GE Healthcare 7100 Anesthesia Ventilator Technical Reference Manual Datex-Ohmeda 71007100 Anesthesia Ventilator Datex-Ohmeda products have unit serial numbers with coded logic which indicates a product ‘group code, the year of manufacture and a sequential unit number for identification. ‘AAA F 12345 This alpha character indicates the year of product manufacture ‘and when the serial number was assigned; “D"= 2000, “E" = 2001, “F* = 2002, ete. “1” and "0" are not used, Aestiva and Aespire are registered trademarks of Datex-Ohmeda Inc. Other brand names or product names used in this manual are trademarks or registered trademarks of their respective holders. 02/03 1006-0836-000Technical Reference Manual 7100 Anesthesia Ventilator used in Aestiva and Aespire Anesthesia Machines ‘This document is not tobe reproduced in any manner, nor are the contents to be disclosed to anyone, without the express authorization of the product service department, Dates-Ohmeda, ‘Ohmeda Drive, PO Box 7550, Madison, Wisconsin, 53707, © 2003 Datex-Ohmeda inc. 1006-0836-000 02/03,7100 Anesthesia Ventilator Important AS CAUTION ‘The information contained in this service manual pertains only to those models of products which are marketed by Datex-Ohmeda as ofthe effective date ofthis manual or the latest revision thereof. This service manual was prepared for exclusive use by Datex-Ohmeda service personnel in light oftheir training and experience as well as the availabilty to them of parts, proper tools and test equipment. Consequently, Datex-Ohmeda provides this service manual to its customers purely asa business convenience and for the customer's general information only without warranty ofthe results with respect to any application of such information. Furthermore, because of the wide variety of citcumstances under which maintenance and repair activities, ‘may be performed and the unique nature of each individual's own experience, capacity, and ualfications, the fact that customer has received such information from Datex-Ohmeda does ‘not imply in anyway that Datex-Ohmeda deems said individual to be qualified to perform any such maintenance or repair service. Moreover, it should not be assumed that every acceptable test and safety procedure or method, precaution, tool, equipment or device is referred to within, orthat abnormal or unusual circumstances, may not warrant or suggest different or additional procedures or requirements. ‘This manual s subject to periodic review, update and revision. Customers are cautioned to ‘obtain and consult the latest revision before undertaking any service of the equipment. Comments and suggestions on this manual are invited from our customers. Send your ‘comments and suggestions to the Manager of Technical Communications, Datex-Ohmeda, ‘Ohimeda Drive, PO Box 7550, Madison, Wisconsin 53707. ‘Servicing of this product in accordance with this service manual should never be undertaken in the absence of proper tools, test equipment and the most recent revision to this service manual which is clearly and thoroughly understood. Technical Competence The procedures described in this service manual should be performed by trained and authorized personnel only. Maintenance should only be undertaken by competent individuals who have a ‘general knowledge of and experience with devices of this nature. No repairs should ever be undertaken or attempted by anyone not having such qualifications. Datex-Ohmeda strongly recommends using only genuine replacement parts, manufactured or sold by Datex-Ohmeda forall repair parts replacements, Read completely through each step in every procedure before starting the procedure; any exceptions may result ina failure to property and safely complete the attempted procedure. (02/03 1006-0836-0001009-0836-000 02/03 Table of Contents Important Technical Competence 1 Introduction 1.1 Whatthis manual includes ...........ccscestesesstesesererenereesesseene 12 1.1.1 Software versions 12 1.2 Standard service procedures. 13 1.2.1 User's reference manuals 1.2.2 Technical reference manuals. 1.2.3 Ventiatortests .....eesessessessesseeees 1.3. Symbols used inthe manual oron the equipment ... 2 Theory of Operation 2.1 General Descipton ......ose++ 2.2 7100 ventlatorfeatues ..... 2.2.1 Safety features ....... 2.3 7100 ventilator components 2.3.1 Control Module 2.3.2 Monitoring interface 23.3 Serial interface. 2.3.4 The Pneumatic VentEngine ...... 2.4 Electronic and electical components... 2.4.1 The Aestiva 7100 ventilator functional blocks ........ 2.4.2 The Aespire 7100 ventilator functional blocks. sosseese 240 2.4.3 Power Supply Pa sosseseeeesnens 2D 2.4.4 Sealed Lead Acid Battery coessesseeseessessessenensee QL 2.4.5 Control Board 242 2.4.6 Monitoringinterace .. 216 2.4.7 Serial interface... 247 2.4.8 Pneumatic Vent Engine Board ..... 2187100 Anesthesia Ventilator 2.5 Mechanical Subsystems 2 219 2.5.1 Supply Gas . : 2219 2.8.2 Pressure Regulator ..... = 220 2.5:3 Inspiratory Valve «.....2+. costeseeseseerseeee sees 220 2.5.4 Bxhalation (PEEP) Control 221 2.5.5 Bleed Resistor ......... 222 2.5.6 Bellows Pressure Relief Valve . 25 2:22 2.5.7 Mechanical Overpressure Valve + 2:23 2.5.8 Free Breathing Valve .... +1223 2.5.9 Breathing Circuit Flow Sensors . . 2224 3 Post-Service Checkout 3.1 Post-service checkout .. 23:2 3.1.1 Test the 7100 ventilator... 32 3.1.2 Test the anesthesia machine 32 4 Tests and Calibration 4. Selftests 0... 4.2 Service Mode - 43 AboutVentator .. 4. Nam Log 485 EnorLog . 46 Language 4.7 User Settings . 4.7.4 Screen Contrast .. 48 System Configuration .. 4.9 Calibrations .. Alt 4.9.1 O2Calibrations «......... + 412 4.9.2 Zero Flow and Airway Sensors 443 4.9.3 Adjust Drive Gas Regulator . 414 4.9.4 kirway Sensor Span... 415 4.9.5 PEEP Valve Calibration 4aT 4.96 Inspiratory Valve Calibration . 4-18 4.9.7 Pressure Sensitivity ........ 4-20 4.9.8 Service Calibrations Required + 422 02/03, 1008-0836-0001009.0836-000 02/03, Table of Contents 4.10 Diagnostic Tests/Tools 4.10.1 Display A/D Channels....... - coecseeeesee 28 = 423 4.10.2 Display Discrete /0 Signals 2 4-26 4.10.3 Display Battery Status 4-27 4.10.4 TestPanel Sitces 24-28 4.10.5 Valves-TestToot 2.429 4.10.6 Test CPU and Memory =. 4:30 4.10.7 Test EEPROM . 2431 4.10.8 Test Serial Pot. 432 4.10.9 Test SV Fal Alam... 433 4.10.10 Testinspratoy Vale... 434 4.10.11 TestPEEPVave 4.35 4.10.12 Test PEEP Safety Valve 4-36 4.10.13 Breathing System Leak Test .. 437 4.10.14 Test Pressure Limit Cireuit a 438 4.11 Upgrade Options . 1. 440 5 Troubleshooting 5.1 Toubleshootnginstuctions . 52 5.2 Troubleshooting gude ...... 52 53 Alarm and Enor messages... 54 54 Troubleshooting Flowchart .........+. 5.15 54.1 Venlatorassessment process... 5.15 54.2 No display troubleshooting ... 516 5.4.3 inaccurate volume ventilation troubleshooting 5.4.5.8 VMB board evaluation (Aespire machine). 5.4.6 No ventilation troubleshooting . 517 519 - 5-20 5.4.7 High intinsic PEEP troubleshooting. 5:21 6 Maintenance 6.1 Maintenance Schedule . 62 6.2 Free breathing valve maintenance . 63 6.3 MOPV pressure relief valve test ........2+esssceeseseeeeeeee 64 63.1 TestseUp ee eeeeeeseeeeee eens 64 6.3.2 Testprocedure .. 647100 Anesthesia Ventilator 7 Repair Procedures 7.4 Software instalation 7.1.4 After replacing the Control Board or the Control Module 7.2 Control Module . 7.2.1 Inside the control module 7.2.2 Control board 7.2.3 Battery and power supply -..-.- 7.2.4 Front enclosure with control board removed .. 7.25 Frontenclosure components. 7.3. Preumatic engine ... 7.3.1 Pneumatic Engine in an Aestiva machine 7.3.2 Pneumatic Vent Engine in an Aespire machine . 7.3.3 Pneumatic engine components (Aespire machine) 7.3.4 Pneumatic engine components (Aestiva machine) ... 7.3.5 Supply gas inet fiter (Aestiva machine) .... 7.3.6 Insp/PEEP interface assembly and reservoir... 7.3.7. Manifold and plate assembly a 738 Preumatc Engine Bord and hosing esta machine) - 7.4 Monitoringinterface Assembly (MIA) in an Aestiva machine 7.5. Serial Adapter Board (SAB) and Power Cord/Hamess. 8 Illustrated Parts 8.2 Service tools 83 7100 Ventilator parts 9 Schematics and Diagrams 02/03 1008-0836-0001 Introduction In this section 1.1 wnattismanual includes 1.1.1 Software versions 1.2 Standard senice procedures 1.2.1 Use’ reference manuals 1.2.2 Technical reference manuals . 1.23 Ventiltortests . feces 1.3 Symbols used inthe manual ar onthe equipment. 1006-0836-000 02/03 17100 Anesthesia Ventilator 1.1 What this manual includes Special notice This manual covers the service information forthe 7100 anesthesia ventilator ‘which is an integral component in the Aestiva/5 7100 anesthesia mac and the $/5 Aespire anesthesia. ‘The Aestiva and the Aespire anesthesia machines have their own respective Technical Reference Manuals (TRM). = Aestiva machine TRM: Stock Number 1006-0452-000 = Aespire machine TRM: Stock Number 1009-0356-000 ‘Some information in this manual can possibly point the reader to electronic ‘troubleshooting and component/repair replacement level of service. This information, when supplied, is only supplied to add clarity to service or trouble shooting statements. Datex-Ohmeda Service Personnel are mandated by Company Policy to service electronic equipment to a board replacement level only. ‘= Read completely through each step in every procedure before starting the procedure; any exceptions can result a failure to properly and safely complete the attempted procedure. Unless otherwise specified, values in this manual are nominal ‘= Sectionsin this manual begin on odd numbered or right-hand pages. If there is no text on the preceding, backup even numbered page, itis labeled “Notes” for your use if you wish. ‘+ Figures that require more than one page have the ttle and main text ‘on the left even numbered) page. Additional figure information ison the facing (odd numbered) page. 1.1.1 Software versions The revision level is displayed on the ventilator start-up menu. This manual 12 includes test and calibration procedures for Revision 1.X software. (02/03 1006-0836-000,1 Introduction 1.2 Standard service procedures 1.2.1 User's reference manuals 1.2.2 Technical reference manuals 1.2.3 Ventilator tests AN WARNING AN WARNING AX WARNING 1006-0836-000 02/03, Operation and maintenance procedures forthe 7100 ventilator are covered in the User's Reference Manuals (URM) for the respective anesthesia machine. You must have, and be familar with, the URMs fr this product. Study the Aestiva or the Aespire URMSsif you need futher information about the operation ofthe system. ‘You must frst determine where a problem is located before you can determine Which service manual to use: + Use this manual for Ventilator related problems. + Use the Aestiva machine TRM (1006-0452-000) or the Aespire machine TRM (1009-0356-000) forall other components of the respective anesthesia machine. ‘Service calibration functions let Datex-Ohmeda trained users and Dates-Ohmeda service personnel perform ventilator setup functions, tests, calibration and measurements from the front panel display. "Normal operational tests, calibration, and troubleshooting can be performed ‘onyour7 100 ventilator without removing components rom the system. Repair ‘may require removing the ventilator components from the anesthesia machine, Section 4, “Service Mode Tests and Calibration” must be performed whenever you access any intemal component of the ventilator to verify that all critical parts of the ventilator are stil operational and within specification. ‘After the ventilator has been serviced, you must perform “Post Service Checkout”to verify the entire anesthesia system is properly functioning before the system can be returned to clinical use. Do not perform testing or maintenance on this instrument while itis being used to ventilate a patient, possible injury may result. 137100 Anesthesia Ventilator 1.3 Symbols used in the manual or on the equipment |oO0CEGO It © 2} eh A Wamingsand Z\ cautionstell you about dangerous conditions thatcan ‘ccurif you donot follow ll instructions inthis manual. ‘Wamings tell about a condition that can cause injury to the operator or the patient. Cautions tell about a condition that can cause damage to the equipment. Read ‘and follow all wamings and cautions. Other symbols replace words on the equipment orin Datex-Ohmeda manuals. No one device or manual uses all of the symbols. These symbols include: On (power) HK) taster etn Off (power) gq ‘Alarm silence touch key (Tec 6). Stanly R Type B equipment ‘Standby or preparatory state for part of [rk] ‘Type BF equipment the equipment “ON” only for part of the equipment fw ‘Type CF equipment “OFF only for part of the equipment A Caution, ISO 7000-0434 Direct curent Attention, referto product instructions, meer AA recent ‘Alternating current 4 Dangerous voltage Protective earth ground ( Ss Electrical input Earth ground S> cecal our Frame or chassis ground [a Pneumatic output 02/03 1006-0836-000+ Plus, positive polarity Minus, negative polarity Variability oad Il This way up Lamp, lighting, illumination Lock i) Ques FE —_cosecain = Open drain (remove liquid) 134°C —Autoclavable ) Not autoclavable Inspiratory flow I< 0:% 0, sensor connection REF _StockNumber 1006-0836-000 02/03 1 Introduction Movementin one direction Movementiin two directions Read top of float Vacuum inlet Suction bottle outlet Cylinder Isolation transformer Linkage system Risk of Explosion. Low pressure leak test Mechanical ventilation Bag position/ manual ventilation Bei tory flow 0, Flush button Serial Number 157100 Anesthesia Ventilator 8 & 16 ‘Alarm silence touch key ‘Volume alarms On/Off touch key End case touch key Menu touch key Circle breathing circuit module Bain/Mapleson D breathing circuit module The primary regulatorissetto pressure disc The primary regulatoris setto pressure less than 345 kPa (50 psi) less than 414 kPa (60 psi) sears On) ZN CO, Bypass Option co. Systems with this mark agree with the Absorber off (C0 Bypass active) ce European Council Directive (93/42/ EC) for Medical Devices when they are used as specified in their Operation and Maintenance Manuals. ‘The noni the certification number of the Notified Body used by Datex- Ohmeda's Quality Systems. C€ European Union Representative (02/03 1006-0836.000In this section 1006-0836-000 02/03 2 Theory of Operation ‘This section includes functional descriptions and theory of operation for the major components of the 7100 ventilator. 2.1 General Description 2.2 7100 ventilator features 2.2.1 Safety features... 2.3 7100 ventilator components, 2.3.1 Control Module 2.3.2 Monitoringinterface .. 2.333 Serial interface ......... 2.3.4 The Pneumatic VentEngine ........ 24 Electronic and electical components... : 2.4.1 The Aestiva 7100 ventilator functional blocks ... 2.4.2 The Respite 7100 ventilator functional blocks... 2.4.3 Power Supply 2.4.4 Sealed Lead Acid Battery 2.4.5 Control Board 2.4.6 Monitoringinterface ........ 2A.T Seal interface .......eesessereee 2.4.8 Pneumatic Vent Engine Board .... 2.5 Mechanical Subsystems .. 2.8.1 Supply Gas ....... 2.8.2 Pressure Regulator 2.53 Inspiratory Valve 2.5.4 Exhalation (PEEP) Control 2.5.5 Bleed RESItOr «....-..es essere 2.5.6 Bellows Pressure Relief Valve... 2.5.7 Mechanical Overpressure Valve .. 2.5.8 Free Breathing Valve .. 