Beruflich Dokumente
Kultur Dokumente
( Reaffirmed 2000 )
( _FTT @%ml ) i
Indian Standard
STRUCTURAL STEEL-MICROALLOYED
(MEDIUM AND HIGH STRENGTH
QUALITIES)-SPECIFICATION
. /
( First Revision )
UDC 669*14*018*29
&BIS 1991
l
FOREWORD
This standard is one of a series of standards being issued for implementation of BIS Steel
Economy Programme. These steel are specific class of steel in which enhanced mechanical
properties are obtained by the incorporation of low proportions of one or more alloying
elements. These steels are generally intended for applications where saving in mass may be
effected by reason of their greater yield strengths.
The manufacturer is allowed full freedom in the selection of alloying elements he considers
appropriate.
This standard was originally published in 1977. In this revision the following changes have been
-made:
a) The title of the standard has been changed to “Microalloyed Structural Steel ( Medium
and High Strength Quality )” from “Weldable Structural Steel ( Medium and High Strength
Quality )“.
b) Steel Grade Fe 640HT has been deleted.
cl Lower maximum limits for sulphur and phosphorous for flat product have been envisaged.
4 Provisions of IS 961 : 1975 are being incorporated in this standard. IS 961 : 1975 would
be withdrawn subsequently.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated expressing the result of a test or analysis shall be rounded
off in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )‘. The
number of significant places retained in the rounded off value should be the same as that of the
specified value in this standard.
IS 8500 : 1991
Indian Standard
STRUCTURAL STEEL - MICROALLOYED
( MEDIUM AND HIGH STRENGTH
QUALITIES ) - SPECIFICATION
( First Revision )
1599 : 1985 Method for bend test ( second 6.1 All finished stee1 shall be well and cIeanIy
revision ) roIIed to the dimensions, sections and masses
specified. The finished material shall be free
1608 : 1972 Method for tensile testing of
from surface defects, such as pits, rolled in
steel products (first revision ) scaIes, deep scratches, grooves, laminations,
1757 : 1988 Method for beam impact test cracks, rough jagged and imperfect edges, and
( V-notch ) on steel ( first any other harmful defects.
revision )
6.2 Minor surface defects may be removed by
1852 : 1985 Rolling and cutting tolerances the manufacturer by grinding provided the
for hot-rolled steel products thickness is not reduced locally by more than
( third revision ) 4 percent below the minimum specified thickness.
3803 Steel conversions of elongation Reduction in thickness by grinding greater than
( Part 1 ) : 1989 values : Part 1 Carbon and low 4 percent, but not exceeding 7 percent, may be
alloy steel ( second-revision ) made subject to mutual agreement between the
purchaser and the manufacturer.
8910 : 1978 General technical delivery
requirements for steel and steel
products 7 CHEMICAL COMPOSITION
7.1 The ladle analysis of the steel when analysed
3 SUPPLY OF MATERIAL in accordance with appropriate parts of IS 228
or any other established instrumental/chemical
General requirements relating to supply of method shall be as given in Table 1. In case of
micro-alloyed weldable structural steel shall dispute the procedure given in IS 228 and its
conform to IS 8910 : 1978. relevant parts shall be referee method. However
when the method is not given in IS 228 and its
4 MANUFACTURE
relevant parts, the referee method shall be as
4.1 Steel shall be manufactured by any process agreed to between the purchaser and the manu-
of steel making except Bessemer process. facturer.
1
IS 8500:1991
NOTES
1 Lower limit for carbon equivalent may be mutually agreed to between the purchaser and the manu-
facturer.
2 Microalloying elements like Nb, V, Ti and B shall be added singly or in combination. Total microalloying
elements shall not be more than 0.25 percent.
3 If required steel may be treated with rare earth elements.
*Denotes the maximum limits for structurals at the top and flat products at the bottom.
**Code for designation of steel: Part 1 based on letter symbol [ Refer IS 1762 ( Part 1 ) : 1974 (first revision ) ]
NOTES and silicon, the silicon content shall not be less ihan
1 Incidental Element-Elements not quoted in Table 0.05 percent and total aluminium content shall not
1 shall not;be intentionally added to the steel without be less than 0.01 percent.
the agreement of the purchaser, other than for the 3 The steel if required may be treated with rare
purpose of finishing the heat. All reasonable pre- earths for better formability.
cautions shall be taken to prevent the addition from
scarp or other materials used in manufacture of such 4 When steel is required in copper bearing quality
elements which effect the hardenability, mechanical the copper content shall be between 0.20 and 0.35
properties and applicability. percent.
