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ZTSCTL SERIES WITH MX200 MICROPROCESSOR-BASED CONTROL PANEL

AUTOMATIC TRANSFER SWITCH (ATS)


1600-3000 AMP
FOR USE ON EMERGENCY OR STANDBY SYSTEMS - RATED FOR TOTAL SYSTEM & MOTOR LOAD
A. LEGEND B. OPERATION (OPEN TRANSITION) R15D Load Shed. Should the Emergency source become
MX Series Microprocessor-Based Control Panel When Normal line voltage drops below the preset dropout point, the overloaded, a signal will be given to switch to OPEN
Standard Features: Normal voltage sensing circuit initiates the engine start circuit. position.
DT.......................... Time Delay to Normal S1 Three Position Engine Control Selector Switch: "OFF" -
DW......................... Time Delay to Emergency When Emergency line voltage and frequency reach the preset "AUTO" - "START"
L1.......................... Emergency Position Light pickup point, the MX control panel energizes the CCNO control
L2.......................... Normal Position Light relay to operate the transfer operator. The load will be transferred to S3 Prime Source Selector Switch. Allows choice of Source
L3.......................... Normal Available Light the OPEN position. After a set time delay, the MX control panel 1 or Source 2 as Primary Source.
L4.......................... Emergency Available Light energizes the CCE control relay to operate the transfer operator.
The load will be transferred to the EMERGENCY position. The S5 Auto/Manual return to NORMAL selector switch. In
Relay/Transformer Box transfer switch is mechanically locked. The SN limit switch awaits AUTO position, re-transfer to NORMAL is automatic
CCE....................... CE/O Control Relay, Emergency the next operation to NORMAL. after the T timer time delay is complete. In MANUAL
CCEO..................... CE/O Control Relay, position, re-transfer to NORMAL is activated by
Open Emergency When the Normal line voltage reaches the preset pickup point, the depressing the YN pushbutton or if Emergency fails.
CCN....................... CN/O Control Relay, Normal MX control panel energizes the CCEO control relay to operate the
CCNO..................... CN/O Control Relay, transfer operator. The load will be transferred to the OPEN position.
Open Normal After a set time delay, the MX control panel energizes the CCN
XE1,XE2................. Control Transformer, Emergency control relay to operate the transfer operator. The load will be S9 Remote Test Circuit. Energizing S9 input will perform a
XN1,XN2................ Control Transformer, Normal re-transferred back to the NORMAL position. The transfer switch is test operation. Includes bypass for automatic return to
mechanically locked. The SE limit switch awaits the next operation NORMAL if Emergency line fails and Normal is present.
Power Panel to EMERGENCY.
N1,2,3,(N)............. Normal Line Auto/manual-transfer selector switch. In AUTO position
S12
E1,2,3,(N).............. Emergency Line the transfer switch functions automatically as specified
with drawing. In MANUAL position, the transfer switch
T1,2,3,(N).............. Load Connections
will transfer by depression of YN (to Normal) or YE (to
CE......................... Transfer Operator, Emergency Emergency) pushbuttons. Once transferred in MANUAL
CEO....................... Transfer Operator, Open Test Switch position, the transfer switch maintains the selected
Emergency The Test Switch simulates a normal line failure when activated. position, even if the selected source failed.
CN......................... Transfer Operator, Normal
CNO....................... Transfer Operator, Open Normal
To test, activate the Test Switch, thus allowing the transfer switch to
DS......................... Disconnect Switch
transfer to the EMERGENCY position. De-activate the Test Switch. S13 Commit/No-Commit Selector. When "YES" is selected,
GND....................... Ground
The transfer switch will transfer to the NORMAL position. Transfer Switch will commit transfer to EMERGENCY
NB......................... Neutral Bar (if required)
RE......................... Bridge Rectifier, CE when normal fails. When "NO" is selected, Transfer
REO....................... Bridge Rectifier, CEO Testing at least once a month is recommended. For hospital Switch will not transfer to EMERGENCY should normal
RN......................... Bridge Rectifier, CN emergency systems, test once a week. restore before time delay to EMERGENCY times out.
RNO....................... Bridge Rectifier, CNO
SE......................... EMERGENCY Position Limit Switch
SEO....................... Emergency OPEN Position
Disconnect Switch T Time Delay to NORMAL
Limit Switch
SN......................... NORMAL Position Limit Switch When the Disconnect Switch is placed in the INHIBIT position, the T3/W3 Presignal auxiliary Contact, S.P.S.T.: Operates 0-60
SNO....................... Normal OPEN Position circuits to the transfer operators are opened and transfer cannot seconds (adjustable) prior to transfer in either direction.
Limit Switch take place.
Auxiliary Panel
U Time Delay to Engine Cool Down
AS.......................... Alarm Silence Relay
CAPE...................... Capacitor, CCER C. ACCESSORIES W Time Delay to EMERGENCY
CAPN..................... Capacitor, CCNR YE Pushbutton, transfer to EMERGENCY. Provides