2.5.9 Breathing Circuit ow Sensors aa7100 Anesthesia Ventilator 2.1 General Description ‘The 7100 ventilator is a microprocessor based, electronically-controlled, pneumatically-driven ventilator with a built-in monitoring system for inspired oxygen, airway pressure and exhaled volume. The ventilator is an integral component of the Aestiva/S 7100 anesthesia machine and the S/S, ‘Aespire anesthesia machine. Figure 2-1 includes a functional block diagram of the 7100 ventilator ‘components as used in an Aestiva anesthesia machine. Figure 2-2 includes a functional block diagram of the 7100 ventilator ‘components as used in an Aespire anesthesia machine. Figure 2-1 «7100 ventilator functional block alagram as used in an Aestiva anesthesia machine 22 02/03 1006-0836-0002 Theory of Operation Figure 2-2 7100 ventilator functional block diagram as used in an Aespire anesthesia machine 2a 1006-0836-000 02/03,7100 Anesthesia Ventilator 2.2 7100 ventilator features 24 2.2.1 Safety features Sensors inthe breathing circuit are used to control and monitor patient ventilation and measure inspired oxygen concentration, This, Jets the ventilator compensate for compression losses fresh gas contribution, valve and regulator drift and small leakages in the breathing absorber, bellows and system. Positive End Expiratory Pressure (PEEP) is generated electronically. PEEP is not active when mechanical ventilation is off. User settings and microprocessor calculations control breathing patterns. User interface settings are kept in non-volatile memory. Mechanical ventilation is started with the Bag/Vent switch on the breathing system. ‘The 7100 ventilator reads the status ofthe Bag/Vent switch and the breathing circuit type (Circle, Bain — Aestva only). The operator does not have to set the breathing circuit type from a menu. ‘The 7100 ventilator has an operator-selectable Heliox mode (Aestiva only) to permit gas composition compensation when Heliox gas is used, The 7100 ventilator has minimum monitoring and alarms ‘managed on the ventilator panel (there is no other panel fr safety relevant alarm management, etc) Ventilator hardware is regularly monitored by software tests ‘An RS-232 serial digital communications port connects to and communicates with extemal devices. ‘An exhalation valve modulates flow in the pressure mode. Pressure and volume modes are selectable by the operator. All pneumatic components are located on one manifold. Exhausted drive gas and bellows pressure relief valve gases are mixed and go through the ventilator exhalation valve. ‘The exhalation valve block is autoclavable, Excess fresh gas released from the bellows and ventilator drive gas are transferred from the exhalation valve to the Anesthesia Gas Scavenging System (AGSS). (Optimized for service with a low number of components. Dual redundant airway overpressure protection, linked to Plimit, setting Volume over-delivery limits and protection, Proprietary hose connections and fixed manifolds. Proven mechanical components used. 10 VA electrical power limiting to potential oxygen enriched environment. 150 psi burst overpressure protection, (02/03 1006-0836-0002 Theory of Operation 2.3 7100 ventilator components Major components ofthe 7100 ventilator are found in different locations of the anesthesia machine. These components, in general, serve identical functions in either machine: however, since some components have minor ‘differences and are not interchangeable, they are named differently. ‘The ventilator package consists of: 1. Control Module (CM) — which is identical for both machines. ‘The CM includes: + aContro! Board (CB) + anLCD Display + a Keyboard (with rotary encoder switch) + aPower Supply + abackup battery 2. a Monitoring Interface Assembly (MIA) in an Aestiva machine or a Ventilator Monitoring Board (VMB) in an Aespire machine. a Serial Adapter Board (SAB) in an Aestiva machine or a Serial Isolation Connector Board (SICB) in an Aespire machine 4. aPneumatic Engine (PE) with Pneumatic Engine Board (PEB) in an Aes- tiva machine or a Vent Engine (VE) with a Vent Engine Board (VEB) in an Aespire machine. Figure 2-3 + Location of 7100 ventilator components 1006-0836-000 02/03, 257100 Anesthesia Ventilator 2.3.1 Control Module Figure 2-4 +7100 ventilator contro! module 26 ‘The control module consists of two enclosures. ‘The rear enclosure includes: 1. inline fuses 2. apower supply 3. cooling fan 4, backup battery ‘The power supply receives AC power from the anesthesia machine. All the power necessary to operate the ventilator comes from the power supply. ‘The front enclosure includes: 5. a contro board (controls operation ofthe ventilator) 6. a front panel assembly The front pane! assembly includes four submodules: 7. an LCD display 8. a keyboard front panel 9. arotary encoder 10. a speaker (02/03 1006-0836-0002.3.2 Monitoring interface 2.3.3 Serial interface 1006-0836-000 02/03 2 Theory of Operation ‘The Monitoring Interface Assembly (MIA) in the Aestiva machine or the ‘Ventilator Monitoring Board (VMB) in the Aespire machine serves asthe interface between the ventilator's control board and the breathing system sensors and switches: + the inspiratory and expiratory flow sensors + the 0, sensor + the Bag/Vent switch + Module ID board switches (for the Aestiva machine). The Aespire ‘MB is hardwired to indicate a Circle module. + the canister release switch (in the Aestiva machine). The Aespire machine does not indicate an open canister. * the absorber bypass switch (in the Aestiva machine). * the control panel switch (in the Aestiva machine). The Aespire ‘machine uses this signal to indicate that the ABS breathing system is disengaged. + the Auxiliary Common Gas Outlet (ACGO) switch ‘The MIA for the Aestiva 7100 ventilator is located under the front and rear subfloors of the breathing system (below the bulkhead). The VMB for the Aspire 7100 ventilator is located under the tabletop (below the worksurface).. ‘The Serial Adapter Board (SAB) in the Aestiva machine or the Serial Interface and Connection Board (SICB) in the Aespire machine provides two functions. It serves as the interface between the ventilator’ control board and ‘additional switches located in the machine and channels serial ‘communications signals from the controller board to the RS232 connector. ‘The machine switches include: + the System On/Standby switch ‘+ the O, supply pressure switeh + the O; flush switch ‘The SICB in an Aespire machine also includes an on/off signal through the RS232 connector to a remote monitor. 277100 Anesthesia Ventilator 28 2.3.4 The Pneumatic Vent Engine ‘The Pneumatic Vent Engine components in the Aestiva machine or the ‘Aespire machine are identical; however, the complete assemblies are not interchangeable due to packaging considerations. The pneumatic engine enclosure is located in the back chamber of the breathing system and is shielded to contain EMI emissions. The enclosure includes the Pneumatic ‘Vent Engine (PE/VE) and a Pneumatic Vent Engine control Board (PEB/VEB). ‘The Pneumatic Vent Engine comprises the hardware that drives the ventilator bellows. It includes: a 2-micron inlet filter a pressure regulator ‘a proportional inspiratory valve ‘a mechanical over-pressure relief valve a free-breathing check valve a PEEP safety valve ‘a supply pressure sense switch 1 proportional PEEP valve 2200 mL reservoir calibrated bleed orifice ‘The Pneumatic Vent Engine Board is an interface between the engine ‘components and the control board and includes: an airway pressure transducer (02/03 1006-0836-0002 Theory of Operation 2.4 Electronic and electrical components 2.4.1 The Aestiva 7100 The Acstiva 7100 ventilator electronic/electical subassemblies or modules ventilator functional — include: blocks + a Power Supply for operation under line power and a backup battery for limited operation in case of power failure; + Control Board with digital, analog and power circuits to manage all operations ofthe ventilator, + Front Panel Assembly that includes an LCD display for display ‘ofall ventilation and monitoring parameters and a keyboard for operator input; + Monitoring Interface Assembly to preprocess patient circuit parameters and to channel the breathing system switch states; * aSerial Adapter Board to channel machine switch states and to provide a RS232 serial output for external communication. Control Module Universal Power Supply Control Board EeRCreany \achaog Sym Iroway ev Cowo 10 VA Ses) = vv Cora (10 VA) ‘2 VOC sop vate De Say onto Monitoring interface ‘Assembly LepteyFow Tanai, Expr Pow Tansee Figure 2-5 « Electronic functional block dlagram as used in an Aestiva machine 1006-0836-000 02/03, 297100 Anesthesia Ventilator 2.4.2 The Aespire 7100 — The Acspire 7100 Ventilator electronic/electrical subassemblies or modules ventilator functional = include: blocks + a Power Supply for operation under line power and a backup battery for limited operation in case of power failure; + a Control Board with: ital, analog and power circuits to manage all operations of the ventilator; ‘+ aFront Panel Assembly that includes an LCD display for display of all ventilation and monitoring parameters and a keyboard for operator input; ‘+ a Ventilator Monitoring Board to preprocess patient circuit parameters and to channel the breathing system switch states; ‘+ a Serial Isolation Connection Board to channel machine switch states and to provide a RS232 serial output for external communication. Figure 2-6 Electronic functional block diagram as used in an Aespire machine 240 02/03 1006-0836-0002.4.3 Power Supply A WARNING 2 Theory of Operation ‘The power supply receives AC input from the machine's AC Inlet Module. ‘The power supply is auniversal 40 watt switching supply that outputs two DC voltages. The DC voltages are routed to the Control Board where they are further regulated to produce the power requirements for the 7100 ventilator system, + Input: Universal 85-264 VAC 47-63 Hz + Output Vir 6.0 VDC (20.5%) at 0-5 A + Output v2 9.0 VDC (#5%) at 0-0.5 A High voltage in area of 4 symbol. Figure 2-7 +7100 Ventitor power supply 2.4.4 Sealed Lead Acid Battery 1006-0836-000 02/03 ‘A sealed lead acid battery supplies battery backup for the 7100 ventilator. Since it only provides power in case of a power failure, the battery is ina float charge state most ofthe time. ‘The battery meets the following: + capacity to operate ventilator system for 30 minutes (fully charged): + Tong float charge life; + the battery is internally fused (auto-resettable), Input: Nominally 6.8 VDC at 25°C during float charge Output: +0.6 0 +6 Amps during discharge au7100 Anesthesia Ventilator 2.4.5 Control Board ‘The Control Board contains all of the major circuit functions necessary 10 control ventilator operation. ‘The Control Board comprises three functional circuit types: + power circuits, + analog circuits, + digital circuits ‘These circuits are detailed individually in the following sections. Overall, the Control Board’s functions include: + Bus access control signals for all memory and peripheral devices + Interrupt handling + Clocks and timers for the system + RS232C serial VO ‘© Baud rate generator for serial port ‘+ Hard (power-up) and soft (watchdog error) reset generation Data bus buffers ‘+ Memory and /O decoding ‘+ Program memory with “memory stick” software upgrade ‘+ Safety Relevant Computing (SRC) + Watchdog system © Data acquisition + Flow valve control ‘+ PEEP valve drive and PEEP safety valve drive * Front panel interface + Audio alarm Figure 2-8 Control board 22 02/03 1006-0836-0002 Theory of Operation 2.4.5.1 Control Board The power section of the controller board receives the 6 VDC and the 9 VDC Power Circuits outputs from the power supply The 9 VDC supply is used to charge the backup battery ‘The 6 VDC supply is processed further to supply various power requirement throughout the 7100 ventilator. In case of power failure, the battery is switched into supply power. * power to drive the fan (SV) + SV supply for digital circuits + 3.3 supply forthe CPU + SV supply forthe LCD display backlight + -24V adjustable supply forthe LCD display contrast adjustment + 1.5A supply for control ofthe Inspiratory and PEEP valves + +12V supply for analog circuits + +12V supply forthe Monitoring Imerface Assembly + -12V supply for analog circuits : aveenaamgcry) an, Cam) 1206 am 19496 tee Gm} inxs 291, aaq sem niger Figure 2 + Control board block diagram - Power circuits 1006-0836-000 02/03, 237100 Anesthesia Ventilator 2.4.5.2 Control Board — The analog ection ofthe controller board processes inputs from the ‘Analog Circuits Monitoring Interface Board and the Pneumatic Engine Board. It multiplexes the inputs for display by the digital section + Inspiratory flow + Expiratory flow + Airway Op + Ainway pressure Under the control of the digital section, the analog section includes drivers for the pneumatic engine components: + flow valve (inspiratory valve) + PEEP valve + PEEP safety valve “The switch signals from the Monitoring Interface Board and the supply ‘pressure signal from the Pneumatic Engine Board are passed on as inputs to the digital section. “8 Figure 2-10 + Control board block dlagram - Analog circuits (02/03 1006-0836-0002 Theory of Operation 2.4.5.3 Control Board The digital section of the controller board includes a MCF5206¢ ColdFire Digital Circuits microcontroller. The 7100 operating software is stored in 2MB of 8-bit (1Mx16) Flash ROM and includes IMB of 8-bit (512Kx16) static RAM (SRAM) for operation. ‘The controller receives switch inputs from the front panel keyboard and the system switch inputs from the Monitoring Interface Board, the Serial Interface Board and the Pneumatic Engine Board. ‘The patient circuit parameters are multiplexed through the analog section. ‘The LCD Display is driven through the Video Controller. It displays the processed patient circuit parameters along with the derived alarm and system condition messages. Additional outputs include an audio amplifier to drive the speaker and a S232 driver for external communication through the Serial Interface Board. : . thy #| | is RL & lle el | = aM ate atl | a —s Ht i | te Figure 2-11 + Control board block dagram - Digital circuits 1006-0836-000 02/03 257100 Anesthesia Ventilator 2.4.6 Monitoring interface ‘The breathing circuit monitoring interface (MIA in the Acstiva machine and \VMB iin the Aespire machine) isthe interface between the patient circuit sensors (the inspiratory and expiratory flow sensor, the O> sensor) and the ventilator control module. It also passes different switch functions through 10 the ventilator control module. These switches are used to show the position of covers, breathing circuit modules and pneumatic controls in the breathing. cireuit. Respiratory gas flow, to and from the patient, is monitored by measuring the differential pressure across a variable orifice in each flow sensor. The pressure transducers for measuring the differential pressure are on the MIA/VMB. Conditioning circuitry is supplied for these transducers and for the Oxygen sensor used in the breathing circuit Pressure sense tubing and signal wiring is routed from the sensors and switches in the breathing system to the MIA/VMB. A separate cable, routed, through the breathing system and the machine proper, transfers power and signals to and from the Control Board. Notes regarding VMB: ‘SW, SW2, and SW3 are had} wired atthe Control Board CConnectorto indicate Circe Module. The CPCVR_OPEN signalis renamed ABS_ON, The BAG/VENT and the ‘ABS_ON signal ave atthe (0, Sensor Connector. The VMB includes a 100 mA Curent Source that supplies owertothe Tak Light rom ‘the +12Viine. Covent omer 02/03 1006-0836-0002.4.7 Serial interface Machine Switches Serial Communications 2 Theory of Operation ‘The serial board (SAB/SICB) provides two functions: + Itserves as an interface between the control board and switches that are located in the machine itself (notin the breathing system). + Itprocesses serial communications signals from the control board to the RS232 connector (COM 1) on the back panel of the Aestiva machine, ‘The machine switches include: + the System On/Standby switch ‘+ the O2 supply pressure switch + the O flush switch ‘The serial interface provides isolated RS232 serial communications. The ‘TXD (transmit) and RXD (receive) signals between the SAB and the control board are at RS232 levels. Circuits on the board change the signals to digital SV levels; isolate them through optocouplers; then, change them back to RS232 levels before ‘sending them to the outside world. ‘+The external communications signals conform to standard RS-232C signal standards. + COM 1 isa 15-pin female D connector. + It's configured for Data Communications Equipment (DCE) + Pin 6 - receive data + Pin 13 - transmit data + Pin S- signal ground In addition to the above, the SICB in the Aespire machine provides remote ‘monitor On/Off through an isolated relay. + Pin 1 -MON On/Standby + Pin 9 - MON On/Standby return uo ws, |e. =, »| E : ae ch = q = Ez [ow oe | Bt fof f= g Note regarding SICB: ‘The machine switch signals come in on three separate connectors, =e R fe 1006-0836-000 02/03,7100 Anesthesia Ventilator 2.4.8 Pneumatic Vent Engine Board Pneumatic Engine Interface ay Pressure Transducer ‘The Pneumatic Vent Engine Board (PEB/VEB) provides two functio + Itservesasan interface between the control board and the pneumatic, engine, + Itprocesses the output from the airway pressure transducer. ‘The board provides a direct connection for the drive and return lines for the ‘control valves on the pneumatic engine: ‘+ Inspiratory Flow Valve + PEEP Valve + PEEP Safety Valve ‘The board routes the Supply Pressure Switch signals to the control board. ‘The PEB includes a +5VA regulator to power the airway pressure transducer circuitry. The circuits provide EMI filtering, signal amplification, and buffering. Low vaLE onneCTOR Peep vave SaFET AVE Low SUPPLY PRESSURE ‘SWITCH CONNECTOR ‘100 conTROL BOARD ‘CONNECTOR 02/03. 