2 When the steel is silicon-killed the product analysis
shall show a minimum of 0.10 percent silicon. When
the steel is aluminium~killed, the total aluminium
7.1.1 The test certificate showing analysis of
content should not be less than 0.02 percent. When all the elements may be supplied, if required by
the steel is killed with a combination of aluminiun: the purchaser.
2
IS 8500 : -1991
( Clause 8.3.)
NOTES
1 IMPa= N/mms-1 Mn/ma=O.lOZ kgf/mma.
2 Higher impact values will be subject to mutual agreement.
3 No individual impact value shall be less than 30 percent of the minimum specified average value.
4 For thickness more than 25 mm, bend test not required.
5 The requirements more stringent than those above may be agreed between the purchaser and the
manufacturer.
* Room Temperature = 25+2C;
** Code for designation of steel, Part 1 based on letter symbol (Refer IS 1762 [ Part 1 ) : 1974 (first
revisio/l ) ]
*** t is the thickness of the test piece.
3
IS 8500 : 1991
8.3 In case of Hat test samples for tensile test, 8.10 Test samples shall not annealed or other-
both surfaces are normally to be left on the test wise subjected to heat treatment unless the
samples for plates up to 32 mm thick. At least material from which they are cut is similarly
one rolled surface shall be left on rectangular treated, in which-case the test samples shall be
test samples taken from plates exceeding 32 mm similarly and simultaneously treated with the
in thickness. Round test samples are permitted, material before testing. Any slight straightening
but should only be adopted for thickness excee- of test samples which may be required shall be
ding 27 mm. done cold.
8.4 In case of flats up to 16 mm thick, the test 9 TENSILE TEST
sample shall undergo, if possible, no machining 9.1 Number of Tensile Test
whatsoever, prior to use as a test piece. Tf this
is not possible, the test samples shall undergo 9.1.1 Plates, Sections ( Angles, Tees, Beams,
the minimum amount of machining. Channels, etc, and Flats )
8.5 Bars below 28 mm may be tested without One tensile test shall be made from finished
machining. In case of bars having diameters or steel for every 40 tonnes or part thereof rolled
thickness between 28 mm and 71 mm, the bars continuously from each cast, a separate test
may be symmetricaIly reduced by machining. being made for each class of steel product
For bars having diameters or thickness excee- ( namely, plates sections and flats ) rolled from
ding 71 mm, the test sample may be taken from a cast.
the position shown in Fig. 1. 9.1.2 Where plates, sections or flats of more
than one thickness are rolled from the same
8.6 In case of sections, flats, and pIates bend cast, one additional tensile test shall be made
tests shall be carried out on rectangular .test from the material in each class of product for
samples which, as far as possible, should be of each variation in thickness of 6 mm.
the full thickness of the product. In case of
sections, flats and plates exceeding 28 mm in 9.1.3 Bars ( Round, Square and Hexagonal )
thickness, it is permissible to remove metal
from one side of the test sample before using it One tensile test shall be made from finished
as a test piece. The rolIed surface of the test product for each 40 tonnes or part thereof.
piece shall be on the outer side of the bend If more than one diameter or thickness of the
bar is processed, one additional tensile test
during the test.
shall be made for each variation of 3 mm above
8.7 Before test samples are collected, full parti- or below the diameter or thickness of the bar
culars regarding cast number, size and mass of ordered.
plates, sections, flats and bars in each cast shall 9.2 Tensile Test Pieces
be furnished by the manufacturer to the pur-
chaser. In case of plates, the number of plates The tensile strength, yield strength and percen-
in each cast shall also be given. tage elongation of steel shall be determined
from standard test-pieces cut rolling or trans-
8.8 Test samples shall be cut in such a manner verse to rolling direction from plates and
that the .deformation is avoided as far as lengthwise from sections, flats and bars. The
possible, if shearing or flame-cutting is employed test shall be carried out on the standard test
adequate allowance shall be left for removal by pieces prepared in accordance with IS 1608 ;
machining. 1972.
8.9 Test samples taken from rolled steel which 9.2.1 As a rule only proportional test pieces
have undergone deformation through bending complying with the requirements L,=5*651/S%
or twisting shall in all cases be straightened should be used for the tensile test, where L,, is
cold. If the deformation is too severe to allow the gauge length and So is the cross-sectional
cold-straightening, it is permissible, in case of area of the test piece.
materials to be delivered in the annealed or
normalized condition, to carry out straightening 9.2.1.1 The gauge lengths other than 5*651/S.
under the application of heat, provided the may also be used in which case the elongations
temperature does not exceed 65O’C. When shall be read from IS 3803 ( Part 1 ) : 1989.
straightening test samples, care shall be taken 9.3 Tensile Test
to avoid any cold-working or temperature rise
which will alter the properties of these samples Tensile strength, yield strength and percentage
as compared with the finished product which elongation when determined in accordance
they represent. with IS 1608 : 1972 shall be as given in Table 2.
