HALFAYA PROJECT SURFACE FACILITY

PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 2 OF 7

1. DATA SHEET FOR WATER INTAKE PUMP MOTOR

SL.NO. DESCRIPTION REQUIREMENTS

SITE ENVIRONMENTAL
1
CONDITIONS:
1.1 Maximum ambient air temp. 55 °C
1.2 Minimum ambient air temp. -2 °C
1.3 Design ambient air temp. 50 °C
1.4 Max. Relative Humidity 80 %
1.5 Atmospheric Pressure 102 K Pa
1.6 Temperature at Depth 1.2-1.6 m 15 °C
1.7 Altitude 4 M (Above Sea level)
1.8 Hazardous area classification Non Hazardous
2 POWER SYSTEM:
2.1 Rated Input Voltage: 400 V ± 10 %
2.2 System Frequency: 50 Hz ± 5 %
2.3 No. of phases: 3 Phase
2.4 System fault level 50 kA, 1 Sec
2.5 System neutral earth type Solidly earthed
1. IEC 60034
2. Specification for Electric motors rated up to
3 Standards / Specification
150kW, Document no.: HFY2-GEN-ELE-SP-
00009.
4 Type 3-phase Induction motor with Squirrel cage rotor
5 Driven Equipment Water intake pump
6 Drive system Direct connected
7 Motor Tag number As per pump datasheet
8 Motor Rating (kW) 22 kW
9 Speed (rpm) As per pump datasheet
10 Starting DOL
11 Mounting Submersible
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 3 OF 7

SL.NO. DESCRIPTION REQUIREMENTS

12 Enclosure protection IP 68
13 Insulation Class Class-H
14 TERMINAL ARRANGEMENT:
Separate terminal boxes for main Land / Surface mounting type required
14.1
power supply
15 ACCESSORIES:
Type 304 stainless steel (Shall be fixed securely to
15.1 Motor name plate material
the non-removable part of the frame)
Mounting brackets / supports/ Required
15.2
stands
15.3 Lifting Eyes Required

15.4 Integral Motor protection Required

16 Stator winding Hermetically sealed

MCC to Motor JB surface incomer As per Key SLD (HFY2-SWP-ELE-DW-00002)
17
cable type / size
INSPECTION & TEST
18
REQUIREMENTS:
18.1 Shop inspection
Required (As per IEC Standards / Manufacturer
18.2 Type tests
Recommendations)
18.3 Routine Tests
INFORMATION BY MOTOR VENDOR
1 Manufacturers & Country of origin:
2 Model number
3 Output power (kW)
4 Speed (rpm)
5 Voltage (V)
6 Full load Current (A)
7 No load Current (A)
Efficiency (%)
- FL
8
- ¾ of FL
- ½ of FL
Power factor
9
- FL
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 4 OF 7

SL.NO. DESCRIPTION REQUIREMENTS

- ¾ of FL
- ½ of FL
10 Cooling flow
11 Mounting
12 Enclosure Degree of protection
13 Insulation Class
14 Temperature Class
Locked Rotor Amps;
15 @ Rated Voltage
@ 80% Voltage
16 Bearing type (Ball / Roller / Sleeve)
17 Lubrication (Oil / Grease / Oil mist)
18 Starts Per Hour (Hot / Cold)
19 Heating time constant
20 Cooling time constant
Number of consecutive starts (Hot /
21
Cold)
Max. transient air gap torque when,
- Two phase short circuit at motor
22 terminals (kNM)
- Three phase short circuit at motor
terminals (kNM)
23 Vibration at no-load
Motor cable entry terminal box:
24 - IP rating
- Side / Top mounted
25 Flexible cable up to the surface JB
26 Max. operating depth
27 Dimensions( W xL xD)
28 Total weight of motor (Kg)

Note-1: Above Motor datasheet shall be applicable and read in conjunction with raw water
intake Pumps datasheet (Doc. no.: HFY2-SWP-MEC-DS-00001)
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 5 OF 7

2. DATA SHEET FOR WATER TRANSPORT PUMP MOTOR

SL.NO. DESCRIPTION REQUIREMENTS

SITE ENVIRONMENTAL
1
CONDITIONS:
1.1 Maximum ambient air temp. 55 °C
1.2 Minimum ambient air temp. -2 °C
1.3 Design ambient air temp. 50 °C
1.4 Max. Relative Humidity 80 %
1.5 Altitude 4~10 M (Above Sea level)
1.6 Hazardous area classification Non Hazardous
2 POWER SYSTEM:
2.1 Rated Input Voltage: 400 V ± 10 %
2.2 System Frequency: 50 Hz ± 5 %
2.3 No. of phases: 3 Phase
2.4 System fault level 50 kA, 1 Sec
2.5 System neutral earth type Solidly earthed
3. IEC 60034
4. Specification for Electric motors rated up to
3 Standards / Specification
150kW, Document no.: HFY2-GEN-ELE-SP-
00009.
4 Type 3-phase Induction motor with Squirrel cage rotor
5 Driven Equipment Water Transport pump
6 Drive system Direct connected
7 Motor Tag number As per pump datasheet
8 Motor Rating (kW) 37 kW
9 Speed (rpm) As per pump datasheet
10 Starting DOL
11 Mounting As per pump datasheet
12 Enclosure protection IP 55
13 Insulation Class Class-F
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 6 OF 7

SL.NO. DESCRIPTION REQUIREMENTS

14 Cooling system TEFC

15 TERMINAL ARRANGEMENT:
15.1 Main supply box Air insulated totally enclosed type – IP55
Permanently attached diagram & Required
15.2 instruction plate mounted inside the
terminal box
16 ACCESSORIES:
Type 304 stainless steel (Shall be fixed securely to
16.1 Motor name plate material
the non-removable part of the frame)
16.2 Mounting brackets / supports/ stands Required

16.3 Lifting Eyes Required

17 Motor Incomer Cable Type / Size As per Key SLD (HFY2-SWP-ELE-DW-00002)

INSPECTION & TEST
18
REQUIREMENTS:
18.1 Shop inspection
18.2 Type tests Required (As per IEC Standards)
18.3 Routine Tests
INFORMATION BY MOTOR VENDOR
1 Manufacturers & Country of origin:
2 Model number
3 Output power (kW)
4 Speed (rpm)
5 Voltage (V)
6 Full load Current (A)
7 No load Current (A)
8 Noise Level (dBA @ 1 M)
Efficiency (%)
- FL
9
- ¾ of FL
- ½ of FL
Power factor
10 - FL
- ¾ of FL
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00001 REV.: A PAGE 7 OF 7

SL.NO. DESCRIPTION REQUIREMENTS

- ½ of FL

11 Mounting
12 Enclosure Degree of protection
13 Ex-Protection
14 Insulation Class
15 Temperature Class
Locked Rotor Amps;
16 @ Rated Voltage
@ 80% Voltage
17 Bearing type (Ball / Roller / Sleeve)
18 Lubrication (Oil / Grease / Oil mist)
19 Starts Per Hour (Hot / Cold)
20 Heating time constant
21 Cooling time constant
Number of consecutive starts (Hot /
22
Cold)
Max. transient air gap torque when,
- Two phase short circuit at motor
23 terminals (kNM)
- Three phase short circuit at motor
terminals (kNM)
24 Vibration at no-load
Motor cable entry terminal box:
25 - IP rating
- Side / Top mounted
26 Dimensions( W xL xD)
27 Total weight of motor (Kg)