CCER..................... CE Control Relay, Closed Zenith Transfer Switch with MX200 microprocessor-based control
manual control of transfer to Emergency source. If time
Transition Emergency Closing panel has the capability for additional accessories. The following is
delay accessory W is supplied, this pushbutton
CCEOR................... CEO Control Relay, Closed a description of the optional accessories. Those options checked
bypasses time delay for immediate transfer; otherwise,
Transition Emergency Opening are supplied on this unit. See additional pages for complete legend
transfer to EMERGENCY will be automatic after the
CCNR..................... CN Control Relay, Closed and operation.
time delay.
Transition Normal Closing
CCNOR................... CNO Control Relay, Closed
Transition Normal Opening A1 Auxiliary contact, S.P.D.T., operates on normal line failure. YN Pushbutton, re-transfer to NORMAL. Provides manual
CR,CR2.................. Normal Control Relays control of re-transfer to Normal source. If the T time
CTLT...................... Closed Transition Lockout Timer A1E Auxiliary contact, S.P.D.T., operates on emergency line delay accessory is supplied, this pushbutton bypasses
CTO........................ Closed Transition Output Relay failure. time delay for immediate re-transfer; otherwise,
CTR........................ Closed Transition Relay re-transfer to NORMAL will be automatic after the time
D1......................... Diode #1 A3 Auxiliary Contact S.P.S.T. EMERGENCY Position. delay.
D2......................... Diode #2 A4 Auxiliary Contact S.P.S.T. NORMAL Position.
EFOAR................... EMERGENCY Fail to open
Alarm Relay C Plant Exerciser. Automatically starts generator for
EFOR..................... EMERGENCY Fail to open Relay selected time intervals. ZNET Communications provisions.
ETT........................ Emergency Trip Timer C/D Plant Exerciser. Automatically starts generator to run
LTCS...................... Latch Test Cycle Start Relay Other:
unloaded or simulate a power failure and starts generator
NFOAR................... NORMAL Fail to open to run under load.
Alarm Relay
NFOR..................... NORMAL Fail to open Relay NOTES:
OLC....................... Open Last Close Timer CTAP Chicago Transfer Alarm Panel.
1. ! CAUTION: In using a 3 phase, 4 wire delta or open delta
PAR....................... Power Available Relay E Engine Start Contact. power supply (usually 120/240 volts, sometimes listed as
PART..................... Power Available Timer
J1N Normal Under Frequency Sensing. 120/208 volts) with one leg having a grounded center tap, one
PT-1,2.................. Potential Transformers, Normal
line will be 160 to 208 volts to ground. When such a system is
PT-3,4.................. Potential Transformers, Emerg. J2E Emergency Over Frequency Sensing. used it is necessary to connect the high leg to N2. DO NOT
RAI......................... Normal Available Relay
J2N Normal Over Frequency Sensing. CONNECT 120 VOLT LOAD CIRCUIT TO THE HIGH LEG.
RA4........................ NORMAL Position Relay
RER....................... Bridge Rectifier, CCER K Frequency Meter to indicate load frequency.
RNR....................... Bridge Rectifier, CCNR
RESE..................... Resistor, CCER M1 Ammeter, Single Phase. 2. GROUNDING TERMINAL: A grounding terminal (GND) is
RESN..................... Resistor, CCNR M2 Ammeter, Three Phase. provided. When installing open type switches connect this
RNE....................... Bridge Rectifier, XNE terminal to the metal enclosure or an equivalent earth ground.
RT.......................... Emergency Control Relay M3 Voltmeter, Single Phase.
RTCS...................... Relay Test Cycle Start Relay M4 Voltmeter, Three Phase.
SCL........................ SYNC Check Latch Relay 3. ! WARNING - TO ENSURE AGAINST SHOCK OR
ST.......................... SYNC Timer N1 Running Time Meter. ACCIDENT HAZARD, DISCONNECT ALL SOURCES OF
STR........................ Shunt Trip Relay P Time Delay to Engine Start. SUPPLY BEFORE SERVICING.
T2.......................... Closed Transition - Time
Delay to NORMAL Q2 Remote peak shave or area protection circuit. Energizing 4. OPEN TRANSITION OPERATION CAN BE SELECTED WITH
W2......................... Closed Transition - Time QR2 input will transfer to EMERGENCY. Includes bypass BOTH SOURCES AVAILABLE. OPEN TRANSITION
Delay to EMERGENCY for automatic return to NORMAL if Emergency line fails OCCURS BY DEFAULT WHEN THE LOAD-CONNECTED
XE.......................... Control Transformer, Emergency and Normal is present. SOURCE FAILS.
XN......................... Control Transformer, Normal
XNE....................... Control Transformer, 5. ON SINGLE PHASE UNITS WHERE THE EMERGENCY
Q3 Remote Inhibit transfer to EMERGENCY Circuit.
Norm./Emerg. SOURCE IS A UTILITY LINE, CONNECT EMERGENCY LINE
Energizing QR3 input allows transfer to EMERGENCY.
25(ANSI)................ SYNC Check Relay SO THAT MINIMUM VOLTAGE IS MEASURED FROM N1 TO
47N,E(ANSI)........... Phase-Sequence Relay, E1.
Norm./Emerg. Q7 Remote Inhibit transfer to NORMAL Circuit. Energizing
27/59N,E(ANSI)..... Under/Overvoltage Relay, QR7 input prevents transfer to NORMAL. 6. ON SINGLE PHASE (2 POLE) UNITS, THE CENTER POLE,
Norm./Emerg. 47N & 47E ARE NOT SUPPLIED.
R8 Three Phase Over Voltage Sensing on Emergency.
Interconnect Plugs 3 27/59N & E ARE REPLACED BY 1 27/59N & E.
J1,J2,J4,J5,J6,J7,J8,J9,J10,PA1,PA2

