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Abstract
This study examines the impact energy dissipation capacity of Ultra High Performance Fibre Reinforced Concrete (UHPFRC). For
this purpose, nine different mixes were fabricated with hooked end and crimped steel fibres at a dosage of 0.5, 1.0, 1.5 and 2.0
percentage and tested under pendulum impact test. The impact energy dissipation capacity is assessed based on test (Charpy U-notch)
procedure suggested by ASTM E23. Also, an analytical model was adopted to predict the impact energy dissipation value of
UHPFRC and its performance is verified against experimental results. Based on the test results, the impact energy dissipation
capacity of the mixtures containing crimped and hooked end steel fibres were significantly higher than that of Plain Concrete (PC).
The hooked end steel fibres had an increased impact energy dissipation capacity compared to crimped steel fibres, which implies that
hooked end steel fibre is more appropriate for enhancing the impact energy dissipation of UHPFRC. Also, the modelling data
compared well with experimental data for the fibre volume fraction beyond 0.5%.
Keywords: fibres, UHPFRC, impact energy, modelling, failure
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*Assistant Professor-III, School of Civil Engineering, SASTRA University, Thanjavur, India (Corresponding Author, E-mail: murali_220984@yahoo.co.in)
**B. Tech Students, School of Civil Engineering, SASTRA University, Thanjavur, India (E-mail: venkusa2@gmail.com)
***B. Tech Students, School of Civil Engineering, SASTRA University, Thanjavur, India (E-mail: lokilokesh789@gmail.com)
****M. Tech Student, School of Civil Engineering, SASTRA University, Thanjavur, India (E-mail: navatejareddya@gmail.com)
*****Assistant Professor (Senior), SMBS, VIT University, Chennai, Tamil Nadu, India (E-mail: karthikeyank_vit@yahoo.co.in)
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Murali G., Venkatesh J., Lokesh N., Nava Teja Reddy, and Karthikeyan K.
(2010) (2012), Bragov et al. (2013), Caverzan et al. (2013), Tran Table 1. Properties of LS and MS
et al. (2014) and Wang et al. (2012) examined the mechanical CaO SiO2 Al2O3 Fe2O3 MgO Na2O LOI
Constituents
properties of UHPFRC under high strain rate loading. However, (%) (%) (%) (%) (%) (%) (%)
from the view of economy, none of these investigations are cost- LS 51.53 0.43 - - 3.64 - 42.46
effective as the price of 1% fibre dosage in UHPFRC exceeds the MS 0.001 99.886 0.043 0.040 0.000 0.003 0.015
overall cost of the total matrix (Kim et al., 2011). Furthermore, it
becomes significant to reduce the volume fractions of fibres in
UHPFRC substantially without decreasing its efficiency in order sulphonated naphthalene polymer based Conplast 430 was used as
to accomplish the aim of “green” UHPFRC. Yu et al. (2014) superplasticizer (SP) to adjust the workability of concrete and the
compared the experimental and modelling data of impact resistance slump value was maintained for all the mixtures as 50 mm ± 5
of the ‘‘green’’ UHPFRC subjected to pendulum impact test. mm. Along with this, the Lime Sludge (LS) obtained from
Limestone powder and nano-silica were used to produce green “CETPs tirupur” and the commercially available micro silica
UHPFRC by incorporating two types of fibres (hybrid) namely (MS) flour obtained from “astra chemicals” were used as cement
long and short steel fibres in different proportions at a total substituents and its properties are summarised in Table 1. Two
dosage of 2% volume. Results suggested that the long steel fibres different types of steel fibre used were: hooked end steel fibre and
plays a major role in enhancing the impact strength of UHPFRC. crimped steel fibre of length, diameter and tensile strength of 20
Also, the difference between experimental and modelling results mm, 0.6 mm and 1050 MPa respectively. The recipes of
was observed to be 9.3%. Working in this direction, the present developed UHPFRC examined in this study is shown in Table 2.
study aims to compare the experimental and modeling data of
impact energy dissipation of UHPFRC with hooked end and 2.2 Sample Preparation
crimped steel fibres at a dosage of 0.5, 1.0, 1.5 and 2.0 percentage. For producing the UHPFRC specimens, cement, LS, MS and
fine aggregate were initially dry mixed for 2 minutes followed
2. Experimental Program by 1 minute of mixing with SP mixed with water. The mixing
process was continued by 2 minutes of rest and again 1 minute of
2.1 Materials mixing until the mixture reached a homogenous consistency.
The binder used was ordinary portland cement of 53 grade, Thereafter, the fibres were spread out with hand to avoid fibre
normal and micro river sand with the size range of 0-2 mm and balling and again mixing process was done for another 2
0-1 mm respectively were used as fine aggregates. Coarse minutes. The casting of UHPFRC specimens were done using
aggregates were omitted from the UHPFRC mixture to avoid wooden moulds and compaction was done using vibration table.