Note-1: Above Motor datasheet shall be applicable and read in conjunction with water transport
Pumps datasheet (Doc. no.: HFY2-SWP-MEC-DS-00003)
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00002 REV.: A PAGE 2 OF 6

DATA SHEET FOR LV SWITCHBOARD

SL.
DESCRIPTION REQUIREMENTS
NO.
1 SITE ENVIRONMENTAL CONDITIONS
Maximum ambient air temp (Installed in
1.1 55 °C
well ventilated rooms):
1.2 Minimum ambient air temp: -2 °C
Design Temp. (Electrical equipment
1.3 installed in substation/ buildings with air 40 °C
conditioned system)
1.4 Max. Relative Humidity: 80 %
1.5 Altitude: 4~10 M (Above Sea level)
1.6 Hazardous area classification: Non Hazardous
2 POWER SYSTEM
2.1 System Voltage: 400 V
2.2 System Frequency: 50 Hz
2.3 No. of phases: 3 + Neutral
2.4 Neutral earth type: Solidly earthed
3 Switchboard tag number L-78220
4 Type Air insulated, fully withdrawable
5 Service Description 400V LV Switchboard
6 Quantity One (1)
1. IEC 60439, IEC 60664 & IEC 60947.
7 2. Specification for Low Voltage Motor control
Standards
centre, Document no.: HFY2-GEN-ELE-SP-
00006.
Electrical room (Suitable for Indoor / Air
8 Location
conditioned room installation).
9 Rated insulation voltage 1.1 kV
10 Rated impulse withstand voltage 6 kV
Rated short time withstand current (sym
11 50kA (rms)
for 1 sec)
12 Rated peak withstand current 125 kA (peak)
13 Earth busbar withstand current (1 sec) 50kA
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00002 REV.: A PAGE 3 OF 6

SL.
DESCRIPTION REQUIREMENTS
NO.
14 Rated current (main phase busbar) 630 A
15 Form of internal separation Form 4B
Arrangement (Single Front/ Back-to-
16 Single Front
back/ L-shape)
Outgoing power cable Entry (Top /
17 Bottom
Bottom)
Main incoming connection (Cable / Bus
18 Cable
duct)
19 Floor mounting Yes
20 Ingress Protection for Enclosure IP-42 Minimum
21 Future busbar extension at either end Yes
22 Panel paint colour RAL - 7035
23 Busbar identification Colour coded (R-Y-B)
24 Busbar material Copper
25 Busbar system Single
26 Busbar insulation Yes
27 No. of Busbar Section 1
230V (Internally tapped from same power supply
28 Control supply for Motor feeder
feeder)
Auxiliary supply for anti-condensation
29 230V (Internally derived using control transformer)
heater & C.B spring charging
Control supplies for Relay power,
30 110V DC UPS (External supply)
indication and metering
Anti-condensation heaters with
31 Required
thermostat
Protection relay for Incomer & Motor Multifunctional / Microprocessor based with
32
feeder communication capability
Type of circuit breaker (for Incomer /
33 ACB(≥800A) / MCCB (<800A)
outgoing)
34 ON/OFF/Fault indication Yes
35 Lamp test pushbutton Yes
36 Number of incomer / outgoing As per Key SLD (HFY2-SWP-ELE-DW-00002)
37 Protection Current Transformer:
37.1 Class 5P10
37.2 Secondary current 1A
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00002 REV.: A PAGE 4 OF 6

SL.
DESCRIPTION REQUIREMENTS
NO.
38 Metering Current Transformer:
38.1 Class 3
38.2 Secondary current 1A
39 Voltage Transformer
39.1 Class 3P
39.2 Ratio 400/√3 : 110/√3
40 Type Tests As per IEC 60439-1 & Specification for Low
Voltage Motor control centre, Document no.:
41 Routine Tests HFY2-GEN-ELE-SP-00006.
42 Mounting channel Yes
43 Lifting eye bolts Yes
44 Any other Pad lock all handles with OFF position

INFORMATION BY SWITCHBOARD VENDOR

1 Manufacturer name
2 Country of origin
3 Manufacturing Standard
4 Switchgear series name / Model No.
5 Type tested Switchboard (Yes/No)
6 Form of internal separation (Form type)
Arrangement (Single Front/ Back-to-
7
back/ L-shape)
8 Minimum Clearance Required:
8.1 In Front of Switchgear
8.2 At Back side of Switchgear
8.3 At side of Switchgear
8.4 Above Switchgear
9 Overall dimensions of the Switchgear:
9.1 Length
9.2 Width
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00002 REV.: A PAGE 5 OF 6

SL.
DESCRIPTION REQUIREMENTS
NO.
9.3 Height
10 Largest shipping section dimensions
Shipping sections (number and weights
11
for each section)
12 Total weight
Ingress Protection for enclosure / live
13
terminals
14 Main busbar size & material
15 Earth bus bar cross section & material
16 Clearance in air for:
16.1 Phase to phase
16.2 Phase to earth
17 110V DC external power required (W)
18 A.C.B manufacturer's name & Cat. No.
19 A.C.B Nominal current rating
A.C.B symmetrical RMS breaking
20
capacity
A.C.B max. peak making capability for
21
closing duty
22 MCCB manufacturer's name & Cat. No.
23 MCCB Nominal current rating
MCCB symmetrical RMS breaking
24
capacity
MCCB max. peak making capability for
25
closing duty
Protection CT details (Make, Ratio, VA
26 rating, accuracy class & saturation
factor-n)
27 VT details (Make, Ratio, VA rating, etc.)
Measuring Indication & integrating
28
instruments
28.1 Type
28.2 Make
28.3 Catalogue no.
28.4 Power consumption
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00002 REV.: A PAGE 6 OF 6

SL.
DESCRIPTION REQUIREMENTS
NO.
29 Protection Relay
29.1 Type
29.2 Make
29.3 Catalogue no.
29.4 Power consumption
30 Fuses
30.1 Type
30.2 Make
30.3 Catalogue no.
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 2 OF 8

DATA SHEET FOR AC UPS

SL.N
DESCRIPTION REQUIREMENTS
O.
SITE ENVIRONMENTAL
1
CONDITIONS:
Maximum ambient air temp (Installed
1.1 55 °C
in well ventilated rooms)
1.2 Minimum ambient air temp -2 °C
Design Temp. (Electrical equipment
1.3 installed in substation/ buildings with 40 °C
air conditioned system)
1.4 Max. Relative Humidity 80 %
1.5 Altitude 4~10 M (Above Sea level)
1.6 Hazardous area classification Non Hazardous
2 POWER SYSTEM:
2.1 Rated Input Voltage 400 V ± 10 %
2.2 System Frequency 50 Hz ± 5 %
2.3 No. of phases 3 Phase
2.4 Neutral earth type Solidly earthed
2.5 Rated Output Voltage 230V, 1Ø
3 Quantity of AC UPS unit One (1)
4 UPS tag number L-78420
5 Battery tag number L-78421
6 UPS DB tag number L-78422
7 Nominal Rated Output 15 kVA
8 Rated Autonomy 2 Hrs
9 Configuration Redundant
1. Specification for AC Uninterruptible Power
10
Standards / Specification Supplies, Document no.: HFY2-GEN-ELE-SP-
00007.
UPS room of new Complex building (Suitable for
11 Location
Indoor / Air conditioned room installation).
12 Cubicle Access Front
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 3 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
13 Earth bar position Bottom of cabinet
Segregation among cubicles by
14 Required
Metallic/Plastic dividers
15 Incoming supply On/Off switch Required
Charge rate selector switch Required
16
(float/boost)
Automatic/Manual charger selector Required
17
switch
Change over switch to load manually Required
18 between inverter and by-pass and
vice versa
19 Synchronising range adjustment Required

