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Distributer in :
Exclusive Distributor '~ ídea_for the cover design ofthe "Engineers
The ideajor *Engineers Black Book ’'
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Australia Singapore// Malaysia . .__ ._.._ ._, .. ._1_.,.,_-,___ +7,
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li great Italian artist, inventor and mathematician,
mathemalician, Leonardo
,ri._r_:_:__ A neĹ, l
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da l/incl.
Vinci. Leonardo drew his inspi'ration
inspiration from the works of
Sutton
Sutten Tools Pty. !:5:.
Ltd. Vltruvius
Vítruvíus entitled 'DC
‘De Architecture’.
ArChit6Ci111"a'.
378 Settlement Road
Thomastown, Victoria - 3074 l
I
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Marcus Vitruvius
Mdt’CUS Wtruvius was a Roman architect who in the thefirst
first
AUSTRALIA I
I cent:-ii-y
centri/y BC, authored a series of1Oof 1 0 books, each dealing with
ofarclrítecture, cityplanning & machines.
aspects ofarchitecture,
fit ci nncm
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based on the proportions
proporlions ofman, as he considered the human
Quality
Quamy Website : www.sutton.com.au
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emphasis on the rationalzlmtion geometry by means of
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" s-'f.i'*"‘*"___.i:.: Construction.
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furtherjustrfies this
He furtherjustlfles [his by stating
srating that the human body with
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<>:- ~ 0utsIre!ched,_/its
arms and legs out.s'tretched, porfècl geontetricforms,
_flts into perfect geornetricjorms,
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Wei_..'//"' Le.
i. e. the circle, the square and lhe
the triangle.
lríangle.
Disclaimer / J:
.
/’

The content of this book is for informational use only and is not intended to be
.. I 7 =
_ -‘~<—t-" .-.
_ /lmong other things, he notes
Among noros that:
I-._ 1,‘! . - .. .._ _.
Ir. .~.‘,__ -__-_ 3. -. . ~.. . >1';..r .-
of the material has been collected from a variety of
engineering advice or opinion. Part oi ol ._... .._ ......i V-1" - " "
* The oulstretchecl
outstretched length ofa man frIs hands equals equnls his height.
reflect the most current
published data presumed to be accurate and complete, but may not reflect _ ii ._
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ofthejorelzead equals
engineering developments. Where brand names are mentioned, readers are requested to . .. _».__- 3-.__ .‘\_ , .' .,i_ 1..
|.i- . w . op‘\»._ A-.. ‘-414 ._ __-. ,.,_
Fl.’/:!_IFJ nae;-?;,a&Lnu~»_'.¢Q _..:. .. ii,,.____,r
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manutacturers directly for verification/clarification and up

contact manufacturers upto
to date information.
-- i - -_<'_j~_-,=»
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oflrís height,
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The Publisher does not assume any legal responsibility for errors or omissions that may * The palm ofthe handfrom the
Thepulm lhe wrist to the top ofthe mic/cile
middle
,\ E. .;; ; 3
have been made in this publication and makes no warranty/guarantee or promise - express or 1 E _ fingeralso equals 10% ofhis o/'his height.
implied -~ concerning the content, accuracy, currency, quality or usefulness of the information
shall the Pubiisher
provided here. in no event shaii Publisher be iiabie for
ior any direct/‘indirect
direciiindireci punitive. Č /:Ž nrririrnzzrn widtlzi
* The ni~a.xi.rnii1n Width q,t'a
of11 man
mon isTs shoulders
_vhozi/rlors eaz.4als'
eqrzals' 25% ofhis
Q/his
incidental, special, consequential or any other damages arising out of, ot, or in any way.
__.._ ,._ .._
/ '“"~_., ,_._ height.
height, '
connected with the use or application of the information contained in this book. /"I
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In [his manner:
manner, ll/itrttvitts
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rielineutes the proportions of the
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Trade Marks : All brand names and product names used in this book are trade marks. male human body that Leonardo da Vinci later so faithjiilly
sofailh/iz/1)'
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marke or trade names of their respective holders. The publisher is not
registered trade marks i..:. _'_ ' ana' accaratelv
and occurzrzely reproa'14cea'
reorodaeed in his now flimozas .s'.¡«fe!ch
famous .s'ketelz
- .~.i".'-.- ' " J I I
associated with any product or vendor mentioned in this book. ' .._.-..._
,,.,___,____..,..
.. _ _ t __
_ __._._:_,__ _. - .._ ‘The
'The Vitruvian
Vítruvian Man ’.'_
CONTENTS CONTENTS
Conversion Factors - Inch
lnch to Metric / Metric to Inch
lnch ................................ ..4
.............................. ._ ..4 Pull Studs/Retention Knobs ...................................................................
.......................................................... .. ..78
...78
Drill Qizgi
Q!-ill Size .3,
& Decimal
Qggimg! Equivalent Chart ...................................................... ..6
Eqgi\_lg_lgntC_Iha_|1 T-Slots
T'S|°t5 ................... ................79
..'.79
C1--I’
ií
Spanner Selection Chart ........................................................................ .. 10 Keys and Keyways .....................................................................................80
..80
Torque Conversion Chart ......................................................................... 1111 Spur Gear CalcuIations..............
Calculations ..............................................................................86
..86
Ret. Chart - Inch
Socket Sizing Cross Ref. lnch to Metric / Metric to Inch lnch 12 & Gear Drive Calculations................................................................
Belt 8i Calculations........................................... ..87
...87
Abbreviations (Symbols) used for Standard Threads ...........................
.............. ._ .. 14 V Belts - Cross Section Dimensions & Comparison Chart......................
Chart......... ..88
...88
Thread Forms used in the Engineering Industry ................................... .. 15 Bolts 8i
& Nuts
Nuts-- Identification
Identification// Grades ......................................................
................................. ._ ..90
...90
Types of Ground Thread Taps ................................................................
ofGroundThread ..................... .. 20 & Screw - Heads, Types 8i
Bolt 8i & Drives .....................................................
................................ .. ..92
...92
colour
Colour Coded High Performance Taps 8-.& Applications...........
Applications...... .- 21 Weights of Round, Square & Hexagon Stool Steel & Brass Bars ........................94 "94
Calcuiation of Tapping Drill Formulae ....................................................
Calculation ........ .. 22 Weights of Round Steel, Aluminium 8i & Brass Tubes ...............................
............................ .. ...95
..95
Tapping Drill Size For Thread Cutting Taps ............................................ .. 23 WEIGHTS of Sheet Steel, Aluminium, Brass, Copper 8i & Tin.......
Tin .......................96
..96
Tapping Drill Sizes for Fluteless (Thread Forming_)Taps
Sizesfor Forming) Taps .......................
.............. .. 34 Symbols for Elements 8i
& Viscosity Chart ................................................
........................... .. ..97
...97
.........
Removal of Broken Taps ........................................................................ .. 35 Physical Properties of Metals 8i & Chemical Compounds
Compounds......... ............................98
..98
Coventry/OSG Style Chasers ................................................ .. 36 Sheet Metal / Wire Gauges & Bending Allowance ................................
Metal/Wire .... ..10O
.100
SelfTappers,
Drill Sizes for Screw Extractors, Self Tappers, etc. ete. ................ .. 37 ................................ ................. ._
Workshop Metals .................................................................................. ..102
......102
DrillSizes
Driii Sizes for Socket Head ScrewsScrews..........................
........................................ .. 38 Workpiece Material C
workpiece Comparison
9 :31:5 nu risen Table
53'E!ti ................................................ ...104
l\
IU4
Jlil

...........................
Hole Coordinates ................................................................... .. 39 ..............................
Engineering Plastics ............................................................................. ..108
......10B
lncorrect Grinding .......... .. .............. ..4O
Drill Point Sharpening & Effects of Incorrect Engineering Adhesives ...............................................
........................................................................ ..110
......110
DrillPointGeometryforVarious
Drill Materials.................... ..
Point Geometry for Various Materials............................. .. .............. ..42 Markings// Specs. //Shapes
Grinding Wheels - Markings Faces........
Shapes / Faces......................... ..112
......112
Speeds & Feeds for HSS Twist Drills
Driils ......................................
..........._ .. .............. ..43 Wheels / Points ......................................................................
Mounted Wheels/Points .............................................. ._ ..116
.........116
& Feeds
Speeds 8i Feedsfor Drills.........
for Solid Carbide Drills ................................ .. .............. ..44 Tungsten Carbide Burrs.......
Burrs ........................................................................ ..118
.........118
Endmilis .................................................................................
Endmills .................. .............. .. .............. ..45 Surface Coatings ....................................................................................120
.........120
ne D.-.|..|:..-
Relative n....:1:-_ -z\|___=_..__ __„z__ __-_ _ . fliiateriais
..
Conversion Tobie
Tahie - Surface i/Cutting Cutting Speed to R 'i:|E: 1:ši .-ru IIIUIW
A2
ni:: a u ve Position of
rus lll uno. Various Cutting
vanuusCumng Tooi
iooiiviateriais .............................. ..122
......................._ ........122
Hole Saws 8i
& Recommended Cutting Speeds........................................
Speeds................. ..48 Tungsten Carbide Grades 8i & Grade Comparison Chart .........................123 .........123
Hacksaw 8i
& Powersaw Blade Selection 8i& Application ........................... ..50 Tungsten Carbide Insert Identification
ldentification .................................................
......................... .. ..128
.........128
&Application
Bandsaw Blade Selection 8i ......51
Application ............................................... ..51 ldentification of Carbide Insert Shapes
Quick Visual Identification Shapes.................................. ..133
.........133
Sharpening ofofHSSToolbits ....................
HSS Toolbits ................................................................... . .52
.52 ldentification .........................................
Tungsten Carbide Toolholder Identification ....... ..134
134
Coolantsfor
Lubricants / Coolants for Cutting Tools .....................................
........................... .. .. .......... ..53
.53 Tungsten Carbide Toolholder Selection/Application ........................... ..137
.........137
Trignometry, Pythagoras, Rise per Degree 8i & 3,4,5 Rule.......
Rule ....................... .. .54 Abbreviations used in Drawings ........................................................... ..142 142
............................................... ..
Geometrical Construction .................................................................... .. .56 Standards for Engineering Drawings ................................................... ..143 143
Formulae for Finding Dimensions of Plane Figures. ............................ .. .58 Human Physical Dimensions ................................................................
................................................ .. ..144
144
ArealMeasurement
Area/Measurement of Plane Figures ....................................................
.........................._ .. .60 G Codes
Codes// Letter Addresses / Miscellaneous Function Words ............. ..147 147
Distance Across Corners of Squares 8i & Hexagons ...............................
................. .. .. .61 Surface Roughness Tables .................................
$""f=="=e Rwshfless .......iso
159
AreaNolume of Solid Figures
Formulae for Finding Area/Volume Figures................................... .. .62 Surface Finish Expected from Manufacturing Processes Processes....... .................... ..151
151
......................................................................
Tapers ..................................................................................... .. .64
I I I I I a | I I I I I : nu ........................
Terms used in the Heat Treatment of Steel ............................................ ..152
152
TaperTurning
Taper Turning 8i & Sine Bar Formulae .......................................................
............... .. .66 & Tempering Temperatures Judged by Colour ...................
Hardening 8i ...... .. ..153
153
v ur
Dividing Head / Rotary Table Indexing lndexlng Chart Chart ........................................ .. .68 ‘-7 I
Hardness Comparison Chart ................................................................ ..154
154
Tolerances/
Tolerances / Preferred Fits ....................................................................
............................ .. .70 Table of Natural Sines / Natural Tangents ............................................. ..156
156

l lfll l l li li l
Fits forShafts& Holes ................................................................
FitsforShafts&Holes............... .............. .. .72
flimnneinne
Dimensions nf of Mnren
Morse, .lar:nh_Q
Jacobs ll & DIN Taperszm ................................. .. .74
DLN Taners:,,,,,,,,
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. ..... ..... ....... _V..
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'.52
Dimensions of Milling Machine Tapers ................................. ..
................................................. .. .76
I | n u | I u I I I I I I | ll Drill Point Sharpening Gauge on Inside Back Cover
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Cubic Centimelres Cubic Inches 0.0610
Bushels
Bushols Cuhic Metres
Cubic Metros 0.0364 Cubic Metros
Metres Bushels 27.4962
Cubic Feet per Minute Litres per Second 0.4719 Cubic Metros
Metres Cubic Feet 35.3147
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Cubic
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Cycles per Sccccd
Second Hertz 1.0000 Grams Pounds 0.0022
Degrees Fahrenheit Degrees Celsius -32x5+9
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Feel
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Ki ogra ms Hundrodweights
Hundredweights 0.0197
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Millilitres 2i'i.=i1
28.4130 30 Kilogram
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0unces Litres 0.0284 Kilometres
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FoolPound Newton-metro
Newton-metre 1.3558 Kilometres
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Furlongs Metres 201.0000
201 .0000 Kilometres
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Furlongs 4.9750
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inch 0.1450
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Horse Pcwcr (Electric) Kilcwatts
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0.7460 Kiiowaiis
Kiiowaits Horse
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Kilograms 50.8032 Litres per Second Feet per Minute
Cubic Foot 2.1190
Inches of
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Inches Millimetres
Millimotros 25.4000 Litres per».Second
per Second Gallons per Hour 791.8900
791 .8900
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Contimetres 2.5400 Litres Cubic Inches 60.9362
Kilowatt
Kilowall Hours Mogajoules
Megaioules 3.6000 Litres Fluid Ounces 35.2113
Miles per Hour Feet per Second 1.4667 Litres Pinls
Pints 1.7598
Miles per Hour Kilometres per Hour 1.6093
Litres Gallons
Gahons 0.2200
Miles Kilometres 1 .6093
Megaioules
Megajoules Kilowatt
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Miles Naulical Miles
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145.0389
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FoolPound 0.7376
Square Yards Metres
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q 48mm 111111 R ~`*1Ë51"fi
1.181" 1 T-9/175" 1-3/16'' +0.152
5-1/2" it_139700A 153.700 T 140111111
14__0_nm +0300
+0.500 30mm
3° +0.162 =mw-g~u*x1mw-æ:m;1\xe;mw‘.sæ'-wmF5 1715111111
11 ãmm i)4.527")j)
4.527" _ 4-1/2"
4-1/2" -0.700
-0.700
1-15/15" 21 )1 43.212 q 49mm -0.212
43mm_ 1 75-1/2"
2!!

re
49.212
'50500
50500 50mm +0200+0.200 3115.-5/4?i._
ËË5'/5" 142-875.1
142.875 ’.
1 . 31 mm .J_;??.°"1.220" . __ _ ÅTT.
120mm 7 71. 1 57- 1 *""7 4-9/4" +0.650
4-3/4" +0.650 74172115
111/1_5L 52.557
2 -I1/15" » 52.337 , 52m
52mm I11 -0.3 87
-0.387 is-5/4""'"T145.050_'
5-3/4"_ 5 145.050 *_ 1
32mm 1.260" 1 1-1/4"
_ __1_

- --0.250
O ru
3
125111111 j 4.321"
4.921" 1
2-1/9"
I1 12” 59.975
53 .375 __4.
1 554mm
.
4mm +0025 5-1/5" _1 .149.-225
+ 0 025 -3 5-7/3" 149.225
2 _1.. 2 Ž 2
-1
71
BiE¡\`Đć51X'i<)3>2ca^ł€d$*1ä .„A28×\Ž"5.$:3ł2\W» -11...... 7”; 557765117
33:11:11 1.299" ; ‘1_|71f'lR"
1 5"`se 213Š _1_fl
+ Š:. QQ
cgcuuv <:-\I-+1> 5\>1=~'*lz~5\ ~ 1QI'Irnrn
130mm 1:E 1-in”
119"
91.1114 1 cnuII 1/Q"
:..1 <š CD '...=:
+-1-SD --1(TiĹF1
I -2
152400 1) 155mm
152.400 155mm +2500;
lI\I I I I I II I I -I-\I\J 1u11u I U-\J\J
W l\'\lIIIl'II \J-Il\J i |,ru
1

1 2:3./1.9"
-31' " sęmm
56mmi1 55.562 +0.4s5
+0.438
151595 15
“Z +2.600 5411111 mi- "(11.338"
34mm .šcší 1 135mm 5.315"
5.315’? 1
Q 57.15 0 1 57mm
'4 ___57.150
2-1/__"f__q__(
2-1/4" 0150
-0.150
-. G"-Š./_fl.". 2
.5-1/8 155 - 575 1 155mm
155575 155mm q -0575
0.575
35111111*
35mm ý1.Š75" 1.378" 1-3/3"
1-3/B" -0.075
9x\ ~91 .1\;>
140mm 5.512" 1 _5-1/2"
5,51g_ 5-1/2" _-0.500
-0.300
2-5/1,3”
z-5/15" 50737 +0.255 süm wxw _ 5-1/4" ._1_
58.737 W,i911111"_1_
+0253
59mm 155.750 160mm +1250
153.750 +1.250
22-3./9;
-W3/B” 1 50525 60mm _-0.525
50325 1 5011111 -0325 g__5-5/5" 5 3/3" A 5 3:5.-510119-51513 3
151.925
151
1 . 325 ._ __ . 36mm 1.417”
1 .417" , 1-7/1 5"
1-7/16" +0512
+0.512 145mm 5,709"
5.709"
2-7/15" . 51.312
_:_-7/15" 51.912 1 52111111 +0.055
62mm +0033 5-1/2"
5-1/2" 155.100 _ 155mm 0.1004
165.100_:_165m111i-0.1U1J_ 11m..""'
17111 1.45*1f
W" .1 I

150mm 5.905"
i(_2;)1/2""
3:1/2" 55.500 Hm ' -0.500
53.500 _ W63mm 0.500 5-5/3"
5 HL .. 155.275
153.275 E A ?’38mm
:B"'"‘1.496" .1.-496” 1 1-1/2"
1-1/2” +0.100 . _;.
155mm 6,102"
6.102" 5-1/5" +0575
5-1/5"? +0.575
-3/13" 55.037
2-9/15"__ 65mm -0057 5 1 0\4"
-0.057' 555152' 5-3/4" 171.450 i _ 1 1

1H H1 H1 1 M1H1 1H
65.087 5.233
6.299” 1

11111111
39mm V 1.535"
`1\«»-.154«izfi~.\1í,s5=1 »<915\ .~»5 160mm | ll

z-5/5"12,75
r. 2151. . @515 it þ7mm
66.675 _. 67mm +0325
+0.325 za5 5-7 3"" 5" " 1 ' 1741525
174.525 f _ "40111111 1.575"
1
1

1-3/15" -0.312 155T11m 5-1/2"

7"11" 77
2“ 1 177.800 40mm 1 1.575” 1-9/16" -0312 165mm 1 6.496" 6-1/2" +0.100
..- 1

2-1 .
r1 -1411-1:" 71 no 115:0
63.252 177.500- 1
1

1-5/5"
L'I I] IU UU-LUL 1

2-5/4"
2-3/4" 53.350
69.850 70mm +0.150 mwmã"
- ----+1»
1
-- ----
41mm
41 mm
.
5
l__ ._
1.614"
1.614”
_..
1
1
11
1-5/8" +0275
+0.275
wxuæmsm
170mm 5.533"
6.693" 1
5:1 .
1
1

1. I.., _" .~\1_r-j j.‘ 1, .2 ~ ;i -1-

 - . r. -' - r ..1 1/_: 1 9 ; ;.' -j- :-,_-_. _-- _. ;;. .- L-_ -,3

Ml
,fli
________ __

ABBREVIATIONS (SYMBOLS)
Aesnevuirions (sYMBoLs)
__ _ ______________ __i___a_______, 7 P

I lä
..-__ F.9Ĺ'!I'l°
COMMON
ÉI
THREAD FORMS
= :ri-IEE 1:: c: va' EI
USEDFOR
USED FCR STANDARD THREADS ‘ USED
USEIJ IN THE
THI: ENGINEERING
=Š rrl E!
u ::2
:1` :UEE
Š
INDUSTRY

III
-1:
STANDARD THREADS I'|'IÉ

Symbol Reference
ACME-G
AMO
Aiviü
ANPT
Acme Thread - General Pu FD ose
Purpose
American Standard Microscope
ivlicroscope Obiectlve
Goiective Thread
Aeronautical National Pipe Taper Thread
Z
W
arm
r"_i ,i*i
`¡/2d2|pay " 1/-(1
/1 B A
(1/2e2piay‘|,i“~\(e
L‘
1/20p|ay` orieri-=‘
1/2°i"ay 0.7157P 1/ nde2Špzy
(1/2 I [,~’}|eA
play 71 B /¡1¡2dp¡ay^
1711 _Ĺ
Po ca. "ca
at’ 0051579
8167P
iii.
i

./iii _ 15 P „g 40 P
BA
BSB
British Association Standard Thread
British Standard Brass (26 tpi) Thread
l.9334P
1.9334P O.5P
O . 5P l.9334P
1 . 933411? NIl> .S
A A C '
BSCy British Standard Cycle Thread 0 . 71 67P I 1/2 dt play 0.5167P
I _L.

