Beruflich Dokumente
Kultur Dokumente
a r t i c l e i n f o a b s t r a c t
Article history: Natural gas issued from well production has to be treated to remove acid gases (CO2 and H2S) and sulfur
Received 9 August 2014 compounds so that it meets transport requirements and sale gas specifications. Two great families of
Received in revised form solvents are used for this kind of gas treatment: chemical and physical solvents. Ilam gas refinery (one of
22 December 2014
the main gas refineries in Iran) discharges high levels of mercaptans in the production of raw LPG and
Accepted 23 December 2014
condensates, and also there are problems with sulfur compounds because of the lack of Merox unit. In
Available online 30 December 2014
this research, we carry out the simulation and study of removing acid gases (CO2, H2S) and sulfur
compounds (methyl and ethyl mercaptans, dimethyl-sulfide, COS) with mixed solvent Sulfinol
Keywords:
Mercaptans
(Sulfolane þ MDEA þ H2O) and DGA, MDEA þ AMP solvents and compare it with the present solvent
Solvent MDEA. The purpose of this research is the feasibility study of utilizing Sulfinol-M solvent to replace the
Sulfinol-M aqueous amine solvent in the gas sweetening unit of Ilam gas refinery. The results of the simulation show
MDEA that more than 30e40% of mercaptans along with sour gas is absorbed with Sulfinol-M solvent of lower
Mixed solvents flow rate and a considerable 10e25% less energy is required for solvent regeneration; furthermore, very
Amine little waste of solvent is observed compared with amine solvents (MDEA þ AMP, DGA, MDEA). Many of
Absorption the process parameters are controlled more easily than amine solvents with the characteristic of the
Simulation
composition of Sulfinol-M compound and there will be energy and economic saving in different sections
Sulfolane
of mercaptan and acid gas absorption.
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jngse.2014.12.024
1875-5100/© 2015 Elsevier B.V. All rights reserved.
416 H. Ghanbarabadi, B. Khoshandam / Journal of Natural Gas Science and Engineering 22 (2015) 415e420
in water level has no effect on its absorption, but CO2 reaction with required. Some of the advantages of this solvent are the high ab-
amine should be in aqueous condition and water decrease will sorption capacity of Sulfolane than other physical solvents, low
decrease its absorption (Nikolic and Claessen, 2010; Wei et al., vapor pressure, and lack of its vapor enthalpy. Moreover, unlike
2010). As shown in Fig. 4, CO2 existence in Sulfinol-M is less than amine aqueous solvents, the mixture of this solvent, amine solvent,
MDEA þ AMP, MDEA, and DGA solvents, which distinguishes the and water has the capacity to remove carbonyl-sulfide (COS) and
selective absorption feature of this solvent from amine solvents other sulfide organic compounds (Figs. 8 and 9) (Zong and Chen,
(Zong and Chen, 2011; Bolha r-Nordenkampf et al., 2004). 2011; Nikolic and Claessen, 2010; Wei et al., 2010). Another prob-
Research and simulation results show that the addition of some lem with amines (DGA) is their reaction with COS and production of
amines without steric hindrance to a physical solvent will increase salts resistant to heat that increases wasting solvent while wasting
CO2 capture (Wei et al., 2010). Solvent AMP is a good instance in this of Sulfinol-M is low (Table 4) (Islam et al., 2010).
regard because it includes properties of amine type I (high capture Higher acid gas and sulfur compound absorption cause the
rate), amine type III (high capture capacity) and features such as temperature of rich solvent in the tower to increase (Fig. 10).
high loading and low corrosion rate compared with amine types I (Shahsavand and Garmroodi, 2010).
and II; by adding Solvent AMP to solvent MDEA, CO2 loading can Fig. 11 shows the output temperature of different rich solvents.
increase remarkably (Mokhatab and Poe, 2012; Wei et al., 2010). As is shown, the output solvent temperature is higher for DGA. The
The absorption process between the Sulfinol solution and contact higher temperature is due to solvent reaction with acid gases and
gas occurs via the CO2 reacting with the MDEA to form salt de- sulfur compounds. This causes the water to evaporate more and
rivatives along with the physical absorption of CO2 into the sulfo- exit the gas treating unit together with refined gas and subse-
lane section of the Sulfinol. quently the system make-up water amount will be increased.
The capacity of acid gas and sulfur compounds absorption with The reboiler heat duty of the process with different solvents is
chemical solvents is limited to chemical reaction's stoichiometry, illustrated in Fig. 12. The process using Sulfinol-M consumes low
but for physical solvents there is no such limitation and absorption energy to regenerate. The reason may be expressed as no chemical
capacity is proportional to partial pressure of acid gas. Moreover, reaction taking place between Sulfinol-M and the sulfur com-
these solvents have absorption capacity of mercaptans and other pounds. Finally, an economic justification should exist for
sulfur compounds such as COS, methyl-mercaptan, dimethyl-sul- increasing the solvent weight percentage in different processes due
fide, and ethyl-mercaptan (Figs. 5e7), while amine solvents have to affecting some parameters as the solvent recirculation flow rate
low power in absorbing mercaptans. In addition to offering lower and heat duties.