20 Battery isolating switch/circuit breaker Required

21 Load isolation switch Required

22 AC Output voltage adjustment Required

23 Type of enclosure Sheet Steel

24 Ingress Protection (IP) classification:

24.1 Rectifier & Inverter panel IP-42 Minimum
24.2 Distribution panels IP-42 Minimum
24.3 Between cubicles IP-42 Minimum
25 Type of installation Free standing
26 Cabling Access Front
27 Power cable entry Bottom
28 Control cable entry Bottom
29 Maximum Sound Pressure Level 65db(A) at 1m distance
30 Busbar Material High Conductivity Copper
31 Busbar Insulation Fully Insulated
sheathed or embedded in resin (flame-retardant
32 Busbar Joints
type)
33 Indicating Instruments Flush Mounting ( comply with IEC 60051)
34 Phase Cable identification As per IEC standard
35 Space Heaters Required
36 Circuit Labels Required
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 4 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
37 Panel paint colour RAL - 7035
38 Rectifier or Charger Unit:
38.1 Battery Charger Configuration 2 x 100%
Incoming Power & control cable As per the Cable schedule (HFY2-SWP-ELE-LI-
38.2
Details 00003)
39 Inverter:
39.1 Nominal Output Voltage 230V AC, 1Ø
40 UPS Distribution board:
40.1 Rated Voltage & Voltage Variation 230V AC, 1Ø ± 10%
40.2 Rated Current 63 A
41 Battery bank:
41.1 Type of Battery Lead acid (VRLA)
41.2 Battery configuration 1 x 100%
41.3 Design margin for sizing of Battery 1.25
41.4 Ageing factor 1.25
41.5 Battery earthing Unearthed
41.6 Battery life time 20 years
42 System Alarms:
42.1 Power supply failure (**) Required (Note-1)
Rectifier failure(*) – Alarm and trip Required (Note-1)
42.2
rectifier
DC over / under voltage (*) – Alarm Required (Note-1)
42.3
and trip inverter
42.4 Low battery voltage (*) Required (Note-1)
Inverter failure (*) – Alarm and trip Required (Note-1)
42.5
inverter
Inverter output voltage deviation (*) – Required (Note-1)
42.6
Alarm and trip inverter
42.7 Automatic static switch failure (*) Required (Note-1)

42.8 Earth fault on DC side (**) Required (Note-1)

Load supplied by back-up transformer Required (Note-1)
42.9
(*)
42.10 Battery in operation (**) Required (Note-1)
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 5 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
Earth fault on AC distribution bus-bars Required (Note-1)
42.11
(**)
Tripping of distribution circuit breakers Required (Note-1)
42.12
(*)
43 Devices / Accessories:
43.1 Rating plate Required

43.2 Earthing bosses Required

43.3 Lifting lugs Required

43.4 Manufacturer name plate Required

43.5 Mounting brackets / supports/ stands Required

43.6 Safety devices Required

43.7 Tools Required (if any)

43.8 Padlocks Required

44 Test Requirements:
44.1 Type tests As per IEC Standards & CPE Specification for AC
Uninterruptible Power Supplies, Document no.:
44.2 Routine Tests HFY2-GEN-ELE-SP-00007.

Notes:

1. Selective alarms shall be grouped on a “major trouble alarm (*)” and on a “minor trouble alarm
(**)” with suitable remote connection.

INFORMATION BY AC UPS VENDOR

1 Manufacturers & Country of origin:
1.1 UPS system
1.2 Battery
2 Maximum UPS output (KVA)
3 Efficiency of:
3.1 UPS unit at 100%
3.2 UPS unit at 75%
3.3 UPS unit at 50%
3.4 UPS unit at 25%
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 6 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
Recommended rating of AC supply
4
MCCB
Output voltage regulation from no load
5
to full load
6 Guaranteed battery autonomy time
Guaranteed battery service life at site
7
rated condition
Harmonic content at UPS output side
8
(THD)
Harmonic content at UPS input side
9
(THD)
Mean Time Between Failure (MTBF)
10
of UPS unit
Mean Time to repair (MTTR) of UPS
11
unit
UPS heat loss during float charging
12
option
UPS heat loss during boost charging
13
option
14 UPS cooling method
15 Rectifier / Charger:
15.1 Make/Model No.
15.2 Rated output voltage
15.3 Rated output current
15.4 Rectifier Type (Semiconductor used)
Expected mains input voltage
15.5
distortion
15.6 DC Voltage Maximum/Minimum
15.7 Output voltage ripple
Battery Charger Dimensions( W xL
15.8
xD)
15.9 Total weight
Maximum & Minimum Operating
15.10
Height
15.11 Maximum Heat Loss
15.12 Ingress Protection for Enclosure
15.13 Noise level ( at rated load)
 HALFAYA PROJECT SURFACE FACILITY
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Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 7 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
15.14 Earth Bus size
15.15 Charger MTBF
15.16 Charger MTTR
16 Inverter:
16.1 Make/Model No.
16.2 Inverter type (Semiconductor used)
16.3 Current Rating
16.4 Input Voltage
16.5 Output Voltage
16.7 Static Regulation
Dynamic Response – Instantaneous
Load change of 100%
16.8 Voltage variation
Recovery time
16.9 Maximum Heat Loss
16.10 Ingress Protection for Enclosure
16.11 Inverter MTBF
16.12 Inverter MTTR
Incoming power & control cable
16.13
Details
17 Battery Bank:
17.1 Make/Model No.
Battery No. of cells/Cell Reference
17.2
voltage
17.3 Nominal battery capacity (AH)
Minimum end of discharge cell
17.4
Voltage
17.5 Battery Design Life time
Actual Battery Autonomy at rated
17.6
output
17.7 Battery Isolator
17.8 Short circuit current of Battery Bank
 HALFAYA PROJECT SURFACE FACILITY
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Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00004 REV.: A PAGE 8 OF 8

SL.N
DESCRIPTION REQUIREMENTS
O.
17.9 Short circuit withstand time
17.10 Cell internal resistance
Dimensions of Battery Rack (W xL
17.11
xD)
17.12 Total weight of Battery Bank with rack
18 UPS Distribution Board:
18.1 Make/Model No./type
18.2 Rated Busbar Voltage
18.3 Rated Current
18.4 Rated short circuit current
18.5 Degree of protection (IP)
Maximum & Minimum Operating
18.6
Height
18.7 Dimension of UPS DB (WxLxD)
18.8 Weight of UPS DB
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00005 REV.: A PAGE 2 OF 6