BS CON British Standard Conduit Thread I1 J 1/2 "Iat

"ay L I1 V I 1 F'1—

BSF British Standard Fine Thread BOLT A:0_3707P BOLT A=()_4224P

I A=0.3707P BOLT A=g,4g24|=>
BS GAS British Standard Gas Thread a=o.aro7P~o.25s
B:0_3]07p_0_25g Xx [Id play
p|ay ( B=@-4224P-9-259
B=U.42Ž4P-0.259 XX Ad Diíty
PW
BSPP British Standard Pipe Parallel Thread C=D.3707P-0.259
C=0.37U7P-0.259 (dt play-d2 play)
(01 þiãy-d2 play) 0=0-4224P~0-259
C=0.4Ž24P-0.259 (ill piay-CI2 play 1
(di rilflii-d2i1lavl
BSPT British Standard Pipe
Plpe Taper Thread
BSW British Standard Whitworth (Coarse) Thread ACME STUB ACME
M Metrio (Coarse Pitch) Thread
ISO Metric Use : Acme-General is used in the Use : Stub Acme is used for motion
ME Model Engineers Thread
|ii||=
MF l ISO Metric (Fine Pitch) Thread
mechanical industry for motion transmission screws where
NN 8. 12 and 16 Thread Series (8N,
National S, (BN, 12l\l,
12N, 16N) ‘ transmission screws deep.
normal Acme is too deep ‘
BUTI'
N BUTT National Buttress Thread
1 P PP

t
NC I National Coarse Thread Series c
NEF National EXtra~Fine
Extra-Fine Thread Series „MZ
2
i *3—i0 13
_4. ‘-\ '5 1 "‘ID
=1‘.
'-'r:i onre-ci
O-1532"
C) D‘)
O.6_27P
05275 ‘ O - 2453P
- L ‘ U-2453? lm _ _‘_ E 0lD59P
010591"
NF National Fine Thread Series „__ , \ *fI/éilfldy
J„'”1"Ĺ'_'*y \
_ 1
+

NGO National Gas Outlet Thread (specify right or left hand) 1 ose 1 ^` ‘5É1 2p 1
2P
NGS National Gas Straight Thread 03"
@%§é§»PL(
0.5905P1_ _ u 0.5%)59P
10.55 0.5059P
-—-

\ 002-P
5059P
o5o5sP
-_- O
NGT National Gas Taper Thread (See also “SGT“)
“SGT”)
"_1~)_I i /7=i.. 45° "J T _
National Hose (Garden 8!& Fire Hose Coupling) Thread
llatioiial ‘l à (I
r" 151
4b“
-Q-
co
NH m10.\0525P Kb
|0.0826P \~l I-/»l
H2 d1 may
_C3_.L
___
A-___--_
måg5P| '
o.1aesP| /I "r-I P//
NPT Plpe Taper Thread
National Pipe EšIf E D351 <
_.0.:cs\ I'\JaI\3Nz TI"7G.Q N_„_ ‘E *<

NPTF National Pipe Taper Fuel (Fuel &81 Oil) Thread 1/' "ay ‘ 1/2015151
i/2 d1 play 1/2020151
1/2 <12 play
National Pipe Taper Railing (Railing Joints) Thread
TaperRai1ing BOLT
'ãizEu I"l'lan
NPTR
NPS
NPSC
National Pipe Straight Thread
Plpe Straight Coupling (Pipe Couplings) Thread
National Pipe
AMERICAN BUTT1
:=-ii l“l'l E! 4:1:=-:: cu rn in 0
1:: -|-I:u-IIIQQ
l-nu .1 ENGLIS..
a-
I: ID
:2 on E: on :|: I
.. ‘E I3
In inin

NPSF Plpe Straight Fuel (Fuel & Oil) Thread

National Pipe Use : Mechanical industry for motion Use : Mechanical industry for motion
NPSH National Pipe
Plpe Straight Hose (Hose Couplings) Thread transmission screws when the load transmission screws when the load
NPSI Plpe Straight Intermediate
National Pipe lntermediate Thread is acting from one direction, is acting from one direction,
NPSL National Pipe Straight Lock (Lock Nut) Thread milis, etc.
e.g., in presses, rolling mills, e.g., in presses, rolling milis, eto.
mills etc
NPSM National Pipe Straight Mechanical Thread
NS National Special Thread
PG Panzerrohr-Gewinde (Steel Conduit
Panzerrohr-Gewlnde Conduít Thread) 0.075P
U.O75P , P
P P P
SB Stove Bolt Standard Thread I 2: c: -4.~| \ I i.O1.€~
“"- 0.1723P
O.1723P
lkjd . 1.65
0.1520P
U152UP
SGT Special Gas Taper Thread
STI Special Thread lnsert
insert (tor Helical
Hellcal Coil Wire Screw Thread inserts)
lnserts) ix to \_i _4
STUB ACME i1 Stub Acme Thread 0.5515P _
TR Trapezoldal Thread
j Trapezoidal
UN Unitied National (Constant-Pitch)
Unified (Gonstant-Pitch) Thread Series II _ I
_L \1/ Ĺ" 60° ÄIn O5tI92P
055921-I 1 60°
600 o.4579P
873°
- Å
UNC Unified National Coarse Thread
Unified
UNEF Unified National Extra-Fine Thread Series
Unified eotr
eotr gofi XT eotrL P90.. ífip
_
- 90 Q I 90°
UNF Unitied National Fine Thread
Unified
UNJ Unified
Unitied Nat. Thread Series
Senes with a 0.1501 p to O.T3U4p
0.15üipt0 1118040 Controlled
Coniroiied Root Radius (external threads)
SD 'U
I’ I -i-l131>>'U'U I'rriZu
I"'I :io -L 4$.15
.Q 'U
` TAPER 11:56 0 ' 06p
Unified National Miniature Thread Series axis
ms of Screw T axis of screw
UNM
UNR 0.1082p to O.l443p
Unified National Round (round root) Thread with a O.1l]82p 0.1443p Controlled Root Radius

iHlflil il flil ilflilfl

UNS Unified National Special Thread
U\.¡ 1I .A. SC
60°° “V” Thread with Truncated
Trunoated Crest
@rest and Root.
Root
API : TAPER 1:4 Q!)-0.040”
(V-0.040” FLAT) : TAPER_1:6
API :TAPER (V-0.038”R)
1:5 (V O O38”R]
WHIT
WHIT § wnirweiiii
Whitworth Form (Special) Thread Use : Oil Industry T Use: Oil
uii industry
 -

Å
El
USED
common
GDMMDN THREAD
usen IN
IN THE
FORMS
THREAD FDRMS
THE ENGINEERING
ENGINEERING INDUSTRY
INDUSTRY USED
COMMON THREAD
IN
ii THE
c:varu:I 2 :I:Š ËI
= E!
EAD FORMS
ru ENGINEERING
5:':3
:
FDRMS
:I C: U! ii-:
INDUSTRY
A P
i. rpi -\
l nut

šsl
l—-35.’ ~ - \ 0.i373P
01373P 0_16[)‘iP
01601P
0.1 19€P
0.1198P 0.1a7aP
0-1373P 0,15%:
O.1fil'l1P T-
j A l
J

S aw a
B(Np,)
B(NR) B(ER)
B(EFl)

e»
imv-
i 90° _
_I I
"' -"1""

side,.,
0 e605P
i`
0 1 km-@il \vri
lflill
I
I 0.626PP
0.e2e0i= f Il _ ._ *1“/47'
Ñ!
Ht{—l_—4 Ilii
Il i
vi .i,.
s il in tn}
90 .`1
0% I
0 .1 19BP
O.‘|i98P E `1 O 3„ \
BOLT
QM”
90-1
rAPER1;e
TAPER
l0.1373P
0i1501P
1:8 0-l60iP L
T \¥
I'-Ĺ
o1a73P
O.i373P
V l
O 16I01P
01601;,
BOT
of screw ~-
axis 51
1116
TAPER 1:16
axis of screw TH I axis of screw
M BSP (G scares)
B-SP seniias)
BS GAS [BRITISH STANDARD
(BRITISH STAND
BUTTRESS
API BUITRESS (BRITISH
{BRITISH STANDARD GAS) PIPE PARALLEL)
PARA I
API : TAPER 1:16 (ROIINDED)
IRDUNDEDI Use : Oil industry for casing Use : Valves for gas cylinders and Use : Fittings and pipe couplings
Use : Oil industry Pipe size : 4 1/2”
1/2" to 13-3/8”
13-3/8" similar pressure vessels tor
for gas, water and sewer lines
l
i
i

It
NUT -i--J P P 0.1e0oP
o.1e00P -
Nut ~_:_>|
2C B(NR) B(ER)
Blue) B(ERl
-\
- O.i808P
(yągggp
S l 5 _ i V
0.2ea2P
0.2682P
i
-_\ ýy _ 01373P
Z CA3 —\_|"UCO “U
é OJGOTP
O1601P

1
'rË¡i'Q._ 2'2°23'
>2a' )
\
1
i
4 ¡1 1%; 1
£l.9602P I p I 55,, I P
A o.e40sP T I .I ,
i l 1.1`363P
l.i|363P , 47 59
47.5,, Q_6p
g_(5|:> I L 1 0.9605P
09605P . ~ 0.6403P

i siiwet t 1 l 1 1 14 “W
I1 \Å
/ >‘ il \/ l 7___ - I
|3Q|_'|' ž
:OLT Parallel to taper
Paralleltotaper
T* I ti f'
10 90 0.l373P I
O
BOLT arm '
90° 0.i6OCP l
0.1000 013773‘)
SP A
axis of screw 0.1808P
U.) BUBP 0263?
axis of screw
screw TAPER1I16_*
TAPER 1116 '
0137 0-1591'”
01500'
BOLT U.2682P

B.I-I. BSPT (Re

Ĺ (Rc szniis)
SERIES) BSINZ BSF
BU1TRESS
API BUTTRESS (BRITISH
(BRITISH ASSOCIATION)
ASSOGIATIUNI (BRITISH sro.
STD. PIPE TAPER)
TAPER) BSW IBRITISH
BSW $TlJ- WHITWD
[BRITISH STD WHITWBBTHI|
Use : Oil industry for casing Use : Fine - mechanical industry Use : Pipe thread for steam, gas BSF (BRITISH STDSTD. FINE)I
Pipe size : 16”
16" and larger especially electrical utility,
utllity, electronics. and water lines Use : As a general machine thread
tlse

F Fit
. iI
I17 Y

P na
3 -W -UT
Z (I '-I
P
.5’ 51,’-ci OJ 1:1
0.1373P 0.16
fl1fifl‘1P
W'
CI -—-I P
0.1seei=
H
c La. “UCD cn Cn-i:i o.1eesP
H
c cn -1::
» 00.052P
052P P O0.052P
052P
'..» T 27
Z (I —I
ljm
/'-1. t___ I EBr—-— 0.8$57P
VĹK I Aki . 1
i gp o.0seoP io; I 1: 053070 y l S;Š ‘IV I
1 0.se05P O O0.600 O//7'T 1 ~I
/š -»I
0.9605P I. 640 3P OKSBOP I O.53?'/P
cncri A
A one/V

l .iu . X ‘\. L 1- -. H \/lLLi_' i( AT BOLT

OU
axis of screw
f[ i TAPER 1;ie
rAi>Ei=<1z1e
I
,L
EL--I--I
-uI~—:r

0 864
9°“ I
T 01050 0.105r>
0.351»
Im?
———I- -—- oiesev męęsp p 1.814
0.941 1.411
2.200 a.17s
1.014 2.209 3.175 L
BOLT
U3 Q
..0 3
E‘ OJ -U1
0.I373P 016 P
0.1601 MP 0.i6eeP iih 0.ee2
1.396
0.002 1.046
1.692 2.442
1.040
1.300 1.092 , so") TAPER 110
U

in does
0.109
0.000 e.10e
0:32 0.175
0.100
0.100 0.132 ears axis oi screw I I
B_$B n2
iiz 0.042
0.060
0.040 0.0ee
0.089 0,132
0.000
0.000 0.009 0.132
jBRITISH
|BRITlSH STANDARD BSO! DRYSEAL
BRASS - 26 TPI)
Use : Brass fittings
TPII
tidings and pipe coupli ngs
couplings
}BRITISH STANDARD CYGLEI
(BRITISH CYCLE)
Use : Bicycle industry
Ili ül flilfllifll fllfli Use : Widely used for fluid-tight pipe
coupiings
couplings in the motor industry
HUGHES HH-90 90
llse : Oiiiiiüusiiy
use Oil industry
7 ~.

IR
1&1
ëfl common
GOMMDN T THREAD
HREAD FORMS
FDRMS
EERING INDUSTRY -
..___
USED
P.9Ĺ'lI'II:
COMMON
U$I:I.I IN THE
!I'1°_*I.IË' .F_E! = ::::IFORMS
THREAD
I:NIilNhh EI
ENGINEERING 2Ë EE :iw::vi_ :
INDUSTRY
H
i CU

"SEN"
USED IN T"E.E[“i"E.EB'""l".""$T"Y
THE ENGIN 1
É

E t._R_..-
oi,
. PP ‘T P 1 ¡_i__, I
i—-—P—~t i \[ _°_¡l\,o.2eseP I 0525,,
._
\
"—‘d.125i=i
n19i:i=

lÉ_I-: EI
'"' 'W'
._
0,108 ZF
U.TEUZI"
!
k
l<ł1>l
i———P€~i 0.10e1P
O.iOB1P
i l
.
^0.2211P 0.osi> 06830,, .. l igrilrtt
3
1 0.117sP"(+4I
ã>'__»2Q-i 'U
\ ifiłäflp o.s2.%1.P

i
1 QYÅÑF . 0.0722P O.8657P I
V»~ »~4- -
I, /\Iy ( (0.45(0i=
l orsr»ir
J 0,750
Q Š OP )I 0O of6134
34PP ( §) 5P
27
0.6495P il cn

km:
O. 600 I - _ ' I I l 1 \___.. I
T c:o.2aasP
% P0caco-Ucio ‘U Vi 4
i_._._m *iii*
\/ ( I l of“! 1 4 AH; i
U"!

, \e.ri5e Loeesoe
/ -^-'
°"“‘43P IT) 0_25p
[)_25P 0.1443P
0.144-3P
eotr
BOLT
0_-1082p
0.10B2P
90,
90° “i
I 0.I081P
U.'IU8iP
I BOLT
eotr _
l dzseee
020000
‘
I‘ U3‘ fi
0.124sP
O.i243P
ih‘ : TAPER 1:16
IAPIZRTIIB
IOa O E
axis of screw =.=:
5: --I- CD L
SÅW-TUUTH
G0 <5‘ -1:|:
THHEÅD
lfl I'I1 II -i:|: :=- :| 30°
OI“ :: 513
DIN
IIICI'l -J cu

M RD DIN 405
Use : Mechanical
Z CD O :1- anical industry for
nso
[ISO METRIC)
METRIGI ~ M
METRIG TAPER (ROUND DIN 4051
(RDUND 405) motion transmission
transmlssion screws when the
Use : All branches of Use : Grease fittings and Pipe couplings in fire protection
Use : Plpe load is acting from one direction,
mechanical industry pipe couplings and food industry e.g., presses, rolling milis,
mills, etc.
_ _ an _ l-

di P
P Flat or Rounded
C: —I
P
O“WP
O38P ooaaoe
OORROP
E _.'_i
0 iiP55P
i_.._ O.iP "Pl *\l Q13 r\: can “U
OËŽP
[La o.1os2P
0J082P
_ _I t I I _i

0%
V $ _ fd Z Ž I I .essoe O.683OP II qr
Nílľíi
:_
‘-I
I)
-1——a-

oeeeoe
0.86l60P ‘ oeeeeoe
0.66660P 1TEIBEOP
.s000P I ' /\ ' <_-->-._->»- OF3_O(J1U1 ‘U Ii 0.0722P
0.8`G60P
O.8|66OP 0.`8P
'U o.ae|e0P
0.00\00i> O.6*134P
0,0ü1a4P
<
é < < i< I ,4‘ K. 30°O .--” ‘--4. I
$0.65-33OP l Wt `'\/ 'I )
ii/‘_'\Vl
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i I Å 3>
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l0.683OP
I
"""“ .--i--— Ñ
j>
->--4-]>
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Bon 0.0330
r-—-—%
—* .
P
E"
:
*
L —I / gqn
0.1P
BOLT :i=="U
J>`U
~- CIT CD - _L |\J >i2mm
pmNo-
gml\Ji mcn
(II .C’Um:
01
.OLI
12mm
-v.Omm
1.0mm
Bon-
BOLT Flat or Rounded 0.25P
C.25P 0.l443P
O.i443P

\IDC
IIDQ
III
lll u
\I II <e..,, NPSM, NPS!-!
'U Ell
I: ‘U '- . 1: 'I. IINII
LINC
[NATIONAL
INATIDNAL PIPE T [NATIONAL
(NATIONAL PIPE
PI 'U"U ľl'l
{VD B
E IUNIFIED NATIONAL GOARSEI
[UNIFIED COARSE)
THREADI
STRAIGHT THREAD) STRAIGHT THREAD]
THREAD) (TRAPEZ)
ITRAPEZI DIN 103 I-IE
E
Plpe couplings where there is
Use : Pipe Use : Mechanical couplings of Use: Mechanical industry
Tndustry for i IUNIFIED NATIONAL FINE)
(UNIFIED
no demand for fluid-tightness tubings normally not fluid-
tunings tight
fluid-tight motion transmisson
transmission screws Use : Mechanical industry
,1 _ 1
%i=fi
—-—P—--m25P o.10e2P
O.i082P %i=-
—-—P——'-l 0.1oe2P
0.i082P
0.120P y _ a ,k (MSP y
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0 038? I 5
T‘ ÉA I I I _l _-FIBI i W I
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0.osiei=
0.0328 P 1 '° iI I '- ‘ 0.0722P
o.0722P Ii I ' o.09o2P
0.09ozP
i I
1
0.e000P
oeeeoe S 1 I( 0.6i34P
o.01a4P 0-86501’
0-BÖGUP t 1‘ l0.5774P
i0.srr4P

0.0_057P 56° t W, "'I. _

i ,I ‘"1_§i,_ _ , i_ku_(M_
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) U ‘[1 +
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U.5959P 80.,
80. t 0.4;erP
0_4Ž07P BOLT o.1oe2P
D.1082P 0.25P
o.2sr> 0.1443P
o.144aP eotr 0.10o4P
o.1eo4P 0.3125?
0-81251’ °iI8°4P
. _l uz D i-
*Root Radius (11591 Pp
01501
so“
90° iI 1
BOLT 7 TAPER 1:10 0-0328'”
|TAPERi:l6 0-0328 P \ „ IUNIFIED
` UNR (UNIFIED
_ Unihed NATIONAL
.. National ROUNDI
ROUND)
. Round (round *R°°III*“"“S
*R°°m*“““S
* UNR - Unified root) "ml „.eN.:.Be¡ EE ¡ :Ð : ąnnľ uIE 5
u: : -|I „AB
axis of
ot screw A '1 BOLT|-/
B(]|_‘|"|_/ all >1-_1:: :: G- _ T5 Ac: :: -|-uIlillnl-I-IJ
applies to External Threads. ltIt is a UN thread in alI """ 'II\I\|I "V _ ""'II I I C C 1- I

respects except that the root radius must be rounded 3>APPIËS

he rounded. "0 plies to External Threads. Root Radius ma :1 =r::._.- PiD
TO Ëb>íľfiina||Threładlíí\ãcI>ott Radiułs rnãn æe:O“EQ _‘
'f<

mspected t d only
| when SpeCified_ Assembles only with UNJ internal
nema threads.
E BE
E
| h 'f d_ SSEITI ES Oilywl (82 S.

IPMIMlHiIMlIiMI ilMIMilI
Most manIIiIzI]cIi1IiårsugfyexefrçaãęęñIeäd
manufacturers of externally thread fasteners Ma"I_IaI°IV
lis"§*fll°lr IHSPŠCIIU"
mspewon Iequifed-
required" _
(NATIONAL PIPE TAPER) imizennoun--sewiunil
(PANZERROHR GEIAIINDE) produce
preduze UNR
urin rolled threads ratherthan
ioiieatnreaas plain oii.
miieitiian porn un. Use : High Tensile Fasteners in
Use : Fittings and pipe couplings Use : Steel conduit
condult (electric) Use : Mechanical industry Aircraft & Space industry
 }

12
Č

EË EE I: TYPES
MAIN :U in lv: OF
ID -11 GROUND -I
.HREAD TAPS
{Đ :I ID I: := I: THREAD
I cotoun conen HIGH-PERFORMANCE mes lfl,
coLounconiso_iiic_ii1i{isiri=oitiiiiANcEms lfl
_
F
& APi=i.icArioNs
& APPLICATIONS

S, ““'"'°“;
Straight Flute Tap
(Short
Short Machine)
Machine _..
éifl iŽ High-Performance Machine Taps are produced from specially selected premium
—:sS-E ęteel
¡ -'ss-E Steel and are developed with unique geometries designed to provide
l accurateiy
accurately sizeotnreads,
sized threads, superiortapping ability and iongertool
iongertooi life.
A general purpose tap for hand and machine operation suitable for short production runs. Itit
forshort
performs best in materials where the cutting action results in chips which break up readily. The
se taps come with colour coded rings and a variety of surface coatings, facilitating
colourcodedrings

J-“,,'
s irai Fiute Ta „
S"iral FIUI6 -I-G" li-..IIIIIll\lii~.. IU-
w~wwv\M'vvvv——*--__i
l . E...
fir
7

>x<
i/\.i/
aase of selection and ensuring optimum performance in specific material groups.
ease
Examples of High-Performance
I-.-__..._.|__ _
with Colour Coded Rings
E5 -an 1 cl:~ crrrnance Taps w'th
CXCIIIIPIU5 I.I ii =1
I
_II1
Pi
i

This tap is designed primarily for machine tapping of blind holes. Most suitable for
Aluminium and Soft Steel which produce long stringy chips. The cutting action of the spiral
flute curls the chips and draws them out of the hole, allowing greater depth ofthreadlng.
oithe of threading.
HARM
M
Thread Ta “S iiQ 4
The interruptedthread
interrupted thread ensures lessfriction
less friction and hence, less resistance, which is particularly
important when threading materials which are resilient & dilficult
difficult to machine, e.g. Stainless
Steel, Bronze. This design also facilitates ease of delivery of coolant to the cutting edge. š
Spiral / Gun Point I lil
éfl
5
š
š
WQZE.
..7-

Eí <<
"-
___.-

sirai iiieiuie
Straight Flute TaTap >x< A<
_"‘-'

<š
.._-

<'4l§'.
_-

a
.41
7 \
\I l

$1 I I I I I
The spiral point tap is used malnlyfortapping
mainly tortapping through holes. The point
poirit helps to cut the chips
cutthe
with a shearing action directing them ahead oi‘ of the tap, leaving the flutes clear forthe free Manufacturers adopt the following Colour Coding
Most Tap M3l1UI€lCIUl‘Bl'S_§tdUpI Codingjystem.
System.
flow of coolant to the point.
coolantto Cfllflur T App¡¡m¡ms
E Colour . . 1 Material If ? Tapping Speeds
' Rings A Applications p 1 (Examples) gggglgdh
_ RIHQS Examples in/miri. (Coated)
iiiiiiiiiieui
Flulnlnee
. ........„... Tan
Flnfnlnee ...E ’1 |\-(R
C =
without oii
without empires
Oil Grooves . © gsofuonSoft Long Cmi in.
Chipping , Free-cutting
S Steels,
. . ' Structural
Steels
The fluteless tap is designed for machine tapping in Ductile materials. The fluteless design Yellow ; Materiamgg
- S Bgghfimma
Materials 800 N/mm z T Steels,
teels, Aluminium, Copper,
Therm0p|aSt¡cs' 15 -» SO
30 m/min.
A 4) , L hermo plastics.
produces holes of increased strength with the absence of chips. A good lubricating fluid
must UU
lllUbL be used
ubuu with
vviui fluteless
IIULUIUDD taps.
tape. Correct tapping drill
.-..-....-.-J- I.-.._ . .._...-J ..,t-LL. £l..-L-l._.-..-. -L-..-H.
UUI ll:iLiLlc1)J)Jll|g sizes aiareU uqudiiy
equally iiiipui
important.
f"\-....-._.__J-~l-,-.-‘nip-4.-r. A.-III l'lT"‘If\I‘\ I'\Y'f\ r\rl||r\|Il r in-I-\nv+n»-1+
ui Ill Sizoo Lc1llL. 3 Staimess steels
St I rice iiiduhiiiiiig,
iriiauiiiiiiiig, Austenitic,
/~\u_5l€l1lIlC, r
w t <Š 1000 N/mmz
N/merãzs |, Ferritic & Martensitlc
Martensitic Stainless 5 - 15 m/min.
Fluteless
FIUIBIBSS Tap
Tai! it gfl
iiiiiiiiiiiiiiiiiiiiiiiii:.-_Š
with Oil Grooves 'l'l'l'lll'llllllllllllll
‘l‘\‘l‘l‘\'llllllllilllil .Il
>X
_ 3|u)L_%

I-it
5||¡e
r"-1'
T
,.;:; ?'-T"*‘»"%‘~:~. _
atA
".;:I.f.
H d, Sh
I Hard, Ch . .
Short,t, Chipping , Tool
ýý 4 Steels.
Steels,
,,M,_Steels High-Speed
,,_,,,_'___, Steels '
,,,__,_ Steels, .i .
ofthe
The application oi flutelesstap
the fluteless tap with oil grooves is the same as the tluteless
fluteless tap, with the
mjledn Q MME:1ąer¡a¡s0Ĺ120'(?Iü?r%m2
Q /mm 2 1 Treatabl
Case Hardened OLUUIIS,Steels, I"IUi.1l
Heat 22 -- 15
15 in/’iiiiri.
m/min.
tn, -._ . '.', v
' '
oil grooves helping to deliver lubricant easierto thetap point. at eria- 1 s _< N uclbG'llc1lUUllUU

e ` Treatablee Steels.
Ste els .
Taper Plpe
Pipe U .
. Universal l. .
IAApplications Steels ' Heat
Free-Cutting Steels,
Straight Flute Tap l(_ Steels
SQIÃËIË1
51000 N/mmi Treatable Steels, S. G. Iron, 15 - 30 m/min.
Green
I'\..‘__
UTUBII " Nitriding & Case Hardened Steels.
I\Ii’rrirIInrr Q. Pac-13 I-I rI nnrI C‘-I-nnln
IIILIILITEIH IA UUOU ll QB ‘-1C Q) DU ULUUID.