capital and operating costs as a result of the process Sulfinol-M, this
process offers additional benefits for some applications in that it 4. Conclusion
can provide an essentially complete extraction of mercaptans at the
same time as hydrogen sulphide and carbon dioxide are removed. It In this work, gas treating process simulation was carried out for
can also take out very high percentages of carbonyl sulphide. For Ilam gas refinery (in Iran) with alternative solvents such as MDEA,
instance, it is possible to clean the Shell Gasification Process gas DGA, AMP þ MDEA, and Sulfinol-M. A comparison between solvent
containing both hydrogen sulphide and carbonyl sulphide to less absorbing capacities has been carried out in this research by
than 1 ppm (Zong and Chen, 2011; Fahim et al., 2010; Shokouhi simulation using Aspen-Plus package. The impurities included acid
et al., 2013). gases, COS, methyl and ethyl mercaptans, and dimethyl-sulfide. The
Sulfolane has been found to be an excellent solvent for reactions, simulation showed that the physical-chemical solvent Sulfinol-M
particularly those in which anhydrous and polar solvents are has a better ability, as compared with chemical solvents, to
418 H. Ghanbarabadi, B. Khoshandam / Journal of Natural Gas Science and Engineering 22 (2015) 415e420
Table 2
The solvents and their flow rate and concentration specifications.
Solvents
Table 3
The simulation results of gas treatment unit by Aspen Plus.
Parameter Solvents
Outlet gas flow rate (kg mol/hr) 5561.535 5362.174 5628.688 5562.476 Fig. 3. Comparison of Hydrogen sulphide absorption.
Outlet Solvent aqueous (kgmol/ 8935.967 5480.493 8359.815 6430.853
hr)
Outlet gas temperature ( C) 50.20 65.30 50.16 50.14
CO2 Outlet gas composition 0.00001 0.026 2.6931e-6 5.07e-06
(mole)
H2S Outlet gas composition 3.048e-6 2.69e-6 2.62e-6 2.99e-06
(mole)
CH4 Outlet gas composition 0.8875 0.97 0.899 0.909703
(mole)
COS Outlet gas composition 0.000028 1.8e-7 1.20794e- 2.09e-06
(mole) 6
Methyl-Mercaptan Outlet gas 0.001260 trace 3.784e-7 4.50e-07
composition (mole)
Ethyl-Mercaptan Outlet gas 0.000032 trace 4.410e-9 4.77e-09
composition (mole)
Dimethyl-Sulfide Outlet gas 0.000177 trace 2.353e-8 2.52e-08
composition (mole)
Table 4
Comparing wasting Solvent.
Makeup-solvent
References
Badawi, H.M., Fo €rner, W., El Ali, B., et al., 2008. Ring inversion, structural stability
and vibrational assignments of sulfolane c-C4H8SO2 and 3-sulfolene c-C4H6SO2.
Spectrochim. Acta, Part A: Mol. Biomol. Spectrosc. 70, 983e990.
Bolhar-Nordenkampf, M., Friedl, Anton, Koss, Ulrich, et al., 2004. Modelling selec-
tive H2S absorption and desorption in an aqueous MDEA-solution using a rate-
based non-equilibrium approach. Chem. Eng. Process: Process Intens. 43,
701e715.
De Angelis, A., 2012. Natural gas removal of hydrogen sulphide and mercaptans.
Fig. 11. The temperature of the output rich solvent of the contact. Appl. Catal. B: Environ. 113e114, 37e42.
Fahim, M.A., Alsahhaf, T.A., Elkilani, A., 2010. Acid Gas Processing and Mercaptans
Removal. Fundam. Pet. Ref. 377e402.
Islam, M.S., Yusoff, R., Ali, B.S., 2010. Degradation studies of amines and alkanol-
amines during CO2 absorption and stripping system. Eng. e-Trans. 5, 97e109.
Jou, F.Y., Deshmukh, R.D., Otto, F.D., et al., 1990. Solubility of H2S, CO2, CH4 and C2H6
in sulfolane at elevated pressures. Fluid. Phase. Equilib. 56, 313e324.
Mokhatab, S., Poe, W.A., 2012. Natural Gas Sweetening. In: Handbook of Natural Gas
Transmission Processing, pp. 253e290.
Nikolic, D., Claessen, M., 2010. Sulfinol-x for Acid Gas Removal: a Solution for LNG
Production from Contaminated Gas. Shell Global Solutions International BV,
Amsterdam, the Netherlands.
€
Schafer, B., Mather, A.E., Marsh, K.N., 2002. Enthalpies of solution of carbon dioxide
in mixed solvents. Fluid. Phase. Equilib. 194e197, 929e935.
Shahsavand, A., Garmroodi, A., 2010. Simulation of khangiran gas treating units for
various cooling scenarios. J. Nat. Gas Sci. Eng. 2, 277e283.
Shokouhi, M., Jalili, A.H., Mohammadian, A.H., et al., 2013. Heat capacity, thermal
conductivity and thermal diffusivity of aqueous sulfolane solutions. Thermo-
chim. Acta 560, 63e70.
Simoni, D., Lin, Y., Brennecke, J., et al., 2007. Modeling Liquid-liquid Equilibrium of
Ionic Liquid Systems with NRTL, Electrolyte-nrtl, and UNIQUAC. Department of
Chemical and Biomolecular Engineering University of Notre Dame, Notre Dame,
IN 46556, USA.
Wei, C., Soriano, A., Yang, Z., et al., 2010. Solubility of carbon dioxide in the solvent
system. (2-amino-2-methyl-1-propanol þ sulfolane þ water). Fluid Phase
Equilibr. 291, 195e200.
Zong, L., Chen, C., 2011. Thermodynamic modeling of CO2 and H2S solubilities in
aqueous DIPA solution, aqueous sulfolane-DIPA solution, and aqueous
Fig. 12. The comparison of heating load of the reboiler in regenerator. sulfolane-MDEA solution with electrolyte NRTL model. Fluid. Phase. Equilib.
306, 190e203.