1006-0836-0002 Theory of Operation 2.5 Mechanical Subsystems Refer to: + Figure 9.3, “Aestiva 7100 anesthesia machine pneumatic olagram,” + Figure 9-4, “Aespire 7100 anesthesia machine pneumatic diagram,” in section 9 for the complete pneumatic/mechanical subsystem. ‘The mechanical subsystem includes: Pneumatic Engine + Drive gas inlet filter ‘+ Supply gas pressure regulator ‘+ Inspiratory flow control valve ‘+ PEEP valve; PEEP safety valve; Pressure sense switch ‘+ Mechanical Overpressure Valve (MOPV) + Bleed resistor + Free breathing valve Exhalation valve Breathing circuit flow sensors Bellows assembly , 2.5.1 Supply Gas Supply gas (can be selected from 03 or Air) is supplied from the anesthesia machine ata pressure of 241 to 690 kPa (35 to 100 psi). This supply gas is filtered through the 2-micron filter to remove any minute particles of contaminate. The filter does not Significantly lower the output pressure onthe downstream side of the filter. 2-MICRON INLINE INLET FILTER —r — I SUPPLY GAS ‘35-100 psi Aestiva Engine ‘Aespire Engine 1006-0836-000 02/03 2197100 Anesthesia Ventilator 2.5.2 Pressure The pressure regulator is a non-relieving pressure regulator that regulates high Regulator pressure itered supply gas, oxygen or medical sir, down to 172KPa (25 psi). 2-MICRON, TEST INLINE INLET POINT FILTER l — I ‘SUPPLY GAS 35-100 psi REGULATOR 25 psi 2.5.3 Inspiratory The inspiratory contol valve is eycled by the control board to supply drive gas to the Valve outer chamber ofthe bellows assembly ta rate determined by ventilator settings and sensor signal, The control valve modulates the incoming 172 KPa (25 psi) drive gases ton output from 0 to 70 liters per minute at pressures ranging from 0 to 100 cm HO. cro WMH fies 0-70 Umin sera a egg | ogame sre wae | "op ae 220 02/03, 1006-0836-0002 Theory of Operation 2.5.4 Exhalation The exhalation valve contains an elastomeric diaphragm that is used to control the (PEEP) Control ressures inthe breathing crit The exhalation valve is normally open. When the exhalation por is open, gas flows from the bellows housing tothe scavenging port. Approximately 2 em H20 of pilot pressure is necessary to close the valve. Pilot control of the ‘exhalation valve is done with PEEP Control Valve (A), Supply Pressure Switch (B), and the PEEP Safety Valve (C). & Sg fil. reson Figure 2-13» Exhalation manifold 1006-0836-000 02/03 2217100 Anesthesia Ventilator 2.5.5 Bleed The biced resistor is a controlled leak” from 0 to 10 L/min in response to cis Resistor Pressures from 0 to 100 em HO. The small quantity of pneumatic flow exhausting through the bleed resistor permits control of the exhalation valves pilot pressure by modulation ofthe valve output. The bleed resistor exhausts only clean drive gas and ‘must not be connected toa waste gas scavenging circuit. The output is routed away from the electrical components to make sure tha systems using oxygen drive gas meet the IOVA limitation requirement for oxygen enrichment. am ae 2.5.6 Bellows The Bellows assembly isthe interface between drive gas and the patient circuit in the Pressure Relief breathing system. The pressure relief valve (or pop-off valve) inthe bellows assembly Valve limits pressure inthe patient circuit, Excess fresh gas i discharged through the exhalation valve into the gas scavenging system. ‘The Bellows Pressure Relief Valve (PRV) is normally closed, maintaining approximately 1.5 em HO in the breathing circuit in ano flow condition, enough to keep the bellows inflated. It is piloted closed during inspiration and remains closed until the bellows is refilled during exhalation. Ifthe pressure inthe patient circuit exceeds 4 em HzO, the pop-off valve opens to exhaust excess fresh gas flow at arate up to4 Limin. 22 02/03 1006-0836-0002 Theory of Operation 2.5.7 Mechanical ‘The Mechanical Overpressure Valve (MOPV) is a mechanical valve that operates ) essure — ‘eurdless of electrical power. It functions a a third level of redundancy to the Overpressure lors reset conelfncons plying reeset ctor 110.em #0. reat "aan ie 2.5.8 Free The ventilatoris programmed to supply a specified number of breaths per minute to Breathing Valve the patient. 1f in berween one of these programmed cycles, the patient needs a breath (spontaneous), the free breathing valve permits the patient to inhale. The free breathing valve is closed on mechanical inspiration. snceneat > Cae. 1006.0836-000 02/03,7100 Anesthesia Ventilator 2.5.9 Breathing Two flow sensors are used to monitor inspiratory and expiratory gas flow. The Circuit Flow inspiratory flow sensoris downstream of the breathing system inspiratory check valve. ‘Sensors Feedback from the inspiratory transducer is used to supply tidal volumes that make allowances for the effects of fresh gas flow and circuit compressibility. The expiratory flow sensor is located at the input to the breathing system expiratory check valve. Feedback from the expiratory flow sensor is used to supply signals forthe expiratory tidal volume monitoring. ‘To/From Bag/Ventiator ToAbsorber From FreshGas Flow —! From Absorber ‘To Airway Pressure Gauge/Transducer ‘Note regarding ABS: Inthe Aespire breathing system, moisture formed in the cuit modules drained Alrecty int the absorber canister. a E=- eeee eee cee 1 ae ' 1 \ ' 1 Hl ow ee 1 ‘SENSOR (uN 1 Uf esa a sea if a 7 ia co i ' BULKHEAD ONNECTOI (mua) came ro vemuaton eonran ‘Moo 02/03 1006-0836-0003 Post-Service Checkout In this section 3.1 Postsewice checkout .. 32 3.1. Testthe 7100 ventilator. 32 3.1.2 Testthe anesthesia machine . 32 1006-0836-000 02/03 at7100 Anesthesia Ventilator 3.1 Post-ser 4 WARNING 4. WARNING 3.1.1 Test the 7100 ventilator 3.1.2 Test the anesthesia 32 e checkout ‘After servicing the 7100 ventilator, perform te following service mode Calibrations: = 0, Calibration + Zero Flow and Airway Sensors + Adjust Dive Gas Regulator = Aiway Sensor Span ‘= PEEP Valve Calibration Inspiratory Valve Calibration Pressure Sensitivity ‘Then, you must complete the checkout procedure forthe entre machine: the 7100 ventilator (refer to Section 3.1.1) ‘the anesthesia machine (reerto Section 3.1.2) + andallthe accessories and options. ‘You must perform all post-service checks after maintenance or service of the ventilator. Failure to do so may result in patient injury. Allcomponents and accessories must be connected correctly. All hoses and cables must be properly connected before returning the anesthesia ‘machine to clinical use. Failure to do so may result in patient injury. Perform the Preoperative Checkout Procedure that applies: ‘+ inPart2 ofthe Aestiva/5 7100 User's Reference Manual ‘+ inPort2 ofthe $/5 Aespire Users Reference Manual. ‘The 7100 ventilatoris an integral component ofthe Aestiva orthe Aespire anesthesia machine. ‘Tobe certain the ventilators functioning comecty, test the entire system. For the proper checkout procedures, refer tothe following document that applies: ‘+ the Aestiva Anesthesia Machine Technical Reference Manual. ‘+ the Aesplre Anesthesia Machine Technical Reference Manual. (02/03 1006-0836-000,4 Tests and Calibration AN WARNING: Post-Service Checkouts required after you complete this section. You must perform Section 3.1 Post-service checkout after performing any maintenance, ‘service or repair. Failure to do so may result in patient injury. In this section To ensure proper operation, the7 100 Ventilator includes several tests that run automatically (self tests) and a series of menu pages that a qualified service person can use to test, calibrate, or troubleshoot ventilator related components in the anesthesia machine (Service Mode). AA Selftests .... 4.2 Senice Mode 43 About Ventilator 4.4 Alarm Log 45 Enorlog 4.6 Language 4.7 User Settings... 4.7.1 Screen Contrast. 4.8 System Configuration 4.9 Calibrations 49.1 02Calibrations 412 4.9.2 Zero Flow and Airway Sensors 4.13 4.9.3 Adjust Drive Gas Regulator 414 4.9.4 Airway Sensor Span.......... 415 4.9.5 PEEP Valve Calibration 4aAT 4.9.6 Inspiratory Valve Calibration. 2 418 4.9.7 Pressure Sensitivity ..... peer seseseeseees 420 4.9.8 Semvice Calibrations Requited ............e.e5 422 4.10 Diagnostic Tests/Tools Pee seseeeeenees 428 4.10.1 Display A/D Channels. . cecseereness 424 4.10.2 Display Discrete /0 Signals ..... 4:26 os 427 os 428 oe 429 430 431 432 433 434 4.10.3 Display Battery Status. 4.10.4 Test Panel Switches 4.10.5 Valves Test Tool... 4.10.6 Test CPU and Memory... 4.10.7 Test EEPROM... 4.10.8 Test Serial Port 4.10.9 Test SV Fail Alarm 4.10.10 Test Inspiratory Valve . 4.10.11 Test PEEP Valve ... cseeesesseesnesesseserensensees 35 4.10.12 Test PEEP Safety Vale «2. -..2sesseeeeeees . 4.36 4.10.13 Breathing System Leak Test 437 4.10.14 Test Pressure Limit Circuit + 438 4.11 Upgrade Options 440 1006.0836-000 02/03, 447100 Anesthesia Ventilator 4.1 Self tests Powerup tests Continuous tests Periodic tests a The 7100 Ventilator software includes setf tests that determine whether or not the operating software is functioning property and whether ornot the electronic. Circuits on the circuit boards are functional. The selftests include: = powerup tests continuous tests = periodic tests ‘The following list ofthe tests run at powerup: + Sequential watchdog + Logical watchdog Data RAM walking pattem test ‘+ FLASH ROM CRC verification + PEEP Valve test + PEEP Safety Valve test one ormore ofthese tests fall, the display provides a readout of the problem. ‘These tests are run continuously during normal operation and alarms are associated with each test. A failure causes an alarm to display on the screen in the alarm display area, + Supply voltage checks * Battery voltage checks These tests are run every 30 seconds during normal operation. Alarms are associated wth each test. A failure causes an alarm to display on the screen in the alarm display area. + cPUTest = Display RAM walking pattem test + Data RAM walking pattem test ‘= FLASH ROM CRC verification ‘Inspiratory control valve DAC and voltage feedback ‘= PEEP control valve DAC and voltage feedback (02/03 1008-0836-000,4.2 Service Mode Service Modes Menu 1006-0836-000 02/03, 4 Tests and Calibration The Service Mode is used to test, calibrate, or troubleshoot ventilator related components in the anesthesia machine. There are two ways to enter the service mode: + Ifthe machine is tumed of, push and hold inthe adjustment knob while setting the system switch to On. Hold the adjustment knob pushed in until the “Service Confirmation” menu appears. Use the adjustment knob to highlight “Service Mode", then push the adjustment knob to confi the selection. * the machineis already in normal operation, setthe Bag/Vent switch toBag.Then, presstthe V;/Pinsp, the PEEP, and themenu witches at, the same time toreset the software (powerup). Push and hold the adjustment knob until the “Service Confirmation” menu appears. Note: Volume alarms must be in standby. Service Modes [mre From this menu you can: = Gotothe Service Modes ‘+ Retumn to Normal Operations ‘The Service Modes main menu displays the service tests you can select. am op st Lege User sats Sse Cotten ogre Tetons prt ere GotenomaOperatins The selectable service tests are displayed in categorical order. But you can select the service test rom this menuin any order. The followingsectionsin this manual are sequenced inthe order that they appear on the screen. a7100 Anesthesia Ventilator 4.3 About Ventilator the About Ventilator menu identifies the curent software loaded into the ventilator’s ash-ROM memory and displays the total “on time” of the system. + Software Version + Software Date + Hardware 1D + Total System On Time + Current Bootup Count —The bootup countis incremented each time the machine is tumed on. The bootup count isnot overaritten when new software is loaded. However, ia new control board is installed, the bootup count will reflect the value stored in the EEPROM of the new board. Saroevene seve te: ag 2520013148 Tatsytn nTime: 0Yen(s) ays) Haus) OMe) Ont Bon cant 1 44 02/03 1006-0836-000,4 Tests and Calibration 4.4 Alarm Log ‘The Alarm Log displays up to 20 of the most current alarm messages that have been logged. Each logentyy shows: + Bootup Count number (the bootup count is incremented each time the machine is tumed on). + Time (ms) — the time in milliseconds since bootup when the latest alarm condition occurred. + Alarm message associated with the particular alarm condition. = # Times — the numberof times that the specific alarm condition has. occurred during the noted bootup count. The bottom-left comer ofthe screen displays additional information: + Bootup Count Last Cleared + Current Bootup Count oa tn rip Cort Lat Cred 1 Date Bosna Gato Seve aes Men Scroll Data To view all the log entries, select “Scroll Data.” Then, use the control knob to scroll through the entries. To exit Scroll Data, press the control knob. Clear Alarm Log Toclearthe alarmlog, select “Clear Alarm Log." The system asks you to confirm that you want to clear the alarm log, Remarks After youclearthe alarm log: ‘+ the “Bootup Count Last Cleared” number willbe reset to the “Current Bootup Count” number. * the menu will show the message "No entries inlog!”. 1006-0836-000 02/03 437100 Anesthesia Ventilator 4.5 Error Log Scroll Data Remarks 46 There are two special types of alarms: + Minimum monitoring alarms that stop mechanical ventilation * Minimum shutdown alarms that stop mechanical ventilation and monitoring. ‘Analarm message that results from these special types ofalanmsis considered anemor alarm. The Error Log displays up to 20 ofthe most curent Emor messages that have been logged. Each lg entry shows: + Bootup Count number the bootup counts incremented each time the machine is tured on). ‘+ Time (ms) — the time in milliseconds since bootup when the latest alarm condition occurred. + Error message associated with the particular alarm condition. + Address — the place in the software sequence where the last occurrence ofthe error took place. The error address and software revision ae important pieces of information to note if technical supports required. The bottom-eft comer ofthe screen displays additional information: + Bootup Count Last Cleared + Curent Bootup Count Ta co EL ‘utp Cot at hed 1 Caren Bat Cart SS Goto Saves Mae Mins To view all the log entries, select “Scroll Data.” ‘Then, use the control knob to scroll through the entries. To exit Scroll Data, press the control knob. To clear the error log, select “Clear Error Log,” The system asks you to confirm, that you want to clear the errorlog, ‘After you clear the alarm log: ‘the “Boot Count Last Cleared” number willbe reset tothe “Current Boot Count” number. ‘+ the menu will show the message “No entries in log!” 02/03, 1006-0836-0004.6 Language 1006-0836-000 02/03, 4 Tests and Calibration The text shown in the normal mode of operation is language sensitive, However, the Service Confirmation menu (except for text “Normal Operation”) ‘and all the Service Modes menus are shown only in Engfi The Language menu is used to set the specific language for normal operation. ‘The 7100 ventilator supports the followinglanguages. The language selections appearin language specific text. + English + Portugués . * Frangais = Italiano . + Ceétina. + Magyar. * Nederlands... .Dutch + Greek + Russian + Japanese + Chinese The language setting is stored in EEPROM with the default setting as English, “77100 Anesthesia Ventilator 4.7 User Settings In normal operation, the user can set several parameters to a personal preference orto compensate forthe surrounding influences. The range ofsome : ‘of these settings can vary from machine to machine. ‘The User Settings menu is used to adjust the range to normalized values. Ta See Cate Sve Moe es 4.7.1 Screen Contrast The range from minimum to maximum screen contrast vaties for individual displays. The Sereen Contrast menus used to tailor the range so that the ‘screen image stil visible a minimum and maximum contrast settings forthe user. waren Pe mutant he sen coat gs ny css yo Bly Phot eon Feta Sowce Mawar cescrgtn on tese sre cat tig. Irs a Mosman Sone cat s Cyt Sate carat 2 Goto Us Seg Mens Remarks The “Minimum Screen Contrast” and the “Maximum Screen Contrast” settings set the range of contrast values forthe operator. ‘The “Optimal Screen Contrast” setting sets the default value. (02/03 1006-0836-0004 Tests and Calibration 4.8 System Configuration Set the altitude Select drive gas A Caution 1006-0836000 02/03, ‘The System Configuration menu includes settings that are tailored tothe specific machine. The “Altitude,” “Drive Gas,” “Heliox Mode,” “Ve Alarm Limits,” ‘System Type," and “Flow Sensor Correction” settings are present for all machines. The inclusion of the remaining setings depends on the Purchased features forthe specific machine, vets o Mote Dest ‘Se Aen ints tte Synge eva Fl Se Coen Lesa Mets les ome Mang Fale one Cnpectin Erie Press Hae Fale PessueWaeton Ene The accuracy of some of the ventilator measurements is altitude sensitive. To ensure the specified accuracy, the altitude setting should be settothe specific altitude where each machine is located. Altitude settings range from -400 to 3600 metersin increments of 100 meters. ‘The setting is saved in EEPROM; the default value is 300 meters. Either 0, or Aircan be used as the drive gas forthe ventilator’s pneumatic engine. To compensate volume calculations for he specific density ofthe drive gas sed, the drive gas selection on this menu must match the actual drive gas. To change the actual drive gas, referto Section 4 ofthe respective anesthesia machine Technical Reference Manual. Ifyou change the drive gas, you must also change the drive gas selection on this service setup screen. Ifthe drive gas selection and the actual drive gas do not agree, volumes will not be correct. 