4
IS 8500 : 1991
1
I Ea :
2 1
3 3
POSITION OF
SAMPLES
5
Is 8500 : 1991
9.3.1 In case of sections the thickness of which 10.3.1 For bend test, the test piece at room
is not uniform throughout the profile, the temperature shall withstand bending through
limits shall be applied according to the actual 180” to an internal diameter not greater than
maximum thickness of the piece selected for that given in Table 2 without showing any
testing. crack on the outer surface.
10.1 Number of Bend Test - Bend test shall be 11.1.1 If stated in the order, impact test may
made from finished steel from each cast. The be carried out on products having a thickness
number of tests for every 20 tonnes of material less than 12 mm; the dimensions of the test
or part thereof, rolled continuously, shall be pieces shall be in conformity with IS 1757 : 1988.
as given below. One additional test shall be
made for each class of product and for each 11.2 This test is carried out using a V-notch
variation in thickness. test piece ( see IS 1757 : 1978 ), the value for
consideration being the arithmetic mean of
Class of Steel Product No. of Be&Tests the results obtained on three test pieces taken
side by side from the same product.
Sections in rolling direction
for each type 11.3 The test samples shall be taken from the
Plates transverse to rolling thickest product.
direction
11.3.1 A test sample shall be taken from each
Plats and bars in rolling direction 40 tonnes or part thereof from the same cast.
( round, square,
hexagonal, etc ) 11.4 If the average value of the three Charpy
impact tests fails to comply by an amount not
10.2 Bend Test Piece exceeding 15 percent of the specified minimum
average value, three additional test pieces from
The test pieces shall be cut transverse to rolling the same sample shall be tested and the results
direction from plates, and in rolling direction added to those previously obtained and a new
from sections, flats and bars. When sections average calculated. Provided this new average
permit, these shall be not less than 40 mm wide. complies with the specified requirement, the
If the manufacturer so desires, round, square, material represented shall be deemed to comply
hexagonal and flat bars and structural sections with this standard.
shall be bent in the full section as-rolled.
12 OTHER TESTS
10.2.1 In all bend test pieces, the rough edge
or aris resulting from shearing may be removed The material may be subjected to non-destruc-
by filling or grinding or machining but the test tive testing to determine soundness of material
pieces shall receive no other preparation. subject to mutual agreement between the pur-
chaser and the manufacturer.
10.2.2 The test pieces shall not be annealed or
otherwise subjected to heat treatments unless 13 DIMENSIONS
the material from which these are taken is
similarly treated. In such cases, the test pieces Unless otherwise agreed between the purchaser
shall be similarly treated in the same furnace and the manufacturer the nominal dimensions
with the material before testing. of rolled products conforming to this specifica-
tion shall be in accordance with the relevant
10.3 Bend Test - Bend test shall be conducted Indian Standards; currently available Indian
in accordance with IS 1599 : 1985. Standards are listed in Table 3.
6
Is 8500 : 1991
STRUCTURAL STEELS
IS No. Title
Standard Mark
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to
promote harmonious development of the activities of standardization, marking and quality
certification of goods and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced
in any form without the prior permission in writing of BIS. This does not preclude the free use,
in the course of implementing the standard, of necessary details, such as symbols and sizes, type
or grade designations. Enquiries relating to copyright be addressed to the Director
Publications ), BIS.
Indian Standards are reviewed periodically and revised, when necessary and ~amendments, if
any, are issued from time to time. Users of Indian Standards should ascertain that they are in
possession of the latest amendments or edition. Comments on this Indian Standard may be
sent to BIS giving the following reference:
Headquarters !
Man& Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones : 331 01 31, 331 13 75 Telegrams ! Manaksanstha
( Common to all Offices )
i_
AMENDMENT NO. 3 OCTOBER 1997
TO
IS 8500 : 1991 STRUCTURAL STEEL -
MICROALLOYED ( MEDIUM AND HIGH STRENGTH
QUALITIES ) - SPECIFICATION
(First Revision)
(MTD4)
AMENDMENT
NO. 4 MARCH 2002
TO
IS 8500:1991 STRUCTURAL STEEL —
MICROALLOYED (MEDIUM AND HIGH STRENGTH
QUALITIES) — SPECIFICATION
(FbstRevkwn)
(MTD4)
( Page 7, Table 3 ) — Insert the reference to ‘1S 12778: 1989 Hot rolled steel
at appropriate place.
parallel flange beam and column seetiom — IMnensions’
(MTD4)
Reprography Unit, BIS, New Delhi, India
-.