LEGEND REFERENCE NOTES REVISIONS

A S-6880
- - 08/07/98 RWB KK
B S-7086 02/01/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
- - 03/26/99 CMC MES OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

C S-7379-2 04/14/00 SG SB LEGEND, OPERATION, AND ACCESSORIES


D S-7453 06/23/00 GG BL ZTSCTL160/300 (1600-3000 AMP)

- 55A-3000
EC JR 04/13/98 N/A 1 OF 7 D
CABINET FRONT
D. LEGEND (PILOT DEVICES)

ASL.............. Alarm Silence Light


ASPB............ Alarm Silence Pushbutton
EFOL............ Emergency Fail to open light
FSL.............. Fail to SYNC Light
SYNC LIGHT
NFOL............ Normal Fail to open Light
R2................ SYNC Light Resistor (Part # Y770000)
23D R2 23J 33
RESET-1...... Fail to Open Lockout Reset
SL
RESET-2...... Shunt Trip Reset
SL................ SYNC Light (Dark Light = SYNC)
STL............... Shunt Trip Light
TMS.............. Transition Mode Selector
SOURCES FAILED TO SYNC
TS................ Test Switch maintained, keyed
2351 COM
FSL

E. OPERATION (CLOSED TRANSITION) NORMAL FAILED TO OPEN

is available to remove the generator from the bus if neither operator opened.\P\PA 24 VDC control circuit is supplied to control the Alarm and Warning indicators. To insure continuous power toNthis circuit, the customer supplies the 24RVDC.
NFOL

EMERGENCY FAILED TO OPEN

K R
EFOL

SHUNT TRIP

G R
STL

TRANSITION MODE SELECTOR

(OT) (CT)

SHOWN ACTUATED
MX200 MX200 IN "CT" MODE
J2 PIN 3 J2 PIN 12
MAINTAIN KEY
REMOVAL LEFT
OR RIGHT

TEST SWITCH
(AUTO) (TEST)

MAINTAIN KEY
23C 23Z REMOVAL LEFT
OR RIGHT
(A)

MX200 MX200
J2 PIN 3 J4 PIN 12

(B)

FAIL TO OPEN
LOCKOUT RESET
(RESET - 1
MOMENTARY TO
THE RIGHT)

2341 2342

2341 2336

F. PARALLELING REQUIREMENTS 2333 2355

aker on the Generator set with a response\P time not exceeding 50ms. SHUNT TRIP RESET
(RESET - 2
MOMENTARY TO
THE RIGHT)

2336 2352

CABINET FRONT

C R
ALARM

ALARM SILENCE ALARM SILENCED

ASPB
D R
B (A) D ASL

2539 (B) 2541

LEGEND REFERENCE NOTES REVISIONS


REV ECN NO. DATE DFT ENG
WIRE CONNECTION
A S-6880 ESTABLISH DWG.
WIRE ON MAIN
TERMINAL BLOCK - - 08/07/98 RWB KK CHICAGO, IL 60609 USA

B S-7086 02/01/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
- - 03/26/99 CMC MES OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

C S-7379-2 04/14/00 SG SB DWG TITLE: CT OPERATION & CABINET FRONT

D S-7453 06/23/00 GG BL JOB/MODEL: ZTSCTL160/300 (1600-3000 AMP)

CHKD: APPD: CADD: ORDER NUMBER: DRAWING NUMBER:

ACAD - 55A-3000
DRWN: ENGR: DATE: SCALE: SHEET: REV:

EC JR 04/13/98 N/A 2 OF 7 D
POWER CIRCUIT SCHEMATIC

N1,2,3,N - NORMAL LINE T1,2,3,N - LOAD E1,2,3,N - EMERGENCY LINE

1
NN EN SWITCHED OR SOLID NEUTRAL
AS SPECIFIED FOR
5 TN 4 WIRE SYSTEMS.
22 32
3
N3 E3
SYSTEM VOLTAGE CODES
4 T3
21 16 31 VOLTAGE/ NO. OF NO. OF
5
N2 E2 CODE
FREQUENCY PHASES WIRES

6 T2
-3 240V,60HZ 3 3
20 15 30
7
N1 E1 -31 208V,60HZ 3 3

-38 120/240V,60HZ 3 4
8 T1
14 -4 120/208V,60HZ 3 4
9
-5 480V,60HZ 3 3

10 -7 277/480V,60HZ 3 4
CCN CCE
206 306 -9 240/416V,60HZ 3 4
11

-91 220/380V,60HZ 3 4
12
A4-1 206R 208R 306R 307R -92 220/380V,50HZ 3 4
+ RN - + RE -
13
CCN CCE
209 307
14 A4-2
CN CE CE - CLOSE INTO EMERGENCY,
309 DS DS 308 TRANSFER OPERATOR
15

CN - CLOSE INTO NORMAL,


16 CCEO CEO CNO CCNO
A3-1 502 201 TRANSFER OPERATOR
CEO - OPEN FROM EMERGENCY,
17
406R 209R 506R 308R
+ REO - + RNO - TRANSFER OPERATOR
18 A3-2 CNO - OPEN FROM NORMAL,
CCEO CCNO
406 506 TRANSFER OPERATOR
19
DS - DISCONNECT SWITCH