497100 Anesthesia Ventilator 410 Heliox Mode Note VeAlarm Limits System Type Flow Sensor Correction 0 Monitoring Volume Monitoring Volume Compensation Pressure Mode Pressure Waveform Enabled — Disabled Only Aestiva machines can be configured to deliver Heliox. Aestiva machines that include the Heliox option, should have the Heliox Mode “Enabled”. With the Heliox Mode enabled, the operator can choose totum the Heliox Mode On or Off (on the Setup menu). {Al Aespire machines should have the Heliox Mode disabled. Ifthe machine snot configured to deliver Heliox, the Heliox Mode should be set to Disabled”. With the Heliox Mode disabled, the user's “Setup” menu will not include the Heliox option, Whenever you enable or disable the Heliox Mode, the screen will display the following waming A simitarty worded waming will appear when you change the “0, Monitoring,” “Volume Monitoring,” and the “Volume Compensation” settings. ‘Automatic — User Adjustable Aestiva Currently the 7100 ventilatoris available inthe Aestiva machine and the ‘spire machine, Since the 7100 ventilator functions identically in either machine, the System Type settingis displayed as “Aestiva."The cursor wil skip over this selection. Lead Filter Off - Lead Filter On This setting relates to the MIA/VMB board. For current MIA/VMB assemblies, this setting should be Lead Filter Off. Enabled — Disabled fsite preference) May not appear in some configurations. Enabled — Disabled (if site preference) May not appear in some configurations. "Volume Monitoring” is set to “Disabled,” “Volume Compensation” is automatically set to “Disabled.” Enabled — Disabled (i site preference) May not appearin some configurations. Enabled — Disabled (iste preference) ‘May not appear in some configurations. Enabled — Disabled (iste preference) May not appear in some configurations. 02/03 1006-0836-0004.9Calibrations 1006-0836-000 02/03 Remarks 4 Tests and Calibration ‘The Calibrations menu includes service level calibrations of components that need periodic adjustment to maintain specified accuracy. Tetons Se ‘te Gs Rept iy Sere Sp PEE ve Caete pay Ye Cetin Pes Sra ‘Seve Cote age You can enter these procedure in any order. However, the procedures appear in a logical sequence. Some ofthe latter procedures require you to have ‘completed some ofthe earlier procedures. Additionally, these procedures require you to disassemble and reassemble parts ofthe breathing system. Accordingly, the procedures are arranged to minimize the disassembly and reassembly process. an7100 Anesthesia Ventilator 4.9.1 0, Calibrations Remarks 412 ‘The 02 Calibrations take into account the altitude setting. Before starting the calibrations, ensure that the altitude setting (in “System Configuration” menu) is setto the appropriate altitude for the machine location. Forthe “21% 0, Calibration” software reads the A/D value for the O. sensor when the O, sensoris exposed to room air(21% 02). * If this A/D value is not within the tolerance, the calibration fails. ‘Ifthe calibration passes, the A/D value is stored in the EEPROM. ‘The sensor must be calibrated at 21% 0, before calibration at 100% Oy om i eee an Bere iunereatene 4 Sapo es Oe wan cnn tase cher ay tae ip 3 ee ce NOChent Cate Aad ® aero St ‘Sat KOR Ce CaBein Remove the 0 sensor from the breathing system and expose ito room ait. ‘The displayed reading should be 21% + 2% to pass the calibration requirements Place the sensor that passed the 21% testin the breathing system and expose itto 100% 0, Hit displays readings higher or lower than required to pass, replace the sensor. (02/03 1006-0836-0004.9.2 ' Zero Flow and Airway Sensors Remarks 1006.0836-000 02/03, 4 Tests and Calibration ‘The Zero Flow and Airway Sensors procedure * zeros any offset in the amplifier forthe airway pressure sensor * determines the zero value for the inspiratory flow and expiratory flow ‘measurement differential pressure transducers. Itdoes so by reading the A/D values for inspiratory flow, expiratory flow, and airway pressure when the flow sensors have been disconnected from the breathing system. * the calibration passes, the offset and zero values are stored in the EEPROM. + Ifthe A/D values are not within the correct tolerance the calibration fails. Ifthe calibration fails, the screen will display the reason forthe failure. Zw ay es ‘rei Ta Fs ay Sere “Thonove fn cone nate beg ston 2 Seed" fn ns Atay Clb te he ateen 5 face ss ale on cmp oe nome Cats Acta Ip Foe 0 oT ume pea Po 0 200m ‘voy Pecsue 0200 ented Caen Sate Ensure that the flow sensor module is disconnected from the breathing system. “Fail” indicates a problem in the MIA/VMB (Inspiratory Flow and Expiratory Flow transducers) or the PEB/VEB (Airway Pressure transducer). Check the transducer outputs using the “Display A/D Channels” menu(on “Diagnostics” menu). any of the transducers are out of tolerance: = Follow Section 5.4.3, “Inaccurate Volume Ventilation Troubleshooting,” forissues with inspiratory and expiratory flow transducers. + Replace the PEB,/VEB assemblies, forissues with the airway pressure transducer. 4137100 Anesthesia Ventilator 4.9.3. The Adjust Drive Gas Regulator procedure establishes the required flow rate Adjust through the drive gas regulator for proper calibration Drive Gas Regulator Tr be Ga Sas eeenrennet rere tt a Gite carn He Remarks The drive gas regulator should provide a constant gas input pressure of 172 kPa(25 psi). You can verify this pressure by attaching a pressure test device to the regulator pressure port (shown below) and adjusting the regulator to 172 £172 kPa (25 £0.25 ps). Aestiva machine ‘aspire machine 02/03, 1006-0836-0004.9.4 Airway Sensor Span Calibration setup (Aestiva machine) Callorated Flow Orfico 1504-3005.000 {for the Aestia machine (Cofer to Note In Section 8.2) 1006.0836.000 02/03 4 Tests and Calibration ‘The Alrway Sensor Span procedure calculates a gain coefficient forthe airway pressure transducer. EE 001002220 00 Disassemble the breathing system tothe point where you can remove the exhalation valve, * Remove: flow sensor module, breathing circuit module, bag arm, ‘open control panel, bellows assembly, main manifold, and exhalation valve. 2. Reassemble the breathing system leaving out the exhalation valve, bellows assembly, and bag am. * Replace: main manifold, close control panel, breathing circuit ‘module, and flow sensor module. ‘Attach a patient circuit tube to the Calibrated Flow Orifice test tool. Insert the Calibrated Flow Orifice into the manifold (PEEP) port. Connecta pressure sensing tee tothe inspiratory flow patient connection. Connect the open end of the patient circuit tube to the flow port of the pressure sensing tee. 7. Connect a manometerto the pressure sensing port ofthe tee connector. Pree 8. Refer to next page for calibration procedure 5,7100 Anesthesia Ventilator Calibration setup (Aespire machine) Calibration procedure Remarks Remove the ABS breathing system from the machine. Remove the Exhalation Valve. Separate the Bellows Module from the Circuit Module. Install the Circuit Module only. Attach a patient circuit tube to the Calibrated Flow Orifice test tool. Note: The Calibrated Flow Orifice for the Aespire has the same orifice size as the Calibrated Flow Orifice for the Aestiva; however, the Aestiva orifice hhas a larger outside dimension that does not fit through the Vent Engine cover plate. To use the Aestiva orifice with an Aespire machine, you must remove the cover plate to access the manifold port. 6. Insert the Calibrated Flow Orifice into the manifold (PEEP) port. seep 7. Connect a pressure sensing tee to the inspiratory low patient connection, 8. Connect the open end of the patient circuit tube to the flow port of the pressure sensing tee. 9. Connect a manometer to the pressure sensing port ofthe tee connector. Tomanometer 1. Select “Set PEEP Valve.” 2. Adjust the PEEP Valve “counts” until the manometer reads 100 #0.3 cm H,0 (this wll be at counts greater than 2500). 3. Pressthe control knob to activate the test atthe selected PEEP Valve ‘counts. 4. With the manometer at 100 em HO, select “Save Airway Sensor Span.” If the calibration fails, the screen will display the reason forthe failure. Ifthe “Set PEEP Valve" value is set too high, pressure in the circuit may exceed 109 cm H,0 and trip the pressure limit switch. If this happens, lower'the “Set PEEP Valve" value. 02/03 1006-0836-0004 Tests and Calibration 4.9.5 The PEEP Valve Calibration should be performed: PEEP Valve Calibration + when the machine is fst putinto sence. = _atprescribed, planned maintenance intervals. * after the pneumatic engine has been serviced. aaa "feisty So ; igakaeie See tener i eces ae Fea nia a ceca a : featTine = Vales cme) tee Calibration setup —_After completing the “Airway Sensor Span” calibration in the previous section, remove the pressure sensing tee and connect the open end of the patient. circuit tube directly to the inspiratory flow patient connection. + Ifyou are only performing the PEEP Valve calibration, connect the Calibrated Flow Orifice as detailed in the “Airway Sensor Span” setup. ‘Then, connect the open end ofthe patient ccut tube direct tothe inspiratory flow patient connection. Calibration procedure 1. To enter the calibration menu, select “Next PEEP Valve Cal Menu’. 2. Establish drive gas for the ventilator. 3. Setall flow controls to minimum. 4. To start calibration, select “Start PEEP Valve Calibration”. Note: This calibration procedure may take up to 20 minutes, The calibration status and progession bar are displayed atthe bottom ofthe screen, ifthe calibration fails, the screen wl display the reason forthe failure. (Ensure thatthe test tubingis leak fee.) Remarks —_The calibration routine opens the PEEP valve stepwise and reads the resulting. airway pressure. The accumulated values represent the output linearity curve for this particular PEEP valve. The accumulated data include: + Lower PEEP Valve Curve = Upper PEEP Valve Curve ‘+ PEEP Temperature Comp = PEEP Nominal Resistance ‘The data is stored in EEPROM and is used during normal operation to compensate for the individual valves output characteristics. Scroll Data —_To view the stored data, select “Scroll Data”. 1006.0836-000 02/03, a77100 Anesthesia Ventilator 4.9.6 The Inspiratory Valve Calibration should be performed: Inspiratory Valve * when the machine is ist putinto sence. Calibre '* _ atprescribed, planned maintenance intervals. '* after the pneumatic engine has been serviced. gay ave Cotton Calibration setup 1. Remove the bellows and pressure relief valve (pop-off) from the bellows assembly. + Remove the bellow housing, + Remove the bellows and bellows mountingrim as an assembly. + Remove the pressure relief valve. + Replace the bellows housing, ‘Note: Ifyou have just completed the PEEP Valve Calibration, remove these parts from the bellows assembly and then reassemble the breathing system. 2. Attach a patient circuit tube to the Calibrated Flow Orifice test tool. 3. Connect the open end ofthe patient circuit tube tothe inspiratory flow patient connection. 4, Sethe Bag/Vent switch to Vent. Establish drive gas forthe ventilator. 6. Adjust fresh gas flow so the actual Airway Pressure reads 1.05 cm H0. a8 02/03 1006-0836-000,4 Tests and Calibration Calibration procedure 1. To enter the calibration menu, select “Next Inspiratory Valve Cal Menu”. 2. Tostart calibration, select “Start Inspiratory Valve Calibration”. Note: This calibration procedure may take up to 5 minutes. ‘The calibration status and progression bar are displayed at the bottom of the soreen, Ifthe calibration fails, the screen will display the reason forthe failure. [spe Yves s Coats ipeto Fw g cia oun ous: oun poy var Cove geese... i soa | raat vate cot Dees 20: ec: Ne Remarks With the bellows removed from the bellows assembly, the output from the inspiratory valve is routed through the breathing system to the Airway Pressure ‘transducer. The calibrated orfice provides a precise restiction tothe flow. ‘The calibration routine opens the Inspiratory valve stepwise and reads the resulting pressure at the airway pressure transducer. The inspiratory low displayed on the screen for this tet sa calculation of the pressure measured by the airway pressure transducer times a constant (based on the size of the orifice in the test tool). ‘The accumulated values represent the output linearity curve for this particular Inspiratory valve ‘The data is stored in EEPROM and is used during normal operation to ‘compensate forthe individual valves output characteristics. Scroll Data To view the stored data, select “Scroll Data’, 1006-0836-000 02/03, 4197100 Anesthesia Ventilator 4.9.7 Pressure Sensitivity Calibration procedure 420 ‘The Pressure Sensitivity calibration calculates correction factors for common mode pressure sensitivity ofthe differential pressure transducers. The pressure transducers must be calibrated whenever the MIA/VMB or the Control Board is. replaced. This pressure sensitivity calibration isnot an automated calibration. Follow the prompts on the screen to complete the calibration. The routine calculates the pressure sensitivity at four different pressures (10, 20, 40, and 60 cm H0) and extrapolates the fith pressure point (70 om H,0).Ituses these five pressure points alongwith the zero offsets to fin the pressure sensitivity. * Ifthe calibration passed, the five pressure sensitivity points are stored in the EEPROM. * Ifthe calculations forthe pressure sensitivity are not within the comect tolerance, the calibration fails. If the calibration fails, the screen will display the reason forthe failure. oo ae eoceee i - g } i : i ‘ote canrain Mes 41. Perform the “Zero Flow and Airway Sensors” calibration. 2. Perform the “Airway Sensor Span”. 3. Occlude the opening at the bag arm 4, Connect short patient tubing from the inspiratory flow patient connection tothe expiratory flow patient connection, Set the Bag /Vent switch to the Bag position. ‘Select “Next Pressure Sensitivity Menu” forthe next calibration menu. (02/03 1006-0836-0001006-0836-000 02/03 4 Tests and Calibration Prsege So Presaze Setiay Any Peazoe ‘sp ow @ Wend 0 ean al nr @ mena 0 ban sp Fan @ Wend 0 beat sp Flow @ 80cm oben | ‘sp Fw @ Mend 0 eam Eon @ 0nd 0 eam Epon @ 20nd 0 beat E wane Real-Time Value ‘we vam | 7. Tostatt calibration select “Start Pressure Sensitivity Cal” ‘Agjustthe APL and fresh gas flow until the real-time pressure reads a stable 10 cm H,0 — after 5 seconds, select “Save Value’. ‘Agjustthe APL and fresh gas flow until the real-time pressure reads a stable 20 cm H0 — after 5 seconds, select “Save Value’, Agjustthe APL and fresh gas flow until the real-time pressure reads a stable 40 cm H0 — after 5 seconds, select “Save Value’. ‘Adjustthe APL and fresh gas flow until the real-time pressure reads a stable 60 cm H0 ~ after 5 seconds, select “Save Value’, aa7100 Anesthesia Ventilator 4.9.8 Service Calibrations Required Remarks The Service Calibrations Required & menu displays which setting or calibration must be performed when the “Senice Calibration A\" alarm appears in normal operation. After the setting or calibration is properly ‘completed, the text for that setting or calibration will be removed. Tae Canes aed Migrednton ie Se Chote" aire Pat ‘toe clone Stings sri wih he wpe most etn, ‘Rihedea Set "Sone Cutan a? yeu tase we eg ve Git Oe Cartons 2 Fa dA Sets Presi Sensi Sa Sree Calton Ae Cote Cane Mans The normal operation “Service Calibration A\” alarm message is only removed when al the required settings or calibrations are completed. ‘The Set “Service Calibration 4." menu item is used by the factory to activate the “Service Calibration A\" alarm and require that all settings and calibrations. bbe performed when the machine is set up for operation at its permanent location. ‘You can reset the “Service Calibration A." alarm inthe field by selecting “Yes” when the following waming appears after selecting the “Set Service Calibration 44” menuitem. 