DATA SHEET FOR DC UPS

SL.NO. DESCRIPTION REQUIREMENTS

SITE ENVIRONMENTAL
1
CONDITIONS:
1.1 Maximum ambient air temp. 55 °C
1.2 Minimum ambient air temp. -2 °C
1.3 Design ambient air temp. 50 °C
1.4 Max. Relative Humidity 80 %
1.5 Altitude 4~10 M (Above Sea level)
1.6 Hazardous area classification Non Hazardous
2 POWER SYSTEM:
2.1 Rated Input Voltage: 400 V ± 10 %
2.2 System Frequency: 50 Hz ± 5 %
2.3 No. of phases: 3 Phase
2.4 Fault level 50 kA, 1 Sec
2.5 Neutral earth type Solidly earthed
2.6 Rated Output Voltage 110V
3 Quantity of DC UPS unit One (1)
4 UPS tag number L-78423
5 Battery tag number L-78424
6 UPS DB tag number L-78425
7 Nominal Rated Output 5 kW
8 Rated Autonomy 1 Hour
1. IEC 60146 & IEC 60478
9
Standards / Specification 2. Specification for DC Power Supplies,
Document no.: HFY2-GEN-ELE-SP-00008.
Electrical room of new Complex building (Suitable
10 Location
for Indoor / Air conditioned room installation)
11 Cubicle Access Front
12 Earth bar position Bottom (provided along the full length of cabinet)
13 Input isolation Transformer Required
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Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00005 REV.: A PAGE 3 OF 6

SL.NO. DESCRIPTION REQUIREMENTS

14 Incoming supply On/Off switch Required
Charge rate selector switch Required
15
(float/boost)
Automatic/Manual charger selector Required
16
switch
Battery isolating switch/circuit Required
17
breaker
18 Load isolation switch Required

19 Type of enclosure Sheet Steel

Ingress Protection (IP)
20
classification:
20.1 Rectifier panel IP-42 Minimum
20.2 Distribution panels IP-42 Minimum
21 Type of installation Free standing
22 Cabling Access Front
23 Power cable entry Bottom
24 Control cable entry Bottom
25 Maximum Sound Pressure Level 65db(A) at 1m distance
26 Busbar Material High Conductivity Copper
27 Busbar Insulation Fully Insulated
28 Indicating Instruments Flush Mounting ( comply with IEC 60051)
29 Phase Cable identification As per IEC standard
30 Anti-condensation heaters Required
Power supply to anti-condensation 230V AC, 1Ø (Controlled through the thermostat &
31
heaters Residual Current Circuit Breaker)
32 Circuit Labels Required
33 Panel paint colour RAL - 7035
34 Rectifier or Charger Unit:
34.1 Battery Charger Configuration 2 x 100%
Incoming Power & control cable As per the Cable schedule (HFY2-SWP-ELE-LI-
34.2
Details 00003)
35 Charging modes required Float charge & boost charge
36 Type of Battery isolator MCCB (within the charger cubicle)
37 UPS Distribution board:
 HALFAYA PROJECT SURFACE FACILITY
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Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00005 REV.: A PAGE 4 OF 6

SL.NO. DESCRIPTION REQUIREMENTS

37.1 Rated Voltage 110 V DC
37.2 Rated Current 63 A
38 Battery bank:
38.1 Type of Battery Vented pocket plate, Nickel Cadmium cells
38.2 Battery configuration 2 x 100%
38.3 Design margin for sizing of Battery 1.25
38.4 Ageing factor 1.25
38.5 Battery earthing Unearthed
38.6 Battery life time 25 years
39 System Alarms:
39.1 Power supply failure Required (Note-1)
39.2 Charger fault Required (Note-1)

39.3 Low DC voltage Required (Note-1)

39.4 High DC voltage Required (Note-1)

39.5 Earth fault on distribution bus-bars Required (Note-1)

39.6 Minimum battery voltage Required (Note-1)

40 Devices / Accessories:
40.1 Rating plate Required

40.2 Earthing bosses Required

40.3 Lifting lugs Required

40.4 Manufacturer name plate Required

Mounting brackets / supports/ Required
40.5
stands
40.6 Safety devices Required

40.7 Tools Required (if any)

40.8 Padlocks Required

41 Test Requirements
41.1 Type tests As per IEC Standards & Specification for DC Power
Supplies, Document no.: HFY2-GEN-ELE-SP-
41.2 Routine Tests 00008.
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00005 REV.: A PAGE 5 OF 6

SL.NO. DESCRIPTION REQUIREMENTS

Notes:

1. All alarm shall be manually reset. Two separate volt free changeover contacts shall be
provided for remote alarm, one for minimum battery voltage and the other for common alarm.

INFORMATION BY AC UPS VENDOR

1 Manufacturers & Country of origin:
1.1 UPS system
1.2 Battery
2 Maximum UPS output (kW)
3 Charger efficiency:
3.1 100% load
3.2 75% load
3.3 50% load
4 Guaranteed battery autonomy time
Guaranteed charger, auxiliaries and
5 battery service life at site rated
condition
Harmonic content at UPS charger
6
side (THD)
Mean Time Between Failure
7
(MTBF)
8 Mean Time to repair (MTTR)
Heat loss during float charging
9
option
Heat loss during boost charging
10
option
11 Noise level (at rated load)
12 Type / size of indicating instruments
13 Rectifier / Battery Charger:
13.1 Rated output voltage
13.2 Rated output current
Rectifier Type (Semiconductor
13.3
used)
13.4 Maximum/Minimum DC Voltage
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-DS-00005 REV.: A PAGE 6 OF 6

SL.NO. DESCRIPTION REQUIREMENTS

13.5 Type of cooling
Battery recharging time from end of
13.6
discharge to fully charged state
13.7 Dimensions( W xL xD)
13.8 Total weight
Maximum & Minimum Operating
13.9
Height
14 Make/Model No.
15 Battery Bank:
15.1 Make/Model No.
15.2 No. of cells/Cell Reference voltage
15.3 Nominal battery capacity (AH)
Minimum end of discharge cell
15.4
Voltage
Actual Battery Autonomy at rated
15.5
output
15.6 Type of Battery Isolator
15.7 Short circuit current of Battery Bank
15.8 Short circuit withstand time
15.9 Cell internal resistance
Dimensions of Battery Rack (W xL
15.10
xD)
Total weight of Battery Bank with
15.11
rack
16 UPS Distribution Board
16.1 Make/Model No./type
16.2 Rated Busbar Voltage
16.3 Rated Current
16.4 Rated short circuit current
16.5 Degree of protection (IP)
Maximum & Minimum Operating
16.6
Height
16.7 Dimensions (WxLxD)
16.8 Total weight
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP
BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-LI-00001 ELECTRICAL LOAD SCHEDULE REV. A SHEET 2 OF 3
EQUIPMENT LOAD EFFICIENCY POWER
FACTOR KW=X/D CONSUMED LOAD kvar=KW * TAN phi
ITEM NO.

LOAD FACTOR at load

LOAD CLASS
ABSORBED at load
(=X/Y) factor Z

QUANTITY

VOLTAGE
LOAD CONTINUOUS (Sum E) INTERMITTENT AND SPARES (Sum F) STAND-BY (Sum G) REMARKS
EQUIPMENT TAG factor Z IN
DESCRIPTION

RATED
(E/F/G)
NO. X Y IN DEC Z IN DEC. D DEC kW kvar E kW kvar F kW kvar G
KW KW DES. DES. DES. DES. DES. DES. DES.
LOADS OF NEW 400V SWITCHBOARD (L-78220): A B C D COS phi E_kW E_kvar F_kW F_kvar G_kW G_kvar

A SUBMERSIBLE WATER INTAKE PUMP

1
P-74110D Water Intake Pump-D 1 E 400V, 3Ph 22.00 25.00 0.88 0.90 0.85 24.44 15.15 0.00 0.00 0.00 0.00 Loads considered as per
Table 9.2.1 of Doc.No. HFY2-
P-74110E Water Intake Pump-E 1 E 400V, 3Ph 22.00 25.00 0.88 0.90 0.85 24.44 15.15 0.00 0.00 0.00 0.00
2 GEN-GEN-RP-00001