Plpe taps are designed primarily for threading pipe fittings and are suitable for hand and
Pipe
machine use. ,1 Cast Irons Grey Cast iron,
lron, Malleable Cast T5 _
TAP GEOMETRY @ ieesoiv/mrrr
S 850 N/mmz . iron, S. G. iron, Brass 8.& Bronze. 15 _' 30 m/mm'
m/min‘
lttliite
.Vl'1'.i° .
Thread Cuttino
Catrina
-_--... _ ËutelessT_`__~
Fintaies
_____ WW . ‘-A

Flutes Ta 3 Pressure r~ .
Heat Resistant Alloys Nickel-based Alloys,
Alloys ' II I .
i1 "PF
“L /7; Points i » 3 1200 N/mm‘?
. Cobalt-based Alloys, Super Alloys 3 - S m/min.
Ullite
Orange 2 -._ , with Hardness < 350 HB.

se se M &×s.s\sw I1
il liIilliIilIi liIl
„.__.__ g. „M Structural Steels, Steels. .,. .._ . .
. -</
Q3 . A Oi
Gii| Š. i CE
i
oieeis
n1- |
__
izuo iv/inin z Alloy
- 4|('\.f\f\
DLUUIS 3 ldUU l\IflIIiIl SmehSteels. Carbon Steels,'
Anoy Steels,
|i|r_ 2 .„ _„ m/min.
'“iu -' ‘U
au l"”“'“-
W i r . /< wik lr Grooves
E Cut
Q _ L _ Fglprmeg ormed . I . Stainless Steels Free Machining, Austenitic & -.
—i1re
Threa - Tiireaii_¡z
rea = i -lr_Cš 5S 1000 iv/rrrrrr
N/rnmz Ferritic Stainless Steels 5 '_ 15 m/mm‘
m/mm"
Iun-r:
-rPH .. Ta“ .i.„...„1-;„„...„»i„„ ;„ intended
;._.._.i,a as
._ aa_ general
______i guide
_..-J, only
__.. For
i-_ detailed
. ._ -. ._and
AIICI. up . OEITE
. . 2IpDllCZlIl0ľl
.. ._ II
:íųí '
(Setting)
I f‘ | 1H I n n \
Auuumw 1-jf; :;;Ž'¡~`¡.\_¡.
T
Il"";Tl}_5
__=I"
. i; Zi. 'Ferming
En rm I n r|
"""""5
_ni he above
-iiiic «muve information
iiiiuiiiinuuii is
is iiiirziiucu aa guiieiai gulutt ullly. rul Uetdllou UP to
TD date application
_ Chamier
Chamlef Lead A ' 115€* f "ff` Lead ‘5information, it is recommended
:: c:|—-ormation, itis recoinmended to seekthe advice
advioe of Tap Manufacturers.
 11?.
ël
2| CALCULATION
GALCULATIUN OF
TAPPING DRILL FORMULAE
FURMULAE I FOR
5''HPIN DRILL SIZE
TAPPING
-i:I :I Elfl:I UCUTTING
'l'l Cl :I THREAD c: -|P,:I
61)2 I- Z:ili mi= TAPS
l'l'l-I=| 'II UI
lw Nne

F0"
FOR THREÅD OUTTING TAPS
TÅPS

METRIC ię
m’ i_._i
Z
Š :1
31 i<i;>i
mtmw . _ _ , . %%of
of Full Thread x Pitch (mm)
ThreadxPitch 0.180BP
0.1808P 0.2682P
0.238213
Drill Size = Basic Major
Maior Dia. of Thread
Thread-— 7698-
76 98 f
l
I I‘ \ \ I I
Example : T0 To find
Iind Tapping Drill Size for MB
M6 x 1.0
1 .0 tap with 70% thread
» 1
<I<
70 Xx 1.0
oriiisizz
Drill = 6.0
Size = 0.0-— 76.98
1.1363P
I 47% I 016p
= 5.1 mm

INCH
INcI'I
oriii Size
Drill size = Basic Maior
iiiiaioroia. 01710950-
Dia. or .0130×ËT"Iead)
Thread — I.0130
\
x
% of Full Thread I
0

Threads per inch ,

/4
. I
I 0.1808P
0.1808P II
BOLT
Bon- 0.2682P
Example : To find Tapping Drill Size for
Ior 1/4-2|]
1/4-20 tap with 75% thread
01111 Size == .2500-(.O130xŽŠ
Drill Size .2000-I.0100><75II
I 20)
I _-

å-ł\_- IQ
D-Hr.
I

= .2010
.2010inches
inches
(anirisri ASSOCIATION)
(BRITISH iissociiiriori)
= 5.1 mm I( Basic (I Basic
Tapping ICIearance
Basic
ITapping Clearance ' Basic
I Q
en ' Pneii
P¡tch`I Depth ' leneeriirei
Iilepth .i Majur
Mayor Iiflective Minor 1 Drill ‘ Drill
FUR
FOR eagles-.e§.§ T@P5>
FLUTELESS TÅPS ` IIo. L I(of
of Thread?
Thread Diameter i Diameter 5 Diameter Size Size
;(inch)] (inch) _ (inch)
(inch) (inch)-I (inch) I (inch) (mm) . i""“I
(trim) (mm)
METRIC
_ _ %
‘E/0 of Full Thread x Pitch (mm) 0
:Å _. .0394 0. 0236
0.0236 1 0.2120,_
I 0.2126
0.2362 0.1000
0.1890 I 0.10
5.10 I 6.10
MaiorDia.
Drill Size = Basic Major Th re ad -
Dia. of Thread- 147.06
147.06 I 1 .0054
.0354 I` 0.0210
0.0213 0.2007
0.2087 0.1074
0.1874 0.1001
0.1661 4.00
4.50 i 0.40
5.40
.0010
.0319 ` 0.0101
0.0191 0.1000
0.1850 0.1659 0.1468 4.00 I 4.00
4.80
1 _ .

Example : To find Tapping Drill Size for M6 x 1.0 tap with 70% thread 3 I.0287
.0287 I 0.0172 0.1014
0.1614 0.1441 0.1268 3.40 TIT 4.20
70 ×1.0
6I0_70x1.0 4 I .0260 0.0156 0.1417
0.1417 0.1262 0.1106 3.00 0.70
3.70
ri Size
D'llS'
Drill ize = 6.0- 14706 ëüilü-I
. D F‘-"9" ca-=11:
147.06 s5 .02a2 0.0139
{I
.0232 0.013; 0.1200 70.1120
0.1120 0.0900*
0.0980 I 2.05
2.55 3.00
0.00

INCH
= 5.5 mm 0
7 I .01e0I
l
..o2o9
0159 0.0113
0.0125 0.1102
0.0125 0.1102 0.0970
0.0110 .I 0.0904
0.0070
0.0004 0.0070
I
0.00703
0.0550
0.0000
0.0750
2.30
2.30
2.00 I
2.90
2.00
2:60
Dm' Size
DrlllSlz0 = 00010 . Thread - (0068
Basic Major Dia. of Thread—
0.% °IF“"I“'e“
.0000>% of Full Threadd
xmrea-ãsfper inch) 0 I .0 010 0.0102
.0169 0.0102 0.0000
0.0866 0.0704
0.0764 0.0001
0.0661 1.00
1.80 2.25
I Threads per inch)
___-1
0 I .O154 .0154’ 0.0002 0.0092 0.0740
0.0748 0.0050 I
0.0656 0.0000
0.0563 II51500
1.55 1.95
10 I .0138 . 0100 0.0083 I 0.0000
0.0669 0.0007
0.0587 0.0004
0.0504 I 1.40
1.40 1.75
Iind Tapping Drill Size for 1/4-20 lap with 75% thread
Example : To find _i_ as
5 7 11 4.0122, 0122 0.0070
I
0.0073 0.0591
I
0.0591 0.0513
0.0010 I 0.0445 I‘1.205 1.00
1.60
Drill Size = .2000-I.0000><%I
oriiisize .2500-(0000 121 5 0.0066
0.0000 0.0512 0.04450.0445 I 0.0070
0.0378 1.00
1.05 I 1.40
140
l

I
-

10l . 0.0000
0.0059 0.0472 0.0410
0.0413
I
0.0004
0.0354 . 0.90
0.00 1.30 I
14I
ZZ
Z—l Q9--L
= .2245inches O02
'

= 5.7 mm _a.e_a _a J:-e.-:|\ -Ac"° -' `.oi:`o'oo-mu::- -»mo 0.0054 0.0394 0.0000
0.0339 0.0200
0.0283 I 0.80
0.00 1.10

Il.Il lMlI ltMli lM

2 2 _

IIDTE : itlt is advisable to use a good cutting oil or lubricant rather than coolant for Ftuteiess
NDTE
(Thread Forming) taps. Correcttapping drill sizes are equally important.
Fluteless E 15 l .0083
7 1eI
15
ZZ $3 COCO DO-I»

.0o75
.0075
0.0050
oooš 0.0311
0.0045
0.0354
0.0311
0.0005
0.0305
0.0200 I
0.0200
0.0256
0.0220
0.70
0.70
0.00 ,
0.98
0.00
4.
r \

Å' 7
FOR
7110011113
TAPPING nmu.
7113540
THREÅD 0077103
GUTTI
SIZE _
DRILI. SIZE
NG ms
TAPS _5
TAPPING DRILL
TÅPPING nmu SIZE
s|z|z
FOR THREABWTTINE TÂPŠ
FÖR THRËÃO ËUTTINË TAPS
'12.2%
0%'
L“iP*“"’
0.13739
0.1373P K W 0.111010
0.1001P
E
1_\_
:2:z c: -1 1421 _1-
P
9-13731”
0.1373P
1 0.1301P
0_1601p

0 \
1 1 . 1
0.9005P
0.93053

301.7
1
1

1.- ’. 1-.A '

1

0.1373P
0 1373P
'
550

X/
\/ |
H O.64U3P
0«6403P

___
1
0.1001P
0.1601P
.
0.9605P
1
1
1
¡ .i `
.\1

11
1 3 55°

0.1373P
\" 1

9/1%;
1.
5

0-54031”
1.
1

+
|-'BSU1!
15_W 1-"-"1
BOLT
IBOLT F
0.1601P
CD '__|. CDCD _.1. “U

103171311
(BRITISH s7/mu/\|=1
STANDARD
_ WHITWORTH)
D WHITWURTH)
-
llom.
nia.
Threadsf1 B:-isie
Nam. 5 Thieads
Dia I per
Basic
llepth
Depth ui
Basic
0|‘ ' Maior
Maicr
Basic
7 .Basit: Basic Tapping Efllearfancei
Eflecłivc I Minor 1 Drill
E-ffective
Clearance
Drill
Dr||l 1 E
§§E
MBSW 1_ Inchlnch ' Thread íbiameier
finch ) _11 (Ip
..1; 11113
1 Diameter _ Diameier Diameier
Diameter 1 Diameter Size Size 1 (nnmsu sninunnu
(_BRi_Ti§i'i 3T|1i\i0|'tR0 HN:)
Fii\iE)
(inch) hi 2 (inch)
(inch) 1(inch)1 ` (inch).
"inch (inch) (mm) (mm!
(mm)
1_l
1

1 Num.
Nom. 1Thrcads
1Thread3-1 Basic -Basid
Basic 1_ "_':Basi0-”-
Basic 1'1 Biasi-0
Basic _1Tappin
\Tapping Clearance
1/16 _1_ 30 1 1.0107,0107 10.0325
0.0625 0.0510
0.0513 0 0.0411
00411 ‘$11.20
1.20 11 1.35
1.65 1
M3/32 .3/_33__ _ 48 4_3_ T0133 .0133 'R1' 0.0930
0.0933 _'_ 0.0005
0.0305 10.0372 0.0672 _H1.35 1.85 _; 2.502.50 I 1 D|a
Dia. 1 Éper II -1 005111 1I
' _Depth 015101
Mai.n'1* 1511001
Efiect - Minor _1 D'lI Drill
fl 3 01111
Drill ‘
1/0 __ 1 40
1/3 .0130
.0160 ILUU 1 0.1090
A 2 /U-14
u.12auA
U. u.1u:1u 10.0930
n mvm
R-lf\|'f\
_ _
n :_: 7
2.55
L.\m o
of on 7
f\-lfl|"\fl
a.uu
0.1.11.1
7'
\LUUJU "RF 15551 7111-.533
BSF 1 icci: Threađ 1 E2:0rcełer
mnhii 1 1 Ðiamcłe
lIIU§U‘l
Diamnfnr Ðiarncier
nlnrnnlnr
nulnunn
Il'I\lllIIl\U' 11 Size
I . .
1
1

Size
Qiwn
Ull.-U ‘

_5/327*‘
_5/32 _@Q 32_ 10200
,02Ĺ__0.1532 0.1562 _1 0.1362
0.1332 1 0.1162 _ 3.20 _ 4.10 0.5.1.1) (inch)
(inch) ' (l.)¡.i. inch) _ 1115311)
(inch) 1111011111 3 (mm)
(inch) ¡ (inch) (mm) (mm)
3/10 fi_ 24
3/16 .0237
.0267 1 0.1875 0.137 5 1 0.1608
0.1303 0.1341 1 3.70 4.90 3/13 32
3/16 32 0.1075
0.1015_ 1
0.1375
0.1875 H 0200
.0200 0.1475
0.1475 1 4.00 4.90
4.90
7/32 zaN 1 N24-l> .0237 2 133 0 0.1921
0.0.2100 0.1054
0.1354 1 4.50 1 5.70
Fi/7.
I
Q'
1/4,_ .1 20
lf'l'““ ‘
on 1 LU_
.0267
' ,vuzvnfion
l'1'-190 n oqnn '1 0.2100
1 "0.2500
.U\JL..u
n - 2139
_ ' 1 Q0.1000
I "13513 1
U - L U UV
5111
5.10 V
5 513 _J
6.50 0 1/0.2.
7/32 120
28
1/4 5 Âöý 23 7 .0246
0.2100
0.1959 _1
0.2188
0246 1 0.2500
0.2254 1
0229
.0229 0.1730 _ . 4.50
415" 1 5.70
5.70

5/10
5/15 _ 0 18 13 .0353 1 0.3125
.0356 0.3125 0.2739 0.2769 0.2413__
0.2413 0.50 _0 0.10
3.50 8.10 1/4 0.2254 0.2008 5.30 1 0.50
6.50
177773/3 3/ĹJ.. 7* _1513 .0400 70.3750 7 0.3750 ` 0.3350 0.2950 0.2950' 1 7.90 7-90 _ 9-70_
1_ 9.70 5/13 1 22
5/10 22 1 0291
0291 ` 0.3125
0.2034*
0.3125
0.2834 0.2543 6.80 0.10
I 8.10
1 77/13 7/_1_6__11 14 *5 .045z___ .0457 0.3910 _ 0.3431
0.4375 1_ 0.3913 0.3401 91.301
9.30 ‘ 11.3011.30 1 7 3/0
57/3 1 20 17 .0320
0320 _ 0.3750
0.3430
0.3750
0.3430 0.3110
0.3110 ; 3.30
0.30 9.70
9.70
1/2 1 12 .0534 1 0.5000 __‘ 0.4433 0.4466 0 3932 1 10.50 _1i100
0.3932 13.00 J. 7/1fi 1I 5107"
__7/16 13 0050
0356 _ 0.4375
0.4375 _
0.4019 _1
0.4019 0.3003 l 9.70
0.3663 0.70 11.30
11.30
I‘ _';.'.___1 _"_ _
9/10
9/137777777“_ 12 ' .0534 ‘_ 0.5025 0.5325 0.5091 0.5091 0.4557 1 12.10
0.4557 14.50*
14.50% 4 10 ' .0400___0.5000___0.4000_
0.4300 1 0.4200 11.10 13.00
775/377775/00 11 __ .0582 1 0.3250
TW32 0.6250 1 0.53330.5000 1 0.5086 0.5033 3
1.50
13.50 10.25
13.25 I/2 15 . 0400 0.5000 11.10 13.00

711/917377 11 .0532
.0582 0.3375
0.6875 0.3293
0.6293 0.5711_
0.5711 1 15.00
15.00 1 17.75 A
17.75
00/10
.. 10 A .0400
0400 0.5025
0.5625 0.5225 1 0.4825 1 12.70 7* 14.50
0.4325
.11.lËí._Š 11 5/0
5/8 14
14 0.5793 _ 0.5333 14.00 7 710.25W
13.25
3/4 1 10 _ 1 .0640 Z .0340 0.7500 0.6860
0.7500 0.3330 0.3220 0.6220 1 10.25 13.25 = 19.25 r
_ .0457
0457 0.6250
I
0.5793
14 1
0.5336
1"'1”:I/11'3f_’1_
__1_3/18* I
10*“.1i340
10 Ž .0640 Y03125 0.8125 _0740
0751_1 0.3345
0.7435 0.6845 10.00 21.00
2

11/10 1
1 11/13 , .0457 0.6875 0.3413 1
0.6418 0.5931
0.5961 15.50 1 17.75
15.50
7“?/3 ÉË 99 0711 0.3750
.0711 0.8750 0.0039 0.7323
0.3039 0.7328 1 19.25 22.50 3/4 Ë1212
773/47 .0534 _ 0.7500 __0.6966
0.6966 16.75 0* 19.25
0.6432 W 13.75
11715/13“11_9
15/15 “.07110711 1 0.9375 A 086 0.0004 0.7953 _ 20.75
. 64 _ l 0.7953 20.75 _1 24.00
24.00 _ iii. 117A . cz0532 0.75Ĺ_i 19.75 7 22.50
_}Ž 9
1 .0300
_
0800 1 1.00001 ._0_
0 00 1 00.9200
. 9200 0.34001
0.0400" 22.00 25.75*
25.75__ . JË. U:oo 2 0.8750 081681
0.8168 0.7586
11 0.8720 1‘ 2213
1 1

24.7? 29.00 |_._. _E

0340 W
10: .0040 _ 0.9300
0.9360 1.0000
1.0000 22.75 25.75
"1117
_1.1/É... 7 1 .0915
091571` 1.1250 1.0335 1 0.9420 1 24.75 AL 129.00
4.-

,___.3_ 1 .1 250
111/41/4
“J00

.0 9 15
.0915 . 2500
11.2500 1 53 5 1 11.0070
1.1.1505 1. 0670 20.00
23.00 32.00 11=2\naGO
-L 9 0711
.0711
11._ I.'!-
1.1250
1.1250 1.0539
1.0539 1 0.9020
0.9828 1 25.50 29.00 1
01 0 1111/4
10174 9
_,__

1 1 3/8 1 A .10371067 _1_.3750

1.3750 1~ 1.23331.2000 '5.1313‘1.1010 30.25
30.25111? ` 35.50
35.50 fi 0711
.0711
_ ._; i_ -_ _; _
1.2500 1.1789 1.1070 ‘.1 2??-2"
1.1078 20.50 1 32.00
32.00
1 11/2 1 A .1037
CJ'JCD‘*-J 1067 1.5000 1.3933 1.3 933 ` 1.20001.2333 1 33.5033.50 30.50 0j
33.50 1 3/8 CD .0001L1.s750
0800 1.3750 1.2950
1.2950 1 .215 0 _1_31.50
1.2150 3150
. 35.50
35 . 50 I
2'u'r01"Ch\ic> ‘ ""1 1201 1""**" 1.4909
T4939 1 I .OU00
.000 * OELUU _7‘
35.50 41.50 1 11 1/2"
1/2 _ ž 0000
0800 1 1.5000
1.5000 1.4200
1.4200 _
I17 “ -1fänhn'
nnnn In: En A-I 1:n _ _ _,Ž "_.ĹĹf0I
1 :1/___3 A
. Ji'/U 1.6250
.0 . *1. I 0 | JU
j: mnom O2 1.3400 W 34.50 38.50
1 3/4M 1201 1517500
1.7500 ‘ 1.32191.6219 1.4938 A 39.00 . 45.00
1.4933 01.19/43f‘
3/4 - 1.3535 1.5370
_13E.. 5.010 mm oocx h

41.50 _40.00
‘R1 0915
.0915 1.7500 1.6585 1.5670 41 .00
41.00 *45.00
45.00
1.-0 7/3 41/2 .423
.1 423 1.0750
1.750 .0 1.7327 1.5904 77:10.50 ’ 43.00 } 2

1 1 1 1 101 1
\ na. 00'
\I ._.|.'_L'_

7 1.71 57 444.50
4.50 17.00 51.00 091 5
.0915 2.0000
2.0000 1.9085 1.8170 47.700
47.00 52.00
2__ 7 41/2 4 1/ 2 7 .1423 1 2.0000 1.8577
1.8577 1.7154 54
’ 21/4_MW
2. .