20 21 22 FOR SERVICING
30 31 32
RE - CE BRIDGE RECTIFIER
RN - CN BRIDGE RECTIFIER
TO RELAY/TRANSFORMER BOX SCHEMATIC - SHEET 6 REO - CEO BRIDGE RECTIFIER

AND CONTROL CIRCUIT SCHEMATIC -SHEET 4 RNO - CNO BRIDGE RECTIFIER

31
3 Ø CONTROL SENSING POWER PANEL LAYOUT

32
AUXILIARY TN T1 T2 T3
20 200 300 30
CONTACTS

33

25 25
PT-1 PT-3
34 NN CN N1 N2 N3
21 210 310 31

CNO 14 15 16
35

PT-2 PT-4
27/59N 27/59E +
36 22 220 320 32
SN-
SN-3 20 21 22 RN
1,2
-
37

A4- SNO- SNO-


38
1,2 3 1,2
A4-1
39
+
A4-1
(L1) 200 220 (L3) (L3) 320
RNO
300 (L1)
A4-2 -
40 210 (L2) 310 (L2) DS
A4-2
AUTO INHIBIT
DRAWING
41 47N SHOWS 47N/47E 47E
A3-1
CONNECTION FOR 25ZZ 25ZA
A3-1
42 A-B-C
PHASE ROTATION SEQUENCE. 502 209
(PARENTHESES=DEVICE TERMINAL #'s) A3-2
43
IF PHASE ROTATION SEQUENCE IS 201 307
A3-2
A-C-B
2535 2539
SWAP L2 & L3 TERMINAL
44 +
INPUTS ON EACH 47 RELAY.
REO
45 -
A3- SEO- SEO-

46 PT-1,2 - NORMAL POTENTIAL TRANSFORMERS 1,2 3 1,2 30 31 32

PT-3,4 - EMERGENCY POTENTIAL TRANSFORMERS


47 +
SE-
SE-3
27/59N - NORMAL UNDER/OVER VOLTAGE RELAY, 89 1,2 RE
48 -
27/59E - EMERGENCY UNDER/OVER VOLTAGE RELAY, 89
EN E1 E2 E3
49 47N - NORMAL PHASE-SEQUENCE RELAY, 89 CEO

47E - EMERGENCY PHASE-SEQUENCE RELAY, 89 CE


50

25 - SYNC CHECK RELAY, 92

LIMIT SWITCH SCHEMATIC DS


25ZA
DS - DISCONNECT SWITCH FOR SERVICING
25ZA
SEO-1 (6) GND
SEO - EMERGENCY OPEN POSITION
25ZZ
ATR/DS INDICATOR
25B
SEO SNO - NORMAL OPEN POSITION
SNO-1 35B INDICATOR
SNO
36 SE - EMERGENCY POSITION
SE
INDICATOR
26
SE-3 (1) SN
SN - NORMAL POSITION
INDICATOR
J6
SN-3
TO MX SERIES
CONTROL PANEL

LEGEND REFERENCE NOTES REVISIONS


REV ECN NO. DATE DFT ENG
WIRE CONNECTION ZTSCTL SHOWN IN NORMAL POSITION WITH NO POWER AVAILABLE.
A S-6880 ESTABLISH DWG.
WIRE ON MAIN
- - 08/07/98 RWB KK CHICAGO, IL 60609 USA
TERMINAL BLOCK
B S-7086 02/02/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
WIRE IN DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM

INTERCONNECT PLUG - - 03/26/99 CMC MES OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

C S-7379-2 04/14/00 SG SB DWG TITLE: ATS POWER CIRCUIT & LIMIT SWITCHES
OPTIONAL
D S-7453 06/23/00 GG BL JOB/MODEL: ZTSCTL160/300 (1600-3000 AMP)
LOCATED ON RELAY/
TRANSFORMER BOX CHKD: APPD: CADD: ORDER NUMBER: DRAWING NUMBER:

ACAD - 55A-3000
DRWN: ENGR: DATE: SCALE: SHEET: REV:

EC JR 04/13/98 N/A 3 OF 7 D
CONTROL CIRCUIT SCHEMATIC
51
TO POWER CIRCUIT SCHEMATIC, SHEET 3
52

53 20 21 30 31

XN - NORMAL CONTROL TRANSFORMER


54
XN XE
XE - EMERGENCY CONTROL TRANSFORMER
55

56
COM

57
CTO
23 CTLT 23A 23B
58 CTR CTR - CLOSED TRANSITION RELAY, 60, 61, 102

59 TS
CTR 23Z
23C T2 - TIME DELAY ON RETRANSFER TO NORMAL,
60
T2
(A) 62
61
CR
CTR
TS - TEST SWITCH, 60, 107
62 R2 T2 27
33 23J
SL 23D CR
63 CR,CR2 - CONTROL RELAYS, 61, 65, 67, 68, 73,

90, 91, 122, 123


64 CR2
CR2
23L SN-2
SL - SYNC LIGHT (DARK LIGHT = SYNC)
RA4
65 RTCS
23K R2 - SYNC LIGHT RESISTOR
66 CR2
33Z
67 W2 W2 - TIME DELAY TO \H0.0781;EMERGENCY\H0.064;, 69
SE-2 CR2

