Beruflich Dokumente
Kultur Dokumente
May 2017
MB AA MC
UENR8055 VOL 1 of 2
19 10 11
42 Page,
32 9 HMR1-UP LST1-UP MLT1-UP RCX1-UP
25 287D: 289D: 272D: 297D:
HMT1-UP WCT1-UP ETL1-UP (XHP) BE71-UP
STK1-UP TAW1-UP B5W1-UP HP71-UP (XHP)
33 TLK1-UP A9Z1-UP
27 2 299D: 272D2: 297D2: 299D2:
GTC1-UP BL21-UP HP21-UP (XHP) DX21-UP (XHP)
31 JST1-UP (XHP) MD21-UP (XHP) BL71-UP FD21-UP
17 BY41-UP
DX91-UP (XHP)
Volume 1 of 2: Standard Implements
14 13 13
24 23 © 2017 Caterpillar, All Rights Reserved Printed in U.S.A.
18
8
16 FLUID POWER SYMBOLS
15 BASIC COMPONENT SYMBOLS
MAIN AUX
21 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
VALVES
ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
5 EE
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
FRONT VIEW RIGHT SIDE VIEW REAR VIEW MANUAL CONTROL SYMBOLS
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Tap Locations
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Pressure, Sampling, and Sensor ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
SUPPLY PRESSURE
Tap Schematic
Description SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Component Locations
Schematic Machine
Description
Location Location
Accumulator GP A-4, H-12, G-10 1 ELECTRICAL SYMBOLS TABLE
Accumulator GP - Ride Control E-7, J-6 2 HYDRAULIC SYMBOLS (ELECTRICAL)
Breather - Hydraulic Tank C-7 3
Cylinder GP - Lift F-3, J-4 4
G
Cylinder GP - Tilt (LH) F-4, I-3 5 M
Cylinder GP - Tilt (RH) F-4, I-3 6
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Filter AS - Hydraulic and Transmission Oil F-11 7 (FLUID) (GAS / AIR)
Valve GP - Loader Arms Manual Lower F-3, J-3 31 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
Valve GP - Pilot Shutoff (One Speed) H-12 32
Valve GP - Pilot Shutoff (Two Speed) B-4, G-11 33
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J (31) VALVE GP J
UENR8055 VOL 1 of 2
(28) VALVE GP
(2) ACCUMULATOR GP CHECK
RIDE CONTROL 123-4750 (TIER 4i)
310-8460 R
314-2403 (TIER 4f)
(25) TEE
149-1397 (TIER 4i)
P H (5) CYLINDER GP 471-1395 (TIER 4f)
(9) MANIFOLD GP (29) VALVE GP TILT (LH)
RIDE CONTROL CHECK (RIDE CONTROL) 293-5712 (6) CYLINDER GP
456-1824 304-6756 TILT (RH)
T 293-5711
(8) FITTING GP
QUICK COUPLER
345-5165 (272D/299D)
RIDE CONTROL
I I
B1 D1
From Charge Pump B1 To Tank
LOC B-10 LOC A-8
(27) VALVE GP
M3 CHECK (E)
LOC C-14 6E-4701 2A 2B
1A 1B 3A 3B
(32) VALVE GP
42 Page,
B2
L L LOC A-9 (10) MOTOR GP
FAN
TWO SPEED PILOT SHUTOFF FOR 258-2577 (OTHER MODELS)
277D/279D/287D/289D/297D/299D
442-5647 (272D/272D2/297D/297D2/299D/299D2)
(27) VALVE GP
X X CHECK (E)
6E-4701
REVERSING FAN MOTOR
(21) SENSOR GP SPEED M3
B A X7 D C (21) SENSOR GP SPEED
262-3764 LOC C-13
LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 262-3764
B1
(1) ACCUMULATOR GP LOC B-10
P T
G 149-0686 G
(33) VALVE GP
TWO SPEED HYDROSTAT MOTORS 277D/279D/287D/289D/297D/299D PILOT SHUTOFF (TWO SPEED) E1
456-1839
LOC A-14
H1 B2 STANDARD FLOW FOR 272D/299D (TIER 4i)
LOC C-2 LOC A-9
CO
LOC A-9
(31) VALVE GP LOADER
FINAL FINAL ARMS MANUAL LOWER
DRIVE DRIVE (5) CYLINDER GP (6) CYLINDER GP 112-1817 (T4f & T4i untill 2015)
(7) FILTER AS (11) MOTOR GP TILT (RH) 437-2882 (TIER 4f since 2015)
TILT (LH)
HYDRAULIC AND TRANSMISSION OIL HYDRAULIC FAN (DEMAND)
479-0592 (ALL MODELS) 293-5712 293-5711
258-2577 (ALL MODELS)
F (4) CYLINDER GP F
LIFT
492-4510 (242D/277D/279D)
(2) ACCUMULATOR GP 492-4507 (262D/287D/289D)
RIDE CONTROL 492-4504 (297D/299D)
310-8460 (ALL MODELS)
(9) MANIFOLD GP
RIDE CONTROL (8) FITTING GP
437-2878 (OTHER MODELS) QUICK COUPLER
(13) MOTOR GP B A X7 D C (13) MOTOR GP 456-1824 (272D/297D/299D) 388-7960