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/I
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92 .N
09
r_..c.uuu 151.00
51.00 1 ' 50.00
Rflfl
1-. u u u u I - u L -Iv 5v-uv
*_ 1 067
__.1067 _ 2.2500
2.2500 2.1433*
2.1433 1 2.0300
2.0333 753.00"
53.00 50.00
53.00 1
I 21/2 21/2 1 4 .1001
.1301 2.5000 ; 2.33992.3399 2.1793
2.1798 1 57.0057.00 34.00 1
64,00 21/2 O':)O'>§"\'il 1 067
.1067 ` 2.5000
2.5000 2.3933
2.3933 1 2.2333
2.2866 50.00 1 64.00
58.00
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@I FOR
TAPPING
TÅPPING 0011.1.
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SIZE
FOR THREÅD GUTTING mes
7110040 currme TÅPŠ _ FBB
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TAPPING
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0.61103P
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0.6403P
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1 1 I 2--
1 1
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0.1373P I

11111
0.1600P
0.1373P
BOLT 111137311 0-160"’
0.1601P 7/ 1 TAPER1:16
TAPER 1:16
axis of screw
E
BSF
(BRITISH smnnnnn
(enmsu srANOAnn PIPE) ' ’
1FE §.“;i 1,°§“‘am@‘B‘
Outside Diameter
of Pipe
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Basic Basic 1 Bash:
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1

(ľastanłni) 1 “"5
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Thread 1mamete|1mamBte'11
lbiameter Diameter 1(r;g|:|:;1
I '
(BSPP) 1 (BSPF) (BSPF) 0% Ma'0r.PIë-IEF
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n 1n _____]’____wh-1" Q 8 Q
5
(inch) 1 (t.p.i.] inch 1 1I (inch
(i.p.i.) 1 1(inch) (inch)1 I 1(inch) ineh) 1 (inch)
1 inh
91 I 1(mm)
001711 1(mm)
mm 1
1-.-. 1/12.--
1/16 _ 28 304 I .02200
00.304 .02290 1I 0.2012 0.2812 0.2583 6.60
6.6[l_______ 6.00
6.8L BSPT
BSPT (05
(Rc SERIES)
SERIES)
1/li ^^ 70533
20 0383 _ .02" 0223 2 9 I 0.500‘^^^^'
u.50u| I 0.3372
u.55/z -I 8.00 3.00
7 13
0.00
8.80
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(BRITISH STANDARD PIPE TAPER)

1/4 Ä 13 0.518 .0337
2 Q0 1:.: \I 0.4343 _ 0.4505
1 0.404 1 11.50117
04505 __ 11.50 11.00
11.80 (JO
TAPEE)
3/3 I 19 " 0.656
0.555 .0337__( n;0.5555
.0337 0.5223 0.5335_ __15.00
115223 75.00 15.25 1 . l¥amelera_t_G_auge
D|amfle_1'a|_Gą0_ge Plane Length
1 Iength Tapping
Tapping
10.00 *7 Nam
Nom. ,ThreadsI1 Basic * Major
1T0l'B3dS1
=
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Gauge 1t0iUseiuI
Miner 1 Gauge Drillsize
0.7793 0.733511
0.7335 1110.50
13.50 . 01 Useful; Drill Size
1 .

1/2 . .
__57a___ 0.325
0.825
" “'-*1.-5"7““'-».$11
[53:11 .0457 0.7793 19.00
Size 1I per 5 fieeih Depth 01 16101501071 '|ii5rneier1-fiiameier Length 1 Thread
of~DiameierIDiameter`DiameierI (wiihoui
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0.902 ]\3
|\;._.. .n|.-L1
_¢-5 _
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_.0457 0.3105
0.35@ 0.0105 20.50_"_1
20.50 21.00
15 1 15
CD
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1117157/I .0457_ 0.0053

1 .0457 0.9953 0.0405 . 24.100
0.9495__24.00 24.50 0 ~
24.50
BSPT 1` Inch 1 Thffiflfl 1 (B)
lnch 1Threa1:l (B) :1 11 1 (F) (E) 13311131)
reamer]
9./.4 Ĺ1 14 1.041 (inch) ¡ (1.p.(i.)
(t.p.i. ) 1I (inich)
(Inch) (inch) 1‘ (inch)
(inph) (inch) 1I (inch)
(inch) 1I (inch)
(inch) 1 (mm)
7/0
7/3 1I 14 1.150
1.139 I .0457 11I1 1.1433 1.0075
1.0975 27.75
27.75__1 23.25
20.25
_T"11711
l
1 I 11 1 11.309
309 .:__ 05521111
0532 1.2500
1.2503 _11925
1.1926 __ 30.25
30.25 __ 30.75
.
1 1.0- I 28
20 1\00229
1L"*-_ 0.0220 1 0.304 ( 0.2012
uni Q5 0.2312 1 0.2553
0.2533 1 0.1553
0.1553 W 0.2545
0.2545 6.402

11/4 __ 11 1 1.650 1.550 5.0532

.0582 1.5015
1.5913 1.53351
1.5333 30.00
39.00 1 39.50 1
30.50 M1/81 +
_____1/8 ;1_ 28
28 1
2 _ L 00220
.
0.0229 1 0353
0.333
. 035011
.
0.3í5_[II7I 0.33
0.3370
721 1 .
I 01563 1 .
02545 0.40
8.40
11/2
31111111/12111 11 71 71.332
fi1.882 .0532
.0582 1.5235 1.7355 145.00
1.3233 1 1.7555 í5.00 ( 45.50 _ 1/4
1/4 ` 10
19 10.0337
X 0.0337 ' 0.515
0.518 1 0.4843
0.4543 1 0.4505
0.4506 0.235711
0.2367 0.3014
0.3814 1 11.20
11.20
-.-- ./22%
1ii__i_-*4 1

1 `"1_3/54"
134 ' 11 '_21.1115
11 2.115 j I .0582
.0532 2.0575 1.0005 1I 50.50 _-
ž.0571T 71.9335 51 - 00
51 00 . _(A ((3/0
3/3_ 10
1_9_ 11I 00 .337 0656
0.0% .
0,555 52231 00.5335
00.5223 555511I 0.2500 30 47 1
0.2500(1 0.0.3347 14.75
2L' 1 111 i ' 2.347 I .0582 \ 2.2353 2.2305
2.2888 55._5_5_ 57.50
57
1
' 00
~
CACQUD 00.00
1 1/2 1/2 1 14 0.0457 1I 0825
0.0457 0.325 1 0.775? 0,73; 0.32140.3214?1 0.5170
0.5173 1
01
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2.537 ( _0532
_.
2.5255
2.5233 ' 2.4706
2.4703 *1' 52.70%
52.70 52.70
14 07793 0.7336 10.25
18.25 1
.„21/4
-21/42.011 ( 11 . 2.587 1L ‘L. 62.70
3/4 -1 14 R 0.04570.04í1.041iJ.995ñ19403v0.3750
1.041 0.0053 0.04051 0.3750 T05714
2.930
2.960 .0532 2.0015
.0582 2.9013 ' 2.04351
2.3433 ' 72.10
72.10
j 72.10
72.10 _.:'."l‘1 1 0.5714 23.75
?.I/2 I
.?l/.2. -L ‘L

223/4
3/4 1 T111 1 I 1111 I 0.0582
1

3.210 I 3.1518 I 30035;?

.0532"I_3Ž1513 309357 70.50 ___ j-._ 70
73.50 73.50 0 0.0532 1 1.309
1.309 1.2508
1.2503 1 1.1926
1.1323 0.4001
0.4091 1 0.5501
0.5591 1

Ill
MI IMIM MI
3.210 .0582 I5 2. 30.00
j 3 11 3.450 L _ .0582 3.4013 3.3435
0532 3.4018 04.00
34.30 B-3° 34.30 . ííí 1 1/4 11
11 10.0502
IMŠ2 1
1.550 1 1 1.5913
1.5010 1
1.5336 . 0.5000
05000 1 0.7500 38.50
3 . . . .._
31/2
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11 3050 i
3.050 .0502 3.3913 3.5335
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97.30 9 0
97-É" 11 1/2
1/2% 1111 1 0.0502
0.0532 1I 1.002
1,352 1 1.0235
1.3233 1 1.7555
1.7656 0.5000 0.7500‘ 07500I 44.50
11 1I ' 4.450
4.450 .0532 4.3915 4.3335
_ 1_ 4.3918 4.3336 .1. 10 00 110 .001 205.111

I
110.00

1
.0582 110.00
._ . .ÑWJ _ .
W 7711 7 0.05520.0532 2.347 \ 2.25552.Ñ3_2,2305 0.3250 1 0.0204
2.2305 1 0.5250 0.9204 56.00
55 1 1111 5.4150
5.450 .0552 5.3913 5.3335 1 7135.40
.0532 1 5.3015 135.40 1 5135.40
135.40
5
10111 11 6.450 1
73.450 .0502 3.3913 5.3335
0532 5.30110 150.30 T¡)¡¡¡_3U
5.3335* 100.00 100.00 1 21/2
21/2 11
11 0.0582
0-95821 2.050 1 2.0015 1 2.0435
2.960rI2.9018 2.8436 1 0.5575
0.6875 ‘ 1.0511 71.00
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 ____JuI|I\___._ .. .11 i7_____..._... 1!

5“ I1%-2%
1

TAPPING DRILL SIZE TAPPING 11111115125

TAPPING DRILL SIZE
7" TI-IRËAO
FOR
FUR ËUTTINË TA
THREAD CUTTING TAPS
'II III)
'——————_____________ '7 '""7"’i_’§u\n__
FOR
F9" TIIRËAO ĆIITTINË TAPS
TOB...§4§...$..§E§?0§ TAP5
N01 P
0.0339
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010325
0.1|082P

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1
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1
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54150.:5=—5 —
. .. . 12%
L2
I =
1
0.0722P
0.8657P 60° __ _ 7 fjA 0.5515010 0
0.8660P it Q0. 3 0 10.511345
0.6134P
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zog
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90° 7 7% /
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._._._._._._.. Ë1___________ _ 1 BOLT 0_z5P
(]_25P __
_‘_ 0.1443P
0.1443P
of screw I/71 TAPEFUI15
axis oi TAPER 1315 0-032817
0^0328P '

NPT (AMERIGAN
AMERICAN NATIONAL PIPE TAPER)
(*
Ncm.
Nom. Threads ‘ _-Basie Basic 1I 0111511111
Outside 1\ .E_fi..D_ia.
Eli. Dia. Eii.Efl.Dia.Dia. Gauge j Lengih Length Tapping (ISO) METRIC GOARSE
(@) METRIO COARSE
Size 1 per 1 Depthiet Depih ui 1Iiliameier aiSrnaii ai
0111111111111. at:Sn_1_a|I Length 1 oi
at Large ‘ Length. Useiui 1
0lUse1ul lirill Size
Drill __ = _ Basie 7 Basic
Basic Basie
Basic Basie
Basic Tapping
Tapnin g Clearanc
Clearance
iFT 'I inch Thread
RT 71110511 .; oiPipe
11151115 IEndoiExi.IEnd
1511113111511.‘
' 1Enii 1 eiExi'
ciixt. I' Thread 1 (withcut
(wiiheut iiominal
Nominal -
Ma|0r
Maior .
Effective . Dia.
Mm0rD1a.
Minor . . Dia.
Nlrnorflia.
Minor . .
Drill .
Drill
Drili
I :'Tltd. (E211 T-hd.
Thd. (Ez)I Thd. (E1) (E11) L1
L1 1
I L2
Lz reamer) 1 1
iiiameier x Pitch
-.

(t'.p.i.)' ._;, (inch) 1 (inch) 1 (inch)

(inch) I_ (i.|¡.i.) (inch) (inch)
(i_r1et1) (inch)
(iri0h)w_*_1 (mm)
(""111 ‘”'“'“°‘°"""‘”" Diameier
011111115151 Diameier
Diameter 111 Ext. Thd of
0iExt.Thd 011110111111
ini. Thd Size
Size Size
Size
1/15
1115
0
1

1 . 27
.._.

27
__

0.0293
0.0296 0.312_5_
0 0.3125 _ 0.2312 01598 _ 0.251_1_
0.2512 ‘ 0.1%
0.2712 3.30
0.251_1__ 4 5.30 M (mm) . (mm)
(0101) (0011)
(mm) (mm) (mm) _ (mm) (mm)
(mm)
1/3
1/8 I 27 , 002.00
0.0296 . 0.-1000
0.4050 1 0.3735 1 0.1513
01613
0.3635 0.2530
0.2639 3.70_
570 __-1
M 1.0 11x 0.z5_`
M111 1.1 x150.25
0.25 1 100
0.25 .1 1.10
1.00
1.10
0.333 1 0.393
0.838
0.933 1 0.793
0.938
0.503 1770.720
0.703 1 0.329_
0739 J1 0-15
0.5207 7 _7 7_.9<.H5
0.75 1
0.35 1
1.05
1.05
1.15
717747
1/4 1_ Q 15 I5 0.0444 0.5400‘_ 0.4774 7 0.4915
I 0.5400 0.4015 0.2275
0.2275 __ 0.4015
0.4018 11.10 MM 1.2 1.2 x 0.250.25 11 1.20 5 1.033
1.15

3/5
3/3 1 _ _1315 0.0444 0.3120 _ 0.5270
0.5120 0.52_70 _ 0.5750 ( 0.2398 0.4078 14.50 1.20_1_ 1.035 1
0.393
0.003 _ A 0.929 0.020 0.95 1.25
7 1/2 7 77 14 0.0571 0 . 7584
0.7554 0.7734
0.7754 _ O . 8400 _ 0.31_9_9 1 0.5337
0.3199 0.5337 13_00 M 1.4 11_x 0.30 1.40
1.40 __1.205
1.205 A 1.032 _ 7-1075 1.075 1.10 1.45
00.9577 0.9339
0 0550
_ 711.0500 1 0. 23.25 MM 1.6 1.5 xIS. Pë
0.35 1.60 1.373 1.170!
1.170 _ _ 1.221 _ 1.25 1.55
1.55
3/4
73/74 ' 14 77 0.0571 9677 0 - 3391
0.3391 I 0.5457
5457
MM 1.8 1.3 x 0.35 1.80 1.573 1.370 _ _ _ 1.421 1.4 21 1.45 1.35
1.55
W 777777
77717"
1I . 11 -1710
1 711 „2 0.0595
17/
1111:.
1...135
l
'J H 1 2355
0104: ( 1.2333
HROG
U|UU\JU . 1.3150 1
1I-LLIUU
Qtfifl 03997 0.5323
93997 1 nameU-vvl-v 29.00 M01 2.0 11x 0.40 2.00 1.740 1.509
1.509 1.557 1 01.600
1.567 1.60 2.05
1 1/4 111_/2 _ 0.0696 ` 1.6600 I 1:
111/2 _ 5 571
1.5571 1. 5.821
1.5834 04197
_ _@(133
107055 33.00 1.545 _ 1.713 ( 1.75
1 1/2
11/2 11 1/2
111/2 0.0696 1.9000 1.7961 1 .5223
1.8223 0.4197
0.4107 _ 0.7235 44.00 MM_ 2.2 11x 0.45 7-57 2.20 1.0057
1.908 1.543 1.75 . 2.25 _
2.25

__72.2__. 11711/2 W) 2.2690 _2.2053

0.05051 2.3750
I 11 1/2 0.0696 2.2963 0-054.
0.4354 0.7565 53.00 M 2.5 11x 0.45 1 2.50
M111 3.011
3.0 x 0.500.50_1 _3.00
2.50
3.00_ (1 2.575
f0 0 2.203
2.208 7 1.943
1-0451
2.357
2.01 2 ' I 7 2.05
_ 2.013 2.05 1 2.50
2.60
2. 357 1_0.450 2.459 2.50 .
2.50 3.10
3.10
21/2 1 58 I‘ 0.1000 2.5750‘ 2.5750 ÉÑFT
2.7195 2.7522
2.7622 0.5525
0.6825 1 1.13757
1.1375 67.00 M1113.5;*0.50
3.5 x 0.60 1 3.50 _1 3.110 2.754
2.764 ŽŽĹ3501 2.550 2.90 1 3.60
<7p MM_ 4.0 Š11 9720 0.70 1. 4.00 . 2 3.545
3.545 3.141 1 3.242
3.141 3.242 3.30
3.30 1 4.10
- ' m111 4.5 11II.. 0.05:1
0.75 1 4.50_ 4.50 '7 4.013 ‘ 3.580 3.550 iv 3.688 3.555 3.70
3.70 _ 1 4.60
111M 5.011
5.0 x 0.800.30 I1 go 5.00 1 4.450 4.430 4.019 ? 4.134
4.010 4.134 4.20
4.20 5.10
5.10

1 ii' I MM 5.0 6.0 3 1.0.0 . 5.00 _ 5.370

6.00 5.35050 4.773 _ 4.917 4.017 5.00 A 5.5.10
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1
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0.5959P 17 OD CD
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0.47575
0.4767P
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M01 7.0
M 5.031
7.011X. 1199
3.0 x 1.25
1.00 _7.00
7.00
5.00 § 7.155
5.350 ii-517
6.350 5.773 _ 5.917 7? 5.00
7.133 1 5.455 _ 6.647 5.547 1 5.30
500
6.80
7.20
7.20
3.20
8.20
‘T
v
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MM 9.0 9.0 _X_x 1.25

1.25 1 9.00
S-99° oooo 3.133 . 7.455
8.188 7.466 _1 7.647 7.30
7.80 .9-20
9.20
1/|10.0
11110.0 11x 1.50 _ 1_ ‘ 110.00
0 . 00 _ _0._025 9.025 1 5.1500 3.130 _ 8.376 5.375 i_ 3.50 3-5° . 10.20
10.20
-1 m11.0 11x 1.50 1 11.00
1/111.0 11.00 10.025 1 9.130
10.026 9.100 _ 9.376 9.50
0.50 1.1-7401
11.20
I 5112.0
r/:12.0 11x 1.75 1 12.00 10.553 9.353 1 10.106
9.853 1.0.1.06 10.20 12.20 7
F‘12:- N I'l'I ::r::r:1 :|:: gr1:1‘: rr E 2 : E
122100120-8.6.3 10.20 12.20
PG (PANZERROHR-GEWINDE)
‘lgGI 7-Ei 0114. 0 11x 2.00
_M140 14.00 12.701 _( 7 11.545
11.546 11.335
11.835 1300.
g_00 ’ 14.25
1 Threads 1 Basie
Basic ' Basic 1 Basic Tapping Clearance
Ciearanc 1
44 M 15.0 11x 2.00
r/1150
1/1130
01118.0 x 2.50 2.50 _
16.00
18.00
14.701
16.376
0 13.5_45
13.545
1 14.0337
14.933 __ _ 15.234
13.535
13.335 _ 14.00
15.204 _ lâ-50
14.00 1
15.50 1
103;
16.25
1_5.275f
18.25
Designaiio 1
Designation per Major 1 Piich
Pitch Minor
Miner iirii I
Drill Drril
Drill 10200
M 20.0 11x 2.50 ___. 20.00 20.00 13.375_
18.376 __ 16. 15.933033 77_ 71717 17.294
07.294 17.50 20.25
29 1 inch 1
Pg iiiameier
Diameter = lliameier
Diameter Diameter Size Size
0122.0 11x 2.50
04220 22.00
00 nn 1 20.375
on Q71: 1 113.933
0 0'20 10 on/1
00/I 10.507
‘ 1n in 7 1
immi 22.25
‘TU UR
‘__-
_1.2.1_..w __ r.z.vv
1 7 111.113.);
(t.p.i.) 1111111)
IITIITII (mm) (mm)
1.."""1 INITII (mm) 731:3?
L% I U U

3 - 00 v2wË
L @ |\i\-I 1
1
l\J-\J\l\J l\J-L-\J_'7 1 H i 1 l_l_.l-U

Pg7_1
P97_ 20 1 12.5
12.5 11.89 11.28 3 11.30 12.60
01240
M . ..24.0
11127.0
. .
M27.0 11x 3.00
Xx .._-.-‘
3-.UP ‘11 24 . 00
0.00 1 27 . 00
1 2.2051
22 . 051
__.....-_
I 25.051
1 20.310
20.319
23.310
20.752 __ 21.00
_20._75_2__ 24.25
24.25 7
._.i1_i___.
27.00 23.319 _ 23.752 _ El.-.90- 24.00 27.25_
27.25
Pg9
Pg 9 1. _Hi
15 ‘ 152
15.2 14.53 . Å,
2.1
13.86 13.90 ___
13.00 15.30 0130.0
m30.0 x11 3.50 1 _30.00 30.00 27.707
27.727 25.705
25.703 25.211 25.50 30.50
30.50
Pg11
Pg 11 A 13
15 18.6 17.93 A if 17.26 17.30
17.30 _ 18.70 5133.0
14330 11x 3.50 33.00 30.727 7 23.70571
23.705 720.211
29.211 ' 29.50 29.50 33.50%
33.50
Pg 13.5 0’ _15
P071735 18 20.4 19.73 19.06 1 19.10
19.10 1 20350 51350 K Io.\|U
ll OB fl
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Pg 15
0
16 _ 18 22.5 21.83 21.15
21.16 271.20
21.20 22.75 M39.0 x 4.00 . _3990
11139.0 39.00 36.402 34.003_
34.093 34.570
34.670 _‘. 00.-.00-
35.00 .. .
OC.UU

30.50
39.50 _
PJ 21
Pg 210 16 28.3 27.54 25.75
26.78 25.50
25.30 23.75 M420
M 42.0 x 4.50 42.00 7 39.077
42.00 30077 35.470 1 37.120
33.479 37.1@_ _1 _ 37,50 37.50 42050
42.50
37.25
32

Pg
Pg 2029 j _10 1 37.0 35.24 _ A 35.457 [___35.50

MI1MIl1 M1lI1IM I1 MIl

16 37.0 36.24 35.48 35.50 01450 Xx 4.50 ‘ 45.00 45.00 42.077
42.077 30.470
39.479 _ 40.129 40.120 140.50 40.50 0 45.50
45.50
011
Pg 3536 1 15 A 47.0 45.50 47.25
1-._ az.
1 rg
P015.„T
16
1 15
16 1̀ 47.0
54.0
2 54.0
46.24
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53.24
\J\J1L"l'
45.48
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na
02.40mi
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45.50
52.50
7 no r:n
UL-UU 54.25
11191430 48. 0115.001
x 5.00
52. 0 x 5.00 _11_ 52.00
111151520
43.00*
48.00 Q2, 44.752
57-2.00 I 46.752
44.752
45.752
41.3_5_3
41-850
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45.866 1
40.6139
1 42007,
42-58Z_
... ___
45.537
40 .557
.. 40-90.
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47.55__
10 470; .0“
-. 48.50
53.00
Pg 48 1 15
16 50.3
59.3 58.54 57.78 57.30
57.80 59.55 31530 x 5.50 '1 55.00
M56.0 56.00 1 52.428
52.423 49.252 50.046 50.50 1 57.00
V ‘R