degradation of the flexural failure (Collepardi et al., 1997). A The schematic diagram of the specimen dimension and its
2.3 Experimental Procedure The average compressive strength of three UHPFRC cube
The rectangular specimens were subjected to charpy impact (100 mm) specimens at 28 days are displayed in Table 3 and
test as per ASTM E23. After placing the specimen on the base Fig. 3(a). It can be observed that the compressive strength of
plate attachment, a pendulum of 20 kg was freed at an angle of UHPFRC increases with an increasing volume fraction fibre
140o on to the specimen with the velocity of 5.35 m/s, thus when compared to PC. The UHPFRC encompassing hooked end
making the height H1, which moves back and forth over the steel fibres exhibited an increase in compressive strength by
specimen upto a height of H2 as illustrated in Fig. 2. By 11%, 18%, 28%, and 37% respectively for the fibre dosage of
considering the friction to be negligible, the impact energy 0.5%, 1.0%, 1.5% and 2.0%. This enhancement could be due to
dissipation capacity of the specimen under single impact is the presence of a strong interfacial bonds between the fibres and
determined by using Eq. (1): cement matrix (Yu et al., 2016). Similarly, the increase in
compressive strength observed in the case of UHPFRC containing
U = m g (H1 − H2) (1)
crimped steel fibres were 9%, 17%, 26%, and 35% respectively
Where, m; mass of the pendulum, g; is acceleration due to for the fibre dosage of 0.5%, 1.0%, 1.5%, and 2.0%. The results
gravity. indicate that the hooked end fibres delivers better performance
by increasing the compressive strength of UHPFRC compared to shown in Fig. 4(b & c) indicating that the impact energy
crimped steel fibres (Murali et al., 2014; 2016). dissipation of UHPFRC is utilised in two portions: the energy for
Also, the average impact energy dissipation capacity of breaking down the concrete matrix and the energy for pulling out
UHPFRC containing steel fibres at different dosages are shown the fibres embedded in the broken cross sections (Yu et al.,
in Table 3 and Fig. 3(b). Results revealed that the impact 2014). In general, the mechanism of fracture in concrete subjected to
energy dissipation capacity of PC specimens was 22.11 J. The impact loading involves cracking, shearing and compaction, as
increase in impact energy dissipation capacity of UHPFRC shown in Fig. 4. Initially the concrete is broken along the forces
containing 0.5%, 1.0%, 1.5% and 2.0% of hooked end steel direction, such as compaction, tension or confining pressures.
fibres was found to be 42%, 102%, 126% and 162% Nevertheless, the concrete primarily depends on the basic
respectively, when compared to PC. Similarly, the increase in properties of concrete, the addition of fibres during the final
impact energy dissipation of UHPFRC with crimped steel cracks development. Even after the development of first crack,
fibres at a dosage of 0.5%, 1.0%, 1.5% and 2.0% was 38%, the fibres would still possess the ability to bridge further cracks
100%, 120% and 157% respectively, as compared to PC. As and disperse the energy to other places in the concrete. As soon
the results suggest, there is an increase in impact energy as the fibres cannot limit the propagation of cracks, they will be
dissipation of all UHPFRC specimens when compared to PC pulled out, leading to the damage of concrete during the impact
and the greatest percentage of increase was observed in 2.0% (Fig. 4). The present study reveals that, the concrete is
fibre dosage of hooked end fibres followed by 2.0% fibre predominantly broken into three pieces during the impact test
dosage of crimped fibres. Therefore, it could be understood that following the stress distribution. However, the absence of fibres
hooked end fibres plays a significant role in enhancing the in PC makes it susceptible for crack propagation along the
impact energy dissipation of UHPFRC over the crimped steel weakest interface thus leading to small and irregular broken
fibres. The highest increase in impact energy dissipation of fractions of concrete.