02/03 1006-0836.0004 Tests and Calibration 4.10 Diagnostic Tests/Tools ‘The Diagnostic Tests/Tools menu includes a selection of items that look at individual subsystems of the 7100 Ventilator. aaa et Pesos Oo Dp ict Sit ny Bt tats eat Pia Sites aves Tet To Test OU at Meno “eat tern et Se Pt Tet 0 Flee Tet spiny ae Tet ee ve Test PEP ste ve ring Sytem Lot Tet ote Sees Maer Mes 1008-0836-000 02/03, a37100 Anesthesia Ventilator 4.10.1 The Display A/D Channels menu displays the measured values foreach of the Display A/D Channels 4/0 channels. Tab AD Dare Paeia? Wothwed Cons At iy ipetayhay 1087186 Un 06 29 Bortiy fey 208 20-06 20m wy Presene oT) AANDeaD 208 1D emHOO oe 1 40K ato Fo Ya ot 1 amavete ot ben ets PEP vavevoh OTD Vake Ot Fs OhcFewtnck 9 DVRs Ot 4M oe PEP OAC 0 OTOVaRS tA oe (oto Dapare Testo Men ogy NO Cure Pao? ote Cats det ree lasothat 1 Tate ete vate $210 Sup) 208 1200 Vets T5115 vats Srev Ang Sap DOK TNE US TS va Sv deaeg Spy 40k TOT ats 0210-108 ve Brtey ge MS TBVats_—_ Ota vate teConen 012 DAE 2 DAME Geto Gog Testes Men Remarks The Counts and Actual values are typical fora calibrated system with baseline inputs to the various sensors. Refer to the following table for additional details for each of the displayed channels. 02/03 1006-0836-000‘A/DChannel Counts! Actual? (range) [2050 (1800-2300) Inspiratory Fow [0-000 L/min Range =T20t0 1201) min 4 Tests and Calibration Zero Offset Reading nominal 2050 Counts) Increased flow = more counts/more positive Expiratory Flow [2050 (1800-2300) [0-000 L/min “F206 1201/ min ero Offset Reading nominal 2050 Counts) Increased flow = less counts/more negative ra00 (550-1050) Airway Pressure [0:00 emH20 -20t0 120 emH20 Zero Offset Reading nominal 800 Counts) s77 (0-4095) 2.000% (Ow 100% ‘Count weight and limits are determined during Op calibration fo [0,000 vorts 10-4095) (Ot 6.140 votis o 0.000 Vor 10-4095) (Oto 6.140 votts 0 000 Vor (0-4095) [00 4.095 Vor 0 0.000 Vor (0-4095) TazsvouRet [1225 (1214-1235) T2256 vols [Oto 4.095 Vor T2id to 1.235 OKs [-2V 20VA Supply 2041 TOTS Vor T5t0 13.5 voRs T2V-IOVA Test Outof Range (Minimum Shutdown) [12 Analog Supply {2050 T2OzTVaRs [10510 13.5 vos | +12V Analog Out oF Range (Minimum Shutdown) Pia Analog Supply |396 120TH Vors | 40.210 15.86 Vols | -12V Analog Ou-oF Range (Minimum Shutdown) Battery Voltage [3609 TaIS vos [OB2z0VoKs | > B Volts (10 sec) = Batiery Faure High <5.65 Volts = Low Battery Voltage < 2 Volts = Battery Fallure Low Notes: 1. The Counts column shows typical digital counts from the computer with the expected (range) shown in parenthesis. 2. The Actual column shows current values in real time with inputs in their baseline state, 1006.0836-000 02/03, -210 6.190 Amps ~<-T50 mA = Battery Charger Fal 330 0-700 mA (1 min) = Battery charging A. >600 mA (10 sec)= On Battery-Power Ok? >6 Amps (10 sec) = Battery Current High 4257100 Anesthesia Ventilator 4.10.2 The Display Discrete 1/0 Signals menu displays discrete binary signals Display associated with machine switch positions. Discrete 1/0 Signals there are several types of switches inthe machine: Mechanical switches Pneumatic switches Electronic switches Software “switches” 426 ‘+ some switches are mechanically operated, ‘+ some switches are pneumatically operated, * some switches are electronic, * some “switches” are software derived. aaa Sits —= tovoea Ge] nt Coby: [Oy] Baer Sites Conte utes (Gum ——] Sug Pres = Corel ae Cove fe svar Ses Sue (Gee) VU Votape Being ca 07) eting Cet 4250) ei Cet 3 (00——] Presse Unt Sate (99) ip esse + ACGO Switch — Vent or Aux CGO (machines equipped wit ACO) + CO» Bypass — Off or On (of by detaut in Aspire machines) * Canister Status — Closed or Open (Case ty detaut i Aespre machines) * Cont Panel Cover Cosel or Open wnt eno ofA on Ase ‘machines + Bag/Vent Status — Vent or Bag + 0; Supply Pressure — Pressure or No Pressure 0, Flush — Off orn ‘+ Supply Pressure — Pressure or Low Pressure (drive gas) ‘+ 0; Sensor Status ~ Connected or Disconnected * Circuit module 1D Module ‘Switch One | SwitchTwo | Switch Thre Gide Of OF On Bain/Wapleson D On Off Off (ro module) On On On (Hardwired to indicate Circle Module on Aespie machines) ‘Pressure Limit Status — Off rr On (if Paw exceeds 108 cm H0) Safety Valve Circuit — Pass or Fail ‘= VBUS Voltage — Pass or Fail 02/03 1006-0836-0004.10.3 ) Display Battery Status Battery Status (online power) Battery Status (on battery power) Remarks A. Waring 1006.0836-000 02/03 4 Tests and Calibration ‘The Display Battery Status menu displays the battery charge status. Baa Sa toy Su Baty Capes oan Cts Ata ge atey ote TD TzVte Oto azOV te Comt KT 0K Ange 2108 0 gs Pst Testots Ne] “Battery Charged” — Ifnone ofthe following conditions are in effect. “Battery Charging A\” — Battery Current = -330 to-700 mA “Battery Failure Low” — Battery Voltage <2 Volts “Battery Failure High’ ~ Battery Voltage >8 Volts “Battery Current High” — Battery Current >6 Amps “Battery Charger Fal” — Battery Current <-750 mA “On Battery-Power OK?" — System is running on battery. “Low Battery Voltage” — Battery Voltage <5.65 Volts While the battery is charging, the battery currents displayed as negative current. Ifthe battery has been on charge fora long time (8 hours minimum) and you do not get a “Battery Charged” display: ‘+The battery has failed and you should replace it. When the battery is discharging, the battery current is displayed as positive Current. Disconnect the power cord and observe the discharge current. ‘= Agood, fully-charged battery should maintain a steady discharge ‘current (for at least 30 minutes under normal operation). ‘+ Ifthe discharge current and battery voltage drops off quickly, the battery has failed and you should replace it. Depending on the battery condition and the ventilator settings, continued operation of the mechanical ventilation may resultin sudden ‘shut down. 4277100 Anesthesia Ventilator 4.10.4 Inthe Test Pane! Switches menu the software is set up to receive keyboard Test Panel Switches button presses and rotary encoder tums. o o ee Press each button on the panel and the control knob. = When a button is pressed, the icon on the screen next tothe button should be highlighted and filled with a checkmark. = When the button is released, the button icon should be reverse- highlighted. After testing al the buttons and the control knob, select “Test Encoder Knob ‘Tum"to test the encoder. ‘As you tum the encoder knob, verify that: ‘= each click of the encoder in the clockwise direction increments the clockwise total. ‘= each click of the encoder in the counterclockwise direction increments the counterclockwise total. Te Fa oes “Frese uh ulcer te pe iy tenn ee ome etek, FC] 2 Yay St bee mph 4 Soest far $ fin cnet notre ed cc eNom aa beens tne, ‘been oe ners hee ona 0 teen Ta: 0 Remarks if any ofthe select buttons test fils, replace the front panel keyboard 428 assembly. Ifthe encoder knob test fails, replace the rotary encoder assembly. (02/03 1006-0836-0004.10.5 ) Valves - Test Tool ) Set Inspiratory Valve ‘Set PEEP Valve ‘Set PEEP Safety Valve Remarks 1006-0836-000 02/03, 4 Tests and Calibration ‘The Valves - Test Too! menu allows you to manually control the Inspiratory Valve, the PEEP Valve, and the PEEP Safety Valve, and observe key pressure and flow measurements on the same screen. ‘This menu is mainly used to test the drive gas circuit orto supply drive gas flow for several tests: Itis used to test the mechanical overpressure valve as detailed in section 6.4 ofthis manual, “MOPV pressure relief valve test.” Its used to check primary regulators as detailed in section 6 of the anesthesia machine Technical Reference Manual. Tare TeaTor "rn Sve Maal 3 ncn eva et, NoChemt Cots At oratay Pon 19882278 poy Poy 2088S Un soy Pessoe talon Hd SAMEPVe OF Date SA PEEP Stet abe Cd tte Tete Mes ‘The flow through the Inspiratory Valve can be set: * from Off to 70 L/min in 0.25 L/min increments. ‘The PEEP Valve can be set: * from Off to 100 em H20 in 0.5 cm H,0 increments. ‘The PEEP Safety Valve can be set: * Closed or Open ‘When setting the Inspiratory Valve or the PEEP Valve: + Tumthe encoder clockwise to increase the values. * Tum the encoder counterclockwise to begin at the maximum and to decrease the values. 4297100 Anesthesia Ventilator 4.10.6 Test CPU and Memory CPUTest RAM Test Display RAM Test ROM Test ‘When you start the CPU and Memory Tests, the procedure cycles through the CPU, RAM, Display RAM, and ROM tests until you stop the tests. The procedure keeps track of how many times each test passed or failed. you note that any of these tests have failed, replace the control board. Tea ae rasa EO ea vena ese 7 Set tC ry et to at tte. 1 Sate “Sup CU at Mena Tests fo spe eat Tet nent watt ay ‘ou py ae aa (Cote Oaposte Teton Mew ‘The software tests the CPU integer instructions as well asthe CPU registers). If this test fails, the CPU did not perform an integer instruction correctly, or the CPU registers) have failed. ‘The software tests all of the extemal RAM memory with a walking bit pattem test. Itwrites a certain bit patter to a block of memory and then reads that block of memory. Ifthe bit pattem that it wrote is not the same bit pattem that itreads back the test fails. ‘The software tests all ofthe display RAM memory via a walking bit pattem test ‘writes a certain bit pattem to a block of memory and then reads that block of ‘memory. Ifthe bit pattem that was writen isnot the same bit pattem that it reads back the test fails ‘The software tests the Flash ROM via a CRC check (Cyclic Redundancy Check). ‘ACRC value has been calculated for the Flash ROM memory and this value is, stored in the Flash ROM. This test recalculates the CRC forthe Flash ROM and ‘compares it to the value stored in Flash ROM. Ifthe value that was calculated does not equal the value that was stored in Flash ROM, the test will fail. (02/03 1006-0836.000,1006-0836-000 02/03, 4.10.7 Test EEPROM EEPROM Test 4 Tests and Calibration ‘When you start the EEPROM Test, the procedure performs the test once and, notes whether the test passed or failed Ifthe EEPROM test fails, replace the control board. ea er 1 Set San EPROM Test toca test. tet site 2 "Sinan Pvc] 6 peters tee ‘The software tests all ofthe EEPROM memory via a bit pattem test. writes a certain pattem to a block of memory and then reads that block of memory. If the bit pattem that was written is not the same as the bit pattem read back, the test fails.7100 Anesthesia Ventilator 4.10.8 The Test Serial Port menu includes directions for two tests. Test Serial Port ‘= Extemal Serial Port Testing: The extemal test requires that you jumper pins 6 and 13 ofthe serial connector. ‘+ Internal Serial Port Testing: The intemal test does not require any setup; it only tests serial port related components on the control, board. Each test routine sets up the serial port circuits so transmit data is echoed directly back tothe receive circuits, The test fails ifthe data sent outis not ‘equal to the data received. vs “et Slt ed Sra Pat Pet to stat testi ‘Sp tora Se Pot Tet to Sop tees tog Tet Pas fled Bato ° ° Cea ° ° ‘Sat eel Ser Pat Test (atoDamoste Tested Hons Remarks —_|fonly the intemal test fails, replace the control board. Ifboth tests fail: * Check the hamess connections between the contro board and the Serial board (SAB/SICB). = Check he ribbon cable between the SAB and the extemal connector. + Replace the SAB/SCIB. a2 02/03 1006-0836-0004 Tests and Calibration 4.10.9 The 5-Volt supply (VDD) is derived in the power section of the control board. It ) Test 5V Fail Alarm _ isused to power the digital circuits throughout the ventilator. Ifthe 5-Volt ‘supply fails, the ventilator will sound a continuous alarm tone when the system switch is tumed on. ‘To Test the SV Fall Alarm, follow the directions on the screen. Tea Tea eet -To Vata oat et 2 Notte Fal Alone nn Sw 2 ead Unto aoste Testo Hens Remarks Ifthe alarm tone does not sound, replace the control board, 1006-0836-000 02/037100 Anesthesia Ventilator 4.10.10 Thistest only checks the control circuit for the Inspiratory Valve. Since itdoes Test Inspiratory Valve netlookatthe output ofthe Inspiratory Valve, you do nothave to have an active drive gas supply. To Test the Inspiratory Valve the software opens the inspiratory valve in increments until the flow valve is completely open. ‘Ateach of the settings ofthe inspiratory valve the A/D channel for Flow DAC Feedbackis recorded. Ifthe A/D forthe Flow DAC Feedback is not within the comect tolerance the test fails. Dios erpapeaey ye Te "Pao Sot et poy Vokes eet ‘noch Casts tl a ae Yok ono vets ow OAC Feeback 00m ats Tees Tes sta OP ecpetoyYabe ME 2 2p octetots Remarks A failure can be caused either by the control circuit ora flow valve malfunction. To check the control circuit, 1. Gotothe “Valves - Test Too!” menu. “eter Se Maun esr othe aus ets ‘nDCored Carts Acad a ee peau Fon 28) 088 Un ‘wey Passxe T8040 caed a abe Vor mete PeePvavevor 8 ete Ea: SAPEEPVave ON conte SA PEEP Sey abe Cosas opt Teco Man 2. Sette Inspiratory Valve to 0.25 L/min. The “Flow Valve Volt” reading should increase slighty. 3. Ifthe readingjumps high (~ 6 Volts), the control circuit for the Inspiratory Valve is open or the Inspiratory Valve is defective. 4, Measure the resistance between the leads at the unplugged Inspiratory Valve connector. A multimeter should read 1.5 +0.15 ohms. 434 02/03 1006-0836-0004 Tests and Calibration 4.10.11 Thistest only checks the contol circuit for the PEEP Valve. Since it does not Test PEEP Valve —lookatthe outputof the PEEP Valve, you do not have to have an active drive gas supply. ‘To Test the PEEP Valve the software opens the PEEP valve in increments until the PEEP valve is completely open. ‘+ Ateach of the settings of the PEEP valve the A/D channel for PEEP DAC Feedbackis recorded. ‘+ Ifthe A/D forthe Flow DAC Feedback isnot within the correct tolerance the test fails. Daag FE eet “tot Ton PEP Vet sta te tet wo omed — Canis Aetad et ee PEEPOACeebak 0 aotnvete Teseg Tet ste Peeve I 0 2900 Sesto es Remarks A failure can be caused either by the control circuit or a PEEP Valve malfunction. To check the control circuit, 1. Goto the “Valves Test Too!” menu. ‘aig Te ave Te To "Ts Secs Maal a ec tbe vas et, ochent ats it spray Fn 19882278 Un erany Paw 2088 Un yPnae 8 auIDen HD Fave at © oomvets PEP vovevt ato vate SAPEFVae OF Oct SH PEP Sey abe Cle Grodan Te Meu 2. With the PEEP Valve set to “OfT, the “PEEP Valve Volts” should read near 0.000 Volts. 3. Ifthe readingis high (~ 6 Volts), the control circuit forthe PEEP Valve is open or the PEEP Valve is defective. ‘Measure the resistance between the open terminals of the PEEP Valve (blue). A multimeter should read 10 +1 ohm. 1005-0836-000 02/03 4357100 Anesthesia Ventilator 4.10.12. Thistestrequres an active drive gas supply. Test PEEP Safety Valve Remarks 436 To Test the PEEP Safety Valve the software opens the PEEP Safety Valve and checks the output of the Supply Pressure Switch. = Ifthe Supply Pressure Switch detects pressure, the PEEP Safety Valve test passes. ‘+ Ifthe Supply Pressure Switch does not detect pressure, the PEEP Safety Valve test falls Tea FE Sa ae TPES neo 2 Soe St Ye PEE Sty oe stat ee. Tetog Tes sit "reeset abe 60 peor A failure can be caused either by the control circuit or a PEEP Safety Valve ‘matfunction. To check the control circuit, 1. Goto the “Valves - Test Too!” menu. “Thee to Service Min fa escption of the vais ests occa! Cats Acad eprtay Pov 1888 2278 Un eran SS puoyPesige 8 den eo SHPEPYoe Ot Oconte SA PEP Sty Ye Coed Gate Dapost TetTone Mew 2. Setthe PEEP Safety Valve to “Open’ and listen fora “clck’ in the area of the pneumatic engine. 3. Ifyou donot heara “click” each time the PEEP Safety Valve is opened, the ‘control circuit to the PEEP Safety Valve is open or the PEEP Safety Valve is defective. 