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TAPPING DRILL SIZE TÅPPING DRILL SIZE

TAPPING
run
FOR 70550050111515
THREÅD CUTTINÉ ms
TÃFŠ 3 _ FOR
Füfi 1§ EAEg§;§0ITiNG
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(LSQ) METRIG FINE

(ISO) METRIC (150)
(ISO) METRE 5PE0l1i. PITCHES
METRIC SPECIAL WTCHE5

BB
N I Basic Basic '` Basic Basic Tapping Clearance Nominalal ; Basic 1 Basic 1 Basic Basic 1 Tapping . Clearance
Nomin
omma Major
Maior Effective Minor Dia.
Dia. Minorllia.
Minor Dia. Drlll
Drill Drill Pitch Major
Maior Effective
Efiective '|1IIincrDia.‘
Minor Dia. Mmcr
Minor D|a.
Dia. Drill Drill
Dlameter x Pitch Diameter xX Pitch
fiiameter
Diamefer fiiametcr
liliamefer cf
of E111. Thai. cfii1t.Tf1ii
Ext.'ľhd. nflnf.Thd. 0:..-
Size
Gilli Size __-
Biameter
liliamefer Diameter
Iliameter cfExt.1'hd‘
of Exf. Thd. of
ml Int. Thd.
In-I Tlnl e:_.-.
Size
mac Size
Ill Illln Illu-
E:--.
IIILU

M mm)
(mm) [mm]
(mm) (mm) (mm) 1 (mm) W (mm) (mm) _ (mm) (mm) (mm) (mm) (mm) (mm) (mm)
2.773
1 2.775 5.00 2.570
2.570_1 2.621
2.521 2.55_Ž___ 3.10 šš) _. .7 x 0.35
0.35 1.70
1.70 1.473
1.475 1.270 1.321 1.35
1.35 L_ 1.80
1.50
M 30 xii0.35 3.00 E-E _ × 0.45 2.00 1.700 1
1.705 1.440
7 40
4 0 Iísoýńfl
0575055774.00 3.675
7 1 5.575 3.3077 5.459
5.557 3.459 3.50
3.50 4.10 E3
nnn __)___2.30
1.513 -ãš 1 2.10
J1.55 2.10
!‘°!-“ cu:: Av l"l Jfl
u.-vu I '
1 0 "Jfl n n/m
nri/in 1 1 . 600
-1 onn 1-1 no-1
na-1
1.00 1 2.40
4 nn
2.40
°~§L.
5.00 4.675
4.575 4.307
4.557 4.450
45.459 4.50 1_.\.r~|u . I.UUU |.0U¡
l.OUf
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5.00 4.50 5.10
Eii
ŠEËŠ !"!'°!“ 6 X 0.45
45 - 2.60 2.505
2.308 1 2.045
2.048 2.113
2.113 2.15
2.15 2.70
0.75 5.00 5.513
6.00 1 55.515 5.000 W__5.100
5.050 5.355 5.20 6.10 ) M 3.0 ×70.50
M_|L=,.0 0.60 2.264 5.00
3.002.350
2.550 2.610 2.40 3.10
0.75 7.00 6.513 . 6.080 6.188 5.20
6.20 7.20 M 4.0 W;x 0.75 4.00 7 3.300 0.100
5.155_ 3.513
3.513 3.20 4.10
4.10
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nn
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5.0 4550.590
X 0.90 5 5.00
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4.1120 /1717111:
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4.4.3
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5.1?
1.25 10.00
10.00 9.155
0.100 1Ž 5.455
0.4661 5.547 L 720.00
0.6477 8.80 10.20 01 5.5;
5.5 1 0.90 5.50 . 4.915
5.50 4.915 4.396 4.526 45.5550
4.60 77
1 5.60
5.60
1.25 12.00 _)jh 11.100
12.00 11.188 ( 10.466
10.466 10.647
10.647 10.0LA__
10.80 12.2707
" 12.20_
M015.05
0.0 ×_0.75
0.75 1 8.00
500 ‘ 7.513 7.050
7.080 1 7.188 7.20
7.20 Ž 0.20
8.20
9|.
M|v|_9.0H 1.00 1 9.00
9.0 X 1.00 9.00 % 8.350 7.773 7.917 8.00 0.20
1.50 14.00 _) 15.025
14.00 13.026 1 12.150
12.160 1Å 12.376
12.575 12.50
12.50 __ 14.25 7 0110.02X 0.75 10.00
__ D_ M10.0 0.75 10.00 9.513 9.080 0.100
9.155 9.20 10.20
10.20
15.026 1714.160 14.376 14.507

11
M160 x 1.50 15.00
16.00 15.025 14.150 1? 14.575 14.50 16.25 L“M10.0
50170.0 {1.00
{15.00 10.00
10.00 9.350 5.775 5 0.017
8.773 5.917 9.00 % 10.20
10.20
1.50 18.00 17.026 16.160 . 16.376 16.50
16.37L'ý16V.50 18.25 M12.0
M12.0 ×X 1.00 . 12.00 Å 11.050
1.00 '51 1.550 _ 10.773
1.0773 .
10.917
10917 1 11.00 12.20
12.520
M 00 1.50 20.00
20.00 19 .026
19.026 15.1501
18.160 1 8.3 75
18.376 1357]
18.50 55721125
20.25 55 M1z.0 x 1.50 1 12.00 1 11.026
M12.0X1.50 10.160_
i
10.150 Ž1fT?s76
10.375 10.50 12.20
12.20
M14.0 x 725 1 14.00 _ 13.188
1

1l M"1HBBÐBM1MH1l 1
iv122ux 1.50
5
22.00 21.026
Z4
L LULD
nnn
20.160*
20.160 1 20.376
nn -1-:r~
LU.OlO 20.50 22.25 1i5;4; 5 nn mi M 15.1551 12.455 V 12.647
12.466 12..647 .
12.80 14.25
1 59”" 5 “Ti 9
22.00 24.25%
24.25 5 L
M1š.0
555150 x 1.00
100
2o1oT1'w5~
15.00i_
16.00 15.550 L 14.773
15.350 14.775 14.917 *
14.917 15.500
15.00 if
16.25
2.00 24.00 22.701 21.546*
21.546- 21 .835ý _ *22.00
21.835 01200 2100 A 20.00 20.007 . 19.550
19.350 10.773
15.77? 18.917
15.917 1 19.00 20.25
T2.00 A 7.0 0
227.00 25.701
25 .701 24.506 ' 25 -9"
24.835 . 25.00 27-25
27.25 M20.005555xx 2.00 1 20.00
m55520. .
2000 10.701
.
15701 5 17.546
%117.555
17545 17.835 _ 1500
18.00 20.25
M300x 2.00 30.00 _ 20.701
28.701 1 27.546
27.546 1 25.00 A 50.50
27.0357""20.00
27.835 30.50 ‘ __ M 24.0 IX 1.00 24.00 1 25.550
11124.0 23.350 22.773
22.775 1 22.917
22.917 25.00
Ã*-99 24.25
5 M24.0 Xx 1.501.50; 24.00
24.00 55 25.0%
23.026 32 22.160_)__Ž
22.150J? 22.575?
22.376' " 22.50
22.50 24.25
5 (150) METRIG 5000017
(M ) METRIC GONDUIT 0125.02x 1.50 25.00
M25.0 25.00 24.025 25.150
24.026 23.160 25.575
23.376 23.50
23.50
*2

25.25
M16011 1.50
5
16.00
1 15.026 1 14.160
14376
14.376
1450 1 16.25
14.50
1625 HM32.0x1.50
M32.0 X 1.50 52.00 ; 51.025
32.00 31.026 50.150 f 50.575
30.160 30.376 .Šíí
30.50 32.50
32.50

1
H1200 x 1.50 zu.uu
an

20.00
J\!\

19.020
An nan

19.026 18.160 15.576

n

18.376
(\-'7

15.00
JR

18.50
I-I\

20.25 1-? 35:75EE!2 šl

El I'I"l'lI1 -1 CD ‘-1?:I
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In :I 7! ‘T1
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É! äã PI

1.50 25.00 24.026

24.026 123.160_
23.160 23.370
23.375 . 23.50
23
f5" ‘ 2%
2
25.25
5 54 0 ‘M10. . 1 10.00
M10.005100
X 1.00 10.00 9.550 *1 8.773
9.350
.
5.775 1 0.917_ 8.917 9.00 10.20

1
I
1.50 52.00
32.00 31.026 30.160) 50.575
51.0525 550.150 30.370 H 50.50
30.50 52.50
32.50 Mq2_ux~~1~~%
MT20 {1.25
.25 .
12.00
1200 5 11188
.
11.100 .
10.466
10466 10647.
10.647 10.80 12.20
1.50 40.00 30.026
39.026 7 38.160
30.160 1 38.376
30.376 :10.50
55.50 40.50 M14.0f1.25
M14.0l 1.25 14.00 5 15.15513.100 " 12 12.455
466 12.547 1 Tziłí
12.647 12.50 1.4.25
14.25
M500 X 51.50 50.00
50.00 40.026
49.026 40.1601 40.376
48.160 48376 40.50
48.50 50.50 M18 . 0 xX 1.50
M18.0 18.00 1 17.026 1 16.160 ‘ 16.376 16.50 5 5515.25
18.25 ,
 w—

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11 pi 1 Ii 2 pi _. ... H “— — — — ——— I|l..._._.. __________ vi’ _________

#21
I TAPPINGDRILLSIZE
TAPPING DRILL SIZE TAPPING DRILL SIZE E
181

>
FOR
FOR 711715/10
THREAD 0077.105 ms
OUTTWG TÃPŠ
___,” 1 '~~;:::::::* 4.4T
FOR 1|1|.B.EAO..§.UTTING
THËËÃË Ë¡¡TTl¡'lË TAPS
TÃPŠ

1
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ël Fon i=i.urEi.Ess (glinene

TU '|'A|>|>|N[; DRILL
TAPPING |]|q|[|_5|z|5$
SIZES
Foflmtflfit
Eera TAPS
TAPS
0 K 1 K REMOVAL OF BBQKEM
BEMQVAL GF BROKEN TAPS
0 'gi
Bi

METRIC COARSE METRIC FINE 8& SPECIAL PlTCHES

PITCHES
' . . T ' Removing a Broken Tap
Tap Size x Pitch _ ..EEp|n.g
..Ta_Ppln.9 ._ 1 Tag
Tap Size x P|tch
Pitch _ ...z:.|?pm.g
..Ë|fp'n.g .
I]l'll| MZB (mm)
ílrillãlze imm) 1 I-Iflll bile lmml
ürlllaize imm; | Broken Taps that get lodged
Iodged into a Workpiece
workpiece can be removed without damaging
M 2.0
2.0 x 0.40 mm 1.80
1.80 |ĹM 5.0
0 50 mm
g‘ WM 5.0 x 0.50 ×__. 4_.75
4.15 the component. Many methods are employed, the most common being: being 1
i M 3.0 x mm _
0.50 mm___ 2.00
2.80 M eo
7 _ M 6.0 1010.75
0 75 mm?“
mm x . 5.65
5.65
0O Using a Tap Extractor, e.g.,
eg., WALTON®.
M 3.5 x 0.60 mm
0.50 3.25
3.25 M 1.0
M10 ×x 0.0.75
75 mm e.e5
6.65
QO Electrodischarge Machining (EDM)(EDl\./l},// (Spark Eroding).
'M"4.0
M 4.0 Xx 0.10
0.70 mm
mm 2 3.70
5.70 f
T TM*rí 0.0 ×x 1.00 mm ; /.55
7.55 _
MM 4.5 x 0.15 mm__ *W*
lJ.75 mm 415
4.15 M 90
9.0 × 1.00 mm_
x_1.00mm___, _ 555
_e.55
_ O Using a Tap Disintegrator.
M 5.0 x 0.80 mm
U-fiqfll“ 465
. _
4.65 l _ M100
M10.0 >Ž1.00mm
k_ 1.00 mm 955
9.55 0O Welding a Nut onto the protruding part of oi the Broken Tap.
M 6.0 x
M6.0X 1.-119 mm
1.00W?mm 555
5.55
. _ ; M10.0 x 1.25
125. mm _ ‘. 940
0110 Drill ing outthe Broken Tap using a Solid Carbide Drill Bit.
0 Drilling
J—
in-I 'l.I'\
7.0 ×1.0omm
=I
7
l.'U
u
I __ _ 4 flfl In..-
l.U'U llllll
.e1:1:
6.55
U-\JJ
ll
!
1111-11n
x 1.00
U1
M 11.0 Al
|V|||.u 00 mm
n'1|-n
I ||||||
1
‘ T 10.55
1111::
||J-ll‘-J l

l M8.lJx
M 0.0 FM? 1.25 mm _ 5 7.40 M 12.0 x 1.00 mm
1.00mm 1T 1155
.
11.55 Drilling Out a Broken Tap using a Solid Carbide Screw (Tap) Drill
MM9.0x
9.0_x_
_ 1.1.25 mm __
25mmi 8.40 1 1.2_5_mm V
M 12.0 x 1.2ímm _11.40
11.40
M10. 0_ x
M100 1.50 mm 9.25
9.25 M 1211
M 12_o_ ×x 1.50
1.50mm mm 11.30
411-»?
if
M11. lJ_ x.5l'1m,4
M12.0 1 1.75__mn_1 V
M12. 0 x
1_50mm_ _
1.75mm _
10.25
10.25
11.20
11.20
i/1140
M4 1--.0 >5X _1.ífmm
1 . 00_mm
M 14.0 Xx 11.25
M14.0 .25 mm
mm_ 7
13.55
13 . 55
13.40
_
_
_
_
-~';a11'>>"1=":" -* -:1-"1

M14.0
M14. 0 1x 5.00 mm l
2.00 mm _ 13.10
13.10 M14.0 111
M14.0 XAA __.50 mm*4
1.50 mm? _ 113,30
3.530 _ Solid Carbide Screw (Tap) Drill
g M100
M15. U x 2.00r1|m
2.00 mm 15.10 _ _ M 15.0 ×x i.A@*n1n1
M10.0 1.@ mm 15.55 _ This drill is specially designed for
tor drilling
M18.0
M18. U x 2.50 mmf
mm 15.90
15.00 M160 x 1.50 mm
M10.0 Q1 1' 15,30
15.30 Broken Tap Iodged
lodged out broken taps and other materials with
M2o.0
M20. 0 x 2.50 mm 10.90
18.90 'M10.0 x 1.50
TT 0”TM"1a.0 1.50mm
mm ll 17.00
17.30 5 _.-

workpiece
in the Workpiece hardness 5s 72 Re.
Flc. Recommended drill
1l
ll.N.G.
-7
.= Fl
speed : 1500 - 3000 rpm. No coolant
necessary.
.
'
-
Tan Size.
Tap Size
1 _ T“""¡"9
Tapping
;~ uriii
||
rzu
Tan size
__= _ _ Size-
Size (mm)
Urtllislzelmml
mm __ ___ _ 115.0
F HI‘-Ill
N0-U1 5..._Wn.i._..
.
Tapping
üriii Size
SIZE (mm)
(mm) |
1.40 mm
ma? _.
1
fdš PROCEDURE Å
No.1
N,°;Ĺ_
o 2
No.2
W.
Q
1.65mm
_ 1.65
1.95 mm
1.95 mm __ N" .1
,
,o_ _
1.70 mm '
II" .

.1.1",,
I‘ It
-:1»-,'.‘--,
11' 1" I
0
0
0 0 Using a Ball Nose Carbide Rotary Burr, grind a
semi-circular indent into the core of the broken
semi-ciroular
_,_N

nu. 3a 3 2.25 mm
' sa _

7 No. 22 W 2-Ofií
2.00 mm
GOD I-I-|rY1 if l\\\\\;?\*
I munv
1 I,., H‘.

\ \\\~i tap. This provides a centre-point (seat) for

___ 110. 44
___|!0. 2.55 mm 2.2,-191.-1
ii.-Q g 7 L.\JU Illlll
locating the Solid Carbide Screw (Tap) Drill bit and
___- ._._.____ _ _
— ".1!-.4
No._4 _ 2.50 mm T
2.60 mm_
No.
No. 55
im. s
no. a
1 . no.a__________l
_ _ _ _ F‘2.90__rnm
-°!\3!\° commQ0101 335335
_ 3.20 mm
seo
3.00 mmýf mm
_ No. 5
- 1_____________.NP-
T No.
n9__ę___
__ ____ No.8
6
NM __ 3
1
l
n
2.90 mm
mm
3.20 mrn
mm_
3.80 mm
a

_
_ 1

'/ prevents it from wandering. This operation is very

critical to the success oi
of subsequent drilling.

‘ 110.10 F. 4.30 mm No.1l]__ . 4.50 mm

_"JL1L__..
_|io.
No.12
1/4"
12 Tl» 6 5.00 mm
Ž'ËËr"Ž” .
.__ mm _
0.12?
N0. 12

1/1" a lp~
-111i%._..__
5/15,,
., 5.10
. mm __
510
.5911
5.90 mm
mm 9 Using a suitable diameter Solid Carbide Screw (Tap) Drill at a
speed of 1500 to 3000 rpm and a steady and continuous
5/16” 7.50 mm manual teed,
feed, drill out the core of the broken tap. Clean out
5/16" 7.30 mm T
_
i L
' 5;aI—@'l*
"'" 1 2 9,00 mm
9.00
3/8'.’
3/8" _; 8.00
8.80 mm I '__./ A the swarf
swart and any broken chips of oi the tap with compressed
" Ĺ
B.SS.W z air at regular intervals during the drilling operation. This
process should only be carried out using a rigid setup with
a ~' .- -.

%
§_-.15.. 1/8" 2.90 mm
ii 560mm
5.00 mm _| 3@6Ĺ_ 4.30 mm rrf-'-" Workpiece solidly clamped in a vice 8& preferably be done
the workpiece
_4 .,...
12,2,
|____.___... . . _ _M
-

4.90 mm „ 1/4" "7

1/4"..,,..._,.._ 5.80 mm
.- -_

on a iviiiling/Driiiing
lviilling/Drilling machine. No cutting iiuid
fluid is required.
-~=-—\-Z
f5—“”““"'66T600606 Ë
4.40
4.40 mm
mm " 5/10"
___»V . .. 5./3.15"
W Ve
7.30 mm ee.32:-I-;\ t
1!'> ‘.

@Ä\`å`\¡N
R, 1l 3/an
3/8" 8.80 mm l ." 5
Using a Scriber or sharp
. {E.-<.

/„Ð
W9
1

1 i 3.80 mm - -:-

.-
I=~;r.o. i aaomm
rzšnmm 1 !DQ!) -n
?“
->:-1 K1‘:
.--.- instrument remove the
instrument,
"Ni i i 2.95 mm
2.9501111 3/16,, 1 _
~“,
. . FéE1'ai}{1mipieces
remaining 'è1"éćëš5}i i1è
of the

//5 i.1‘i'i’l/2
2.60 mm
2.60mm_
5/1§‘i. ' . ' - 4.40 mm __ ’.
'*; tap. Clean out the tapped

li fli li liflli flil il
. . i7!§.";?I_,,.._2_l. 5.20 mm
mm 1
_ 2.30 mm 1/4"
1/4:1 1 5.90 mm _ 1
j .
hole with compressed air
. .__..- .._A . . . .
'7‘U nn mm ::/11:" /% .,. and retap the hole again.
:=`|:1 l1.|:-b2N
OD‘- lO'IU'!
I
| Lutz fifl mm
„nm
L--\J\J'I||||l | za/ru
uy Iu 1 7.40
7 /H1 rnrn
1'--TU Illlll LLLM

iemfifl
unl- ¢
ai
1.55 mm
1.55 mm 3/8::
3/3" mm
9.00 mot
Y :1 ;j
3-_t
ëfl1I - DRILL
DRILL SIZES
SIZES FOR
FOR scnew
SGBEW EXTRACTORS,
EXTRAGTORS, wooo
WOOD É'
(1 I: I:I'l1 :Z -1:II 15lb {II Ih STYLE
COVENTRY/OSG :_ I11 CHASERS
IDI: IB {II l'I'I :H IV! É SCREWS,
SLREWS, SELF
SELF TAPPERS,
TAPPERS, BLIND
BLIND RIVETS
RIVETS &
& LAC
LI-\G scnews
SCHEWS
Recommended Drill Sizes
UP HHGHT
GAUGE NUMBER
134
LIP HEIGHT
134
GAUGE NUMBER
fi THREAD
THREAD
S
5 R/*KE
RAKE
SYMBOL
SYMBOL I
IS ' *" I 2
Screw Liztractor
Extractor
No.
N0.
01.05105
0015100 or:-.1.
for Standard Screw Extractors
niz. 51ur Screw
smo 7 Recommended
nm-mmmmęa onumiri Size
unnw
sam
11111.11; (inch)
(inc!h_)_w I I (nur: 1.
(111111 J (inch)
(inch)
____._`

SIZE
size ) _ M4 - M5 Wi_ 5/32-Q/@_
5/32 _ 2.0 _I I ___t'i*Žf17_.___
# 47*
) THROAT ANGLE
THROAT ANGLE
20° FOR S,
S. M &
81 M5 RAKE
Me-M7' M8-II/7 7/32 -1/4
1/4 218
2.8 #35
# 35
ii
'if 33° FOR B RÅKE
RAKE _ Me-M10 I
I‘ TM0-M10 s/is-3/e____
5/15-I_3/0 _40_
_40 5 I 5/32"
5/32"
M12-M14 I
1
l 1/2 » 9/16
I/2-9./l6._LI 5.5
- 5.5 7/32"
7/32”

XX _J RÅKE ANGLE
RAKE 1 11.10120
__ílV'_1fifl"20
I
5/0 - 3/4
5/8 3/4 7.5
7.5
. I ._...__Ll_11.2a-~24
_M22 - M24 11.0

iI30i='1'1/“1'i3i§il1"1‘I1"FI'E.5 Em- àzi

AI
7/8-1 11.0 7/16"
22 IA1/z° NUT
ivur ACTION
Aonon Ĺ_ THROAT
THROAT 5 1
Mze - /vise 13.5
__, _ ._ _ 1 1/8-1 1/2
0si;.er.i..5 'll"'l'I il
1 M28-IV36 13.5 17/32"
min l\lllT M‘.Tlfli\l {A / Y I [.._ . _. _ _1_

