Beruflich Dokumente
Kultur Dokumente
1 .1 Introduction
1.7 References
CHAPTER 1
1.1 INTRODUCTION :
In order to sustain the high growth rate of industry and the economy,
Management of Energy resources ranks very high on the priority list of the
planners. Considerable break-through has been achieved in substituting the
energy source in industry by Non-petroleum and Non-conventional forms of
energy. However there appears to be no substitute for transportation fuels in
the near future.
The search for alternative sources for hydro-carbons has been stimulated
in recent years due to the depletion of petroleum resources on one side and
the increasing demand for petroleum products on the other. Besides providing
energy, petroleum is also utilized for many Non-energy applications.
oils share in the total energy consumed has been increasing, as shown in the
( 1)
TABLE NO. 1.1
products fell far short of demands. With demand projected at 77.7 MT in 1994-
95 and over 100 MT by the turn of century, it would be necessary to import
around 36.3 MT of crude oil and products in 1994-95 and 57.8 MT in 1999-
2000.
its constituents are also utilised for many non-energy applications such as for
( 2)
resources, technology will have to provide alternate liquid hydrocarbon materials
similar to current petroleum products to feed engines that will basically continue
to be of current design.
The urgency of solving the energy problem has prompted many countries
to initiate drastic moves to sustain economic growth by giving priority to
implementation of programmes to accelerate the development of alternative
sources of energy, such as the Geothermal, Solar power, Wind power, Coal
utilisation, Dendrothermal and the exploitation of plant species as commercial
sources of hydrocarbons. The plant kingdom provides a reservoir of 250,000
known species. Fewer than 0.1 % have enjoyed any significant commercial
recognition in the world. From this wealth of plant resources , it is anticipated
that new sources of energy producing plants could be identified and exploited.
The most successful species have been suggested to be those that can be
grown on arid lands. There are more than 175 million hectares of waste-land
in the country which are lying barren on account of high salt content, hard pans
rocky nature, wind and I or water erosion. High cost of reclamation of these
degraded lands is a problem. Selection of species appropriate for different
types of waste land is the only viable approach to transform these wasted
resources into useful assets. It is estimated that even if 10% of the total waste
land is utilized, it will provide about 3.4 MT of liquid fuels per year thus saving
about Rs. 830 crores in foreign exchange annually.
recent years, Calvin and his collaborators have revived the idea again and
( 3)
have advocated study of energy crops as possible fuel stock for petroleum like
materials. Nuniber of latex producing species mainly belonging to the families
Euphorbiaceae and Asclepiadaceae were screened for assessing their suitability
as a source of low molecular weight and non-polar petroleum like hydrocarbons.
Euphorbia !athyris was considered as the most suitable Energy Farm (3,4,5).
producing crops and were found to be capable of affording more than 5% oil
plus polymeric hydrocarbons on dry weight basis and were capable of producing
upto 22.4 tons/ha/yr of dry matter. Out of these Gophar plant (E.Lathyris) was
of crop production, total biomass yield, oil hydrocarbon and protein contents.
Perennials were given preference over annuals with the concept that culture
of the former would be less energy intensive.Plant families that have yielded
(4 )
Vegetable oils have been hydro-cracked using bifunctional catalyst (A1p 3
supported Rn) at an 300-693 K /100-150 atm. An 80% yield of usable fractions
of gaseous hydrocarbons, gasolene and diesel was obtained.
Adams et-al. (7) and Erdman et-al. {8) have analysed extractives from
Asclepias speciosa and calotropis procera respectively, for elemental analysis
and compared with fossil fuels.
estimated that one third to one half of total energy produced is consumed in
friction. The automobile engine delivers useful work only after the friction of
bearings, valves, piston-rings etc. have taken their due share. This useful work
is then largely consumed in gear-friction,rolling friction, brake friction, wind
friction.
It has been found that lubrication serves still another purpose that of
Lubrication plays a most vital role in our great and complex civilisation.To
estimate the importance of this role one need only to consider that every moving
part of every machine is subjecte1 to friction and wear. Throughout the centuries
from ox-cart axles to grinding-wi1eel spindles, one of man's most persistent
problems has centred around the reduction and control of friction and wear.
( 6)
Friction consumes and wastes energy. Wear causes changes in dimensions
and eventual breakdown of the machine element and the entire machine and
all that depends upon it.
lubrication.
Lubrication became a science more than half a century ago when the
theory of the formation and maintenance of lubricating film with the clearance
space of a plain or slave-type bearing was developed. Research has been
(7 )
more progressively undertaken by scientists in recent years until today the
theory of lubiication and study of nature of lubricants, both petroleum and
synthetic are major objectives in the research laboratories of the petroleum
industry, many higher learning research institutes etc.
A solid lubricant may act in one of the two ways. It may cling to the
bearing surfaces, filling in the minute cavities and rough spots and providing a
smooth surface of solid lubricant that slides over the corresponding surface on
the other bearing member. Graphite acts in this manner, as do most other
lubricants applied in powder form. Other solid lubricants react chemically with
the bearing surfaces producing a "plate" of alloy with better anti-friction
Most fluid lubricants have no chemical affinity for the material of the
bearings in which they are used. While their molecules also tend to stick to the
The most important and widely used solid lubricants at present are
molybdenum disulphide and graphite. Solid lubricants are used in case of
considerarbly difficult situation such as extreme load, high temperature, non-
standard environmental conditions etc.
machinery.