B TRANSPORT PUMP

P-74140A Water Transport Pump-A 1 E 37.00 37.00 0.90 0.85 Loads considered as per
1 400V, 3Ph 1.00 41.11 25.48 0.00 0.00 0.00 0.00
Table 9.2.1 of Doc.No. HFY2-
2 P-74140B Water Transport Pump-B 1 G 400V, 3Ph 37.00 37.00 1.00 0.90 0.85 0.00 0.00 0.00 0.00 41.11 25.48 GEN-GEN-RP-00001

D PURIFICATION EQUIPMENT

1 LCP - 74120 -1 Purification Equipment Local Control Panel -1 1 E 400V, 3Ph 10.00 20.00 0.50 0.90 0.85 11.11 6.89 0.00 0.00 0.00 0.00 Estimated
2 LCP - 74120 -2 Purification Equipment Local Control Panel -2 ( Future) 1 E 400V, 3Ph 10.00 20.00 0.50 0.90 0.85 11.11 6.89 0.00 0.00 0.00 0.00 Estimated

E NEW COMPLEX BUILDING UPS & LIGHTING LOADS

1 L-78425 110V DC UPS (5 kW) 1 E 400V, 3Ph 4.00 5.00 0.80 0.95 0.95 4.21 1.38 0.00 0.00 0.00 0.00 Estimated
2 L-78420 230V AC UPS (15 kVA) 1 E 400V, 3Ph 10.31 12.75 0.81 0.95 0.95 10.85 3.57 0.00 0.00 0.00 0.00 Estimated
3 L-78221 New Complex Building Lighting Panel 1 E 400V, 3Ph 5.00 5.00 1.00 1.00 0.85 5.00 3.10 0.00 0.00 0.00 0.00 Estimated
4 L-78222 New Complex Building Outdoor Area Lighting Panel 1 F 400V, 3Ph 5.00 5.00 1.00 1.00 0.85 0.00 0.00 5.00 3.10 0.00 0.00 Estimated

F NEW COMPLEX BUILDING HVAC PANEL

1 - Intelligent Precision type air conditioner 2 E 400V, 3Ph 17.30 20.00 0.87 0.90 0.85 19.22 11.91 0.00 0.00 0.00 0.00
2 - Separated Type Air conditioner(KF-72LW/H) 1 E 400V, 3Ph 2.78 3.00 0.93 0.80 0.85 3.48 2.15 0.00 0.00 0.00 0.00
3 - Separated Type Air conditioner(KFR-50GW/H) 8 E 400V, 3Ph 14.88 15.00 0.99 0.80 0.85 18.60 11.53 0.00 0.00 0.00 0.00 Loads considered as per
4 - Ventilator (For Toilets) 2 F 400V, 3Ph 0.16 2.00 0.08 0.80 0.85 0.00 0.00 0.20 0.12 0.00 0.00 Table 14.3.2 of Doc.No.
5 - Explosion-proof axial fan(For Laboratory) 3 E 400V, 3Ph 2.40 3.00 0.80 0.80 0.85 3.00 1.86 0.00 0.00 0.00 0.00 HFY2-GEN-GEN-RP-00001

G FLOCCULENT INJECTION SKID

1 P-71622 A Flocculent Injection Pump-A 1 E 400V, 3Ph 1.10 1.10 1.00 0.75 0.75 1.47 1.29 0.00 0.00 0.00 0.00 Loads considered as per
2 P-71622 B Flocculent Injection Pump-B 1 G 400V, 3Ph 1.10 1.10 1.00 0.75 0.75 0.00 0.00 0.00 0.00 1.47 1.29 P&ID Flocculent Injection
3 P-71621 A Make up chemical pump - A 1 E 400V, 3Ph 0.88 0.88 1.00 0.75 0.75 1.17 1.03 0.00 0.00 0.00 0.00 Skid (SK-71620) Drg.No.
4 P-71621 B Make up chemical pump - B 1 G 400V, 3Ph 0.88 0.88 1.00 0.75 0.75 0.00 0.00 0.00 0.00 1.17 1.03 HFY2-SWP-PRD-DW-00005
5 - Mixer Motor 1 E 400V, 3Ph 1.00 1.00 1.00 0.75 0.75 1.33 1.18 0.00 0.00 0.00 0.00 Estimated
6 - Flocculent skid Local Control Panel-A 1 E 400V, 3Ph 5.00 5.00 1.00 0.85 0.80 5.88 4.41 0.00 0.00 0.00 0.00 Estimated
7 - Flocculent skid Local Control Panel-B 1 G 400V, 3Ph 5.00 5.00 1.00 0.85 0.80 0.00 0.00 0.00 0.00 5.88 4.41 Estimated

Total Plant Running Load (TPRL) : 188.00 KW 113.93 KVAR KVA = kW² + kvar² 219.83
(Est. A% SumC + B% SumI) A = 100 % B = 30 % 186.44 112.97 5.20 3.22 49.63 32.22
TOTAL
Total Plant Peak Load (TPPL) : 192.96 KW 117.16 KVAR KVA = kW² + kvar² 225.74
A = 100 % B = 30 % C = 10 % kW² + kvar² 217.99 6.12 59.17
(Est. A% SumC + B% SumI +C% SumS) KVA=
Notes :-

1. Consumed loads shall be described as follows:

a) E - "continuous" all loads that may continuously be required for normal operation, including lighting and HVAC.
b) F -" Intermittent and spares" The loads required for intermediate pumping, storage, loading etc.
c) G - "Stand-by" loads required in emergencies only such as fire-water pumps or those of nomally not running electrically driven units stand-by for normally running steam/gas-driven ones or standby of electric driven ones.

2. These loads are under HOLD from Process.

 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP
BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-LI-00001 ELECTRICAL LOAD SCHEDULE REV. A SHEET 3 OF 3
EQUIPMENT LOAD EFFICIENCY POWER
FACTOR KW=X/D CONSUMED LOAD kvar=KW * TAN phi
ITEM NO.

LOAD FACTOR at load

LOAD CLASS
ABSORBED at load
(=X/Y) factor Z

QUANTITY

VOLTAGE
LOAD CONTINUOUS (Sum E) INTERMITTENT AND SPARES (Sum F) STAND-BY (Sum G) REMARKS
EQUIPMENT TAG factor Z IN
DESCRIPTION

RATED
(E/F/G)
NO. X Y IN DEC Z IN DEC. D DEC kW kvar E kW kvar F kW kvar G
KW KW DES. DES. DES. DES. DES. DES. DES.
LOADS OF 230V AC UPS UNIT (L-78420): A B C D COS phi E_kW E_kvar F_kW F_kvar G_kW G_kvar

1 TELECOM SYSTEM

1.1 - Fiber Optic Transmission System 1 E 230V, 1Ph

1.2 - CCTV System(with video perimeter alarm function) 1 E 230V, 1Ph
1.3 - Telephone & LAN System 1 E 230V, 1Ph
1.4 - Video Intercom and Access Control System 1 E 230V, 1Ph
1.5 - Fire Alarm System 1 E 230V, 1Ph
1.6 - Display Screen System 1 E 230V, 1Ph
Estimated load by
Total Load of Telecom system 1 E 230V, 1Ph 5.28 6.60 0.80 0.90 0.85 5.87 3.64 0.00 0.00 0.00 0.00
Instrumentation