40s) M 40 - M45 __1_%3;l_3Ĺ4 20.0

20.0 _. W KW1Ël1'
13/16”
5."'
_m___k M48-N52
Šš -Ä-Ä@S Šš ETI-l> I\JU'l 11 7/e » 2 1/s
7/8-21/8 2770 T7"M'17"1*/710"
27.50 1 1/16"
M Rake Rakc
M5 Rake S Rake B Rake 3;4ro:1e5:n-~.i¡:arn.i-JI=1:-uanro: M 56-IV60
M56 - M60 ' 2 1/4-2 1/2
§“2“W2'1'/2”" 33.0 15/15"
1 5/16"
0”
0° - ZERO 5" - POSITIVE
5° 13° - POSITIVE 13° - NEGATIVE '
If-‘\ /‘T T\ 1 ' \\ I’ ‘\
3-3 _„Recommended Drill
.“Reeemmended Brill Sizcs
Sizes for Recommended
=5 Drill Siz
:15ca 5: :3mended Britt Sizes
I-‘ID U5

1% T 1 ng 5:55:55 for Wood Screws

r \ / \ I \ 1 \
I‘
I
I I
I
. I I
I
\ I
I 3
\
SIJ 12% Self Tapping Screws Type 'A'
II I I Self P.Si mtłľłkw
-WI-\

\\i ,1 \\ I! \\‘ Ill \\~ ',-I‘

~ _ ¢ -4. -- 4 — \ _.- 1 sneer rnieimess
Screw Size I SheetThicknesI __ oriii
' size
__________ sWDrill)Size ' I (FW "Se II"
IF" 0" "="""°°fl=l
I'I3"I‘I"°°‘I5I
12° 12°
12° 12°
12° 12° 12°
12° I NIL
ND. I I.-1
f] 'N11., l„-.-,..(
.-':".;':':;-1
1...
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Wood Screw * Recommende+d_D1'ilI§ize_g*_

Re commended Drill Size
1 2.2

l l i il il il
I ldentification _ I I Threading
Chaser identification Speed (meires
-1 CIN ‘rig Speefi (metres per mrnuie)
minute) =I" -R El- _I
n /in
0.40
U-“TU
'1 '1
"L--L ‘I
I
Gauge
r\.........
uflllgli
I l-..... |:\.!.......
For Screw |'Ul Bblflw
r-.. o._..-...
For Screw
FUI Qlrluw

DieHead SizelI x‘;

Die Head Size X ł Y S U SurtaceSpgæ_1_i__|or_t_.p_._i. N°_ 44
N0. . 00.55I-454. 5 I_`
1 55 2.2 I 3'ize
Size Shaank
l Sh ';11;";‘.1_1 Th
nk 1flwvsfil read j';;2r1<
Thread =i"*.-a"".1_1
1/4" 5/15" 5/9213 P“ . 1 _ _; 2;-„„¡ (204 mm)
(2.84 mm) _ 4 _ 075
U-75
' .__ 24_
.' . __ 2.4 2 T 20
2.0 12
1.2 2

|___|/2
1/4”
5/16"
91 1|- =2
4 mu
I
_
3
5/16”
7 7/15"
7/16" "_ 5/32"
4 /mi
I/2"
5/32"*
5/32"

-i //iv
i/4
7
I I”
3l!"II'°I
"T",
(".3-11511
3'7tP| 0+151i11115-241111I :38‘
If , I & flner
iner I I
Ĺ
;
0.90
1.00
10?
0.90 .
l
2,4
2.4
2.5
2.5
7 iii_3_ h
21‘*1..5_51.01.0
2.4
28 1.6
I] ~I UL I/"1' 25
!\* U " 4.5
45 I 56 C
L —I
I 0.40 2.5 žfoý
((3/4 3/4" II
= 3/4 _ 5/.16
` 5/15"
3/4" H II

hi 4.5 7 g
:O'n3o:C.\- 7.5
7.5 g_ 90 _________ A 3,2 I if M
3.2 2.0
1" 1!!
7/0" 3/e"
3/0"
7/87!
I 50 Ĺ9 12 15_g No. 66
No. _ _.U-55
0.55 2.5 men 36 219 _
2.0
11/4"
1 1/4" 1" 7/15
7/15" __l 7.5 12 _ 15 24__g (3.50 mm)
mm) 0.75
U-75 ; 2.6
4.0 `1 2.4
2.4__W_
__....__.. 7'5
0.90
0.90 2.6
4.4 I 2.47" W
1 1 /9"
___ ___'Ĺ_'__-_ _ __ __ I I--I’-I"
1'/8“
11/2" I 5/0"
1-I3" ._ _ I
252“
5rs ; 15 .
J1-R.G10n:>c«-\N-4 12
I-2 24
24 30 45 1
45 50 | l 1.00 ' 0 2.7' |
‘”W2.7T ' t'.D%"-lU‘lCJ'Ih
TI’ T 44
4.8
r»*~-——~~e~
_ e ~ -1 __-iita-___»
2.4 _.__J

2"
2!! '
5/e 30 45
I ___ 0.55 ; _ë.2.8
4.8 _
2.8

Material Rake And Speed Symbols I 5* - _JE.____. 5.0 - - ___ 3.6 se

No. 8 I PT 0.75
_ @7.5 IT 2.9
14 54
6,4 4.0
Material . SpeedÃ
naka (speed 3.)-Materital;
Material f naiie speeuri
R ake 1 Speed (4.10
(4.16 mm) 0.30
0.90 3.0
4.0
3*“ I 11?» - 4.4
-1

1' 7.2
TART_'__7._2__ I 4.4‘
Aluminium
fllnwunininnn
Hlulllllllulll S 6 Ž Gun Metal C‘ "T T
L] M l 5 i
Q
U
[Inn llnlnl
I ‘\:I_l_I1LIL§I¢Il ~»-WAII
4
;
V
MI
IVI
I
_ é
R 1.00 _ ___.__I ___ 3.1 3,1
18 _. 4.5:n:n4>N*° ° 8.0 4.8
4.8
am“ ___
__BI.§5§.. I S
UJ 5U‘! ; High.Hi_fl'Tensile
1Ĺfl11i¡'5Steel
ë!ssl M5.1
M5 .0
l
1.20
0.55
3.3
W "es
8.8 se
5.6
1

3.3
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_ËĹ9_'EË1MË"9Ë."eSË _ '_l!li!!!St°9' _ C.iJ—*-C
S _ 1
22
I\'ł*ľ\2 Ne 9.8
98 5.0
6.0
-.Br101e.IP.Il
l!ronze(pho_spho_r). !1§PIl 9 II.._ mu-1 _ Ĺ Monel M75151 Metal _ __ M 5 -\ua No. 10 1
No.10 ‘(iii 0-75
0.75 1 3.3
W 24 24 “i7'TR1I5T 10.5 I '6.4""'"_
_c_aå¡_¡L'fl(_!l'°_V)____.._.,
Fuel‘ Irnn Ina-nut
YIl\I\IIUIl Egg 1:-0-T
101 n§.'Ii;';i"_é?.;};T7—”_”1T
._ ___tiic:kei'Sieel
- -31,-,;;.i.!..:'_:!1rf I
I
111ivi_55_ _ (453
\1'4 mm)"1
RR mm)
------- U-90
0.90
1.00
1.00 _
1 §-4 34
3.5
6.4

_Castlron
Castlron (malleable) _' ___ S 1 "3; P|astics(sott) .um
0 P'==1i9=_iS2f!l S 1.20
1.20 1 3.8
l
5.8 I commended Drill
Recommended
Ë9PP9!____. I s5 (nitrided)
.___L.__ 1 :v Q. nz-cz.l ;
._.__._.___?i___,i'i;__ AH
U'i(»J >
U100 _ 0351555510515?”
_ PlasticsË1r_d) __ Is T I _.[1:|:._i______ .. . S _ I es for
Sizes tor Lag Screws
| Diecast mífnššš
U3
= 6 ` Stainless
O")
_ Steels
Steels- gcn 01
M5 —LU'1-l>\J—l-
| đ¡:hí> Recommended Drill
Gihip QM _ _Eol_Sr_:_rew 51 For
§__f_or_Screw sqegi
For_ScrewJ
Screwfiauge Drametersfor
Qnrn -: ca CD I: I n3-Flinmninire finr T
- -- for - Blind
--- --- - |i W ""‘ Size -.- nkirnrn.-_l Thread

IIIIIIII
uunu 1:. | 1/ Sizes ror unnu ruvets
Rivets sna
I $i1ani<i11aIr*=I‘- '
Tnrefi imin:)
"'
_ 111117.}
Wood 81&._ American. Gauge Number_S_creviis
Self Tapping, Seli Drilling, WooII Number_ NScrews Rivet 1 7 Diameter
' I I _1/Å ’.'@ill 7-5
7.5 45
Drill I/1_I5lIlI_ __415
_ ,,__- l

. . T . Iileare-stapprox
Naresiapprox" I N . _,H _ I INe"arestappr_o-11
~ earestapprox ¡¡¡ame¡er 1
Diameter im.1'.l
1111:1111 (I (inch)TQ
( ch) 5/16" (_.;3_ll[1]I
5/15" (timm) g _9-9 9.0 g 5-9
6.0
Gauge NoI
Cauge N01 (inch) I{1r1e1I
(mm) N-abfionssize
h,ac¡¡°“ s¡z_e___tía_i _1_ge____o.1 IlllCIlI__
IGauge.No.I (inch) (10511.
_ 1.1.1; . "actio_nW§)ize
haman sm __

____.__L____ a/az"
___a/32" 1 2.45
2.45 ##40
40 .313”
3/8” iiflmml
(10mm)_ _ 10.5 7.0
3.50 ._'#1541

i i i i íi.
n
L_;
—
DB0"
111 -_ncry
W6 1.52
Uh '3'
; U
1,/10" . 138" L 3.501
__ 0* “I ( 138" _ 0/54" _ I wi-.y I -I H\ nu ——I"_“
r/'64'f_
I/U4
"_——.-§"F\.-
L53 4.0:: 1' " “Ll M.“
-Ji/f_.:q_
517:
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I 1/1 e" mmm)
71-1 1:" r-11.-..T_—’
1,1 iu I llllll
_-.....~-J~a»a_'.'.. _
4f1n
“A5 n
iL.u
lL.U
I "Š
Oz;
0.5
z
E-"MI
U.\J
I 073" 1.05 1.85 = 5/54" 1 71 1» 151" 3.03I 3.83 _ _S/fl_2"_
5/32" i

005" .I._-___. 210

2.10 1I 2/22."
/
3.13?" _.1.45-
. 1 3 * 1 I154"164" 1 4.15
__-_... 4.16 1 4% 11/54"
1/an
1/3"
5/32"?
5/az*
3.3
3.3
4.1
#20 —_ 55/s"
z____I_i
(mmm)
1I
/o"(10mmL%)_17_.5_ 17_5
#
#30 30 ml/2”
_!Z2.". (12mm)
(12"""l. ; of
13.5 9.5

à
at-I
1l»I
I
t
I'D; 5
4_g1)1*2""_ggi 2.04
2.51”
åä
2.84
3/32"
3/32" _
7/54"
r_1o*„
_ _12
@Ĺ I 4.03I
10*I .100" 4.83
. 21 0" I_ 5.4eI
I .215" 5.49
3/15"
7/32" _žęçggii i 5.5.5."" = 3/15' ;_ 44,90 IT “##10
_ 5.5 .. II. #2
10 I 3/4" izommiw
(zomm) 2121.00
25.5
A 12.5
12.5)
15.0
I

01'ÉlCH$I\-5i_6ncul\3- l-:1 .125"Uzflgsflz<-2 3.17

3.1/ 1 1/se ' ij 14
1/0" 14'" 2.42? ; Ëtâ 15.15 _ }_ _ 1/4";
1/4
-.i.- I 4:4“
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17 5
\I
I\I-*(0
I 1/4" I( 5.5
6.5 I FF 5 1"
1" (25mm)
(25mm) 27.0
27.0 W 20.0
“T u '** Preferred“ST2es
Preferred Sizes
%
Fi'counrransrmnno
£1 ormcusrons PF.
_ _ ____P!!*_'Ë!!å'P*!å or Ë9!!!'IË!*_B.°_'“_"_'¡_/-__-...-
COUNTERBCRINGI L9P_^I'!'.9_Ë'9!ËPP_°_'i“!H*lĹE_S
LOCATING HOLE CUORDINATES IQ H
GUUNTERSINKING |=on FUH socrnzr
SUUKET 0240HEÅIJ cm»
GAP scnaws
$l.||tI:Wb FOR
FUR EOUALl.Y SPACED HULES
EUUÅLLY SPÅUEI] HOLES
Counter Bore *_ Counter Sink Multiply values shown by diameter oi
ot pitch circle
L wow
"W U I“ ‘___
.-\
11.4/
3/ ”`u\„
\F°"l/
I /. In` :
5h: RUB
Ð o0-
„- E cl:1 : F.
f
D1 I
c: -1 ETFfi :r
FS' E
I
C: :: =3 aa ~.„
:Ë 0: if

4,66.
_>lCl+_ /// /rm:41.112
_»lg
' NUTE :
'METRl0@
///C
%%
// i1\
._._.i_._._ _ A33-Hole
-_._.1_._-_
Hm 4
-I-lole
= 0.25000
025000
1<—B—> IA 043301
= 0.46601
@ ...lIII..
1fi 5
'I
=
1.

8-Hole
-Hole
~- ~— —1—f" -— 46 == 0.27050
027059
0.27059
0.27050
1
'I'

'_'

-6666 <1
Al
l` ll
IÄ
1

E. 0:1: 9_ 61 = 62°
7 žczI 02° = 086803
livą
‘IF . ni
WI B = 0.46104
046194
(ÖQJ
BUD):-
» _. 1 „Ä
_ 5 _a D173
ÖÖWB = 0.10164
019134
Counlerbore
Counterbore Countersink
Counlersink l>*""-'ul
‘i_-"1I
I3 A->
Socket l1EHtl
n. .|
DUCKBI Head Cap
Cap bCrBw
Screw
-1 ||___| l\___ l\_ ____ _-
Socket nuau
Head uap
Cap auuw
Screw
I\___l.‘lll‘_...l l'\___ fl-_-...-.
au|..|u:t _ 04>.
1«rw
.-.4-+.

Nominal Clearance
Clearance Clearance Clearance ł ot
Diameter of 1 I l

Thread 1I For Threarlg For Head 1 Depth

ForThread ,H, 1; For Thread
.c, 5` Countersink
.D, 1 in G
§1i’%G1:; I Hole
9-Hole
Size *_
Size ‘ fă-
C!

=Ë 1 i
D
!
1
i
‘cl ‘D,

01551
1 1
= 0.46065
046905
6 W61 \ H
'Č
1- Ih'
..
l'l'1 --rE! ca
METHIC
E3 Dimensions in mm A 5-i-ioie H
M6
ivra 6.4
3.4 6.0
6.0 6.4
3.4 3.4
3,4
' 1

6.7
6: ;T__.__
5 -I"I0l8
= 0.18164
018164
n
- II -1 -_-___
I
liv 017101
= 0.17101
= 0.26201
1_ M4 M4 4.5 60.00 44.66 4.5 1 _ 9.0 *_ -_-1_-C
. ._ = 0.55902
4 1 D
= 0.21065
0.21985
5.5 _ 10.0
10.0 ‘1 5.7
= 0.40451 A\
\v
lb
mi = 030302
0.66602
M5 5.5 5.5 1 ___ _ 11.2
ni
61"-6'Ä-4:i T._.4_. = 032139
0.62160
Dfiwlrz =
CJQUJL 0.29389
029389
_
..`___¡zÄ D
‘ M6 Ms 6.6 _ 11.0 6.8
F” 6.6
. . L . 4. Z O0 13.4 LAV!
Ć II
->"l jg/1
B C 017101
= 0.17101
_Na 1 0.0
. _'Y!5 9.0 A 15%15.0 9.0 _ 9.0 _ L- 17.9 i
55“
*Š*
7 *1 . :3lZIG®3`7IT'r‘ľ"`Th1@©€C'3>lZWD3)=>-(Q 029620
= 0.20620
M10
M1U /___1_1.0
__1_1.0 1 16.0
18.0 11.0 11.0 _Ë 22.4 1

M12 1
- - W? 14.0 20.0 13.0 14.0 26.9 ,4$\...
_@_
M14”
M14 1 16.0 15.27 ___ 15.0
16.0 30.3
Z

1 ,-l\
‘Hi iv

„lie
23.0 15.2 na _Gcu 'dl In'
10-Hole
“I
_

l._
M
16
M1fi

_020
vmifi
3 MQ
M22
10.0
16.0
_._.|

M10 _ 20.0
20.0
22.0
_260
26.0 7
29.0
32.09
- 32
24.0 1 r.35.0
17.5 1 7
19,5 _ .2909
18.0
18.0
29.-9
_Zi-l~°
_215 l_ _ 22.0
2?~5_
22.0 _
. i
| 37.0
33.6

40.3
4°-_3" _ _‘F
._._fu._.
_i_i>Ti___-..
1

.5
_
_

4—¢>
(_-Ć)
66-Hole
-Hole
4 = 0.46601 043301
= 0.25000
025000
C'0.:1UU:l: 3I1=- = 0.50000
o.50000
1:51
4: EĹ
‘P 43:
läľtlDé
-4!.
.._!’
1!’-\r"
A = 029309
0.20660
== 0.00540
0.09549
== 0.16164
018164
= 0.25000
025000

M24
/o 4::
.
26.0 40.00
40 |\25.5
:>|\:>r\:>—~ F17?-'97"?-C’ U"|u"rcJ"1
E‘ B
11 C ‘,_
FWCJHHÖÖRJQUJ = 015451
0.15451

WUM27 _ jeo
-60.0 1l 43.0 1 20.0
29.0 T l+4
<—/4+1
M30
1 M60 330_
66.0 l 46.0
48.0 , 62.0”,
32.0 I F 11-Hole
1.

INCH Dimensions infhrches

Dim'e'ns'i0ns in inches Il 4- A = 047075
0.47075
I

"iœ55
7-Hole = 0.14087
_n6.4
_No. 4 #20
#29 ; #29
7/02" __"W_ 0.125"
#20
7/62" 0.255" * _ -Hole 1 2
w
= 023700
0.23700
21*" = 0.27052 In IL
_ _No_._5
No.5 ; 1 1/4"
#26
#231/4" 0.140" '574123
__ _ 7 1 0.201"”
0.281
._-;-_T-_-m tn):-| = 0.66022 033922
VI
. -_‘_.1_-_-__
, '1'
015231
= 0.15231
No. 6 1 #18
No.6 #107 9/32" 7 5.1567"
0.160" 4#1316 7 0.007"
0.607"_7* 1|-4n
l
‘I
\I II
H.
= 0.45040
045049 ‘V
0.11704
= 0.1.1.704

__ii_o._t3_____
Nt_l_._8
01..1;~_._
+ No.10 1_#%2
#10 _
#2
5/16”
0/8"
0.185" 7 7
5/16' _0.i85“
_ 0.215" A
&_°E5f
7 3/8” 77}
#10
#2
# 2_ _
0.359"
0.650"
0.411"7 77
7 0.411"
'HA
»Q se
%‘-"--%F
1"
©1317
B
021694
= 0.21604
= 031175
0.61175
“`I‘1|T`I'l|1©C(5JüC7"L = 0.60002
0.39092
AQ
A‘
vq
\W
0.»,0 __.l
‘II
C3
Gil-
= 0.25627
= 042063
0.42063
= 027032
0.27032

--1/.1" 1 11/32"
1/4" 0/12"" 1_ 17/62"
9/32" 7/16” 0.200" 1 _@Q
7/16" _ 0.280" 0/62" 1 0.531""
0.561
0.056"
» ,4A
. —I-
~>| D
»-> Q 4- + 6W` .V1i“''7@‘ _=
in‘!
gr‘);
C: 018449
= 0.18449
X>IG<:J|"çl„-T:#1C1IJC-:jDOJ:B| = 0.21291
__ 021291.
-2/11""=./_1.9í__14/2"
Žj13/8" 17/32”
13/32" 1 5/6"
13/32”
0.350"
0.650"
5/8" 7'70.415"
0.415"
11/32"
11/62"
16/62"
3
1 _0.656"
1' _ 7 0.761"
0.701" K
l I

._1/7/16""???
11/2"
_fi_" . 15/62"
15/32" 1 26/62"
20/32" 0.475";
17/32"' 11713/16"
17/62"
0.475"
16/16"" ľ 0.540"
0.540"
15/62"
15/32" _M
17/62"
17/32"
_ 7 0.644"
0.844“ ___
0.066"
0.900" _ 12-Hole
._ _1/ËĹ' / 1. \
1'C1tz
He4.~S"
. . ar
= ll gig = 0.22415
022415
5/0"
__.§L3l.
6/4" 25/62"
25/32"
1"‘
21/32"
1"7
21/32”
1 6/16"
3/16"
0.6mTi21/62""
0.675" 21/32"
0.810" 1 7 25/62"’
0.610"
1.166"
1.100"
25/32" _i_71.466""7
1<4ľ'L_—
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1 '¢W3>
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=0.14645
= 014645
- ==10 Il
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gel
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= 0.12041
012041
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0.46206
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li1MilMi1IlHi1 lBi1lH
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29/32" _ 10/aw
1 3/0" 0.930"
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1 1/62" 5/8" 1.050""
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025002
(+4 +1 +10 |+A>|
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1+
1771/4 15/16" 1" 2"2"
15/16" 1.310“
1.310” if
 1 7.