4, Measure the resistance between the open terminals of the PEEP Safety ‘Valve (white). A multimeter should read 10 +1 ohm. 02/03 1006-0836-0004 Tests and Calibration 4.10.13 Youcanestimate how much of a leak there isin the ventilator portion of the Breathing System Leak breathing system by closing the patient circuit, inflating the bellows, and Test observing how quickly they fall on their own weight (part of machine checkout procedure). ‘The Breathing System Leak Test allows you to more precisely test the ventilator portion of the breathing system for leaks, Note regarding pug: (Onan Aespire machine the plgis located onte| side ofthe ABS. err Geto Dagste Tetons Mera Remarks By using the patient circuit to establish a closed loop, you can measure the leakrate. ‘+The leak rate is the fresh gas flow needed to maintain 30 cm H,0. ’ ‘+ The system should have a leak rate < 200 mL/min. 1006.0836-000 02/03, ar7100 Anesthesia Ventilator 4.10.14 The aiway pressure imitcircult shoud wip at approximately 109 om H,0. Test routine Test — the Test Pressure Limit Cireut rout Circuit Test setup (Aestiva machine) Calibrated low Ortfce 1504-3005-000 for the Aestva machine (refer to Note n Section 8.2) establishes a closed patient airway circuit, increments the pressure inthe airway circuit, ‘+ observes the output ofthe airway pressure transducer, ‘= notes at what pressure the “pressure limit circuit tips. tye et ott ete 6 foto esate rae aeons Sse wens ‘et Pcoue Unt Creut Oe Tegeg est sae ep unt Po 1. Disassemble the breathing system to the point where you can remove the exhalation valve. * Remove: flow sensor module, breathing circuit module, bag arm, ‘open control panel, bellows assembly, main manifold, and exhalation valve. 2. Reassemble the breathing system leaving out the exhalation valve, bellows assembly, and bag am, * Replace: main manifold, close control panel, breathing circuit module, and flow sensor module. Set the Bag/Vent switch to Vent. ‘Attach a patient circuit tube to the Calibrated Flow Orifice test tool. Insert the Calibrated Flow Orifice into the manifold (PEEP) port. Connect the open end of the patient circuit tube to the inspiratory flow patient connection. 7. Referto next page fortest procedure (02/03 1006-0836.0004 Tests and Calibration Test setup 1. Remove the ABS breathing system from the machine. (Aespire machine) 2. Remove the Exhalation Valve. ‘Separate the Bellows Module from the Circuit Module. Install the Circuit Module only. ‘Set the Bag/Vent switch to Vent. Attach a patient circuit tube to the Calibrated Flow Orifice test tol. Note: The Calibrated Flow Orifice forthe Aespire has the same orifice size as the Calibrated Flow Orifice forthe Aestiva; however, the Aestiva orifice has a larger outside dimension that does not ft through the Vent Engine cover plate. To use the Aestiva orifice with an Aespite machine, you must remove the cover plate to access the manifold port. Insert the Calibrated Flow Orifice into the manifold (PEEP) port. Connect the open end of the patient circuit tube tothe inspiratory flow patient connection. Test Procedure 1, Select “Start Test Pressure Limit Circuit” to start the test. Ifthe “Test Pressure Limit Circuit" trip pointis approximately 109 cm H,0, the test passes. 1006-0836.000 02/03 4397100 Anesthesia Ventilator 4.11 Upgrade Options Remarks Note ‘The Upgrade Options menu shows what features are curently available in the ventilators software. ‘The ventilator can be upgraded to include additional features by entering the upgrade “Key Code” that the customer has purchased. corr} m4 te 1572081 ote pn tae Pres te © orton © vane mentors oan ongenstn| © Pessuetraeon Select each “digi” in the “Enter Key to Install Upgrade(s):” field and rotate the control Knob to select the corresponding digit in the Key Code. When you have entered all the digits, select “Confirm Key And Upgrade.” After verifying the Key Code match to the Control Board ID, the menu will display the newly installed features. Ifthe ventilator “Key Code" is changed, the new code should be recorded on the display module rear panel label. 02/03 1006-0836-000AX WARNING In this section 1008-0836-000 02/03 5 Troubleshooting Post-Service Checkout is required after you complete this section. You must perform Section *3/Post-Senvice Checkout" after performing any maintenance, service or repair. Failure to do so may result in patient injury. 5.1 Troubleshooting instructions .. 52 5.2 Troubleshooting guide .. 52 5.3 Alarm and Error messages 4 5.4 Troubleshooting Flowcharts «BAS 5.4.1 Ventilator assessment process xoo0d z sees BAB 5.4.2 No display troubleshooting ..... c . S16 5.4.3 Inaccurate volume ventilation troubleshooting . 517 5.4.5.8 VMB board evaluation (Aespire machine). ... 519 5.4.6 No ventilation troubleshooting... 5.20 5.4.7 High intrinsic PEEP troubleshooting 521 517100 Anesthesia Ventilator 5.1 Troubleshooting instructions ‘Some ventilator problems may not generate any ventilator messages, even though the ventilator may not be functioning corecty + Referto section 5.2 Troubleshooting guide. For ventilator problems that result in an Alarm or Error message: = Referto section 5.3 Alarm and Error messages. Tohelp isolate a problem: + Referto section 5.4 Troubleshooting Flowcharts.. 5.2 Troubleshooting guide [Symptom Probable cause [Action ~ Continuous alarm | 1. Fallurein power secton of Control Board. | 1. Replace Control Board. ‘sounds whenever system switchs tumed "The Control Board includes a hardware generated alorm that sounds contnuously ithe 5 vot su ‘On—SV Fall Alarm ‘als. o * pn [Symptom Probable cause * ACLED not it T. Blown fuses n Control Module’s AC receptacle | 1. Check replace fuses [Power cord plugged into livereceptacte; AC Inlet |2. Universal power supply 2. Check power supply output. circuit breaker On) 3. Front panel keyboard (LED is part oft) 3. Check ribbon cable connection; replace front (The problem is mostlikely panel keyboard. inthe +6V supply rin the LED circuit) 4. Control board 4, 46V-—---R11-—---to LED; replace Control Board The LED is powered by the +V supply from the universal power supply. Turn system switch to On. I ventilator operates from the backup battery, check 1 and 2. ventilator operates from tine power, check 3 and 4, [Symptom Probable cause ‘Action ~ Nothing happens whon | 1. Cable from/11 of Control Board to SAB/SICB. | 1. Check/jumper cable connection replace cable. ‘System switch Is ‘turned On 2. Cable rom System Switch to SAB/SICB. _| 2. Check cable connection; replace cable. The problem ismostikely | 3. Serial Adapter Board (SAB -Aestiva) 3. Replace SABY/SICB, somewhere between | Serial Isolation Connector Board ‘the system switch and | —(SICB - Aespire) ‘the control board.) Turning the system switch to On should pullthe Rem_Onsignal low on the contol board. The above actions verifies the integity of the Rem_Onsignal path. First, jumper pins 8 and 15 of J11 on control board to verify that the control board itself OK. 52 02/03, 1006-0836-000Symptom Probable cause 5 Troubleshooting [Action = No display (System switch On; LED it; Fan running) (The problem is most ikely Inthe Control Module.) 7. Ribbon cable, control board to LOD display 2. LCD display 3. Control board T. Check cable connection. 2. Replace LCD display. 3. Replace contol board. The lt LED indicates that AC powers geting tothe power supply. The power supply is mastlikely OK since fs supplying the 6V (VMAIN)to powerthe LED and fan (and the rest ofthe circuitry). Probable cause [Action he problemismostikely the anor contol board) T Fan harness 2.Fan 3. Control board T. Ensure fan harness is pluggedin. 2. Replace fan. 3. Replace control board, Power for the fan (derive from VBUS) comes from the Power Section ofthe contol board. Symptom Probable cause [Action (Alarm messages OK) (The problem ismostikely the speaker or control board.) T Speaker cable 2. Speaker 3. Control board 1. Ensure cable is pluggedin. 2. Replace speaker. 4, Replace control board. Power for the speaker comes rom the Power Section ofthe contol board. Drive forthe speaker comes fom the Digtal Section of the contsol board. 1006-0836-000 02/03, 537100 Anesthesia Ventilator 5.3 Alarm and Error messages The Service Mode (referto section 4) includes a log ofthe 20 most recent ‘Alarm Message ‘Alarm messages (not shaded) and Error messages (shaded) experienced by the ventilator system. Error Message if User Alarm persists after the recommended action has been performed, the message indicates the probable component and related circuitthat needs repair. Use the Service Mode tests to isolate the fault. The itemsin the Service Repair column indicate the path from the named component to the control board. Message ‘Alarm/Error Cause User Action/Concems —_| Service Repair 12HourTestA —UserAlarm —_—Systemin useformore than Atend of case, move the system 12 hours wthouta| ‘witch from On to Standby to Powerup selftest. On, +12V Analog Error Ventilatormatfunction. _Ventiate manually. Replace: Out-of-Range Minimum Monitoringisnotreliable. | + Control Board. Shutdown -12V Analog. Error Ventilatormatfunction. _Ventilate manually. Replace: Outof-Range Minimum Monitoringisnotreliale. | + Control Board ‘Shutdown 42V-10VATest. = Eror Ventiatormatfunction. _Ventiate manvally. Replace: Out-of Range Minimum, Monitoringisnotreliable. | + Control Board. ‘Shutdown ‘Absorber Panel Open UserAlarm —_‘Thetoppanelon estiva is Close the panel. if persists, check: not completely closed. + Panel itch ‘ABSon Aespire innot Reinstall ABS. + Harness to MIA/ completely engaged. MB = MIAME + Cable to 68/12 ND Converter Error Ventiatormatfunction. _Ventlate manually. Replace: Failure Minimum Monitoringisnotreliable. | + Control Board. Shutdown ‘Apnea Alarm User Alarm Normal condition after End Monitoring resumes after fst Standby Case, powerup, orACGO breath (mechanical) or 2 change rom OntoOff. breaths within 30 sec (non- rmechanica), Apnea Alarm Of User Alarm The cardiac bypass option is Apnea alarms are tumed off selected (Alarm Settings when this option i selected. men), 54 02/03 1006-0836-0005 Troubleshooting Message Alarm/Error Cause UserAction/Concems _| Service Repair ‘AuxGas OutletOn UserAlarm The outletselection switchis Connect the patient circuitto the |i persists, check: setto the auxiliary auailiny outlet. ‘= ACGO switch ‘common gascutlet. For mechanical ventilation or | = MIA/VMB ventilation with monitoring, | * Cable to CB/J12 selectthe common gas outlet Battery ChargerFail UserAlarm ‘Thecurentinthe battery Systems operational, butmay | Replace: chargingcircutistoo fall onbattery fmains power | + Battery high. islost. + Contol Board Battery Charging AA UserAlarm _—Batterysnot fully charged. Leave the system plugged in to | f persists, replace: charge the battery. ifpower | + Battery fais, the total backup time | + Control Board willbe <30 minutes, Battery Current High User Alarm Battery current> 6 amps for Systems operational, ut may If persist, replace: 10seconds. failon bateryifmains power | + Battery islost * Control Board Battery FallureHigh UserAlarm —_Batteryvoltage> BV for Systems operational, but may | persist, replace: 10 seconds. failon battery itmains power | + Battery ‘slost. * Control Board BatteryFailureLow UserAlarm The Batteryvoltageistoolow Systemis operational, ut may | persists, replace: (<2¥)tosuppiy the failon battery itmains power | + Battery system fpowerfals. islost + Contol Board Leave the system plugged into charge the battery CalFiow Sensors UserAlarm —_Thelastflow sensor Calibrate the low sensors. | This alarm message calibration failed. Lookforvaterintheffow sensor | indicates thatthe tubes and dry itnecessary. | _lastflow sensor's Replace sensorifnecessary. | diferental pressure transducer calibration failed. With the BTV switch in Bag, ensure sensors are removed unt the “No inp / NO Exp flow Sensor" ‘messages appear. ifpersits, replace: + MIA/MB * Contso! Board Calibrate Op Sensor UserAlam Calibration ature or Doesthesensormeasure | Ifpersiss, Check: 0% >110% 21% 0, inroom ar? * Op sensorcable Replace sensorifnecessary. |» MIA/VMB + Cable to 08/212 1006-0886 000 02/03 5s7100 Anesthesia Ventilator Message Alarm/Error Cause User Action/Concems —_| Service Repair CanisterOpen __UserAlarm —_—‘Thecanisterreleaseis open, Close the cansterrelease. | ifpersists, check: causing a lage leak + Canister switch (Restiva ony) + Harness to MIA/ (Closed by default Aespire vMB machine.) * MIAME * Cable to 08/12 Cardiac Bypass —_UserAlarm The alarmlimitsettings are Use the alarm limits menu to setfora patient on ‘change this setting, cardiac bypass, Apnea alarms are oft. CCheckFiw Sensors UserAlarm ——Systemhasdetected an Are the flow sensors correctly a improperfiow patternin installed? ‘the breathingcircuit, Water build upin the flow sensor ‘tubes? Isa flow sensor tube cracked or broken? Improper check valve operation? Inspect one-way valves. Replace flow sensor module with the spare, Check the condition of the flaw sensor andits tubing CircuitLeak Audio UserAlarm Control settingon the Alarm This message tells you thatthe off Settings menu, aul alarm frcrcuitleaks was tumed off Connect, Sensor UserAlarm ‘The Op sensorisnot Connect the sensor, If persists, Check: connected tothe cable * Op sensorcable + MIA/VMB + Cable to 08/12 (CPU Failure nor Ventilatormaifunction. _Ventiate manually. Replace: Minimum Monitoringisnotreliable. | + Control Board. ‘Shutdown (CPU intemal Error Error Ventiatormatfunction. _Ventlate manually. Replace: Minimum Monitoringisnotreliable. | + Control Board. Shutdown EipFow SensorFail UserAlarm —_Systemcannotreadthe Operation continues with calibration data stored in reduced accuracy the sensor. Replace the flow sensor 56 02/03, 1006-0836-000,5 Troubleshooting Message Alarm/Eror Cause User Actlon/Concems —_| Service Repair Exp Reverse Flow User Alarm Flow through the expiratory Lookat the check valves. sensor duringinspiration Water build up in the flow sensor (for breathsin row), tubes? Isa flow sensor tube cracked or broken? Replace the expiratory check valve ‘Check te flow sensor condition. Flow Valve(DAC) Err Ventiatormatfuncton. _Ventiate manually. Replace: Failure Minimum Monitoring s still avilable. | + Control Board. Monitoring Flow Valve (Voltage) Error Ventilatormaffunctio. _Ventilate manually. check/ Replace: Failure ini Montoringis til avilable. | + Flow Valve Monitoring + Flow Valve harness + PEB/VEB + Cable to 08/114 * Control Board. HelioxModeis On UserAlarm —Contolsettingonventilation When Helioris used, the ‘setup menu ventilator must adjust volume calculations. High 0» UserAlarm —_0,%> alamhighlimit- isthe limitsetcomecty? setting. Whatis the 0. flow? Did you just push Flush? Does the sensorsee 21% Opin room air? Calibrate Op sensor. Replace 0, sensor High Paw UserAlarm Paws greaterthan Plimit. Are Pimit and other controls set The ventilator cycles to correcty? expiration. Look or blockages. CCheck patient connection. High Ve UserAlarm _Theminutevolumeis greater Check patient for spontaneous than thesethigh limit. breathing. This alarmis suspended Adjust conto settings. for9 breaths afteryou change the ventilator settings. High Vie UserAlarm —_Vicisgeaterthan high alarm Check patient for spontaneous limit This alarm is breathing. suspended for9 breaths Check ventiator and alarm ‘afteryou change the settings. ventilator settings. Insp low SensorFail UserAlarm The systemannot ead the Operation continues with calibration data stored in reduced accuracy. the sensor. Replace the flow sensor. 1006.0836-000 02/03, 577100 Anesthesia Ventilator Message ‘Alarm/Error Cause User Action/Concerns _| Service Repair Insp Reverse Flow UserAlarm Flow through the inspiratory Look atthe check valves. sensor duringespiration Water buld upin the flow sensor (for breaths ina row). tubes? Isa flow sensor tube cracked or broken? Replace the inspiratory check vale. ‘Check the flow sensor condition Inspiration Stopped UserAlarm —Drivegasssafety witch Adjust controls persists, check: a activated (high pressure). Check systems forblockages. | * Bellows pop-off + Eshalaton vahe Intemal Ventilator Error Ventlatormaffunction. _Ventilate manually. Replace: ClockToo Fast Minimum Monitoringisnotretiable. |» Contr Board. Shutdown Intemal Ventilator Ero Ventilatormatfuncton. _Ventlate manually. Replace: ClockToo Slow Minimum Monitoringisnotreliable. | + Control Board. Shutdown Invalid UserAlarm The system does not Make sure the module is I persists, check Circuit Module recognize the type of correct installed. * Circuit Circuit module installed. Lookforbroken IDtabs ortape | Identfiction Normally thesystem uses onthe tabs. Board the ID tabs toidentiy + Harness to MIA/ circuits. vMB + MIA/VB + Coble to 08/12 Low Battery Voltage UserAlarm Voltages <5.65V while Manually ventilate the patient to using battery power save power. {s the mains indicator light on? Make sure powers connected and circuit breakers are closed. Check the ventilator fuse Low DriveGas Press UserAlarm —Theventiatordoesnot Manually ventilate the patient. detect supply pressure. Make sure thatthe appropriate ga8 supplies (02 oF At) are connected and pressurized Low, UserAlarm _O,%lessthan alarmlow isthe limitset cect? limit setting Isthe 0, flow sufficient? Does the sensor see 21% 03 in room air? Calibrate 0, sensor Replace 0» sensor. As sensors wear out, the measured % 0, decreases. 