Beruflich Dokumente
Kultur Dokumente
B
Issued 2010-03
AUDIT CRITERIA
Revised 2016-08
161Thorn Hill Road
Warrendale, PA 15086-7527 Superseding AC7126/1 Rev. A
Nadcap
AUDIT CRITERIA FOR HOLEMAKING
1. SCOPE
2. GENERAL INSTRUCTIONS
The number of job audits depends on the scope of the audit. See the
Audit Handbook for additional details. In all cases a minimum of 2 job
audits are required.
2.2 Methods
Methods are the sub-scopes selected for this audit. The method is to
be indicated in each job audit. The methods for AC7126/1 include
Holemaking, Holemaking with Process Monitoring, Abrasive Flow Post
Finish, Jig Grinding Post Finish, and Hone Post Finish.
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Copyright 2015 Performance Review Institute. All rights reserved.
t-frm-15 06-Jan-2015
PRI AC7126/1 Revision B -2-
3. DEFINITIONS
3.1 Holemaking
3.2 Holes
4. JOB AUDIT
NOTE: Fill out as much information as applies. Put not applicable if the
data does not exist. Do not include any information marked (EC) if the
part is export controlled and note it as such. Customer/Subscriber,
Order #, Lot #, and Part Number are required
Job Details
Select whether the Supplier indicated that the part audited was Export
Controlled (ITAR/EAR):
Yes, Export Controlled
Did not indicate Export Controlled
Informational: If the job audit does not cover the “Holemaking with
Process Monitoring” Method, please check to indicate if the equipment
used for the job audit was capable of process monitoring and if it was in
use during the job audit.
Customer _______________
Subscriber _______________
Quantity _______________
PRI AC7126/1 Revision B -4-
Job Identification
Specification/Operator/Requirements _______________
Specification/Rev _______________
Flow Down
Are all operations performed on the controlled features accounted for YES NO
in the process approval document(s)?
Is the process being performed per the current revision of applicable YES NO
requirements?
Are the Work Instructions at the workstation the current same revision YES NO
and do they match the approved process, and does that planning have
all changes properly incorporated?
Are changes to the process proposed by the Supplier approved by the YES NO NA
Customer and design authority if required prior to incorporating the
change?
Are Work Instructions detailing each operation available at each work YES NO
station and do they show evidence of approval, revision level and date?
Are the Work Instructions being reviewed before starting the machining YES NO
process and is the operation performed per the Work Instruction?
PRI AC7126/1 Revision B -6-
Are all process steps that are performed included in the Work YES NO
Instructions?
Do the Work Instructions indicate that the operation is frozen to the YES NO
extent required by the Customer?
Do the Work Instructions include all of the information required by the YES NO NA
Customer, including all required documents?
Do Work Instructions identify specific features (or the entire operation) YES NO
to which the Customer requirements apply?
Are all of the controlled features detailed on the Customer’s drawing or YES NO
other Customer flowdown accounted for in the work instruction?
Do Work Instructions direct that approved process parameters may not YES NO
be overridden (or are locked-out)?
Do Work Instructions describe all controlled cutting tools and abrasives YES NO
such that the operator can verify they match the approved process?
Do Work Instructions include change intervals or wear criteria for each YES NO
controlled cutting tool or abrasive?
CAG: The requirement for stock removal need not be explicitly stated in
the work instruction as long as the process described achieves the
required material removal. For holemaking, stock removal refers to
radial stock removed between roughing and finish machining. NA
applies if stock removal requirements are not specified by the
Customer.
Do Work Instructions indicate the cutting fluid flow rate and/or pressure YES NO NA
if required by the Customer?
Is there evidence that the tool change point or wear criteria for each YES NO NA
controlled cutting tool or abrasive has been approved by the Customer
during substantiation, if required?
Do the Work Instructions describe the layout and positioning of coolant YES NO NA
delivery nozzle(s) so that it can be set-up repeatedly for each cutting
tool and machining stage?
Do the Work Instructions specify the machines approved for use and is YES NO
this consistent with Customer requirements?
Do the Work Instructions include all work holding devices and fixtures YES NO NA
where required by the Customer?
Other Documentation
Are alarm limits (e.g. power, torque, force, flow, etc.) developed YES NO
consistent with Customer requirements?
Have the process limits/alarm level(s) been approved per the Customer YES NO
requirements?
Do the Work Instructions state how to arm the process monitoring YES NO
system and how the operator is to react to an alarm condition?
Is there evidence that alarm events are properly managed per YES NO NA
Customer requirements?
Is there evidence that the personnel received the required training YES NO
before performing controlled operations?
Is the training for each person involved in the process current per the YES NO
required interval?
4.5 Equipment
Equipment Adequacy
Does the machine have the capability to interrupt the machining YES NO NA
operation when a process parameter exceeds a defined range if this
capability is required by the Customer?
For processes that require cutting fluid flow or pressure sensing, is YES NO NA
there a separate sensor for the through-spindle cutting fluid branch
(where used)?
Are all gages and process monitoring equipment identified as to their YES NO
calibration status and current as per local procedure?