M
_li Š

DRILL III ::::>::i'U Ifl EE :z i::

'U52:: -i SHARPENING
::iEE ,_,_ POINT
1 _iłf:LL_i_i:9itiIëie11ff~i~f= @ME
8:
DRILL POINT SH!-IRPENING GAUGE
& EFFECTS
I:FFEGTS OF
UF INCORRECT
INUUHRECT GRINDING
~ 7 J--r-~~~—~———————--—-.r——~——~ 4___.. ___

GeneralPurpose1'I8°Poi0TAngle
General Purpose 118° Point Anglj 1 Drill Point Sharpening Gauge
/T 30°\ /~\/6
\,_~/'\Ĺ/"1, ,1; \__\ A [L -ii-——_ l fa

.@„ j<U> 0;io

7 \\\
\/ E
X “Č 6-12
“ľz
V
Te,
i 0T
li-ł
o
' š\«<<\“"l;„
/
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3

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°§"'\
/6
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I
I
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.
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g G
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0

\“~'1-3
_ (\é,\

\,u?/()\ "xii
Qýęä \P
l \ //1i I <f>\/ 6
Chisel Edge Angle
The correct angle between
the line across the dead
lt is vitaily
Drill Point Angle
vitally important that
both lips should be
Lip Clearance Angle
The clearance behind the
cutting edges (tips)
(lips) must
/6
./' lg
“X1 I:
O.
centre and the cutting lip identical in length
ength and be greater than the rate of Bl
must be maintained. angle to the drill axis. penetration.
DRILL POINT
iviiu: steer. 113== "
( nEcoMM£iioi:o was ririciriiass HIGH TENSILE STEEL ‘ 130°-1 as"? -j
_ Diameter 61 drill 1 Weh thickness STAINLESS STEEL 1 so"-1 as" '
mm " tin-_cf1)
inch”1 %% ofni iiizinetei
W)’ 30 6/.._
1mm1l diameter TOUGH STEEL 135 14o 1
SHVEET STEEL 130 135

u\@
3 i/8" 20 °/U ALUMINIUM 113=-
Web Thinning
W8hThitll1i|1g 1_ 5 ii?iTf'_ 11%
'1'/ÄV' 17 e/„ _ BRASS, BRONZE 116
716 K\ CAST IRON I T113=» ‘1
The web thickness gradually increases after the drill has 13 I 1/2"
1/2" 714%
14 %

Å?/4
1 PLASTICS ‘ 116""
25 if 71" 1 12 "/6 \1 1 1 7 » \i
ni-

been reground several times. itistherefore

ltistherefore recommended ..+.__._ . ___. .,
_1Q KHAHD RUBBER FIBRE so
thatthe original webthickness
web thickness be malntairied
maintained > 25 > 1" 1 ti %
11 CUPYYIQDY 2003 by Pat Fiapp Enterprises

6/6 6
2eqí11
Hints for Hand Grinding TwistDrills
Twist Driils 7 ‘Y\W
/7 1

The periphery of the

wheel should be used
i""W""i
1'-'..':""_*'*"‘"-i'*1
137-" .1
The DRILL PUINT
POINT SHARPENING GAUGE (on adiacent
page) is the tool most frequently used to check the " m
C‘
N
\,.\
\\ . \

%;'x\*\°„-Žęý
1/4
5/43
- ‘B:
01' \65‘\’\\
c\
"\‘~>“.d \. 9“
7"afl \°° ° Q3/'G
O 7132
©7162
O6/16 ËË
Q

160"
/\sile
//F-\ 5.115

9132
mi I
5*

U
_~ .. .1
@W
0
I

2 \
drill point during the sharpening operation.
.1 ,.__..._

for roughing-out of the f`"i @M C) 1/4

uriii point ii muzu rnetzi
drillpointifmuchrnetal 1 = 1i
. O os/az W 6=„<.\
/-\ O5/32 ~'i\‘7É G ' U KY’

<9<§
.-4__. _. t.

Y-1..1 U116 ‘*1

mustbegroundaway.
mustbe groundaway. EiI Points to Note
i; Nole þ
—rfi--1- T - Keep the drill point constantly sharp.
sharp,
The side of the wheel *' - Avoid excessive grinding pressures Effects
Eltects of Incorrect
lncorrect Grinding of the Drill Point
should be used for Y - Avoid overheating the drill point.
._ _._l_
!lncorrect_ grinding ccauses
-'1 correct J
6 the bit to run out of true, producing
he drill hit
C: CD CID CD 5+

finishing.
finishing. 1 _- . 4.. - Avoid- sudden cooling
- of drill point. oversized and often.
overs1zed often, out-of-round holes. This puts severe strain on "
Gri '
_m1m£|l|h§§J ._ _____ 71 H - . - Use copious supply of coolant. wear and premature drill failure.
the drill bit causing rapid wearand
1
171/1
I V
1/11 1/11
Recommendations 1

3eAeoi<vBE
g8A60KVBE sef?
\94~=\ l<~=»0° ` \
1R1 / i i

gceeotivii
SGBGUJVH 11 / U1*" \,
L”) _ Š
\ Ĺ'

)/1.3 nishing
lll@
D _\_
× ××
Rflllfifl/'
Rflqflllfl/' ‘L’
V \Ž'\_
Procedure
Procedura ::TheThe left hand thumb and forefinger is used as a pivot EouAL lengths
EQUAL iengths but
but uNEouAL Iengths
UNEOUAL iengriis uNEouiiL lengths
UNEOUI-IL iengms
/
4/ as illustrated and the back of the drill is held with the right hand UNEQUAL angles.
UNEOUAL EHUAL angles.
but EQUAL UNEUUAL angles.
and UNEOUAL
(\ thumb and forefinger and rotated in a clockwise direction 1\ //Ã
//1
l
`
II
,
|

6
i I/ r

Š/
\/
I/I1!
advancing the drill into the grinding wheel.
oriiiin Thin Metal
Drilling Meiai Sections
sections mi
‘ 1
140"?, ‘ Ë4
1
116"lvi ‘
./
/' Drill Test : To test whether a drill has been properly sharpened, The
Thhe point of the drill must be ground so that na /I
\ Correct
Us al,
IiWl MlflI l IMflBlflMhlIBlI l
drill a hole in soft metal and observe the chip formation. the outer corners are
t eoutercorners areccutting
tt' before
b f the
th points
' t \ l.
. V// When properly sharpened, the chips will come out of the flutes breakthrough.
break through. U mg Bore epoms IIA. 1/II
/,'¡*"},I /'Ä -///
in curled spirals of equal lengths. lncorrect
Incorrect
 1- _ Hi
A21 "”“DRILL Point5 GEOMETRY
umu PDINT eeoiviiarnv 1 ___ åffË9åf=_f!iIäJå___
SPEEDS 8| FEEDS _ ___ _ 14-31
Fon VARIOUS
viinious iviiiifininls fun HIGH
111011 si-Eizo sim TWIST
iwisr DRll.LS
onius
Š
FDR MATERIALS FDR SPEED STEEL
Work Material
W ___ _ __
71 “7?1111;§11,,,7.
Stainless1 Tool ‘ 7C3Cast 1Malleable1
H" Medium
,._._rh__ iz,___,,,__
Free 1777*
„X >'\ Stainless Malleable 11-..1_-_ 1\..„=___
‘BI U9no-
\JCI IIUII hlllllllu
wood
Alum. 1 Wood
__S_teel _Steel_` Iron 1 Wmw""1 W“'"g sme' 1 Brass 1 Plastic
22”'1s““ 1"” 1 T2_1334;23311 2_2
53
i I

Nleiies ::ci 171111-1.113

Cutting Speed : I-‘1i3i1'3s minute

\<___Ž\
111 I 1?-19-2 1311122241 ?1T_22W3" t9t2_4§_____ 513-2291
12 18
É/ Q 4.* Drill
I-IFEII
______24
CuttirlS_peed:F_e_e_tpeLrr1_inute
\'Iuttir§lS::eed : Feet per minute
27_____30
___ ___ __
61 _____91

Tough Steels Stainless Steels

Slainless Steels Diameter
Biameeg 40515222
40 W250 60____ 30
60
—

90 *1155
1 100
_ Tkv ._.

140
____ _.__..4.,_.

zoo
_________._____.._

z00__1 300

2353
1
3r103t
1
1 T¢Z1\
T; . T *" 11*(inch)
i“-1 (inch)
1.5 1/111212445
1.5’ 1/16 _ 2445 1 _3fäfi7_ 3337 1 4869
4339 _5500
Spindle
5500 1 3112
ËPM
Spiudlfl Speed RPM
6112 13553 % 1222313335
85ą5__12_223l16335
2.5 11?/3;_1_ 1620 2445 f1 3259
3/32 1320_12445 3259 1 3667
3337 1, 4074
4074 1 _5_704
5704 1 3149v1_2223

812/
0

165_„gp 8149ý12223

‘V33:3
_.\. I'\J

__'/6 _1g22 1 1333

1_11/111322 1633 112445
2445 2750 1 3053
2750 3056 4273
4278 3112
6112 9137
0167
5/92 ili
_ 5/32 973 1 1467 1437 _ 1953
1956 ‘S_ 7
2200 _I 244?
Q00 2445
T. 34223422 =2 I 4889
4339 _ 11I 7334
HF _
Ir111 315
3/16 815 1 1222 1630 1330 1 1333 2037 1 2352
2852 1 40744074 1 3112
4 1 1833 2037 61_12
fa)

11_a%1s, >
G1

1/4 354 654 ‘1' ís 9322 1 1309 1 147_3_

1473 _i1—fi7 _
1637 1 __2292__ 3274 _4911
2292 *5 3274* 4911
DeeppH0le
Hole Drilling Cast lron
Iron (Double-Angle
Double-An le Point)
Point 1 09/32 _543 1 3151_11033
11?/3211543 615 1066 1 122T11353
1% 11356 1 fi1 1901 2713 2716 T540744074
1 55/16
/miss 1 Q
469 733 1 973 W 1222+7
976 _ 1100 1711 0 2445
171111 *3_1 3667
3667

4 151
OJ-.l|1J'ICJ’I-nC.\J

9 pl?/991 "/32 443 446__{1 372 672 __ 696 1_ 1006

‘ 393 __ 1120 1 §33
1003 1566 1 2241 3331 3361

W
‘ 1 5L1\ /1E 10 3/3 3/6 407 _0 311 611 1 315 815 1 917917 11019
1 1019 1423
1426 2037
2037 3053
305Q
"l?„`“ 11 25?/157349 7/15 349 524 393
696 _ 733 766 ` _ 373
873 1 1222
1222 1743_Q319
1746 2619
Š1161 13 _1Zf14@ 306 1—453 \ 456 1_311 611 1_1 333
’I%1>IV/K1/(81 l
_1/2 666 764
764 11 1070
1070 1 15281528 223
2292
ZZ
___; l 14 9/13 9/16 272 407 1i 543
1
543l'611
7
1 311 1i _ 679 11951%‘_1353
~ 951 j 1356 _2037 _ 2037
l
13
Ézãjëmwflmmaw 5/3"7244
5/L 244__3_37 _ 367 439 489 550 311
611 1 656353 1222 _1 1633
1333
iii
I I‘ I I I Il\

13 23 23/3 i 1222
,ËË/32 222
i 333
2 444 1 T
333 500 1 553 556A 1 773
77642 1 1111 1 _i
__1111 1337
_,E
pper & Some Copper Alloys
Copper Aluminium Brass 81& Soft Bronze
Aluminiun_1,_Brass 1911 J/4 3/4 L20l 2044 1l 303 407 11 453
306 __407_l 456 509 1‘i 713_1!_ ` 1019 _1 1 523 526
210125/92 25/az _ 139 169 _1_224 224 1 373 376 1l 425 _1 473 __ 662 332 ` 943 oí 1419 1419_
£973 ,4\ 1%nn
FF
22 6 llv
25111111111111
Y/11 175
153 1 229 1 303
232 ‘ 349 397*
393
1 344 3 332
306 ]Ë344
437 ME1 611
382 1~ 535
H1
876
734
HL51—1143
1311?
1310
_1146
1127 41$//}> 12° 0 ^`
23 .U/L
1'
_1j_/11* 133 136 1 204 _272 1 272 1i 303306 ’1340 340 1 475 1 379 679 1019
1» I
-_L_f\J
mil“ _ ee if 321_1111[11111 122 1 Ä 133 1 24_4244 ‘ 275 _1 306 303 423 311 1 917
O
_.|. OD
_11/4,„_ 426 611
6
O
I511?/91 13/ni 111 167
137 _ 222 1 250 _1 273 276 1 369339 1 556__553 1 633
fi
333
_ ig if

II1/I I „,_„
|__. II ll 1/1*_
__ -cn_._o1::
I __cn_41 ,„,_,4;_
/ll 88 11]/z1_ 11/zi 102 102 1 153 f 284 204 _1 223
229 255
200 11 :Q7
fififl
957 1 509
1
sue
|“ll"|'
764
/04fit“-I I-nn ‘ -Ian 1

41 _l5/31__ 1 5/8 94 1 141 141 166_ 212 _235 _ 235 _ 329 1 470 _705 705
Bakefiite
te I Plastics 81& Moulded Materials Wood. Hard Rubber
Wood, Buhjaer &81 Fibre 44 W111 314 3141_„ 87 131 175 . 196 216 _ 306
218 437 1 655
1 7011 181 _ 122 163 1_ 183
163 _1 204 _1 265 285 1 407_' 611

UĐÐ ĐÐ UÐ
471 _1]/31 407 if 1611
Drill Point St yles
Styles 50 11 im 2 I 73_ 1 _115
_L U1 1 153 1 172__ .. _ 101
172 191 _‘ 267
2137 \J\JI- _ 573
362
929 573.
57 it/141 21/4 33_ 102 133 1 E
136 153 1 170 170 233 1 340
238 340 }_ _509
63 21 1 31
812212
21/2 11 92 122_
1222% 133136 __153 153 1 214 *9 606 22
1 303 453
9/
a1UlcnJ>« æ-:nwcuN Nw-A`lC2`|&-lm m uwmtnm G><n\lo _„o0g;_. 458
70 1231.1; 2 Š/4 53 _63 33 1111 111 1 125 1 139 1 1_ey1
1251139 194 1 27_6_273_1 417 417_

:92%
\ 73 33 1 51-o>
`1`J
61% ĹIIĹTI \I 73ov ‘ 102 115
11571 127 7178173 1 255 1 332
i 362
Q7 5N27
Q) Recommended Feeusiarvariuus
I:IBC0l1'lt1l8l1lIBtI11If'BB1tISItll' Various uriiioiaineieis
Drill Diameters
per,lfe70lution ____1 page is intended as a general
M
Note := The iflfflrmfltion
information on this

,120°~4_ -120‘; 1
7
lifirifí
i:t1i1".i
3
1
l`lian1ete_r_oil_)_r_i_ll
1_Djamete_Lotj Dgill 1 _,__
11 (inch)
(mb)
1 __ .117”
_1___l=ggd
P
77_Fe_ęd per_Revolutio_n____
mm; f 11 (inch)
-51111113-i
1 .02-
,._. :1,. l „Å
9
“nem
.

--_. --j;i
guideonly.Fígureswillvarywith
guide only. Figures will vary with
_-,. 1 Ql'8dBS[)II'flBI_BI'IEiIl_lSBCI=
oradesofmaterialused,

U.
\ \
E = C0Standard
fill =3 CL ill Cl. Paint 1/n__`
/\=-/\_1
‘UE2. =5 __.uu1-.uua I 7
III- -1 Ii! -I

5
___9t_1_ 321....-“¢'-_'1“m1 -“"31?
/B ‘
1/4 1115 _ _15
UUd . 1102 _ me
11116
. lt ISis best to start
SI&l"[1WlTh inoderate
> I Point Relieved _OO2 with a moderate
§g\
Q32 Point Thinned 7173 _li
77*;/"27 6_ _10_125 004 _ 0170
1004_ O-1-6 1 speed and
, feed, increasing either

lI I1I I 1I 1I
1
- Split Point 25 1~—~—1~ »— 20 40 -------607
' 11-11- 1- 5 one, or both, after observing the
D E 4444444 1__,_ ' ' , '007 `7%
:_..1 '015 cutting action and condition of
'1'@:-flTI> 1 1 Heavy
heavy Duty Point >V NN-25 1 V<>1 .40-
'J>^`-b ogcm..1 '.6511
Q-, J:-i\3'_n.'_ u1C>o'i<:ic 11.015- .025 1I 11-16111111 bit
2O
Iw
rr|Q
I
II
|
A umwma: _L|\'I
l -015-025 theuriiiini.
ill
#l SPEEDS AND FEEDS TYPES
TYPES & APPLICATIONS
& APPLICATIDNS A ifi
|Ë1
FDR STANDARD SDLID CARBIDE DRILLS
CARBIDË DÉIĹĹŠ DF
ÖF HIGH
HŠËH SPEED
ŠPËËD STEEL
ŠTËËĹ ENDËÑD MILLS
llI¡¡i.¡.Š
Types of Solid Carbide Driils
Drills stamiani 30° Spiral
Standard 5|¡¡1-ai
E
-:» ; -.4112 2
-. ».-..:--2' ::- %%@
,;. .;'. >11»;-
.11-.
1:/.;i:’.
.4:/_.Efi;_y"
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1.‘-':;‘:2-1
%%&
fififi
19%?
:> 5-: I -1‘
1
§X"‘\‘§
E :Šš 7T*-§/ 777 11
-7-. -' . .-I ¥&E anm
r-. 1/¢ -1
@wfi L?"-'13.7.51
F-.22;/3 -:4E:-,§;'-:; mvm
:'.j:7-F-i'¢-I
.;_:;'-.1.’/,;-_
%%%
ififi
1.;-'.’>::ilI??e
'1 =-—:'-.'».:';.’<': fi%%
mfim
E-';>>-:5-.-'
wgfi
la-I->-1.-14:1
Suitable for both Finishing and Roughing operations on Mild Steel, Heat Treatable and
.2 -'-2:1»:-"
sad . Structural Steels with tensile strengths 5 1000 N/mm2. This cutter can also be used for
if-'-'1-"-1'5‘ 2
152.3-’1',"=-J >5-K
'- - 1 short chipping Non-Ferrous metals. Usually comes with aavariety
variety of surface coatings.
,.
9 l
E-'1:-=2" .75
aas.
‘aee
j J

:~1- ;» -> 1
';a-‘.<- .7-.4
,g@; ew-
‘sf
,1--;.‘-."-:.' ';4
ii’!/_&-' "’1
wmwe
nah,
1.--:-64;»
aawa
E%d
as
5%‘
0%!
7;.-\._
are
-_-._
\~.-j'.¢
-we;
m>-as
41:-
'/:1
Round Knuckle (Sinusoidal) Teeth itoughing
Roughing
iaaw -J» ,\;.--..
ųų * M
baafi
life?-"5/1 13'-'4
ac
1*: -1'
$2.
' ‘.4;
:LI‘-\.
A\
N \\‘1-
fa’?-"\Q'
)--:-.-;: -1.1.1,“-‘
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.,,‘
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\‘~\-:3}'-i2:0"2'°1-'
§-‘’2\'§°;l<\-i*»'°.;‘(\" °‘-.'_ li‘ifI‘fi§I“S”\
1 l
\ I I sh
|
mes: l
.~»- . .-.. ',.- ,1.
5-:»
-4.9 Qfi L<§'
'.';"'-j-:‘

:IIM .I
siow snimi Drill
Straight Flute Drill
Slowfspiral oriii -- 15°-20°
15°-20° Twist Dr'll
Drill - 25°-30°
Strong construction with Designed to drill hardened 2 & 3 Flute general purpose Suitable for maximum Roughing where rapid metal removal is the prime requisite. The
140° drill point angle and gummy materials and drill ideal for low-tensile & cutting action produces short chips with excellent chip removal. As this cutter is mainly
suitable for hardened & High-temperature Alloys. non-ferrous materials such designed for rapid metal removal, additional finishing operations are necessary.
difficult to machine Also recommended for as high Si Aluminium.
materials. Hole depth Stainless Steel, Tool Steel Bronze, Masonite & Resini’
Resiw Flat Knuckle Teeth Roughing
should not exceed 2 xdia. &Titanlum-Nickel Alloys.
&Titanium-Nickel Fibreglass Laminates. 01 'Il'
$311K 9-mi I' Ž
°‘tii:1.T_> . - I]

Solid_Carb1deD
Solid Carbide Drill Diameter
'Š„l l_1¡¡¡1__
"I" 1 iliII 1
A Speed !L"P.R'"°1.°' .-
Material
Mfliflrifll {m/min) rpm 1.5 3.0 4.0 8.0
5.0 - 6.0 = 8.0 10.0 12.0
(m/min) Suitable for Medium Roughing operations where rapid metal removal is the prime
mm/r mm
‘mm/r mm mm mm mm
mm ,mm;mm mm 5 mm
n|.. ::..
Aluminium/
Hllllllllllllllll
I i I Irpm
.-
pHl1;¢°
manna-\ vnnn
vnon
iuuu
IUUU
cnvn
Cfl'H\
1 JIHU
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avvn I1
A'7'7fl
fiiru I1
FJ c:
“II IU
innn
OPIOH
co
UUUU iaou nnun
u: usc: 1
"')flOfi
@aun
LUUU -_L
requisite. This cutter produces
pmdutzes a finish that is generally better than the Round Knuckle
Al Alloys
A1
75-80
00
feed
fe
...;_.
1 F=‘
QcmO< . - nCunF9
3
cc:NhaU1
cs
ruC"
ca 0.075
0.075 ~ 0.10 0.15 A
1 0.10
F:u _
ce00
:-* <: _ 021
0.21 1 025
F’
c o“J
a n_ 0390 LO Z
Teeth cutter, yet requires additional finishing operations.
>15_9'ž01 7960 15070
rpm,_ 1159201
rpm A 5970 A 47701 4770 3000 3980 2980 239 2390 _ 1 990 QT
Brass 75 Fine Pitch Knuckle Teeth Roughing
ed 0.015:
feed
fe 0.015 i F30.05 ca 01 006
gs 007 1 0.075 F3006
c:ow 1 0.07 . 009
F’_ c: F3c:010—* '._t‘-Qt-Q_ @ OD

1 \ H
(.D3U"l Z

I mm .1„.. 9550 lË77o * 35301l noon

ll
fifififl
U\J\JU
1
1
1
A77
‘111
.

2930 2660 170n.

i -I

..„„ 1aon7
1-mn' 1,141?
.wo 11nn
' "JQC2fl
1 LJUU 1 LUUU 1.30 l|\JU' - I'1'lJU
Ë)íh
K“0
Bronze/Copper 45 "" _ .1L 1 _ .
if i if eed 0.015 1 0.05 1 0.06 ‘1 00.07
ffeed 01 10.076
0.075 0.08 . 1 s=0.09 $30.10 :1 Q2? CD E CD G CD 4

040 ,114030
4030 3020
.