2 NEW PLC SYSTEM

2.1 - System Cabinet 1 E 230V, 1Ph

2.2 - Marshalling Cabinet 1 E 230V, 1Ph
2.3 - Server Cabinet 1 E 230V, 1Ph
2.4 - Engineering Workstation 1 E 230V, 1Ph
Estimated load by
Total Load of PLC system 1 E 230V, 1Ph 4.00 5.00 0.80 0.90 0.85 4.44 2.75 0.00 0.00 0.00 0.00
Instrumentation

Total Plant Running Load (TPRL) : 10.31 KW 6.39 KVAR KVA = kW² + kvar² 12.13
(Est. A% SumC + B% SumI) A = 100 % B = 30 % 10.31 6.39 0.00 0.00 0.00 0.00
TOTAL
Total Plant Peak Load (TPPL) : 10.31 KW 6.39 KVAR KVA = kW² + kvar² 12.13
A = 100 % B = 30 % C = 10 % kW² + kvar² 12.13 0.00 0.00
(Est. A% SumC + B% SumI +C% SumS) KVA=
Notes :-

1. Consumed loads shall be described as follows:

a) E - "continuous" all loads that may continuously be required for normal operation, including lighting and HVAC.
b) F -" Intermittent and spares" The loads required for intermediate pumping,
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-LI-00002 REV.: A PAGE 2 OF 3

ELECTRICAL EQUIPMENT LIST

EQUIPMENT
ITEM
TAG DESCRIPTION SPECIFICATION LOCATION
NO.
NUMBER

400V, 630A, 3PH, 4W,

50kA for 1sec, 50Hz
Switchboard with one (1)
incomer section of 630A,
Electrical room of
400V LV MCCB and Twenty (20)
1 L-78220 new Complex
Switchboard outgoing feeder circuits of
building
following rating;
a) 3 nos. 80A MCCB’s
b) 10 nos. 63A MCCB’s
c) 14 nos. 32A MCCB’s

 15kVA, 400V-3Ø input

L-78420 230VAC & 230V-1Ø output
(For UPS) Uninterruptible UPS Electrical room of
2 Power Supply (UPS)  230V-1Ø, 63A UPS new Complex
L-78422 system with UPS DB with 24nos. building
(For DB) Distribution board outgoing circuits of
10A,2P MCB’s)

Vented pocket plate,

Battery Bank for Nickel Cadmium cells /
3 L-78421 Battery room
230V AC UPS sealed maintenance free
lead acid battery

 5 kW, 400-3Ø input &

L-78423 110V DC
110 V DC Output UPS
(For UPS) Uninterruptible Electrical room of
 110V DC, 63A UPS
4 Power Supply with new Complex
DB with 12nos.
L-78425 UPS Distribution building
outgoing circuits of
(For DB) board
6A,2P MCB’s
Vented pocket plate,
Battery Bank for Nickel Cadmium cells /
5 L-78424 Battery room
110V DC UPS sealed maintenance free
lead acid battery
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
Petrochina (Halfaya) SWP

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-LI-00002 REV.: A PAGE 3 OF 3

EQUIPMENT
ITEM
TAG DESCRIPTION SPECIFICATION LOCATION
NO.
NUMBER

400V, 63A, 25kA for 1sec,

400V Distribution 50Hz Industrial type wall
Electrical room of
Board (for Indoor mounted, with one MCCB
6 L-78221 new Complex
Lighting & Small incomer of 40A,4P & 24
building
power) nos. 16A,2P MCB’s
outgoing circuits.

400V, 63A, 25kA for 1sec,

50Hz, Industrial type wall
400V Distribution
mounted, with one MCCB Electrical room of
Board (for Outdoor
7 L-78222 incomer of 63A,4P & 8 new Complex
Lighting & Small
nos. 32A,4P MCB’s building
power)
outgoing circuits with
photo cell control.
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-CA-00001 REV.: A PAGE 2 OF 4

TABLE OF CONTENTS

1.0 OBJECTIVE 3

2.0 REFERENCE 3

3.0 BASIC & ASSUMPTIONS 3

4.0 THEORY & FORMULA 4

5.0 CALCULATIONS & RESULTS 4

 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-CA-00001 REV.: A PAGE 3 OF 4

1.0 OBJECTIVE

The scope of this document is to cover the cable sizing calculations for the new
major power cables which will be involved under this project “FEED for source water
plant (SWP) expansion HALFAYA - Phase 2".

2.0 REFERENCE

HFY2-GEN-RP-00001 DESIGN BASIS MEMORANDUM

HFY2-SWP-ELE-DW-00002 KEY SINGLE LINE DIAGRAM
HFY2-SWP-ELE-DW-00004 CABLE ROUTING LAYOUT
HFY2-SWP-ELE-LI-00001 ELECTRICAL LOAD SCHEDULE

3.0 BASIS & ASSUMPTIONS

1 Maximum permitted voltage drop is considered as per clause

Design Basis Memorandum, Doc. No.: HFY2-GEN-RP-00001
Cable voltage drop:
Feeders : 2% at rated load
Motor cables : 5% at rated load & 15% at start-up
Lighting DB feeder : 3%
Lighting branch circuit : 2 %
2 Cable derating factor of direct buried cables & cables installed in air (indoor)
is considered as follows;
Temperature derating factor (At 55ºC) = 0.76
Grouping derating factor (10 no. of cables on metal tray & cable touching) = 0.71
Rating factors for ground temperature (At 40ºC) = 0.82
Rating factors for depth of laying (At 1m depth) = 0.95
Rating factors due to soil thermal resistively of 2km/W = 0.88
Overall derating of cables installed in Air (indoor) = 0.76 * 0.71 = 0.54
Overall derating of direct buried cables = 0.82 * 0.88 * 0.95 = 0.69
3 Minimum conductor size for low voltage power cables are considered
as 4 mm2. Maximum cross section of 3 core power cables shall be 185 mm²
for motor circuits and 240 mm² for feeder circuits. Single core cables up to
1000 mm² may be used for generators, transformers.
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-CA-00001 REV.: A PAGE 4 OF 4

4.0 THEORY & FORMULA

Formulae Used:
1 Circuit current based on the connected load
Ifl = kW x 1000 / (1.732 x η x p.f x V) for three phase AC loads.
Ifl = kW x 1000 / (η x p.f x V) for single phase AC loads.
Where,
kW = Load Rating
V = System nominal Voltage
I fl = Full load current
η = Efficiency of loads
p.f = Power factor of loads
2 Required Ampacity of Conductor is given by:
Ifl / de-rating factor of cable
3 Volt drop on a cable is given by:
Vr = 1.732 x (R cosΦ + X sinΦ) x Ifl x L / (No. of runs x 1000) for three
phase AC system
Vr = 2 x (R cosΦ + X sinΦ) x Ifl x L / (No. of runs x 1000) for single
phase AC system
Where,
Ifl = Full load current
cos Φ=Power Factor
R = Resistance of cable in ohms at 90° C
X = Reactance of cable in ohm at 90° C
L = Length in meters

5.0 CALCULATIONS & RESULTS

For Cable sizing calculation, Refer to Attachment-1 of this document.

