03/07/2017 G3516B Generator Set ZBC00001-UP(SEBP3863 - 35) - Documentation

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Product: GENERATOR SET
Model: G3516B GENERATOR SET ZBC00158
Configuration: G3516B Generator Set ZBC00001-UP

Testing and Adjusting

G3500B Engines
Media Number -RENR2268-11 Publication Date -01/08/2012 Date Updated -06/06/2017

i01917530

Electrohydraulic Oil Pressure - Measure - Adjustment Procedure

SMCS - 1908-082-PX

S/N - CFD1-UP

S/N - CME1-UP

S/N - CWD1-UP

S/N - CTK1-UP

S/N - BGW1-UP

S/N - ZBC1-UP

S/N - KAD1-UP

S/N - CTW1-UP

S/N - 7EZ1-UP

S/N - GZP1-UP

S/N - CSC1-UP

S/N - L6H1-UP

S/N - L6J1-UP

S/N - ZBB1-UP

S/N - CEY1-UP

Table 1
Tools Needed Quantity
6V-0852 Dust Cap 1
5E-4852 Relief Valve 1
1U-5481 Pressure Gauge Group 1
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03/07/2017 G3516B Generator Set ZBC00001-UP(SEBP3863 - 35) - Documentation

8T-0849 Pressure Gauge 1

6V-3965 Fitting 1

1U-5482 Pressure Adapter Group 1

6V-3990 Coupler 1
6V-4143 Coupler 1
6V-4144 Coupler 1
6V-3965 Fitting 1

The 1U-5481 Pressure Gauge Group is used to MEASURE the pressure in the system. The 1U-5482 Pressure
Adapter Group is used to ADJUST the pressure in the system.

Illustration 1 g00684378
(1) Dust cap
(2) Pressure fitting
(3) Relief valve

1. Remove dust cap (1) from pressure fitting (2).

2. Use the pressure gauge and the proper coupler in order to connect the pressure gauge to pressure fitting
(2). Refer to Table 1 for the correct coupler.

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03/07/2017 G3516B Generator Set ZBC00001-UP(SEBP3863 - 35) - Documentation

Illustration 2 g00684377
(3) Relief valve
(4) Adjusting bolt
(5) Locknut

3. Loosen locknut (5).

4. Start the engine and operate the engine at the rated speed.

5. Use an allen wrench in order to turn adjusting bolt (4). Set the pressure to 1380 ± 70 kPa
(200 ± 10 psi).

Turn the adjusting bolt clockwise in order to increase the pressure. Turn the adjusting bolt
counterclockwise in order to decrease the pressure.

6. After the pressure is correct, tighten locknut (5).

7. Stop the engine.

8. Disconnect the pressure gauge from pressure fitting (2). Install dust cap (1).

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