(22) SENSOR GP SPEED HYDROSTAT (TWO SPEED) LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 HYDROSTAT (TWO SPEED) (22) SENSOR GP SPEED
FO FI FmO FmI P
262-3764 442-5661 (FOR 277D/287D) 442-5661 (FOR 277D/287D) 262-3764
442-5642 (FOR 279D/289D/297D/299D) 442-5642 (FOR 279D/289D/297D/299D)
SOS (20) SENSOR GP - PRESSURE
344-7391
2A
STANDARD FLOW 2B
TWO SPEED HYDROSTAT MOTOR (277D/279D/287D/289D/297D/299D)
I I
RIDE CONTROL
R A
D D
Pg
(14) MOTOR GP (15) MOTOR GP AA
HYDROSTAT (TWO SPEED) LH HYDROSTAT (TWO SPEED) RH
358-5005 (246D/262D)
358-5007 (246D/262D)
398-7485 (272D/272D2) TIER 4f
398-7486 (272D/272D2) TIER4f
258-2835 (272D/272D2) TIER 4i B X
258-2836 (272D/272D2) TIER4i WORK TOOL
PUMP
(16) PUMP GP
STANDARD FLOW
GR 1 BASIC IMPLEMENT PUMP
487-6181 (246D/262D/277D/279D/287D/
289D272D/277D2/299D/299D2)
H1 H1
(3) BREATHER
HYDRAULIC TANK STANDARD FLOW FOR 277D/279D/287D/289D/297D/299D
258-2829 (ALL MODELS) (30) VALVE GP
B1 IMPLEMENT CONTROL
(STANDARD FLOW)
C (24) TANK GP 479-0648 C
HYDRAULIC
345-4581(ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (246D/262D/272D/272D2)
(23) STRAINER AS
MB MC HYDRAULIC TANK
262-5689 (ALL MODELS)
X7
M3
C
B
L2 L1
MB B A M3 X7 D C MC
WORK TOOL PUMP
TWO SPEED HYDROSTAT MOTOR
(277D/279D/287D/289D/297D/299D)
LINE PATTERNS
(27) VALVE GP
CHECK (E) Pressure Line
D1 C2 6E-4701
Pilot / Load Sensing Pressure
B1
B B1 Drain / Return Lines
(18) PUMP GP P
IMPLEMENT AND CHARGE (STANDARD FLOW) Component Group
(33) VALVE GP
341-7626 (272D/272D2/299D/299D2)
PILOT SHUTOFF (TWO SPEED) Air Line
B M 456-1839 A1
T CALLOUTS B
WORK TOOL PUMP YY Taps (Pressure, Sampling, Sensor - by letter)
S STANDARD FLOW IMPLEMENT PUMP
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
B1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Component LocationsTable)
138-1234
STANDARD FLOW IMPLEMENT PUMP Part Number
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
TILT CYLINDER CIRCUIT Tap Locations
CHARGE PUMP OUTPUT Pressure, Sampling, and Sensor
HYDRAULIC FAN CIRCUIT Tap Schematic
LOAD SENSE CIRCUIT Description
Number Location
E L3 SUPPLY LINE
L2 MA L1 MD AA Implement Pump Pressure D-5, H-5
(1) ACCUMULATOR GP QUICK COUPLER CIRCUIT
E1 (17) PUMP GP W1 B2 EE Charge Pressure A-14
DRAIN / RETURN LINE
HYDROSTAT CO 149-0686 MB Main System Pressure (Pump 2 Forward) C-14
CI STEERING CIRCUIT
(26) VALVE GP 398-7456 (246D/262D/297D/299D/ 45CC) (19) RADIATOR AND HYDRAULIC OIL COOLER GP CO MC Main System Pressure (Pump 1 Forward) C-13
EE 345-3473 (FOR 55KW AND 73KW ENGINE) TWO SPEED PILOT SHUTOFF
TRAVEL CONTROL CIRCUIT
SOS Oil Sampling E-10
CHECK (COOLER BYPASS) 378-2822 (277D/279D/287D/289D 45CC) LIFT CYLINDER CIRCUIT
345-3470 (FOR 82KW ENGINE) 246D/262D/272D/272D2
373-7039 (ALL MODELS) 378-2826 (272D/272D2 54CC)
THIS SCHEMATIC IS FOR THE 246D, 262D, 272D, 272D XHP, 272D2 AND 272D2 XHP
SKID STEER LOADER
277D, 287D, 297D, 297D XHP, 297D2 AND 297D2 XHP MULTI-TERRAIN LOADER
A A
279D, 289D, 299D, 299D XHP, 299D2 AND 299D2 XHP COMPACT TRACK LOADER
HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENTS
MEDIA NUMBER: UENR8055
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 10, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR8055
May 2017
UENR8055 VOL 2 of 2
AA 15 11
42 Page,
JSL1-UP KTS1-UP FMT1-UP PPT1-UP
16 HMR1-UP LST1-UP MLT1-UP RCX1-UP
20
287D: 289D: 272D: 297D:
24 HMT1-UP WCT1-UP ETL1-UP (XHP) BE71-UP
STK1-UP TAW1-UP B5W1-UP HP71-UP (XHP)
25 TLK1-UP A9Z1-UP
272D2: 297D2: 299D2:
1 27
299D:
BL21-UP HP21-UP (XHP) DX21-UP (XHP)
GTC1-UP
13 JST1-UP (XHP) MD21-UP (XHP) BL71-UP FD21-UP
BY41-UP
DX91-UP (XHP)
10 Volume 2 of 2: High Flow Implements
19 28 12 12
MB © 2017 Caterpillar, All Rights Reserved Printed in U.S.A.
