a global group specialising in insurance, risk mitigation and risk
inclusion and limited ingredient diets for pets with allergies are also management. He also paid homage to the personnel losses suffered by
growing trends. These trends provide opportunities for single-source the company in the 9/11 Twin Towers atrocity and the Christchurch
novel proteins, which are seen as having low-allergenic response, such earthquake.
as lamb, venison, duck, kangaroo and rabbit meals. Mark Jackson took over to explain cyber risks and the implications of
Rendering plant fire new health and safety regulations in New Zealand. He described some
Paul Drake of Taranaki By-Products gave a presentation about a fire
that went through the rendering plant in January 2012. Taranaki By-
products has suffered previous fires. One in 1986, which was started
by spontaneous combustion, destroyed the whole plant and another in
1991 closed the plant for three months.
The 2012 fire destroyed 50% of the roof. Paul said that the fire burnt
the fibreglass roof quickly and this let the heat out and saved most
of the equipment. Other damage was due to fire in the biofilter fan
blowing down the ducting to the biofilter. There was also significant
water damage. The cause of the fire was spontaneous combustion in
the drier which got into the cyclone and went up the wall to the roof.
The priority was to get the roof back on and replace the wiring. The
speed of the recovery was due to an outstanding effort by staff: the
electrical work was completed in three days and two nights of non-
stop work. Suppliers also co-operated and a new biofilter fan was
delivered in three weeks. The fire occurred on 12 Jan and the first
production was on 3 February. The plant was back in full production
a couple of weeks later.
Paul explained the additional fire suppression systems and insurance
company requirements that have been implemented since the fire. For
example carbon dioxide fire suppression and increased monitoring
have been installed and there is now a drier cooling procedure using
water sprays that occurs on every shut down.
Cyber threats Mark Jackson of Marsh NZ discusses cyber threats
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of the perpetrators of cyber attacks including foreign government are: Discovery, the active or “doing” years when expenditure may
affiliates, organised crime, activist groups, competitor companies, increase as retirees do the things they think they have missed out on;
terrorists and human error. These attacks may target assets, activities, Endeavour, when people start slowing down and falling into patterns
compliance and third parties i.e. confidential information about third and Reflection.
parties could be exposed.
He gave examples of insurance claims related to cyber attacks. One Pet food market risks
was an attack on a government institution which resulted in a leak of
9,000 files of personal information. The recipient tried to extort the
institution in exchange for not going to the media. Mark explained what
the appropriate insurance covered in this case including notification
costs, forensic expert costs to close the gaps in the electronic security,
goodwill reparation, PR and legal expenses and extortion consultant
costs. (The total insurance payout was $4.5 million).
Traditional insurance may not cover losses from cyber attacks and a
specialist cyber-risk policy is needed to cover potential first-party and
third-party losses.
The new health and safety act coming into force in New Zealand places
more liability on companies and directors. Mark discussed the risks
faced by company directors and what aspects of risk can be insured
Retirement
7
Driving down the total
cost of operation
www.hydrochem.com.au
1300 558 788
China audits
start with a period of silent spread before the disease is identified and
notified. The longer this period, the more animals could be affected so
it is important that notification comes through as quickly as possible.
Garry King at the ARA’s VICTAM stand
The ministry has a 24/7 notification hotline which receives 10,000 calls
a year. The VICTAM 2016 exhibition was held on 29-31 March in Bangkok
Jennifer gave details of what would be done to control stock movements and the ARA was there. The VICTAM trade exhibition and associated
and cull potentially affected animals. She discussed the advantages and conferences form one of the world’s major events for animal and aqua
disadvantages of rendering animals that are culled for disease control. feed and pet food industries. The ARA took a stand at the exhibition
She said that according to the plan, it would take a minimum of three and Garry King and Ken Bruerton manned the stand. A & S Thai
months to re-establish trade after an FMD event but in reality it would Works Co gave tremendous support including designing and setting
probably take longer. She gave a run down of how a large outbreak up the stand and providing staff to help operate the stand. Prim
would progress based on a simulation exercise conducted in 2012. Pitchaya and Jazz Atchara from ASTW were especially helpful and the
ARA is very grateful to Sverre Golten of ASTW for his support of the
stand. ASTW also sponsored accommodation for Garry and Ken and
provided transport.
Amy Parker of Elmira Pet Products and Rick Carter of The ARA stand with Jazz Atchera on the left and Garry King
Kemin Australia enjoy Queenstown weather and Ken Bruerton on the right
Garry King said that the ARA stand was very well attended and 70
business cards of visitors were collected. He said that he and Ken were
flat out talking to visitors on the first two days although things calmed
down a bit on the third day. The paraphernalia on the stand including
the ARA’s fact sheet pamphlet, pocket guide to Australian rendering
and memory sticks containing the updated Australian MBM Guide for
Feed Manufacturers were all used up by the end of the event. The ARA
has already received follow up enquires from people who visited the
stand and these enquires have been referred to members.
9
People and Places
Anna Somerville has taken on the role Director of the D of A’s Food
and Animal By-products section of the Export Standards Branch while
Lynda Hayden is maternity leave. Anna spent 3 years as Agriculture
Councillor at the Australian embassy in Beijing before returning to
Canberra. She had responsibility for policy in her Beijing posting.
The ARA looks forward to working with Anna and hopes that her
valuable experience in China will help resolve market access issues.