UHPFRC at 2.0% fibre dosage could be attributed to the fact
that several cracks are developed at the cross section instead of 4. Modeling of the Impact Failure Strength
a single large crack and thus greater surface energy is
dissipated (Yu et al., 2014). The impact energy dissipation capacity of UHPFRC mainly
Figure 4 illustrates the failure pattern of specimens after depends upon energy absorption during matrix crack, debonding
impact testing. Fig. 4(a) shows that the PC specimen is broken of fibre/matrix and fibre sliding (Favre et al., 1997; Kanda et al.,
into three pieces and the portions of broken specimen are uneven 1998). In the beginning, both the matrix and fibres take upon the
and smaller. In case of UHPFRC specimens, the embedded steel stress developed due to impact load and when the loading
fibres are pulled out along with the damage in concrete matrix as increases, the matrix crack occurs letting the fibre alone to take
Fig. 4. Failure Pattern of Specimens Under Impact Load: (a) Plain concrete, (b) HF-1.0, (c) CF-1.0
occurs when the difference between axial strain of fibre and U = Um Vm + -----------------
- (7)
6d
matrix reaches a critical value (Hsueh, 1996). The continuous
deformation produced by the sliding of fibres out of the matrix The UHPFRC specimen is broken into three pieces when
leads to the failure of specimen. By considering the equivalent subjected to impact loading as shown in Fig. 4, which implies
shear bond strength to be the same as that of fibre/matrix that high amount of energy would be required for pulling out
interfacial shear strength (Favre et al., 1997; Kanda et al., 1998) fibres as the broken specimen consist of two broken cross
in the present study, the total impact energy dissipation (U) of the sections. Also, considering that the fibres are evenly dispersed
UHPFRC specimen when subjected to impact loading can be within the specimen, the total impact energy dissipation of
expressed as (Xu et al., 2010): UHPFRC in the Charpy test is given by Eq. (8) as follows:
U = Um V m + Nf U f (2) τi l Ca V f
2
U = Um Vm + 2 -----------------
- (8)
6d
where Um corresponds to the impact energy dissipation of PC, Vm
is the matrix volume fraction, Nf denotes the number of fibres The interfacial bond strength (τi) between the fibres and the
present across the broken surface of the specimen and Uf is the matrix is defined as friction between them (Xu et al., 2010), and
pull-out energy required for each fibre. it needs to be calculated to assess the total impact energy
The number of fibres present across the broken surface of the dissipation. The flexural stress in concrete is generally denoted
specimen is determined by using Eq. (3) as follows: as algebraic sum of flexural stress of matrix and fibres. Thus, the
interfacial bond strength can be defined as (Xu et al., 2010;
Ca Vf 4Ca Vf
Nf = ---------- = -------------- (3) Kanda and Li, 2006):
πr πd
2 2
1 L
where Ca; area of cross-section of the broken surface of the σ = --- Vf G τi ⎛ ----f ⎞ + σm ( 1 – Vf ) (9)
2 ⎝ df ⎠
specimen, Vf; fibre dosage in concrete, r; radius of fibres and d;
diameter of fibres.
σ or σm = 0.7 fck (10)
Various researchers have presented different methods to
evaluate the energy required for fibre pull out (Leung and Geng, where ‘σ’ and ‘σm’ are the flexural stress of UHPFRC and the
1995; Alwan et al., 1991; Soetens et al., 2013). Based on the reference sample respectively which is obtained from Eq. (10)
investigation carried out by Chawla (Chawla, 1997), the total IS: 456-2000, g = 1.5 (Kanda and Li, 2006) and fck is the
resisting force across the surface of the deboned fibre against its compressive strength of PC and UHPFRC.
pull-off is τi π d (k–x), assuming that a fibre of diameter d is
pulled off for a length x against an interfacial frictional shear 4.1 Experimental Values Versus Predicted Value
stress (τi), where, k corresponds to the embedded length of the Table 3 and displays the comparison between impact energy
fibre. Also, when the pull-off distance is further increased absorption results in experiment and modelling. It could be noted
through a length dx, the work done by this force is τi π d (k–x) from Fig. 5, the modelling data compared well with experimental
dx. Thus, the total work Uf done to pull-off a fibre through the data for the fibre volume fraction beyond 0.5% of UHPFRC
distance k is given by (Xu et al., 2010): specimens (HF-0.5 and CF-0.5). Linear law indicated in the
model is being followed at this stage by the matrix and fibre
k τi πdk
2
Uf = ∫ τi π d( k – x )dx = --------------
- (4) systems. Also, the model predicts a greater impact energy
0 2
dissipation capacity value for UHPFRC specimens (HF-2.0 and
By taking that the fibre does not get broken throughout the CF-2.0) with 2.0% fibre volume fraction. This may be due to the
pull-out process, the pull-out length is supposed to differ from 0
to l/2, where l is the length of fibre. Therefore, the average work
for each fibre’s pull out is given by (Xu et al., 2010):
1 l τi πdk τi πdl
2 2
2
(5)
1⁄2 02 24
where Wfp denotes the average work for each fibre’s pull out.
Thus,
τi πdl
2
Uf = Wfp = -------------
- (6)
24
Now, by substituting Eq. (6) and Eq. (3) into Eq. (2), the total
impact energy dissipation of the UHPFRC subjected to impact Fig. 5. Experimental Versus Modeling Values of the Impact Energy
loading is as follows: Dissipation of UHPFRC
Yu, R., Spiesz, P., and Brouwers, H. J. H. (2014). “Static properties and Yu, R., Spiesz, P., and Brouwers, H. J. H. (2016). “Energy absorption
impact resistance of a green Ultra-High-Performance Hybrid Fibre capacity of a sustainable Ultra-High Performance Fibre Reinforced
Reinforced Concrete (UHPHFRC): Experiments and modeling.” Concrete (UHPFRC) in quasi-static mode and under high velocity
Construction and Building Materials, Vol. 68, pp. 158-171, DOI: projectile impact.” Cement and Concrete Composites, Vol. 68,
10.1016/j.conbuildmat.2014.06.033. pp. 109-122, DOI: 10.1016/j.cemconcomp.2016.02.012.