2
14
21 FLUID POWER SYMBOLS
MC BASIC COMPONENT SYMBOLS
9
MAIN AUX
18 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
6
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
7
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
FRONT VIEW RIGHT SIDE VIEW REAR VIEW MANUAL CONTROL SYMBOLS
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Tap Locations
Pressure, Sampling, and Sensor EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
AA Implement Pump Pressure E-3, G-8, G-12 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Component Locations
Schematic Machine
Description
Location Location
Accumulator GP F-10 1 ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
Accumulator GP - Ride Control E-7, G-16 2
Breather - Hydraulic Tank C-7 3
G
Cylinder GP - Hydraulic Coupler D-4 4 M
Cylinder GP - Lift I-3, I-9, I-13 5
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Cylinder GP - Tilt (LH) I-6, I-10, I-15 6 (FLUID) (GAS / AIR)
CIRCUIT NUMBER
Valve and Mounting GP - Hydraulic Coupler D-4 21 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve GP - Check (Cooler Bypass) A-15 22 CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
Valve GP - Check (E) F-11 23
PREVIOUS STANDARD
Valve GP - Check (Lift Cylinder) J-9, J-13 24
WIRE WIRE COLOR
Valve GP - Check (Ride Control) D-7 25
Valve GP - Implement Control (XPS/XHP High Flow TIER 4f) G-15, F-6 325-PK-14 B A
26
Valve GP - Implement Control (XPS/XHP High Flow TIER 4i) G-10, F-6 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
Valve GP - Loader Arms Manual Lower I-4, J-14, J-10 27
Valve GP - Pilot Shutoff (Two Speed) F-11 28
Valve GP - Shut Off I-7, I-12 29
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C2 X A1 W1
(20) TEE
(20) TEE
(Dimensions: 56 inches x 35 inches)
(16) SENSOR GP
PRESSURE
344-7391
H A B A B T0 Ls Pp A B H
(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS)
G From Charge
Pump B2
(10) MANIFOLD GP
RIDE CONTROL G
437-2878 P
B2
LOC B-10
Pg P T
XHP HIGH FLOW FOR 272D/272D2/297D/297D2/299D/299D2 TIER 4f Pg P T
XHP HIGH FLOW FOR 272D/299D TIER 4i
H
(26) VALVE GP AA
IMPLEMENT CONTROL (26) VALVE GP AA
(HIGH FLOW) P C2 IMPLEMENT CONTROL
T R 456-1770 (TIER 4f) LOC E-3 LOC B-7 (HIGH FLOW) P C2
B2
345-5153 (272D/299D ONLY) TIER 4i LOC E-3 LOC B-7
LOC A-9
To Tank
P2 P1
AA
(11) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)
2
1 40 BAR
4
DEMAND FAN RIDE CONTROL
1
3
(8) FILTER AS
HYDRAULIC AND 2 3
TRANSMISSION OIL P 2 1
479-0592 (ALL MODELS)
S2 C1
FO FI
C (19) TANK GP C
HYDRAULIC
345-4581(ALL MODELS)
(18) STRAINER AS
X B2 C2
MB MC B1 X HYDRAULIC TANK
262-5689 (ALL MODELS) LOC B-10 LOC B-7 LINE PATTERNS
From Charge Pump To Tank
Pressure Line
MB B A M3 X7 D C MC
Pilot / Load Sensing Pressure
(14) PUMP GP
IMPLEMENT AND CHARGE PUMP Drain / Return Lines
(FOR XPS HIGH FLOW)
Component Group
423-0086 (For XPS High Flow)
341-7635 (For XHP High Flow) Air Line
D1 C2 C2
CALLOUTS
B2
YY Taps (Pressure, Sampling, Sensor - by letter)
B M Component LocationsTable)
138-1234 Part Number
B
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1