Selected cable sizes are sufficient to carry the peak load current and also to limit
the voltage drop to specified limits.
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-CA-00001 REV.: A ATTACHMENT-1

ATTACHMENT-1
(CABLE SIZING CALCULATION SHEET)
 ELECTRICAL CABLE SIZING CALCULATION

Petrochina (Halfaya)

DOC. NO.: HFY2-SWP-ELE-CA-00001 REV. A ATTACHMENT- 1

Rating of Load

derating factor

Selected cable
Feeder Rating

Cable current
Voltage Drop Steady State

Power factor

Cable length
Installation

Resistance

Reactance
Efficiency
Operating
condition

Ampacity
Full Load

Required
From

Selected
capacity
carrying

Allowed
To

Voltage

current

Overall
(Equipment

Cable
Sl. No. (Equipment

size
Description/ Tag

For
Description/ Tag No.) Remarks
No.)
(B) (D) (E) (F) (G) (H) (I) (J) (K) (L) (M) (N) (O) (P) (Q) (R) (S) (T)
in in No of No. of in
in KVA in KW in A in Volts in Amps in Amps Ω/kM Ω/kM in V in % in %
Amps Sq.mm core Runs Mtrs
EXISTING 400V
SWITCHGEAR / 400V SWITCHBOARD DIRECT
1 193.0 630 400 0.85 0.90 364.16 0.69 527.76 500 1 1 770 40 0.049 0.102 2.53 0.63 2
PMCC SPARE (L-78220) BURIED
CUBICLE
400V
WATER INTAKE DIRECT
2 SWITCHBOARD 22.0 63 400 0.85 0.90 41.51 0.69 60.16 35 4 1 180 480 0.66 0.08 19.88 4.97 5
PUMP (P-74110D) BURIED
(L-78220)
400V
WATER INTAKE DIRECT
3 SWITCHBOARD 22.0 63 400 0.85 0.90 41.51 0.69 60.16 35 4 1 180 480 0.66 0.08 19.88 4.97 5
PUMP (P-74110E) BURIED
(L-78220)
400V
WATER TRANSPORT DIRECT
4 SWITCHBOARD 37.0 80 400 0.85 0.90 69.81 0.69 101.18 25 4 1 150 110 0.926 0.08 10.49 2.62 5
PUMP (P-74140A) BURIED
(L-78220)
400V
WATER TRANSPORT DIRECT
5 SWITCHBOARD 37.0 80 400 0.85 0.90 69.81 0.69 101.18 25 4 1 150 110 0.926 0.08 10.49 2.62 5
PUMP (P-74140B) BURIED
(L-78220)
400V
PURIFICATION SKID, DIRECT
6 SWITCHBOARD 20.0 63 400 0.85 0.90 37.74 0.69 54.69 25 4 1 150 100 0.926 0.08 5.16 1.29 2
LCP-1 BURIED
(L-78220)
400V
PURIFICATION SKID, DIRECT
7 SWITCHBOARD 20.0 63 400 0.85 0.90 37.74 0.69 54.69 25 4 1 150 100 0.926 0.08 5.16 1.29 2
LCP-1 BURIED
(L-78220)
400V FLOCCULENT
DIRECT
8 SWITCHBOARD INJECTION PUMP-A 1.1 32 400 0.75 0.75 2.82 0.69 4.09 6 4 1 69 110 3.92 0.09 1.72 0.43 5
BURIED
(L-78220) (P-71622 A)
400V FLOCCULENT
DIRECT
9 SWITCHBOARD INJECTION PUMP-A 1.1 32 400 0.75 0.75 2.82 0.69 4.09 6 4 1 69 110 3.92 0.09 1.72 0.43 5
BURIED
(L-78220) (P-71622 B)
400V
MAKE UP CHEMICAL DIRECT
10 SWITCHBOARD 0.9 32 400 0.75 0.75 2.26 0.69 3.27 6 4 1 69 115 3.92 0.09 1.43 0.36 5
PUMP-A (P-71621 A) BURIED
(L-78220)
400V
MAKE UP CHEMICAL DIRECT
11 SWITCHBOARD 0.9 32 400 0.75 0.75 2.26 0.69 3.27 6 4 1 69 115 3.92 0.09 1.43 0.36 5
PUMP-B (P-71621 B) BURIED
(L-78220)
400V MIXER MOTOR
DIRECT
12 SWITCHBOARD (FLOCCULENT 1.0 32 400 0.75 0.75 2.57 0.69 3.72 6 4 1 69 115 3.92 0.09 1.63 0.41 5
BURIED
(L-78220) INJECTION SKID)
400V FLOCCULENT
DIRECT
13 SWITCHBOARD INJECTION SKID LCP- 5.0 32 400 0.80 0.85 10.61 0.69 15.38 6 4 1 69 115 3.92 0.09 6.74 1.69 2
BURIED
(L-78220) 1
400V FLOCCULENT
DIRECT
14 SWITCHBOARD INJECTION SKID LCP- 5.0 32 400 0.80 0.85 10.61 0.69 15.38 6 4 1 69 115 3.92 0.09 6.74 1.69 2
BURIED
(L-78220) 2
400V
230V AC UPS (L- IN FREE
15 SWITCHBOARD 10.3 63 400 0.95 0.95 16.49 0.54 30.54 4 4 1 44 25 5.87 0.1 3.40 0.85 2
78420) AIR
(L-78220)

Page 1 of 2
 ELECTRICAL CABLE SIZING CALCULATION

Petrochina (Halfaya)

DOC. NO.: HFY2-SWP-ELE-CA-00001 REV. A ATTACHMENT- 1

Rating of Load

derating factor

Selected cable
Feeder Rating

Cable current
Voltage Drop Steady State

Power factor

Cable length
Installation

Resistance

Reactance
Efficiency
Operating
condition

Ampacity
Full Load

Required
From

Selected
capacity
carrying

Allowed
To

Voltage

current

Overall
(Equipment

Cable
Sl. No. (Equipment

size
Description/ Tag

For
Description/ Tag No.) Remarks
No.)
(B) (D) (E) (F) (G) (H) (I) (J) (K) (L) (M) (N) (O) (P) (Q) (R) (S) (T)
in in No of No. of in
in KVA in KW in A in Volts in Amps in Amps Ω/kM Ω/kM in V in % in %
Amps Sq.mm core Runs Mtrs
400V
110V DC UPS (L- IN FREE
16 SWITCHBOARD 4.0 32 400 0.95 0.95 6.40 0.54 11.85 4 4 1 44 25 5.87 0.1 1.32 0.33 2
78423) AIR
(L-78220)
NEW COMPLEX
400V
BUILDING LIGHTING IN FREE
17 SWITCHBOARD 28.0 63 400 0.85 1.00 47.55 0.54 88.05 25 4 1 131 25 1.46 0.08 2.50 0.63 2
& SMALL POWER DB AIR
(L-78220)
(L-78221)
NEW COMPLEX
400V
BUILDING OUTDOOR IN FREE
18 SWITCHBOARD 5.0 32 400 0.85 1.00 8.49 0.54 15.72 4 4 1 44 25 5.87 0.1 1.75 0.44 2
AREA LIGHTING DB AIR
(L-78220)
(L-78222)
400V
PRECISION TYPE AIR IN FREE
19 SWITCHBOARD 10.0 32 400 0.85 0.90 18.87 0.54 34.94 6 4 1 69 35 3.92 0.09 3.65 0.91 2
CONDITIONER-1 AIR
(L-78220)
400V
PRECISION TYPE AIR IN FREE
20 SWITCHBOARD 10.0 32 400 0.85 0.90 18.87 0.54 34.94 6 4 1 69 35 3.92 0.09 3.65 0.91 2
CONDITIONER-2 AIR
(L-78220)
NOTES:
1. The cable sizing carried out here is preliminary only, EPC Contractor to verify & update the same during detailed Engineering phase.
2. Cable sizing for major cables from LV Switchboard to DB/ loads is carried out in this document. Lighting and other miscellaneous cables sizing
to be carried out by EPC Contractor.