68
W2 37
23M
RT
69 RT - EMERGENCY CONTROL RELAY, 70, 81
NFOR
RT
70

71
RTCS - RELAY TEST CYCLE START, 89

72 NFOR SEO-2
CR2 SN-1 24A
EFOR 24
73 23E
24D
24C
CCEOR CCEOR - CONTROL RELAY, ENERGIZE TRANSFER\P
74 OUT OF \H0.0781;EMERGENCY \H0.0625;SOLENOID, 112

75 SCL
24E
76 "A" SEE BELOW
"A"
24B
77

78
EFOR

79

80
EFOR SNO-2
RT SE-1 34A
33A NFOR 34
81
34D
34C
CCNOR CCNOR - CONTROL RELAY, ENERGIZE TRANSFER\P
82 OUT OF \H0.0781;NORMAL \H0.0625;SOLENOID, 116

83

84
SCL
34E
85 "B" SEE BELOW
"B"
34B
86 ASPB - ALARM SILENCE PUSHBUTTON, 87, 149
ASPB
2541
87
ST
ST - SYNC. TIMER, 127, 150
88
RTCS

89 DS - DISCONNECT SWITCH FOR SERVICING,


CR2 47N 47E 27N 59N 27E 59E
2535 DS 2539 LTCS 15, 90
2544 2545 2546 2547 2548 2549 2543
90
LTCS

91
25 LTCS - LATCH TEST CYCLE START, 90
2540
92 SCL SCL - SYNC CHECK LATCH RELAY, 76, 85, 93
CR2
93

94
SCL
95
MX200 INPUTS
96 (OT) (CT)

97
TMS

98

99
GND CT MX200 INPUT
MX200 INPUT
J2 PIN 12
100
J2 PIN 3

101
CTR
"A" "B"
102 CTR MX200 INPUT
J2 PIN 11
103

(AUTO) (TEST)
104 - - TS
24E COM 34E COM
RNR RER
105
+ +
106
RC3 RC6
107 TSL MX200 INPUT
J4 PIN 12
RESN RESE (B)
108 RC1 CCNR RC4 CCER

109
RC2 RC5
902 R/T BOX 800 900
110 CAPN CAPE

111
J10
CCEOR 808
112
CCEO
CAPE, CAPN - CONTROL RELAY CAPACITOR
113
RESE, RESN - CONTROL RELAY RESISTOR CCNR 801
RER, RNR - CONTROL RELAY BRIDGE RECTIFIER
114
CCN
CCER - CONTROL RELAY, ENERGIZE TRANSFER\P TO \H0.0781;EMERGENCY \H0.0625;SOLENOID, 117
115 CCNOR 908
116 CCNR - CONTROL RELAY, ENERGIZE TRANSFER\P TO \H0.0781;NORMAL \H0.0625;SOLENOID, 114 CCNO
CCER 901
117
CCE
J10

LEGEND REFERENCE NOTES REVISIONS


REV ECN NO. DATE DFT ENG
WIRE CONNECTION ZTSCTL SHOWN IN NORMAL POSITION WITH NO POWER AVAILABLE.
(X = ACTIVATED)
A S-6880 ESTABLISH DWG.
WIRE ON MAIN
ATS
TERMINAL BLOCK SN SNO SEO SE - - 08/07/98 RWB KK CHICAGO, IL 60609 USA
POSITION

WIRE IN B S-7086 02/01/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
NORMAL
DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
DISCONNECT PLUG - - 03/26/99 CMC MES
PARALLELED OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

MECHANICALLY EMERGENCY C S-7379-2 04/14/00 SG SB DWG TITLE: CONTROL CIRCUIT SCHEMATIC


ACTUATED LOCATED
D S-7453 06/23/00 GG BL ZTSCTL160/300 (1600-3000 AMP)
OPEN JOB/MODEL:
ON POWER PANEL
CHKD: APPD: CADD: ORDER NUMBER: DRAWING NUMBER:

ACAD - 55A-3000
DRWN: ENGR: DATE: SCALE: SHEET: REV:

EC JR 04/13/98 N/A 4 OF 7 D
ALARM CIRCUIT SCHEMATIC

TO CONTROL CIRCUIT SCHEMATIC, SHEET 4


118

119 COM
33 23
120
RESET -1
2336 2341
121
RAI EFOR - EMERGENCY FAIL TO OPEN RELAY
D2 D1 (LATCH RELAY), 73, 78, 81, 157
122 2337 CR2
2333 OLC 2339 2341 (B) (A)
EFOR
123 CR2 D1 - DIODE #1
RAI RESET -1
D2 - DIODE #2
124 2342
NFOR NFOR - NORMAL FAIL TO OPEN RELAY
(B) (A)
125 ETT 2352 (LATCH RELAY), 70, 73, 81, 160
STR
126 (B) (A)
ST STR - SHUNT TRIP RELAY, 153, 155, 175
127 FSL
RESET -2 2351
128 FSL - FAIL TO SYNC LIGHT