For process monitoring, does the time threshold of the process YES NO NA
monitoring system meet Customer requirements?
CAG: “Time threshold” refers to the length of time that a parameter has
to stay above a threshold in order for the system to consider it an alarm
and take action.
NA applies if the Customer has no requirements for time threshold.
PRI AC7126/1 Revision B - 10 -
Equipment Qualification
Are all periodic machine and monitoring system qualifications current? YES NO NA
Have all machine and process monitor calibrations been performed YES NO NA
after any maintenance related to those systems or monitored machine
functions?
Equipment Maintenance
Does the cutting fluid in use match the documented cutting fluid YES NO
including approval by the Customer if approval is required?
Does the cutting fluid delivery method, match the documented process YES NO
including approval by the Customer if approval is required?
Has the Supplier performed cutting fluid maintenance per their YES NO
documented procedure?
CAG: Only parameters such as cutting speed, feed rate, tool change
points, need be verified. Dimensional commands are not to be verified.
If the process is CNC, verify values in the NC program.
CAG: NA applies if the Customer does not have any requirements that
limit parameters. The auditor only needs to verify parameters that have
Customer requirements.
Is the use of Speed and Feed override controls consistent with the YES NO NA
Customer requirements?
CAG: NA applies if the Customer does not have any requirements that
pertain to the use of override controls.
Is there evidence that local procedures for handling Special Cause YES NO
Events are known to the operator?
Is there objective evidence that any special cause event was reported, YES NO NA
documented, and evaluated per Supplier and any Customer
requirements?
Do actual process monitor alarm limits match the approved values? YES NO
CAG: Verify that the limits programmed into the monitoring system
match the approved values.
Do cutting tools and abrasives in use at the workstation match the YES NO
approved process and Work Instructions?
Do the tools and abrasives in use meet the Customer requirements? YES NO NA
PRI AC7126/1 Revision B - 13 -
Does the Supplier’s internal system assure that correct cutting tools YES NO
and abrasives are issued to the workstation?
Does the operator or person performing tool set up verify that the YES NO
cutting tools and abrasives match the work instructions/approved
process?
Are cutting tool markings or package labeling (if packaged until use) YES NO
sufficient to assure that the cutting tool can be uniquely identified and
verified against process documents, the Work Instructions, or the
Customer approved process?
Does the method to determine tool change intervals meet Customer or YES NO
Supplier requirements?
Do actual cutting tool and abrasive change intervals not exceed the YES NO
approved limits?
CAG: Verify that tools are changed at or before the approved tool
change point or wear limit. If the approved tool change exceeds one
part/feature, there must be a written or electronic (for example within
CNC code) system for tracking tool usage.
Is the operator following the procedure to assure that worn cutting tools YES NO
and abrasives are not inadvertently re-used?
CAG: Verify that there is segregation of tools that have reached the
wear criteria or cutting tool change point consistent with local
procedures.
PRI AC7126/1 Revision B - 14 -
Are finish cuts made with a new cutting tool or cutting edge where YES NO NA
required by the Customer?
CAG: NA applies if the Customer does not require a fresh cutting edge
to be used for finish cuts.
5. JOB AUDIT
NOTE: Fill out as much information as applies. Put not applicable if the
data does not exist. Do not include any information marked (EC) if the
part is export controlled and note it as such. Customer/Subscriber,
Order #, Lot #, and Part number are required.
Job Details
Completed In Process
Select whether the Supplier indicated that the part audited was Export
Controlled (ITAR/EAR):
Informational: If the job audit does not cover the “Holemaking with
Process Monitoring” Method, please check to indicate if the equipment
used for the job audit was capable of process monitoring and if it was in
use during the job audit.
Customer _______________
Subscriber _______________
Quantity _______________
PRI AC7126/1 Revision B - 16 -
Job Identification
Specification/Operator/Requirements
Specification/Rev. _______________
Flow Down
Are all operations performed on the controlled features accounted for YES NO
in the process approval document(s)?
Is the process being performed per the current revision of applicable YES NO
requirements?
Are the Work Instructions at the workstation the current same revision YES NO
and do they match the approved process, and does that planning have
all changes properly incorporated?
Are changes to the process proposed by the Supplier approved by the YES NO NA
Customer and design authority if required prior to incorporating the
change when required?
Are Work Instructions detailing each operation available at each work YES NO
station and do they show evidence of approval, revision level and date?
Are the Work Instructions being reviewed before starting the machining YES NO
process and is the operation performed per the Work Instruction?
Are all process steps that are performed included in the Work YES NO
Instructions?
PRI AC7126/1 Revision B - 18 -
Do the Work Instructions indicate that the operation is frozen to the YES NO
extent required by the Customer?
Do the Work Instructions include all of the information required by the YES NO NA
Customer’s specification, including all required documents?
Do Work Instructions identify specific features (or the entire operation) YES NO
to which the Customer requirements apply?
Are all of the controlled features detailed on the Customer’s drawing or YES NO
other Customer flowdown accounted for?