(9 )
Graphite occurs naturally and is manufactured by graphitization of
petroleum and. other cokes. It possesses a flat thin crystalline structure which
closely adheres to the mating surfaces and is a good conductor of heat. Graphite
is an inert material, which is unaffected by acids, alkalis and solvents. It helps
metallic surfaces to resist seizure even at high loads when used as a lubricant.
It is not widely used in lubricating fluids or greases like the former one, since
The products which are not directly obtained by the direct (straight run)
mineral oil or coal tar or similar such materials were used to generate this type
of lubricant, the same is obtained now a days by chemical synthesis of petroleum
feed stocks. Synthetic lubricants account for nearly one percent of total lubes.
The use of synthetic lubricant is growing up fast due to certain parametric
advantages such as, lower viscosity than mineral oils, higher flash point, lower
Lubricant separates the relevant metal surface from the tool with a film
in metal cutting and machining operations. The lubricant reduces friction,
dissipates heat and prevents welding of metal to the tool. Friction and metal
particle build up are reduced, resulting higher machining rates and/or increased
tool life by making the lubricant effective under extreme pressure conditions
by using extreme pressure agents in the same . Normally the extreme pressure
additives are organic compounds containing either sulphur or chlorine or
phosphorous or a combination of these.Cutting lubricants consist of the following
types :
(i) Mineral oils (ii) mineral oils containing sulphur or sulphur compound
extreme pressure(EP) agents (iii) combination of mineral oil and fatty oil (iv)
combination of mineral oil, sulphur. chlorine and organic EP agents (v)
combination of mineral oil, emulsifier and EP agent and (vi) synthetic soluble
oil consisting synthetic lubricant fluid with surface agent.
with the high pressures between the surfaces. Most of the types of lubricants
employed possess close resemblance to those of the former types and usually
contain fats and extreme pressure additives of same kind including lubricating
(i) the first group consists of oil without emulsifier which may be diluted
only with suitable organic solvents and low viscosity mineral oils and
(ii) the second group consists of products which are water extendible.
applications.
1. 5. 1 Viscosity :
head.
( 12)
I. 5.2 Kinematic Viscosity :
The tangential force on unit area of either one or two parallel planes at
unit distance apart when the space is filled with liquid and one of the planes
moves relative to the other with unit velocity in its own plane is known as the
absolute viscosity. It is expressed in poise (gm/cm-sec) or centipoise. Thus
kinematic viscosity of a fluid is defined as a ratio of its absolute viscosity to the
Centipoise
= Centistokes
Sp.gravity
1.5.4 Viscosity Index :
number indicating the rate of change in viscosity of the same within a given
range of temperature and may be evaluated from the following formula
lubricant in SUS at 37. 77"C ( 1oo• F) of Zero V. I. having the same viscosity at
( 13)
98.88'C (210'F) as the lubricant whose V. I. is to be calculated and H 1 the
viscosity of a lubricant in SUS at 37. 77'C (1 OO'F) of 100 V. I. having the same
viscosity at 98.88'C (210'F) as the lubricant whose V. 1. is to be calculated.
The specific gravity may be defined as the ratio of the weight in air of a
platinum wire ring from the surface of water into a layer of lubricant and is
at which it would pour or flow under specified conditions when the same is
( 14 )
t .5.9 Flash Point :
1. 5. 12 Neutralization Number :
( 15 )
I. 5. I 3 Precipitation Number :
1. 5. 14 Carbon Residue :
Wt. Of Residue
Carbon Residue (%) = ---------- X 100
Wt. of original lubricant
1. 5. 15 Sulphated Residue :
of metal (except lead) additives in the same. It also gives an idea whether the
oil) may be defined as the tendency of the same to form solid decomposition
and how much they tend to increase at other higher temperatures. 11 is measured
1 . 5. 1 8 Dynamic Demulsibility :
1.5. t 9 Foaming :
(i) It must not contain contaminants. There are variety of ways with
which a lubricant can be contaminated. Particulate matter, moisture, acidic
combustion products etc. can find their way into lubricants which are employed
in multifarious applications. A variety of chemical additives can be used to
prevent these contaminants from producing harmful effects to the equipments/
components. Additives which provide dispersancy, corrosion protection
detergency and rust protection are required. These chemicals must provide
( 17)
(ii) It must act as a coolant. The lubricant removes heat generated either
by friction or by transfer from contact with substances at higher temperature or
other sources such as the combustion process and while performing above
function, lubricant should remain in a relatively unchanged condition. Thus it
becomes essential to know the specific heat characteristics of the formulated
lubricant, its thermal conductivity and also the thermal and oxidative stability.
index and the Viscosity-Pressure index, also the thermal and oxidative stability
of the lubricant are equally important.
declining and the refining capacity is stagnant at 51 million MT. Precious foreign
exchange levels are low, and balance of payment position is critical. Hence it
becomes all the more important to conserve the fuel! energy which is possible
and thus the need to formulate lubricants which could assist in the performance
oils be formulated for sale disposal after use such that ecological balance is
not disturbed.
('8)
{vi} Increased Equipment Life : Equipment design, dust contamination
control, main'tenance procedures, operating habits have the impact on
equipment life, but if the proper quality lubricants are used, effects of some of
these factors can be minimised avoiding unnecessary wear and tear leading to
increased equipment life.
(19)
1. 7 REFERENCES :
( 20)