129
PAR PAR - POWER AVAILABLE RELAY, 145
130 AS
2353
PART PART - POWER AVAILABLE TIMER, 152
131

132
2335
133 OLC
2334 OLC - OPEN LAST CLOSE TIMER, 122, 136
SNO-3 SEO-3
134
ETT
135 ETT - EMERGENCY TRIP TIMER, 125

136 OLC 2354


CTLT
137 EFOAR CTLT - CLOSED TRANSITION LOCK OUT TIMER, 58
RESET -1
138 2355
NFOAR
139 RESET-1 - FAIL TO OPEN LOCKOUT RESET, 121,
124, 138
140
120VAC
RESET-2 - SHUNT TRIP RESET, 128
141 XNE
AAA 24 VAC
142 XNE - NORMAL/EMERGENCY CONTROL
+ FROM CUSTOMER
AC1 AC2 GEN. START BATTERY
143 RNE 24VDC TRANSFORMER
-
144
(+) (-) RNE - BRIDGE RECTIFIER, XNE
PAR PAR AA
145
R
146
EFOAR AS C
147 A ALARM
ASPB - ALARM SILENCE PUSHBUTTON, 87, 149
148 NFOAR ASPB D

149 AS AS - ALARM SILENCE RELAY, 130, 147, 150


B
150 ST AS
ASL ASL - ALARM SILENCE LIGHT
151
PART
152
STR
153

154
STR
155 G
STL STL - SHUNT TRIP LIGHT
156
EFOR K
157 EFOAR EFOAR - EMERGENCY FAIL TO OPEN ALARM RELAY,
137, 147
158
EFOL EFOL - EMERGENCY FAIL TO OPEN LIGHT
159
NFOR
N
160 NFOAR NFOAR - NORMAL FAIL TO OPEN ALARM RELAY,
139, 149
161
NFOL NFOL - NORMAL FAIL TO OPEN LIGHT
162

163

164

165

166

167

168

170
CUSTOMER CONNECTIONS
171

172
P RELAY
173

AA R
174
+ -
STR
175

176
A3, A4
SEE POWER CIRCUIT
177 1 2 5 6
SCHEMATIC AND
178 LAYOUT E
S T
179
TO GENERATOR BREAKER
180 SHUNT TRIP INPUT CONTACT RATING
FROM CUSTOMER
RELAY CONTACT RATING
GENERATOR ENGINE
START BATTERY 10 AMPS @ 28VDC,240VAC
P E
24VDC
A3,A4 20 AMPS @ 125,250 VAC

STR 10 AMPS @ 28VDC, 120VAC

LEGEND REFERENCE NOTES REVISIONS


WIRE CONNECTION ZTSCTL SHOWN IN
NORMAL POSITION WITH A S-6880
WIRE ON MAIN NO POWER AVAILABLE. - - 08/07/98 RWB KK
TERMINAL BLOCK
B S-7086 02/02/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
WIRE IN DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
- - 03/26/99 CMC MES
DISCONNECT PLUG OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

MECHANICALLY C S-7379-2 04/14/00 SG SB ALARM CIRCUIT SCHEM. & CUSTOMER CONN.


ACTUATED LOCATED D S-7453 06/23/00 GG BL ZTSCTL160/300 (1600-3000 AMP)
ON POWER PANEL

- 55A-3000
EC JR 04/13/98 N/A 5 OF 7 D
RELAY/TRANSFORMER BOX SCHEMATIC

TO POWER CIRCUIT SCHEMATIC - SHEET 3

20 21 22 30 31 32

BK

BK
XN1 - NORMAL CONTROL POWER TRANSFORMER

BK/W
BK/W

BK/W
XN2 - NORMAL 3-PHASE SENSING TRANSFORMER

XE1 - EMERGENCY CONTROL POWER TRANSFORMER


XN1 XN2 XE1 XE2

XE2 - EMERGENCY 3-PHASE SENSING TRANSFORMER


24V 10V 11V 10V 24V 10V 11V 10V
800

902

803

805

806

807

900

902

903

905

906

907
804

804

904

904
900
(18) EMERGENCY 24V OUTPUT
800

Y/W

Y/W
Y

Y
G/W

G/W

G/W

G/W
G

G
BL/W
BL

BL
(17) NORMAL 24V OUTPUT

BL/W
907
(16) 3-PHASE EMERGENCY SENSING

808 CCEO - COIL CONTROL RELAY (OPEN \H0.0938;EMERGENCY\H0.075;)


(15)
908 CCNO - COIL CONTROL RELAY (OPEN \H0.0938;NORMAL\H0.075;)
CCEO CCN CCNO CCE (14)
GND GROUND
(13)
801

901
908
808

901
(12) CCE - COIL CONTROL RELAY (EMERGENCY)
801
(11)
CCN - COIL CONTROL RELAY (NORMAL)
902
(10) COMMON
903
(9)
904 SINGLE PHASE EMERGENCY SENSING
(8)
803
TRANSFORMER LEADS (7)
COLOR CODES: 804
(6) 3-PHASE NORMAL SENSING
BK - BLACK 807
(5)
BK/W - BLACK/WHITE STRIPE 806
(4)
BL - BLUE 805 NORMAL CONTROL POWER
(3)
BL/W - BLUE/WHITE STRIPE
906
G - GREEN (2)
905 EMERGENCY CONTROL POWER
G/W - GREEN/WHITE STRIPE (1)
Y - YELLOW