58 02/03, 1006-0836.00,5 Troubleshooting Message Alarm/Error Cause User Action/Concems —_| Service Repair Low Paw UserAlarm —Pawdoesnotrise atleast Are circuit connections OK? 4em above Pmin during Lookat he Paw gauge on the the last 20 sec. absorber, Look fr circuit disconnection. lowve UserAlarm —_Exhaled minute volume Check patient condition. less than fow imitalarm Check tubing connections. setting. This alarms Check alarm settings. ‘suspended for9 breaths afteryou change the ventiatorsetings. Low Vie UserAlarm —_Exaled tidal volume ‘Check patient condition. less than ow imitalarm Check tubing connections. setting. This alarm is Check alarm settings. suspended for breaths after you change the ventilator settings. Memory(EEPROM) UserAlarm Thesystemcannotaccess Defaultsettings areused. | Replace: Fail some stored values. Ventiationis stil possible but |» Contot Board. service isnecessary Memory(Fiash) Ero Ventilatormafunction. _Ventlate manually. Replace: Failure Minimum Monitoringisnotreliable, | + Control Board. Shutdown ‘Memory (RAM) ——Etor Ventilatormatfunction, _Ventilate manually. Replace: ure Minimum Monitoringisnotreliable. | Control Board. ‘Shutdown Memory Redundant Eror Ventiatormatfunction, _Ventilate manually. Replace: ‘Storage) Fallure Minimum Monitoringis stil available. | « Control Board. Shutdown Memory Video) ror Ventiatormattnction. _Ventilate manually. Replace Failure Minimum Monitoringisnotreliable, | + Control Board. Shutdown Monitoring Only _UserAlarm severe matfunction Ventiate manually. Cycle system | Replace: prevents mechanical ppower(On- Standby-On). | » Control Board. ventilation, Ifthe alarm clears, restart Other alarms may also ‘mechanical ventilation. ‘occur, NoCircutModule User Alarm ‘The patientcircit module is Install a module. persists, check: notinstalled Optical sensors lookfortabs.on | Circuit (estva ony) the back ofthe module, ‘dentition Isthe module assembled? Board Are sensors dirty? + Harness to MIA/ vMB MIAME + Cable to 08/12 1006-0836-000 02/03 507100 Anesthesia Ventilator Message Alarm/Error Cause UserAction/Concems | Service Repair NoCO, Absorption UserAlarm CO, bypass selected User setting. (estiva only). Close the canister release to emove CO, from exhaled gas. | NoExp Flow Sensor UserAlarm —_Electicalsignals show the Connect the flow sensors. flow sensoris nat Make sure the flow sensor connected. ‘module ison all the way. NoInsp Flow Sensor UserAlarm Electrical signals show the Connectthe flow sensors. flow sensor is not Make sure the flow sensor connected, ‘module ison all the way. NoO,Pressure UserAlarm ‘The Op supplyhasfailed. Airflow wll continue. Ventilate ‘manually ifnecessar. Connect pipeline supply or install an 0, cylinder. O;Flush Failure UserAlarm The pressure switchthat —Thisalarmoccursif you hold | f persists, check: detects flush flowhas down the Flush button for | + Qs flush switch seen a very long lush ‘more than 30 seconds. = Cable to SAB/SICB (230 sec). + SAB/SICB + Cable to cB/J11 (0, SensorOutof Circ UserAlarm OQ, sensornotinstalledin _Installabreathing circuit module breathingcircuit module. andan 0, sensor. Sensor not measuring gasin breathing circuit. (0,Mon Disabled UserAlarm AN Oxygencellhasbeen The Oxygen Monitoring feature is | Service Mode: connected to a non- rotactiveon this system. | * System active ventilator Configurations ‘monitoring feature. On Battery UserAlarm —Themainssupply isnot Ventilate manually to save Power Ok? connected orhasfailed power. and the system is using Atfull charge, the battery battery power. permits approximately ‘30 minutes of mechanical ventilation. Make sure poweris connected ‘and circuit breakers are closed. Check the ventilator fuse. Patient CircuitLeak? User Alarm —_Exhaled volume <50% of Check breathing circuit and flow inspired volume forat sensor connections. least 30 seconds Patient circuit leak audio can be (mechanical ventilation) ‘urmed offin the Alarm Settings menu. 510 02/03, 1006-0836-0005 Troubleshooting Message Alarm/Error Cause User Action/Concems | Service Repair Paw<-10emH,0 UserAlarm _Subatmaspheric pressure Check patient condition, (<-10 cm H,0). spontaneous activity? Increase fresh gas low. ook forhigh flow through gas scavenging, Calibrate the flow sensors. With active scavenging, check the negative relief valve on the receiver, PEEP Valve(DAC) ror Indicates afailure ofthe Ventlate manually. Replace: Feilure Minimum control circuit forthe * Contol Board. Monitoring PEEP Valve. PEEP Vahe (Voltage) Error Indicates a problem with the Ventilate manually Check/Replace: Faure Minimum PEEP Valve orthe + PEEP Vahe Monitoring connections to the PEEP + PEEP ahve abe. hhamess + PEB/VEB + Cable to 08/114 * Control Board. PEEP Safety Valve ror Indicates ahigherthan —_Ventlate manually. (Check/Replace: (Drive Faller Minimum allowed current draw on + PEEP Safety Valve Monitoring the PEEP Safety Valve. + PEEP Safety Valve hamess + PEB/VEB = Coble 08/314 + Control Board. PEEP Safety Valve Error Indicates thatthe powerup —Ventiate manually. [Check/Replace: Failure Minimum testo the PEEP Safety + PEEP Safety Valve Monitoring Vale aed. «+ PEEP Safety Valve hhamess + PEB/VEB * Cable to 08/114 * Contsol Board PinspNotAchieved User Alarm Indicates problem with Check breathing circuit breathing circuit connections. Check settings. ‘connections orthat the ventilators unable to deliver requested pressure tothe patient. Pressure Monitoring Eror Indicates aproblem with Venbilate manually. check/Replace: Channel Failure Minimum patient airway + PEB/VEB Monitoring overpressure monitor. * Cable to 68/114 * Control Board. 1006-0836000 02/037100 Anesthesia Ventilator Message Alarm/Error_ Cause User Action/Concems _| Service Repair Pres/VolMon __UserAlarm ——-ACGOis setto ually gas Connect the patent circuitto the Inactive owt. alin gas outlet orsetthe switch tothe common gas outlet for normal operation. Replace O, Sensor UserAlarm 0, <5% ‘Make sure patientreceives 0,. [ifpersists, check Does the sensorsee 21% 0, in| * 0p sensorcable room air? + MIA/YMB Use different monitor. + Cable to 08/112 Calibrate 0, sensor + Control board Replace 0, sensor. Service Calibration UserAlarm __Intemal calibrations are ‘Thesystemis operational. | Service Mode: 4 necessary for maximum * Calibrations accuracy. SelectGas Outlet UserAlarm Fresh gasmay notflowtothe Select the common gas outet or Patent. connect the patent crcuitto ACGOisOn,butflowsensors the ACGO. haveseen 3 breathsin Note:The bagarm wilnot patentcircuitdurngthe _ventlateapatient atthe last 30 seconds. auxiliary outlet Softwareiror Error Indicates thata software Ventlate manually Replace: Minimum erorhas occured. Monitoringisnotreiable. | + Software Shutdown + Control Board. ‘Software Watchdog Error Ventiatormaffuncton. Ventiate manual. Replace: Failure Minimum Monitoringisnotreiable. | + Control Boar. Shutdown Sustained Aiway Error Paw>100cm,0for Check tubingfor kinks, Ifpersists, check Pressure Minimum 10sec blockages, disconnects. | + Bellows pop-off Shutdown Calibrate the low sensors. | Eshalation vave SustainedPaw UserAlarm Paw sgreaterthan Check tubingforkinks, sustained pressure limit blockages, disconnects. for 15 seconds. Calibrate the low sensors. system ror System configuration Ventlate manually. Replace: Configuration Minimum informations badinthe Monitorngis natreliable. | + Control Board. (EEPROM) Shutdown EEPROM Memory. Memory Failure 512 02/03 1006-0836-0005 Troubleshooting Message ‘Alarm/Error Cause UserAction/Concems —_| Service Repair ‘System Leak? UserAlarm —_Leakdetected between _—‘fyouare usingHeliox, select |The primary cause for ventilator and patient Helioxon the ventilatorsetup | this message is circuit. ‘menu. Lookforleaks inthe | thatthe bellows. absorber system. thas emptied, Problem with flow sensors? Refill the bellows. Calibrate theflow sensors. _|Thismessage Drain water buildup from the ‘combines the breathingsystem and inspect | “Unable to Drive for leaks (repair Bellows” and Inspector replace flow sensors. | “System Leak?" messages inthe ‘estiva 7900 Ventilator. Perform the Breathing System LeakTests Vert ref Error Ventilatormatfunction. _Ventilate manually. Replace: Out-of Range Minimum Monitoringisnotreliable. | + Control Board. Shutdown, BUS Fail Error Ventilatormatfunction, _Ventilate manually. Replace: Out-of Range Minimum Monitringisnotreliable. | » Control Board. ‘Shutdown, Ventilate Manually UserAlarm severe malfunction Ventilate manually. Replace: [prevents mechanical _Useastand-alone monitor. _| « Control Board. ventilation and Cycle system power(On- ‘monitoring, ‘Standby-On). Other alarms may also “tthe alarm clears, restart ‘occur ‘mechanical ventilation, VerifylowVeLimit UserAlarm Theaudiblecircuitleak —_Setthe low Ve alarm, ‘alarms off (Alarm Settings menu) but the low Ve alarms not consistent with the ventilator settings. Volume Apnea -UserAlarm —-Nomechanical breaths or Check patient. spontaneous breaths Bagas needed. >SmLinlast30 CCheck for disconnects. seconds. Ifthe patientis on a heart ung ‘machine, select Cardiac Bypass on the alarm menu. VolApnea>2min UserAlarm —- Nomechanical breaths or Check patient. spontaneous breaths Bagas needed. >SmLin ast 120 Check for disconnects. seconds. Ifthe patientis on aheartlung, ‘machine, select Cardiac Bypass on the alarm menu. 1006-0836-000 02/03, 5137100 Anesthesia Ventilator Message ‘Alarm/Error Cause UserAction/Concems —_| Service Repair Volume Mon UserAlarm flow sensorhasbeen The Volume Monitoring features | Service Mode: Disabled connected toa non not active on this system, | « System active ventilator Configurations monitoring feature. Vi Comp Avail UserAlarm —_Acondition which prevented None. Indicates @ return to Vi Compensation normal operation. Select ventilation mode has Volume Mode or Pressure cleared. Mode (availabe) ViComp off UserAlarm —Thesystem supplies the set Adjust Vr manually and continue breath butcannot adjust without compensation, or ventiation for ‘change tothe pressure mode. compliance and In pressure mode set Pinsit. resistance losses, etc. Replace the flow sensor module ‘and selectthe mode again. the problem stops, inspect the ‘wo low sensors. ViComp Disabled —UserAlarm ——Affowsensorhas been -‘TheVolume Compensated | Service Mode: connected toa non Detivry feature isnot active | + System active ventilator ‘on this system, Configurations ‘monitoring feature. ViNot UserAlarm —Tidalvolume measured by Adjust controls to supply Achieved inspratoryflow sensor adequate tidal volumes. ‘slessthan setvalue6 Check; Plimit;and volume breaths ina row afterthe settings. first minute of Possible leak, ‘mechanical ventilation. Vie> Insp Vr UserAlarm Expired volumes greater Check patient condition. than inspired volume for Are the flow sensors correctly Gbreaths with circle installed? module. Water build upin the flow sensor ‘tubes? Isa flow sensor tube cracked or broken? Improper check valve operation? Inspect one-way valves (breathing cuit module.) Replace flow sensor module with thespare. Check the condition of the flow sensor andits tubing ViDeliveryToo High UserAlarm i> 20% ofsetvaluefor Reduce fresh gas low. sixconsecutve breaths. 02/03 1006-0836-0005 Troubleshooting 5.4 Troubleshooting Flowcharts 5.4.1 Ventilator assessment process AuaRMS srarroms arms ofp Betons Faso Pater reat Leak Ceaxdetetes Spat Leak Alarms of pe ‘Compensation of Detrered Volume Mismatch Proceed Check Fon Senos stnagarate Volume Irep Reverse ow ‘emioion™ ‘accurate Veblabon Exp everse ow Tiouleshoting Sytem Leak ‘Seaton 543 arms ofp tarps Poodle ‘ume poe No Vera witrot aw ive Gas Teublesnootng vente Pressure Sytem scion. 48 teak ans of Type Continuous hin PEEP Ststamned Pa tug operation Higham * Referto Section 7.2, “Breathing System Leak Tests,"in the respective anesthesia machine Technical Reference Manual. 1006-0836.000 02/03, 515.7100 Anesthesia Ventilator 5.4.2 No display troubleshooting vist So 2 eae ety ad eae ate Remove Sei Boar Cable and err conn check on Bate On/ Osh ies heck net Mode Foss connect Powe Supply 0 PU able ond determine bth Ov ‘adv poweriepeser 516 02/03 1006-0836-0005 Troubleshooting 5.4.3 Inaccurate volume ) ventilation troubleshooting ‘ost cout on eter channel varyby are ‘han 10 fo th tat Tnspcttorieaks| (wale care) Sensor Probie: ‘amine or defector wate gin ies. Ensure clstomeris pergically cmpting negated ce module wate ap Inspect Beating ‘Great heck votes eplace roland as necessary ter eeeor hana? (heck Vale Probes Perorm Cattratone and Re-ealuate ‘MUA/W8 Board Evaluation Refer to Section 5.4.4.A, "MIA board evaluation (Aestiva machine)." or Refer to Section 5.4.5.8, "VMB board evaluation (Aespire machine)" Problem wth Mia/ MB inicatea? Pero catoratios ana Reese * Water in harness s indicative ofa leak in the tubing, connectors, or MIA/VMB pressure transducer. Be sure to leak check ifit is determined that water is present within the hamess. 1006.0836-000 02/03 sa77100 Anesthesia Ventilator 5.4.4.4 MIA board evaluation (Aestiva machine) 1. Remove the Bellows Assy and Breathing Circuit subfloorto access the MIA pneumatic circuit connections. 2. Enter the Valves-Test Tool service page and record the bit counts on the inspiratory and expiratory flow transducers. 3. Connect the calibration orifice test tool (A) to the drive gas port (not the pilot pressure port used for PEEP calibration). 4, Install the flow sensor module only (no circuit module). Connect a 22-mm hose from the calibration office test tool tothe inspiratory flow port (B). 6. Setthe inspiratory flow valve to 60 L/min. Gas wll eshaust outthe rear of the inspiratory flow sensor where its normally connected to the circuit module (reverse flow through the inspiratory low sensor. 7. Record the change in bit counts observed on the inspiratory flow ‘transducer channel as compared to step 2 (negative polarity). There may be some variation inthe last digit of the counts, try to pick the average value. 8. Stop the inspiratory flow. Referto Figure 9-7 = 9. Swap the inspiratory channel pneumatic connections (white to black, blackto white) 10, Repeat steps 6 through 8. 11. Move the two inspiratory connections to the expiratory channel ofthe MIA (white from hamess to blue of MIA pressure transducer, black from hhamess to yellow of MIA pressure transducer). Repeatsteps 6 through 8 using counts from the expiratory flow transducer channel. 12. 13. Swap the two inspiratory connections to the expiratory channel of the MIA (white from hamess to yellow of MIA pressure transducer, black from hhamess to blue of MIA pressure transducer). 14. Repeatsteps 6 through 8 using counts from the expiratory flow transducer channel 15. Variation of greater than 40 bits in any of the four measured count ‘changes indicates a problem with the MIA function. 16. Retum to Section 5.4.3. 02/03 1006-0836-0005.4.5.B VMB board evaluation (Aespire machine) 1006-0836-000 02/03 5 Troubleshooting 1, Remove the tabletop to access the VMB pneumatic circuit connections, 2. Remove the ABS and the exhalation valve. 3. Enter the Valves-Test Tool service page and record the bit counts on the inspiratory and expiratory low transducers. 4, Connect the calibration orifice test too (A) to the drive gas port (not the pilot pressure port used for PEEP calibration). ‘Separate the Bellows Module from the Circuit Module. Remove the Flow Sensor Module from the ABS and install it on the mac 7. Install the Circuit/Flow Sensor Module. 8. Connect 22-mm hose from the calibration orifice test tool tothe inspiratory flow port B). 9. Sette inspiratory flow valve to 60 L/min, Gas will exhaust outthe rear of the inspiratory flow sensor where itis normally connected tothe circuit module (reverse flow through the inspiratory flow sensor). 410. Record the change in bit counts observed on the inspiratory flow transducer channel as compared to step 2 (negative polarity). There may bbe some variation in the last digit ofthe counts, try to pick the average value. Referto Figure 9-9 « 42, Swap the inspiratory channel pneumatic connections white to black, black to white) 13, Repeat steps 9 through 11. 