Australian Renewable Fuels Ltd (ARfuels) went into voluntary
administration in January. The demise of the Barnawartha biodiesel
plant will have an impact on Australian tallow producers, particularly
producers of lower grades. The
Barnawartha plant used up to 50,000 tonnes per year of tallow and
used-cooking oil and bought tallow across all grades. Producers of
lower grades who relied on ARfuels are seeking to re-engage with
traditional users of tallow. The closure of ARfuels combined with the
closure of Symex in 2012 means that the domestic market for tallow
has shrunk by over 100,000 tonnes in the last four years.
Bruce Burch has taken on the role of rendering manager at JBS
Brooklyn. Before going to Brooklyn Bruce was the rendering manager
at Midfield Co-products for 8 years. He left Midfield to run a pub
but returned to rendering when fire and drought made economic
conditions in country Victoria difficult for pub owners. He has been Mark Wray
at JBS for almost a year. Apart from his duties at Brooklyn, Bruce domestically and overseas. Operating across Australia from state-
is reviewing rendering at the JBS-Southern plants. He is improving of-the-art processing facilities in Western Australia, Tasmania and
product quality and production efficiencies at all sites. Bruce is part of near Geelong Victoria, the Group produces fresh pork, seafood,
the ARA committee convened to review the Code of Practice. protein meal and tallow for retail and wholesale clients and employs
Mark Wray was appointed to the position of CEO of the Craig Mostyn approximately 580 people.
Group in March 2016. Previously he was Chief Financial Officer. Prior to joining CMG, Mark spent four years as CFO of Steggles. Mark
Craig Mostyn Group is one of Australia’s leading diversified food is a Fellow of the ASCPA, is a Solicitor of the Supreme Court of NSW
and agribusiness companies servicing customers and suppliers both and holds tertiary qualifications in Agricultural Science.
Energy Monitor
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Keith Engineering specialises in the
design, manufacture, and installation of
processing equipment for the rendering
and abattoir industries. Keith enjoy a
strong reputation for trusted, reliable
equipment as well as dedicated
customer service and attention.
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TALLOW firm in 2016. It remains to be seen what will happen at the end of
A change in subsidies for biofuels in the USA has supported Australian 2016 when the US biofuels blender’s tax credit will be up for renewal
tallow prices in the first quarter of 2016. In 2015 it was widely or change.
anticipated that the biodiesel blender’s credit in the USA would be MBM
replaced by a producer’s credit and this change would not help biofuel The meat and bone meal market was weaker in January and February
produced from Australian tallow in Singapore. On 17 December, the but has bounced back in March and April. March prices increased to
US Senate did an about face and returned to a blender’s tax credit until about $525 per tonne DCT and April prices are about $570. The price
the end of 2016. This decision is beneficial to approved Singaporean of soy meal has not changed but early in the year USA meat and bone
and Argentinean biofuels producers that export to the USA and meal prices were at an unusually high discount to soy due to a surplus
tallow prices started to rise due to expected increased demand from of protein in the US domestic market. This reduced US export prices
Singapore. and pulled back Australian prices.
In addition to the impact of the US Senate decision on tax credits, the US prices have returned to a more typical premium compared with soy
price of palm oil increased by 25% in March due to decreased output meal and US export offers increased making US MBM more expensive
forecasts. The El Nino is expected to reduce production for 3 million Australian product. Australian prices have followed the US trend but
to 2 million tonnes. Higher palm oil prices have translated into higher have been moderated by the increasing value of the AUD. Domestic
prices of FAME biodiesel in Europe and this in turn reflects on the prices have followed suit and are up $30 to $50 per tonne in April
price of Singapore biofuel. compared with March.
With anticipated demand following the USA Senate decision and Blood meal prices were weaker in the fist quarter of 2016. Domestic
increasing palm oil prices, Australian tallow prices over-shot the mark demand for blood meal in aquaculture feeds has been weak
in February and March and have been corrected in April. The high because warmer water temperatures in Tasmania have reduced feed
value of the AUD has also softened prices. But with low production consumption. There is more demand in April and prices are stating
of tallow expected until the end of the year tallow prices should be to increase.
11
Accreditation Workshop
The ARA’s thirty-fourth
workshop on hygienic
rendering was held in
February. The workshop
was attended by twenty-two
people and all were accredited.
This brings the number of
accredited people to 881.
The outstanding achiever at
the workshop was Patrick
Harvey of Nolan Meats.
Workshop leaders Trish
Ryder and Glen Braddock
nominated Patrick for the
ARA/NZ Renderers Group
exchange program award and
he will be attending the NZ
Renderers Group workshop
later this year. Although
Patrick was singled out, Trish
said that all participants AUSPAC INGREDIENTS Pty.Ltd
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anti-oxidants. Rick also supplied satchels for the delegates. Anne
Alfa Laval and A.J. Bush & Sons (Manufactures) all supported the
Watling of Grain Corp returned to give her presentation about tallow
workshop as usual. Derek Henderson of Keith Engineering gave
and to demonstrate how to do a free fatty acid test. Douglas Wood of
his presentation about how to get the best out a press. Mark Pope
Alfa Laval gave a presentation about the intricacies of centrifuges had
was also on hand to share his expert knowledge of rendering. Keith
how to get the best efficiency out of tallow separators and decanters.
Engineering sponsored the dinner.
A.J. Bush and Sons again generously hosted a visit to the Beaudesert
Rick Carter of Kemin explained how to use Salmonella inhibitors and
plant.
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14