Y/W - YELLOW/WHITE STRIPE J5

RELAY/TRANSFORMER BOX INTERCONNECT PLUGS

31 30 21 20
J5 J6
1 9 1 3
22 21
XE1 XN1
XN2 905 906 805 806 807 804 803 904 903 26 36 35B
24V 10V 11V 24V 10V 11V
807 804
902 801 901 GND 908 808 907 800 900 25B 25ZZ 25ZA
32 31
900 906 800 806 10 18 4 6
XE2 902 905 902 805
RELAY/TRANSFORMER BOX TO MX SERIES CONTROL
907 904 904 903 804 803
MX SERIES CONTROL PANEL PANEL TO POWER PANEL

XE2 ON TOP

30 31 20 21 J7 J8
3

1 4 1 3

K-1260 K-1260 20 21 22 206 306


2

2
1

901 900 801 800


CCE CCN

14 15 16 307 209 406

307 306 209 206


5

5
6

30 31 32 308 309 506

9 12 7 9

30 31 20 21 RELAY/TRANSFORMER RELAY/TRANSFORMER
3

BOX TO POWER PANEL BOX TO POWER PANEL

K-1260 K-1260
2

2
1

908 900 808 800


CCNO CCEO
J9 J10
1 4 1 3

308 506 309 406


5

5
6

20 21 22 801 808

901 902 908

J8 J7 J10 J9
30 31 32

J5 ON BOTTOM 9 12 7 9

RELAY/TRANSFORMER RELAY/TRANSFORMER
INTERCONNECT PLUG DIAGRAM BOX TO AUXILIARY BOX TO AUXILIARY
MX SERIES CONTROL PANEL CONTROL PANEL
CONTROL PANEL

J6 J5 PA1 PA2
1 4 1 3

24 24A 24B 24C 23K 23L


J5

34 34A 34B 34C 2333 23M

RELAY/ 2335 2539


ATS J7 24D 34D
TRANSFORMER 2535
POWER PA1 BOX
PANEL J8 9 12 7 9
AUXILIARY
PA2 CONTROL POWER PANEL POWER PANEL
PANEL J9 J10 TO AUXILIARY TO AUXILIARY
CONTROL PANEL CONTROL PANEL

LEGEND REFERENCE NOTES REVISIONS


REV ECN NO. DATE DFT ENG
WIRE CONNECTION
A S-6880 ESTABLISH DWG.

- - 08/07/98 RWB KK CHICAGO, IL 60609 USA

B S-7086 02/01/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
- - 03/26/99 CMC MES OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

C S-7379-2 04/14/00 SG SB DWG TITLE: RELAY/XFR. BOX & INTERCONNECT PLUGS

D S-7453 06/23/00 GG BL JOB/MODEL: ZTSCTL160/300 (1600-3000 AMP)

CHKD: APPD: CADD: ORDER NUMBER: DRAWING NUMBER:

ACAD - 55A-3000
DRWN: ENGR: DATE: SCALE: SHEET: REV:

EC JR 04/13/98 N/A 6 OF 7 D
PRIMARY VOLTAGE/
XFR PART #
FREQUENCY
TO J1 PIN 1
E K-3087 600V, 60Hz
ENGINE

A
1

7
4
N.C.
START K-3071 480V, 60Hz
CONTACTS
J1

P
K-1268
5

8
N.O. K-3071 240V, 60Hz

B
COMMUNICATIONS

9
3
6
NETWORK J11 K-3070 208V, 60Hz
TO J1 PIN 2 INPUT
5

6
K-1265 MX200 K-3089 380V, 50/60 Hz
7
2333
CONTROL PANEL
11 (R1)
1 TO J4 PIN 6
23 12

RAI 2
J2
33 13

23A 8

23B TO J2 PIN 8
9
(R2) PRIMARY VOLTAGE/
10
3 PT PART #
14
CTO TO J4 PIN 3 FREQUENCY
15 4
16

23Z K-3100 600V, 60Hz


5
K-1265
27 6

7
J4
11 (R1)
12 1 TO J4 PIN 7 K-3094 480V, 60Hz
13 RA4 2
8

9
(R2) K-3095 240V, 60Hz
14
10
3
4 TO J4 PIN 3
15

16
J6 J5 K-3096 208V, 60Hz

K-3119 380V, 50Hz

2545
2544

2548

2543
2545

2547

2549
2546
2547

2549
310

200
2546

2548
210
300
200

300
210

310
14 11 12 22 21 24 L1 L2 14 11 12 22 21 24 1 2 3 4 14 11 12 22 21 24 L1 L2 14 11 12 22 21 24
SM252.DG SM252.DG

47N K-1246 27/59N K-1269


25 K-1243 47E K-1246 27/59E K-1269

L1 L2 L3 18 15 16 L3 N 26 25 28 5 6 7 8 L1 L2 L3 18 15 16 L3 N 26 25 28

2540

2543
220

320
300
210

220

320
310
200

PS-4631

24VDC + AA
CUSTOMER
SUPPLIED - R

TO GENERATOR S 210 X2 X1 200 220 X2 X1 210 310 X2 X1 300 320 X2 X1 310


BREAKER SHUNT
PT-1 PT-2 PT-3 PT-4
TRIP INPUT (N.O.) T

120:480

120:480

120:480

120:480
K-3094 K-3094 K-3094 K-3094
(5) PS-4642
20
21
22 21 H2 H1 20 22 H2 H1 21 31 H2 H1 30 32 H2 H1 31
30
31
32
23
23A
23B
23C
23D
23K
23L
23M
23Z S G B 23C N 23C K