Page 2 of 2
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)

BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-CA-00001 REV.: A ATTACHMENT-2

ATTACHMENT-2
(CABLE CATALOGUE)
 HALFAYA PROJECT SURFACE FACILITY
PHASE TWO
SWP
Petrochina (Halfaya)
BASIC DESIGN DOC. NO.: HFY2-SWP-ELE-LI-00003 ELECTRICAL CABLE SCHEDULE REV.: A SHEET 2 OF 2
FROM DESCRIPTION TO DESCRIPTION CABLE DETAILS
SL RATING LENGTH
CABLE NO. FDR FDR ROUTED VIA SIZE VOLTAGE TYPE REV REMARKS
NO. TAG NO. DESCRIPTION TAG NO. DESCRIPTION kW RUNS CORES (MTRS)
NO. NO. (SQ.MM) (V)

CABLE LENGTH FOR EACH

EXISTING 400V SWITCHGEAR / PMCC 400V SWITCHBOARD (OR
1 SWP-PMCC-L78220-P1 PMCC - L-78220 - 240.00 GROUND 1 1 500.0 400 See note-1 120 A PHASE (R,Y,B) = 120 / 3 =
SPARE CUBICLE NEW PMCC)
40 Mtrs

2 SWP-PMCC-P74110D-P2 L-78220 400V SWITCHBOARD / NEW PMCC 1 P-74110 D WATER INTAKE PUMP-D - 22.00 GROUND 1 4 35.0 400 See note-1 480 A

3 SWP-PMCC-P74110E-P3 L-78220 400V SWITCHBOARD / NEW PMCC 2 P-74110 E WATER INTAKE PUMP-E - 22.00 GROUND 1 4 35.0 400 See note-1 480 A

WATER TRANSPORT PUMP-

4 SWP-PMCC-P-74140A-P4 L-78220 400V SWITCHBOARD / NEW PMCC 3 P-74140 A - 37.00 GROUND 1 4 25.0 400 See note-1 110 A
A
WATER TRANSPORT PUMP-
5 SWP-PMCC-74140B-P5 L-78220 400V SWITCHBOARD / NEW PMCC 4 P-74140 B - 37.00 GROUND 1 4 25.0 400 See note-1 110 A
B
PRIFICATION EQUIPMENT
6 SWP-PMCC-SK74120-P6 L-78220 400V SWITCHBOARD / NEW PMCC 5 SK-74120 - 20.00 GROUND 1 4 25.0 400 See note-1 100 A
SKID LCP-1
PRIFICATION EQUIPMENT
7 SWP-PMCC-SK74120-P7 L-78220 400V SWITCHBOARD / NEW PMCC 6 SK-74120 - 20.00 GROUND 1 4 25.0 400 See note-1 100 A
SKID LCP-2
FLOCCULENT INJECTION
8 SWP-PMCC-P71622A-P8 L-78220 400V SWITCHBOARD / NEW PMCC 7 P-71622 A - 1.10 GROUND 1 4 6.0 400 See note-1 110 A
PUMP-A
FLOCCULENT INJECTION
9 SWP-PMCC-P71622B-P9 L-78220 400V SWITCHBOARD / NEW PMCC 8 P-71622 B - 1.10 GROUND 1 4 6.0 400 See note-1 110 A
PUMP-B
MAKE UP CHEMICAL PUMP-
10 SWP-PMCC-P71621A-P10 L-78220 400V SWITCHBOARD / NEW PMCC 9 P-71621 A - 0.88 GROUND 1 4 6.0 400 See note-1 115 A
A
MAKE UP CHEMICAL PUMP-
11 SWP-PMCC-P71621B-P11 L-78220 400V SWITCHBOARD / NEW PMCC 10 P-71621 B - 0.88 GROUND 1 4 6.0 400 See note-1 115 A
B
EQUIPMENT / CABLE TAG
MOTOR (FLOCCULENT
12 SWP-PMCC-XXXXX-P12 L-78220 400V SWITCHBOARD / NEW PMCC 11 XXXXX - 1.00 GROUND 1 4 6.0 400 See note-1 115 A NO. DENOTES 'XXXXX' ARE
INJECTION SKID)
UNDER HOLD.
FLOCCULENT INJECTION
13 SWP-PMCC-SK71620-P13 L-78220 400V SWITCHBOARD / NEW PMCC 12 SK-71620 - 5.00 GROUND 1 4 6.0 400 See note-1 115 A
SKID LCP-1
FLOCCULENT INJECTION
14 SWP-PMCC-SK71620-P14 L-78220 400V SWITCHBOARD / NEW PMCC 13 SK-71620 - 5.00 GROUND 1 4 6.0 400 See note-1 115 A
SKID LCP-2
15 SWP-PMCC-L78423-P15 L-78220 400V SWITCHBOARD / NEW PMCC 14 L-78423 110V DC UPS INCOMER-1 - FREE AIR 1 4 4.0 400 See note-1 25 A
4.00
16 SWP-PMCC-L78423-P16 L-78220 400V SWITCHBOARD / NEW PMCC 15 L-78423 110V DC UPS INCOMER-2 - FREE AIR 1 4 4.0 400 See note-1 25 A

17 SWP-PMCC-L78420-P17 L-78220 400V SWITCHBOARD / NEW PMCC 16 L-78420 230V AC UPS INCOMER-1 - FREE AIR 1 4 4.0 400 See note-1 25 A

18 SWP-PMCC-L78420-P18 L-78220 400V SWITCHBOARD / NEW PMCC 17 L-78420 230V AC UPS INCOMER-2 - 10.30 FREE AIR 1 4 4.0 400 See note-1 25 A

230V AC UPS BY PASS

19 SWP-PMCC-L78420-P19 L-78220 400V SWITCHBOARD / NEW PMCC 18 L-78420 - FREE AIR 1 4 4.0 400 See note-1 25 A
INCOMER
NEW COMPLEX BUILDING
20 SWP-PMCC-L78221-P20 L-78220 400V SWITCHBOARD / NEW PMCC 19 L-78221 LIGHTING & SMALL POWER - 28.00 FREE AIR 1 4 25.0 400 See note-1 25 A
PANEL
NEW COMPLEX BUILDING
21 SWP-PMCC-L78222-P21 L-78220 400V SWITCHBOARD / NEW PMCC 20 L-78222 - 5.00 FREE AIR 1 4 4.0 400 See note-1 25 A
OUTDOOR LIGHTING PANEL

EQUIPMENT / CABLE TAG

PRECISION TYPE AIR
22 SWP-PMCC-XXXXX-P22 L-78220 400V SWITCHBOARD / NEW PMCC 21 XXXXX - 10.00 FREE AIR 1 4 6.0 400 See note-1 35 A NO. DENOTES 'XXXXX' ARE
CONDITIONER-1
UNDER HOLD.
EQUIPMENT / CABLE TAG
PRECISION TYPE AIR
23 SWP-PMCC-XXXXX-P23 L-78220 400V SWITCHBOARD / NEW PMCC 22 XXXXX - 10.00 FREE AIR 1 4 6.0 400 See note-1 35 A NO. DENOTES 'XXXXX' ARE
CONDITIONER-2
UNDER HOLD.