14, Move the two inspiratory connections tothe expiratory channel ofthe VMB. {white from hamess to blue of VMB pressure transducer, black ftom hhamess to yellow of VMB pressure transducer). 15. Repeat steps 9 through 11 using counts from the expiratory flow transducer channel. 16. Swap the two inspiratory connections to the expiratory channel ofthe VMB (whit from hamess to yellow of VMB pressure transducer, black from hhamess to blue of VMB pressure transducer) 17. Repeat steps 9 through 11 using counts from the expiratory flow transducer channel. 18. Variation of greater than 40 bits in any ofthe four measured count ‘changes indicates a problem withthe VMB function. 19. Retum to Section 5.4.3. 5197100 Anesthesia Ventilator 5.4.6 No ventilation troubleshooting Inspiratory Flow Va Problem 1, Check electical connections 2: Rtemptinspretory ow vale falaten 2. apace inspiration ae it rnevescary andecaibate Check atvavecabraions. * WOK pot rest sem teat fouestacon oehoes ‘erate 1, Remove bellows asembiy 2 Emeriahes. Teton! 3 Tum ont ow vale to 15 Lin 4 Ghereputercatraton Regulator pressure Ok 25 pal? Tum offne tow ae r 2 Minonme rete ve 4 See MEFvebeto them t20 1 benghee coe nessa enstomot vente Ges emacs tom PEED coro port? 1. lose PEEP Safety ve and femove PEEP VWs fromthe vemianto _2.Tumon PEEP Seley Ve PEEP Contol vane Problem {check lca eupty Snconnecons 2 Amol Recatbrtion Schepacetnecessory 1. Check oectcal supply Sra connections. 2 Replce necessary * Refer to Section 7.2, “Breathing System Leak Tests,"in the respective anesthesia machine Technical Reference Manual. 520 02/03 1006-0836-0005 Troubleshooting 5.4.7 High Intrinsic PEEP troubleshooting Problem continues? 20 Pow nd Traneducr was levy pressure ovkoteairaon ow tombleed ‘res wah BY ‘wishin be ‘aston? Pressure Wansauce Probie 1. Pen away pressure ‘waneducercaloton 2.Cheekpneumadtnes InsinsicPEEP imeem Bag nd Seqrengng Problem, rBreatingcreut Gostucton 1. check hospital's semen Sssr ond spp vacuum act) 2. Check titer on actve jtems 5. Check tor obstruction intresting rea down ube or¥ anol 4. Check breathing cout for Incorrect asyoobstucons ‘Etalaton/Popaf ave Pblem | 1. Checkbellons pop ave for PEEP Contl Ye Problem APL ae Problem ‘rere asyoscking 1.Verty Caliraton "eager 2 Qe aiton ae route 2 Replace PEEP Cool va tnscesa ‘non ae aoe * 2. Check APL sktrstichng 2. Shek or obsrutions in el 5 nepect ent Engne and mano or ‘te UpaveamoFeoneooon ae tence oes ovate 5 Check or obatonsin oes comuceeemaeesl ent roper peraton of PEE safety Soom senonakeincmecing” |= vee {ber ma 3 1006-0836-000 02/03, 521Notes 522 02/03, 1006-0836.0006 Maintenance Inthis section + The “Maintenance Schedule,” Section 6.1, applies to the entire anesthesia machine. '* The remaining sections, Sections 6.2 and 6.3, detail select maintenance procedures that apply only to the 7100 Ventilator. 6.1 Maintenance Schedule . 6.2 Free breathingvalve maintenance 6.3 MOPV pressure rliefvalve test... 63.1 Testsetup ee. 63.2 Testprocedure ........ 1006-0836-000 02/03 617100 Anesthesia Ventilator ‘AX WARNING Do not perform testing or maintenance on this instrument while itis being used to ventilate a patient. Possible injury can result. ‘A. WARNING Items can be contaminated due to infectious patients. Wear sterile rubber gloves. Contamination can spread to you and others. 4, WARNING Obey infection control and safety procedures. Used equipment may contain blood and body fluids. 6.1 Maintenance Schedule The 7100 Ventilators an integral component ofthe Aestva/5 7100 anesthesia machine and the S/5 Aespire anesthesia machine, Refer to Section 5, “Maintenance,” in the respective anesthesia machine Technical Reference manual for the “Planned Maintenance Schedule.” 62 02/03, 1006-0836-0006 Maintenance 6.2 Free breathing valve maintenance Figure 6-1» Free breathing valve To replace the flapper valve 1006-0836-000 02/03, Br mi Refer to Section 7.3 to access the Pneumatic Vent Engine. 1. Unscrew the valve seat (A) from the side of the interface manifold. 2, Inspect the flapper (B) and valve seat for nicks, debris and cleanliness, 3. fnecessary, clean the new flapper valve with alcohol, 4, Pull the tail (C) of the new free breathing valve flapper through the center of the valve seat until locks in place. 5. Trim the tail flush with outside surface of the valve seat (referto the removed flapper). 6. Replace the O-ring (D). Lubricate with a thin film of Krytox. Hand screw the assembly into the interface manifold 8 Reassemble the system. 9. Perform the Preoperative Checkout Procedure (refer to the respective User's Reference manual). 637100 Anesthesia Ventilator 6.3 MOPV pressure relief valve test ZX WARNING 6.3.1 Test setup Objects in the breathing system can stop gas flow to the patient. This can cause injury or death: + Donot use a test plug that is small enough to fall into the breathing system. ‘+ Make sure that there are no test plugs or other objects caught in the breathing system. 1. Disassemble the breathing system to the point where you can remove the exhalation valve (donot remove the exhalation valve on Aespire machine). 2. Plugtthe inspiratory flow (drive pressure) port with a stopper. hug Inspiratory Flow (Drive Pressure) Port ‘Aestva anesthesta machine ‘Aespire anesthesia machine Figure 6-2 Occluding the inspiratory flow port 6.3.2 Test procedure 1. Sethe system switch to On and enterthe Service Mode. 2. Select “Diagnostic Tests Tools"; select “Valves - Test Tool”. 3. Select “Set inspiratory Valve" and activate a flow of 10 L/min. 4, Carefully listen forthe MOPY relief weight to be relievingand “poppingof”™ {rom its seat (a purring sound), This indicates the valve is functioning, conectly. 5. Set the system switch to Standby. 6. Remove the stopper from the inspiratory flow por. 7. Reassemble the system. 8. Perform the Preoperative Checkout Procedure (refer to the respective User's Reference manual). (02/03 1006-0836-000In this section 4. WARNING ‘A, WARNING 1006-0836-000 02/03 7 Repair Procedures This section covers the repair and replacement procedures for the 7100 Ventilator and its related components. 7.4 Software Installation 12 7.1.4 After replacing the Control Board or the Control Module .......-+seeeseess1eeT73 7.2 Control Module ......2-.ee0eeeee coceestesetessieeesenenens Ted 7.2.1 Inside the control module 7.2.2 Control board 7.23 Bate and oversupply 7.2.4 Front enclosure with contol board removed . 7.2 Front enclosure components... foe q 7.3. Pneumatic engine... peace cee 2 TAL 7.3.1 Pneumatic Engine nan Aestiva machine .......++.2+++ Tal 7.3.2 Pneumatic Vent Engine in an Aespire machine ......+..e+.e+++ 7412 7.3.3 Pneumatic engine components (Aespire machine) «743 7.3.4 Pneumatic engine components (Aestiva machine) cee TA 7.3.5 Supply gas inlet iter (Aestiva machine)... sees TAB 7.3.6 Insp/PEEP interface assembly and reservoir 2 TA6 7.3.7 Manifold and plate assembly ........ secseeesees TAT 7.32 Preumatc Engine Board andhousing (esa machine) TAB 7.4. Monitoring Interface Assembly (MIA) in an Aestiva machine ........ 719 7.8. Serial Adapter Board (SAB) and Power Cord/Hamess .....++.+.e++e+ 720 Post-Service Checkout s required after you complete this section. You must perform Section 3, “Post-Service Checkout,” after performing any maintenance, service, or repair. Failure to do so may result in patient injury. When servicing the ventilator, extreme care must be taken to avoid introducing foreign debris, particularly metal chips generated by screw threads, into the pneumatic flow passages of the ventilator. Failure to do so can resultin damage to the flow valve and possible injury to the patient. on7100 Anesthesia Ventilator 7.1 Software Installation 3 Outen Okmede 7100 1. Setthe system switch to Standby. 2. Insert the Software Memory Stick (A) with contacts facing forward into the upgrade slot (B) of the Control Module. ‘Set the system switch to On. Follow the instructions on the screen to complete the installation. Set the system switch to Standby. o 7 Bw Remove the Software Memory Stick. 7. Perform the preoperative checkout procedure. 12 02/03 1006-0836-0007 Repair Procedures, 7.1.1 After replacing 1. _Loadthe appropriate software revision using a software memory stick that the Control Board matches the software revision ofthe replaced control board (contol or the Control Module module). 2. Enable/Disable the appropriate ventilator settings inthe Service Mode, ‘System Configuration menu, Section 4.8, to match the replaced control board. 3. Install new control board configuration label on back of control module (with Control! Board BID number and Feature KEY code). The replacement Control module has the label already attached. Replacement Control Board 1006-0836-000 02/03 137100 Anesthesia Ventilator 7.2 Control Module To replace the fuses and the fan filter To remove the control module 14 The control module is mounted on either afoldingmount or on arepositionable ‘arm. In addition tothe power cord, signalsbetween the control module andthe ‘machine mounted components are sent through three cables that pass through the side of the machine (and through the arm if equipped) and connect tothe rear ofthe control module. + Toreplace the fuses (A), ist remove the power cord retainer(B) and the power cord (0). + Toreplace the fier (D), remove the fiter retainer (E). the Control Module s mounted on an arm, remove the control panel from the arm to.access the iter, Disconnect the three interface cables (F) and the power cord (C). 2. Remove the screws that attach the control module to the mounting, brackets, 3. Remove the control module (CM). 4, Reassemble in reverse order. 5. Referto Section 7.1 forinstaling sofware and updatingthe contol board ‘configuration. (02/03 1006-0836.0007 Repair Procedures 7.2.1 Inside the control The contro! module consists of two enclosures: the rear enclosure (A) and the module ontenclosure (B). To access components within each enclosure, separate the two halves. Opening the control module 1._Place the control module face down on a protected surface. 2. Loosen the screws (C) that hold the two enclosures together (one in each comer). 3._ Slightly separate the ear enclosure (A from the front enclosure (B). 4, Swing the rear enclosure into an upright position. Lift up the edge that houses the extemal connectors. Be careful not to stress the hamesses in the back. 5. Disconnectthe hamesses from the back of control board (CB) to separate the two enclosures. + Battery(D) + Ground (E) = Power supply (F) = Fan(6) A. Caution When disassembling, remove the battery connector first. When reassembling, attach the battery connector last. Powers suppliedto the control board as long as the battery is plugged in. 1006-0836.000 02/03 157100 Anesthesia Ventilator 7.2.2 Control board A Caution To replace the control board Note 6 ‘The circuit boards are electrostatic sensitive. Use an anti-static workstation and wear a wrist grounding strap when handling a circuit board. 1. Disconnecttthe remaining cables at the left edge ofthe control board (CB). * (A) Two-wire hamess to display backlight = (B)Ribbon cable to LCD display (©) Ribbon cable to rotary encoder + (D)Ribbon cable to front panel Keyboard (refer to Note) + (©) Two-wire hamess to speaker 2. Remove the two screws (F) that hold the control board to the front enclosure. 3. Carefully it the control board from the front enclosure. Guide the cables through the slotted openings at the let edge of the control board. 4, Reassemble in reverse order. Referto Section 7.1 forinstaling software and attaching the control board configuration label. The ribbon cable for the front panel keyboard inserts into a ZIF (zero insertion force) connector on the control board. Torelease the ribbon cable, insert a thin slotted screwdriver at the base of the Connector and twist it slightly to pry up on the outer shell of the connector. ‘To Insert the ribbon cable, hold the outer shell in the released position. Carefully insert the cable until al the “fingers” are below the surface of the shell, Push the shell to the locked position. (02/03 1006-0836-0007.2.3 Battery and power supply Ground ug from Power inlet PS Ground ug from Power Supply (CB- Ground lug from Control Board L-Locwasher N-Keps nut A Caution To replace the Battery Note: After replacement the battery must be charged unt Battery Status isincicated a} “Battery Charged” Referto Section 4.10.3. Toreplace the Power Supply Ground Terminal 1006-0836-000 02/03, 7 Repair Procedures ‘The circuit boards are electrostatic sensitive. Use an anti-static workstation and wear a wrist grounding strap when handling a circuit, board. 1. Disconnect the battery cable (A) from the control board. 2. Note the orientation of the wires that connect to the battery and how they route through the retaining clamp. Remove the battery's mounting strap (B) 4, Replace the battery in the same orientation noted above (wires facing inward. Disconnect the battery cable (A) from the control board. Disconnect the power supply's output connector (C). Disconnect the power supply's input connector and ground wire (D). Loosen each mounting screw (four comers) untiit begins to ratchet. Lift out the power supply ooh ene Reassemble in reverse order. Note the sequencing of ground wires and hardware when replacing any ofthe hamesses. W7100 Anesthesia Ventilator 7.2.4 Front enclosure with control board removed . E Toreplace the speaker 1. Remove the two screws (A) that hold the speaker assembly (B) to the front enclosure. 2. Reassemble in reverse order. Toremove the front enclosure 1. Usea 7-mmnut driverto remove the twelve nuts (C) around the periphery ‘that hold the front enclosure (D) and the front panel assembly (E) together. 2. Carefully lift the front enclosure from the front panel assembly. Guide the cables through the slotted openings at the left edge of the front enclosure. 3. Reassemble in reverse order. 78 (02/03 1008-0836-0007 Repair Procedures 7.2.5 Frontenclosure The frontenciosure components include: components ‘= The keyboard assembly (A) + The LCD display assembly (B) + The rotary encoder switch (C) seer f Toreplace the keyboard The LCD display and the rotary encoder are mounted to the keyboard ‘assembly. To replace the keyboard assembly you must transferthe LCD display ‘and the rotary encoder to the new keyboard assembly. To replace the rotary encoder 1. Pullthe knob (D) off the shaft of the encoder, 2. Remove the nut and washer that hold the encoder to the Keyboard. 3. Replace the encoder switch in reverse order. Note the orientation of the attached ribbon cable. Toreplace the LCD display 1, Use a 5.5-mmnnutdriverto remove the four nuts (E) at each comer ofthe display. Remove the display assembly from the Keyboard. required, clean the keyboard window if new, remove protective fim). Remove protective mask from new LCD display. ‘Transfer the spacers over the display mounting studs. ‘Mount the display to the keyboard studs. Negeon ‘Transfer the display ribbon cable (contacts facing up) to the new display (IF connector, pull tabs toward cable to release). 1006-0836-000 02/03, 197100 Anesthesia Ventilator To replace the backlight A, Caution Do not touch the glass portion of the backlight. Body oils or other contaminants can decrease the life of the backlight. 1. Remove the ribbon cable from the LCD display. 2, Remove the cover from the LCD display. 3. Carefully remove the backlight (A) from display assembly. 4. Guide the new backlight under the shielding lap (B) into the backtight cavity Replace the cover. 6. Replace the ribbon cable 110 (02/03 1006-0836-0007.3 Pneumatic engine 7.3.1 Pneumatic Engine In an Aestiva machine To remove the pneumatic engine 1006-0836-000 02/03 7 Repair Procedures Refer to section 6 for pneumatic engine components that are to be serviced under regular maintenance. To service other components of the pneumatic engine, you must first remove it from the housing. nan Aestiva machine, the Pneumatic Engine islocated ina housing atthe ear ofthe breathing system. 1. Disconnect pipetine supplies; close cylinder valves; bleed off pressure. 2, Remove the rear cover ofthe breathing system. 3. Disconnect the drive gas hose (A). 4. Loosen the dual tube riser mounting screw (B) until 3 or 4 treads show out ‘of the riser block; pull down to lower the riser. 5. Remove the screws () that hold the engine manifold to the housing. 6. Slide the vent engine out of the housingjust enough to access the hamess connections at the Pneumatic Engine Board (PEB) ‘PEEP Valve, PEEP Safety Valve, and Supply Pressure Switch (D). ‘+ Inspiratory Flow Valve (E). 7. Remove the vent engine from the housing, 8. Reassemble in reverse order.