24 20 21 30 31 6 5 4 6 5 4 6 5 4

24A 24A 33A 34A 23F


23E

24B H1 H3 H2 H4 H1 H3 H2 H4 3 2 1 3 2 1 3 2 1

24C
24D 240 480 240 480 Y260092 Y260092 Y260092
K-3071 1 3 2 4 1 3 2 4 K-3071 1 3 2 4 1 3 2 4
27
33 XN H3 H2 XE H3 H2 STR NFOR EFOR
H1 H4 H1 H4
34
K-1240 K-1240 K-1240
34A X2 120V O.C X1 X2 120V O.C X1
34B
B A B A B A 2337
34C X2 X1 X2 X1 2352 COM 2342 COM 2341 COM
34D

)
)

C
(+

(A
9 8 7 9 8 7 8 7
33 9

6
801 23

07
-5
T A A 24C 34 A 34C 24 A D1

PS
808
901

)
C
(A
902
COM

(-)
COM
908 2333 2336

2333
2335 D2
RC6 COM
2336

)
2341

C
(+

(A
6
07
2342

-5
PS
2351
2352

(-) R
)
C

E
(A

R
2355 27 37 2351 B 2339 2354
2535 34E RC4
6 5 4 3 6 5 4 3 6 5 4 3 6 5 4 3
2539
K-1194 K-1194 K-1194 K-1194
2541 RC3 COM

B T2 W2 ST OLC

)
)

C
C

(+

(A
K-1230 K-1230 K-1230 K-1230

6
07
D

-5
PS
G 7 8 1 2 7 8 1 2 7 8 1 2 7 8 1 2

(-) R
)
K

N
2335 2333

(A
23Z 23Z COM 33Z 33Z 2541 2333 COM

R
COM A COM 2337
TO MX200 N
24E
J2 PIN 3 RC1
MICROPROCESSOR
J2 PIN 11
CONTROLLER COM
2341
23M

CAPN CAPE
24B
23E

23Z

AAA
J2 PIN 11

2544

2544
2342

2543

RC4
RC2

RC5
23K

34B

23D
23C

24B

34B
33A

33Z

902

808

902

902
RC1
AA

DEVICE PART 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
NO. NO.
8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

CAPE PS-4087
CR2 CR RT CTR PAR LTCS SCL CCNOR CCEOR CCNR CCER RTCS
CAPN PS-4087 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1204 K-1256
K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228 K-1228

RESE PS-4086 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 10 9

4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13 4 14 13
RESN PS-4086
33Z

27
COM

27
COM

37
COM

J2 PIN 3

23B
COM

2333
COM

2539

2543
COM

2540

2540
COM

34D
COM

24D
COM

RC3

RC2
RC1

RC6

RC5
RC4

2539

23L
33
24E

34E
2353
23C

23D
2339

2535

27

23C

37

23
23

908

902

801

901

RESN RESE
2355

2355
D
C

AAA AC2
)

2333 COM
)

C
(+

(A

3 2 1 3 2 1 3 2 1
6
07
-5

2352 D 23A
PS

8 7 6 5 8 7 6 5 8 7 6 5
H1 H3 H2 H4
6 5 4 3 6 5 4 3 6 5 4 3
E
)
C

4
(A

120 240
R

K-1194 K-1194 K-1194


(-)

K-3061
AS NFOAR EFOAR 1 3 2 1 3 2 4
ETT PART CTLT XNE H1
H3 H2
H4
AC1 R
K-1242 K-1242 K-1242
K-1230 K-1249 K-1230 X2 X1
K-1228 K-1228 K-1228 24
7 8 1 2 7 8 1 2 7 8 1 2 12 11 10 9 12 11 10 9 12 11 10 9
X2 X1
2335
B
2337
COM 2353 COM 2354 23 COM AC1 AC2
4 14 13 4 14 13 4 14 13
D
R

2354

N
R

2354

K
R
A
2333

18 X 29

LEGEND REFERENCE NOTES REVISIONS


REV ECN NO. DATE DFT ENG

SEE SHEET 2 FOR PILOT DEVICE A S-6880 ESTABLISH DWG.


ARRANGEMENT AND WIRING.
- - 08/07/98 RWB KK CHICAGO, IL 60609 USA

B S-7086 02/01/99 CMC MES THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION.
DUPLICATION, REPRODUCTION OR USE OF THIS DOCUMENT OR ITS CONTENTS IN ANY FORM
- - 03/26/99 CMC MES OTHER THAN AS EXPRESSLY PERMITTED BY ZENITH CONTROLS, INC. IS STRICTLY PROHIBITED.

C S-7379-2 04/14/00 SG SB DWG TITLE: CONTROL PANEL LAYOUT

D S-7453 06/23/00 GG BL JOB/MODEL: ZTSCTL160/300 (1600-3000 AMP)

CHKD: APPD: CADD: ORDER NUMBER: DRAWING NUMBER:

ACAD - 55A-3000
DRWN: ENGR: DATE: SCALE: SHEET: REV:

EC JR 04/13/98 3/8 : 1 7 OF 7 D