Do Work Instructions direct that approved process parameters may not YES NO
be overridden (or are locked-out)?
Do Work Instructions describe all controlled cutting tools and abrasives YES NO
such that the operator can verify they match the approved process?
Do Work Instructions include change intervals or wear criteria for each YES NO
controlled cutting tool or abrasive?
CAG: The requirement for stock removal need not be explicitly stated in
the work instruction as long as the process described achieved the
required material removal. For holemaking, stock removal refers to
radial stock removed between roughing and finish machining. NA
applies if stock removal requirements are not specified by the
Customer.
PRI AC7126/1 Revision B - 19 -
Do Work Instructions indicate the cutting fluid flow rate and/or pressure YES NO NA
if required by the Customer?
Is there evidence that the tool change point or wear criteria for each YES NO NA
controlled cutting tool or abrasive has been approved by the Customer
during substantiation, if required?
Do the Work Instructions describe the layout and positioning of coolant YES NO NA
delivery nozzle(s) so that it can be set-up repeatedly for each cutting
tool and machining stage?
Do the Work Instructions specify the machines approved for use and is YES NO
this consistent with Customer requirements?
Do the Work Instructions include all work holding devices and fixtures YES NO NA
where required by the Customer?
Other Documentation
Are alarm limits (e.g. power, torque, force, flow, etc.) developed YES NO
consistent with Customer requirements?
Have the process limits/alarm level(s) been approved per the Customer YES NO
requirements?
Do the Work Instructions state how to arm the process monitoring YES NO
system and how the operator is to react to an alarm condition?
Is there evidence that alarm events are properly managed per YES NO NA
Customer requirements?
Is there evidence that the personnel received the required training YES NO
before performing controlled operations?
Is the training for each person involved in the process current per the YES NO
required interval?
5.5 Equipment
Equipment Adequacy
Does the machine have the capability to interrupt the machining YES NO NA
operation when a process parameter exceeds a defined range if this
capability is required by the Customer?
For processes that require cutting fluid flow or pressure sensing, is YES NO NA
there a separate sensor for the through-spindle cutting fluid branch
(where used)?
Are all gages and process monitoring equipment identified as to their YES NO
calibration status and current as per local procedure?
For process monitoring, does the time threshold of the process YES NO NA
monitoring system meet Customer requirements?
CAG: “Time threshold” refers to the length of time that a parameter has
to stay above a threshold in order for the system to consider it an alarm
and take action.
NA applies if the Customer has no requirements for time threshold.
Equipment Qualification
Are all periodic machine and monitoring system qualifications current? YES NO NA
Equipment Maintenance
Does the cutting fluid in use match the documented cutting fluid YES NO
including approval by the Customer if approval is required?
Does the cutting fluid delivery method, match the documented process YES NO
including approval by the Customer if approval is required?
Has the Supplier performed cutting fluid maintenance per their YES NO NA
documented procedure?
CAG: Only parameters such as cutting speed, feed rate, tool change
points, need be verified. Dimensional commands are not to be verified.
If the process is CNC, verify values in the NC program.
PRI AC7126/1 Revision B - 23 -
CAG: NA applies if the Customer does not have any requirements that
limit parameters. The auditor only needs to verify parameters that have
Customer requirements.
Is the use of Speed and Feed override controls consistent with the YES NO NA
Customer requirements?
CAG: NA applies if the Customer does not have any requirements that
pertain to the use of override controls.
Is there evidence that local procedures for handling Special Cause YES NO
Events are known to the operator?
Is there objective evidence that any special cause event was reported, YES NO NA
documented, and evaluated per Supplier and any Customer
requirements?
Do actual process monitor alarm limits match the approved values? YES NO
CAG: Verify that the limits programmed into the monitoring system
match the approved values.
Do cutting tools and abrasives in use at the workstation match the YES NO
approved process and Work Instructions?
Do the tools and abrasives in use meet the Customer requirements? YES NO NA
Does the Supplier’s internal system assure that correct cutting tools YES NO
and abrasives are issued to the workstation?
Does the operator or person performing tool set up verify that the YES NO
cutting tools and abrasives match the work instructions/approved
process?
Are cutting tool markings or package labeling (if packaged until use) YES NO
sufficient to assure that the cutting tool can be uniquely identified and
verified against process documents, the Work Instructions, or the
Customer approved process?
Does the method to determine tool change intervals meet Customer or YES NO
Supplier requirements?
Do actual cutting tool and abrasive change intervals not exceed the YES NO
approved limits?
CAG: Verify that tools are changed at or before the approved tool
change point or wear limit. If the approved tool change exceeds one
part/feature, there must be a written or electronic (for example within
CNC code) system for tracking tool usage.
Is the operator following the procedure to assure that worn cutting tools YES NO
and abrasives are not inadvertently re-used?
CAG: Verify that there is segregation of tools that have reached the
wear criteria or cutting tool change point consistent with local
procedures.
Are finish cuts made with a new cutting tool or cutting edge where YES NO NA
required by the Customer?
CAG: NA applies if the Customer does not require a fresh cutting edge
to be used for finish cuts.