30201 2420
‘

mm 151501 161301 C06060 ca 1 6060 1 4640 2420 A 2020 2020

76-81 lpm
cac:- K"c: Q-;CD
(Salt)
Cast iron (Soft)
15611
fe ed 0.025 0.02511 0.015 0.075 1 0.10_1 oncs- C3
CBc: 9'0.12
5‘.12 0.15 0.20 0.20`0.25 !1 0.25 . 0.30 Suitable for Medium Roughing applications on high tensile material where rapid metal
. -. _ ..-_-] @O')(3CO ¢3Cc
Ln
-*
|... 2.
removal plus surface finish are the prime requisites. itlt produces aafinish
finish that is betterthan
""’“l1 1460 "U" 1220
iT 9760 ,1` 4880 l c3660 ha2930
n7cni‘]oon 2440 ‘llIl"Jl"'ii‘l/lfifl won
- . 1830
GRAD
rp
46-51 .;P'" .
vnn-1 ODD Qfl
UIUU 1 "fUUU OD , UU Lwwu
Cast Iron (Hard) 45-51 both ofthe above roughing cutters and generally no additional finishing is required.
fe 50 0.0101
feed 0.013 0.05 j10.05 C3cC3 0.06 1 0.10 0.13 1 0.15 0.10
. cC"c: 0.00 0.18 ‘ 1_

Plastícs/
Plaslics/ rpm 4 9760 44880
rpm 000 3660 1 2930 2440
555012000 2440 100011/150% 1830 11460' 1220
46-51
H feed
0 70.025 0.025 1 0.05 ’ 0.07 0.09 0 0.10 70.11 0.11 1 0.12 0.13 0.13 Duick Spiral
40° Quick
Composites ž
rnnwi 637071;3180 2390 1910 15901190
rpm l R57fiT_Q1Qfi UQDH O1fi
950 800 1RGfi
600 1100 i Dfifl iFTT\( \<_> h
V"
LUUU ulu IUUU 1 Il\JU1 uuu
Mild Steel
Steel . 2__J
||J||l 1 UUIU L’|U\J
Mild 30-35
feed
ee 10.025 0.025 = 0.05 0.05 0.05 0.06 777.1 10.00
0.06
1‘ 1 10.10 I 0.131015 oía 0.15 0.16 0.18 &X\ U
Carbon Steel
1 rpm 114640‘
rpm i14640` 7020 7320 5490 5490 Y1 4300 4390 assoc 3660 1 27501 2750 `122007'
1
2200 ;1ss0 1630
69-74 - ~l
Finfshing Soft, Tough and Long-Chipping materials. This cutter
Suitable for Roughing and Finishing
feed
fe ed 10.0250.025 0.05 0.05 0.001 0.06 « 0.07 0.075 1 000 0.09 1001210015
0.012 0.015
Ailoy Steel,’
Alloy Steei/ 1 rpm 1l 5520
rpm 5520 oven zivu fmvn t 1nan
onvn
'77Rfl
._t„o
Ll‘ UU .wo 1 1onn
1ccn mon
.„W1.„.„„
LUIU
on . non
l 1mn"_7o'zn7EUUU...W ' nen
|\J\JU
::on I
dw \J
l
1 \J\-IL’ ' \J \J'\J
produces an excellent surface finish with no additional finishing required. Gomes
Comes in a
High Tensile 1 26-31 feed B.01_3_ 0.018 0.02 0.02 .1 0.025
feed 10.013 0.025 0.0255 ' 0.025 0.025 0.025 0.025 -.1. CD
1:-' Q3C|\;|
variety ofsurface coatings.
Hardened/Tool‘
Hardenedfľool rpm
rp m*33180 180 15902 i 1190 950 950 13 000 600 i 500 1 400 430
ii 1 400
15-20
ed 1l 0025
feed 0.025 . 0.06 007
0.00 0.07. i1007 0075"‘
. u-1_ 10.0sY1—0.012 1_ 0.15
cn oowc: _0.01_2i
Quick Spiral
45°- 55° Extremely Ouick
Steel 0.05 F?
NXXXÑ9.2111
Stairrless S EFEL=:7
Stainless CH F@ CD CD 1 rpm 1 5370 wi ti 3180 Luųv 1e10115e0I1100=
211% iuiu l1i:on1 .ooo ')'1Dľ\
QQOH
|_uuu 050
oo.. 111 coo
om
1 O1fl nnn
..w_ i
_ ‘,'
Š
l§I\§*§\<7‘\§7\<7
Free M/C
30-35
3°35 = feed
feed 10.025 0.025 70.075 0.075 Z0. 0.09 0.10 0.10 pi 1 0.131
013 0.15 O _ ._. oo 1 0.20
:Ž-*tomo A 0.17071
F?
_ . SXXXXB
JU
rpm
rpm 1* 4000 4880 2440; 2440 1 10301 1830 1114501 1460 .1_220_i12201 020 920 130 730 1 010 61_0_

Hlti l i l il tl il til
Slainless Steel/ H
Stainless
23-28
Work Hardened 23°28 reedfeed 0.013, 0.013 0.05 1 0.07 0.00 0.09 1i 0.10 1 0.12 0.13 1l 0.15 Suitable for Finishing High Tensile materials up to 1200 N/mm2 as well as Titanium,
NOTE
NQTE ::To
T0 enhan
erihan C‘)c h 1 5551551
3."d Too' Life,
Ue the'be use of copiousquaotior
copious quaflfity of coolant
coolaflt is recommended
recommerided,| l
Nodular Cast Iron and difficult to machine materials. Comes
Gomes in a variety of surface
particularly directeCDmQ_g; NEL:II:§
sa cmcz CIZ, e==s2a E
SłE;CDmCDm ED
ED:.c ~11'ntt0
point to preventchipping ortlaking of the Carbide cutting edge. coatings.
‘A91
#2 CDNVERSIDN TABLE c0Nv|s11s10N 711015 CCNVERSION mete _ ___
________c0[1_17E1_0_|011_7110_LE__ Fl
|fl|
SURFACE
SURFÅCE / CUTTING
GUTTING SPEED TD
TU R.P.M. SURFACE
N.II{l"¡-\lili /I CUTTING
UUITING SPEED
SPEEIJ TD
TU R.P.M.
K.l'.IVl.
Surface/ Cutting cutting Speed : ' EĹŽJEĹĹJŠĹ10-
L... -... ,. .,__
7 1I _åųrflrge/Cufling
1
Surface / C7utting Speed
_ _...__a._._.._ _.
: ¡f1*"'»;~; _191 :8-"1131.-1:3
3_|1e1ad:11' ~_'-01-=_;_1»f __ __ 7 . __ -._ ____ __.___
__ _ .__

-. 303. _ @_ 10Q 7;;__-. 15_

-A U1 28 7 278
__20 25 77?1.i
_ 30 .7.7;.-..=.1-8
__35 F 1 __40_
40 _____45
1_40,W 50 , so
50 1 70 __j1 00
90 90,1
90 100 1 200,
zoo
EE.=3:IIllGI °°nona ‘II'II ‘I5HDCID:1: II-II. 69917.81 1 Surface,/Cutting
Surtaee / Gufling Soeed7:77Feeipe7r7minute
Speed : Fee! pe: misu.-te 777
ea E: .Liina Ii‘!GI CI}na C1 I: E5
9|E:
G? Ih Feat pe: m inu1Ĺ______
""--.
.. . dII
77 7
Diameter 1_7 7,7710 10 - 1-18 16____,yS_, 28 33149 GB .-.82-.._@_-._1-.1.8 B2 1 98 115 . 618106192
D¡am09¡ËĹ 10.2148- 184 ij...1877TT'18877717.§25a§...288 i 8761888
V 1fl0 000000143 1 154 1001097 WŽŠĆ 100ł5_2_000Z0095 0 79597
0'7'."1»:~_. 7 (inch)
U06") 1
‘.1 gpíziiflè Speed
,Spi,ndle speed (RPM) Wwýwrfl 1 4;
7“ 00551
(inch) ,_ Spindle speed
åpindle Speed (arm
(RPMI
0002 2, I 7 477 _705 795 1272 1590 72305 3101 397514 0771 5555 ’
1 2305 _ 301 2 f 777__fi__000g
6362 7157
7157 7952 7952 9542 954241133 11133 12723 12723 414314 14314 15904 31000
15904 31808
7777_
(3
DIN) 530 .'043
one _ 1nnn
777
:’.'I'~.’.. 1050 _ 1590 FT
11:0n 2121 QOJ
77-77
“-"i‘:’_~.._'L-!:'fEr‘. 2551
Q10
318
CT)CD Q‘)-4.
U IU 1 773101 7 3711 Q711 7 LILI &i\-LI 7| I
33 1
4127" 111 4241
4241 . 4771 8 5301 0352 742277
00f1l7l_52>L!33062 7422 00092220 0402 1 9543 1100037721205 1050321205
0
____________1/0"
______2___ml2-3[§7__1p.§99 _
500 000 1000 ?1266
699o;-t996 1 1200 1 1500 15003501
i 25 Z€.J‘I"-~I 1 3001 c:c: -4 oo3501
01 Q _L_L_L _L 1 _.-118"-t_8 777777717777 1 1/11" 4001 001 174501 4501 1 5001 170002 5002 _i 7002 E70002 1 0002 l` 9003 90037110003
Lem .._ 1
120005
110003120005 1 _. 313.3
4 239
239 398 _ 535
W1__fl__0w,Ww__W__0__"W,i:7739071 535" 795 A0 1193 1019ë0000 _1_500_ ___1900
1590_0300, 1 2305 cnc:>-1- 4| 86 2703
2783 $15 1
.4.4 _ -.2g_ 1;__31_01 31§J-{_3576 3975 4771 L 5666
3578 . 3676.g 5555 ;0 6362 5352 , 716?,L,Y952
7157 7952 _15904 .16964
0 3 3 3001/1.93" 00ä700,00334 535 : 500 2673 1: 3007 18 3341 1 4009 l 457015345 _1 5014___
5014 1 0502 5502 A113354
. J

509 111002 7
1002 1335 * 1571 113005 r\:‘r\3o c»o-r>-005 _i 2339 2339 -
‘1 3/15"
3/111"
474-
1 2573 444-4111---184
4570 11 5345 .._- . 344-
55 ____,*_*, _ 2546 2545 _ 112865_ ____3103 318,3 _ 3820 3020 4455i09_3__
_ __. 1

__ ,55 _ 191 -p2§1§22_lfl¥l_2_939

_ _191 010 509_____535 954*'1272 954 1272 15901 1590_11900 1900 _2227 _2227‘ 2865 445,6w’_5093 V5730 5730 _ 0355 1@_
6366 712732
6 , 159 255 434p_p§§9
159 424 590 799 795 1060 1050 1325 192571590
7 1599 ;_1955 1055 1 §g”,,,
5 , 000. Q202 2122 0 02357 2307 1_ 2553 1 3103 _ 0Z10;_ 3714 424471 4244 4775 4710M1_5305 10010
_ 5305 _10510
_7 '/4". _1 .150 150 _ 250 _ 401 401 8 501 501 1 751 751% 1002 1002 1252 1252 1 1503-L1Z§32
1503 1759 i 1/4" 1 2004 2004_2 1 2254
_254 1 25052505__1 3005 A 3505 _ 4007 1 45Q_8__ 4500 ___5Q09___1_0018
7 5009 10010
_ 5/15" __ 120 200 320 ; 401 5; 001
1u1_d77_7l"";-57,.
-.: -nl- I\J Z 501 881 001 _1002 1882 _ 1888 1202 l__1_00_2_ .1.411_7.- I 2.. 1 3X16”
5/15 12_]99? 1 1602 1_ 1993 2009 _ 0404___
1803 1 2999.- 2494 ..?994 2004 11 9295 3205 0003fi9äflQ95
1 3999 1_4999-1-9912 8012
I . 80 . . 01109201
119 0900 379 2 "
31077f@390 39 9 1 595 7957 795 . 994 1,`111000903000 193_”11392 139 2 08 5 7771 1592 1592 11790 1790 81909 1900_ 2307 2705 j3103 z 3153 X35017 0501 3979 77950 7950
7 57$?-%1°**444; 1 4EnH7 ;fiHn 1 ,.a,..~"1fiY4.;".;,.,.,. 1 7.33,:
'W' 7 Wýaiíf 1 3/'0"W 100 _ 157__ 157 __267_3
257 _:_ 334 34 3_ 501 501' .._.._..7'W7 77;, .
555 0E 564
bbfi 034 0_1010Q0Q100_0
1001 l 1166
, _—
_ . -__.

1150
10____
__ lit0 1 1273
2221., 1 2/5" 1305 1502
.'°1?~’.....1.._'~"~" " 2003 l €.°'.°.9..q’i9L2_1_iJ.9.‘*
499° 2399101001204 Ĺ' 3335 9°49 11 55075
991°
___
77 710 777777 1 95 159 _ 2§4__ 254 _ 319_2_4Z7318
__ __ 477 636 _ 795 795 1I 954 ; 1113 1_27_3____1_432
j 1432 1592 1592 _; 1910 0_ 2220 ._ _ 2545 . 2055 3103 5355
9965 ..91§§.;_§9§§
00002201/iiíý 1 045" 1 _00____ 05 143 229 229 205 286 1 429 429 573 `1 716 92_
02 @U1 (D _.i. Z 7.7.2. . 7/7/15? 1.8.?’ __ 1145 i17?7667i 1200 1714.32.177
1432 171 1710§,1_; 1 2004 2 290 25_77_Ë3__5720
004 711 2290 25770; 2000M1_5725
7712 12 E 1,10000 7? 133 7_ 212 21_2__ 255 265 ,_ 390 398 77775
_ 530 30 7 553 663 170,7:
1 420
w_„Nooo 1_z___ __ , 1991gg4194
i?“__--_-m.. 1_051__ na _1§29., 01926 f1' š 02'
1593 “ 1fi0570 __2122_ 2307 _, 25@§_
p]9§ZLgpZ1Z2“-.2397 2553 53055395
___ _ 1/2" 1/2" _ 75 75 __125 200 Z 250 1_ 370 375___ 501 _ 020 525 _1290 4 \751771 :\|oauwcouw -@men _ 077 7 _....".'I'.' .._"""". .. . .. .1 J
T1» 1/2 1/2"" ,__1 10 1002 02 _;1 112 ,0? 1 12 5 2 ,””003
112711252 l 1500_____1753
15 ‘ 17,03_1 22004 004 __l 2255
2255
,, 11 2259505010
50.5 51,: 010
14 7 7 7775068 114 102
182 227
227 }_ 341 341 454
454 _ , 566.i.
568 6 62.,_ 795
682 76.. 5 14 i1
"'"_""'
1 909 1022 1A* 1135*"77%"~*" 1353 1590 1_ 1010 *1'~8~"—'~!*** 1 2045 _; 2272 1 4544
_ 03 9/10"
°/157 _0 5767 ____111 170 1 223
111---17§a 2231334 1 334_0m445 445 0005,555 505901099
1 50 1 779 ;` 9/15" 890 1002 1 1113
8901002 1113 1335 1336 0 1558 1 1781 1 2004
15580;7Ë1__0 2004 1 2226 22290144524405020
5/1" 1, 001 i;90777710027171202
6 .._... _.

5/@Ĺ 000430
5/B77 69 100 1 150 1' 200 200___1__000__`
1 300 401 ; 501 11501 88.1. 1181 701 ,,_fi_ 1 5/0" 901 1002 120_2___1__1_402 :1502 1503 17200371740EEY7
1 1402717T5027771003 _ 4006
_,,,,,,_107777
16 777 7777 50 60 188 1.88-.
00990000010ä200000l9 9 0 2.88 290 390 1 497 7 595 ` 595
' _~¢__ ____ __

15
16. B6795 _ 686 095 . 986 995 .7.71194 .‘17_17.7.1‘:177.1393
7@6 7 1591
15181 ..17§Q977:§76989Y8
1790" 1989 3979
10
18 , , 53 53 88 141 :_ 171 1_71_ . 255 353 sg 442 44; .15300000
_ 530 1 618 010 10 p--..pggg,p.797.
.-.19- _ __ ______707 795 --.884 004____1_000 1237 __yyZ90_
1966 , 1237,,,1414 15___ ' 1767g,,§§§5_
,_1§90mg 1757 3534
75_1___1__03_5 1159 71335
;. _.

1. 99"3/4 1 59 50 03 134......l
134 -.l157 67 1750 288 334 334 1 417 4171501 177757111 584
|

504 l
1 4/4” 3/4" _ 1 550 500 ; 751 17035 = 1002 8 1159 1305 1 1503 _;157o 3340
1070'_ 337411"
77 20 20 , 40 48 80 127 150 ;__239_____310 239 310 ,_390 390 477 3 557 20 _... . 997_2..7l9
637 715 i 799 795 9§§_2 955 1114 1273 1270 . 1432_ 71592777003 __1592 3103
78.22 i 1 7-".. - 4843.„ 729,. 115 f 145 7721777 217 209,1 209 051, 351 ,;_0 434 434,,1 505 22-___ 1_14 7/0”
22 - - 1-7 __ 578 1 651- . 7200 72_3____907_
1
057. 3 1012 .1. 1157__1_s01
1157 ;1445___- __,__
_0 1445
2092
.H 4. ~ 544 719 1 0:0 059 11 4r\n-'1
1002 1" 711% 1200 1 1Hol
U. .M 1 „U- 7/5" :70 1 R/l/I
‘ ‘/5 'I li
1
1 40 4.9
117-”
12 IH 1 143
i|4
Afi
11o_1__L|s_
1 210 _ 200 205 ; coo 3551 .426 429 _l . 501
-I-IA rlnlfi 1 fill- flflfl ' fil*fl l'.‘f\-I
UUI
7I
1-___i - _ Iu i
1 I270
U1 L. 1
1
U“Y'1
71::
I
_____________,,_
l
1,,
-r-tar: 1 4000 1 -i,_m-i N14 l noon
'men
LOUL
24 7 7 ,4040 66 105 . 133 130 777199777
__1099, 255 77331 . 390 1 454
0206050000000ãã1 24 __g` , ' 1000 530 ` 595 590 ' 553 0,795,,, E 925 920 ; 1999 1000 001192001102 1325 _ 2650
25
25 38
.p"-m“2.99»-_m94 64 -- 102 127 1¡ 191
127 191 254 __ 318 310277 30277 888 445 25721
,,u0g§_, ,0, _ 509 509 , 573 .ac3__32-.. 537 _1 754 ._A 091.--___a__-. 1019 1145 13Z§_22§4§
1019 1273 2546
1,,
11”0 0 _ 30' " 09@0000199_00010205001
38 100 1 125 1 013030000 100 200 250 _1. 313 313 .1-.876-..l
1 075 _ 488.. 430 -----7-m
7 1" . 501 8 554
_i.._ ______.___1___..2._ .
564 1“ 525
_
626 _1 751 % 077
4 A
877 A 1002 1002 z 1127 10 1252
. ___. 373
1252___t 2504
.. _ ,

0 30 1 32 0 SQ 53 05 _ 1_05
85 105 ;_159 159 21277
212 _ 255 2650. 301800. 818 1.87.1 371 . 1 00 00 . -39_00 _,1 _,, 424 1 477 477_i;_000 530 1 537,,M_j00___
537 7437049 049 955 955 §71057772122
_ 1061 _ 2122
0 0, -.1 11/4’ 1 11/4 ”_28 0200010
202,00 30 .0 .
__00 l
_ 1111.1
100 1 .188 _150 ___2_00____250
20202201_i_§992i 1 300 359 350 ...._1_-1.1./4'
____i
11/4".‘ l . 400 : 1 8112-c1_41.
1 450a_.;-. 8.50181 ,.881
0 501 000_0_0_0 701 881 B01 1.8.817 l777691§i 1001 T_ 77888
2003 __
_i ' 11/2" 11/"2 1,m00g__1_375
__ 334717375 1' 417 10;00[:1_504
_011 1 504 1 000 668 _* 751 _1 035 835 1 15707
.._. .. ____... _ .._.. _____.__ ____...2__i 1 _ 7

_______ . _111/2" /2 _ 25_ 1_ 41 _67_83 57 1, 03 1,125 125 19702 157 _ 299. 200 ._L2269.
1 250 E_ 200 292 0 1670
_ 49 40 . . 24 24 46.-- 40 __ 63 50 1 79 1l1119 119 159.- 1% __199_ 199 1,200__ __230__ 270 1-0440,00, I 1 _ 3100,, 315 350 390 3 90 _1 477 1 557,00000j;;::f157T77795
557 059100000 0715 0 7960 07 1592 É920
13/4" 7 21 1 35 , 57 1 ,7171 1_107_____14g___1_701214
100” 1 107 143 i 179 5 214 250 250 . 13/4”
___! 3/4" 205 200 , 322 l 350 353 _4291 429 I 501 1 _572___ 572 3 _544 544 ; 715 1431
71_5__1_431
0 507
50 0 70 ___ 007 19
1 2" 2031 1 19
1 9 .-- 3232 1 51 1 93.
1911 31 0000ë0_000
7 50 1 52 1 94 94 . 125
127 1 159;m` 22200l‘
95000--.___._.-_7_.L722178}.
_127_0E1
125 I 156 10056000
_;l8§_
0 51 1 0331
110720 ili
;__l

§ 2719
U1,
50 7777 _
;i1___;jW,71 2"
_ 255 _ 205 _1 310
250
250 0102027777313
315 302 , 440A__00001
1 205200 313 375 . __ 430
7
44577509
435 _1.501 501 1 553
573 _ 5330001210,
537010000?
553, 100000007252
; 525 1252
27
1500
75 1 77 03 1790
7CD
170 1__191Y 19777 721277 212 _ 255
___. , ___ ,..._.

75 _ 13 _ 21 , 34 1 02 42 1 554___ 4 . 85 05 T_ 106 105 _ 127 127 _ 148 140 255 297 1 340 340 A 352 302 _‘ 424 049 549
00 00 3" 3"0 00 13 1 21 j_33 33 _0 42 30ž000 1L530 53 ‘ 83 39 1 104
104 := 125 125 8 146
;-I51I\J140__
"'_' 1'

777771 3" 3" 77771577717100 167 1 100 0,009 209 171005717292

0 250 1 292 1 334 7773707777417 075 4170 1 0357
-.¡ =:\
.....__.. ËD ,__...._ .. . ___ _ 15IU 1 LU L ._ 1 .. 1 na
uu 7n
‘IE!
la OE
95 1111 O")
Q
l1
,
/10
AD
‘TU
I20
UU
‘ ‘7l"'|
I'D
HE
dd
-I1-l
Ill
100
7 7100,077777__g,7127
__ __ __ ` 127 7 143 159__,
159 `191 191 7 2237777255
223 255 77205 7 310 7 037 l_Uv
99!-1
\-I
'HR
U U
R17

4“-R: 1 _. E l25 \D01 110 03l00001QL0

ion 1 47 52 1 70 001010 _; 94 1_119 - Z 4" 125 _ 141 141 1 156 187 107 I‘ 219 219 250 250 11 281 20_1__3_13
3 313 3 525 626
"Wf 01140on 38» _.T 1313_17_24_ 000_ý006*! ,_ 72 __00____9_5
1_l.

250?
IQ
-L1:caQ
1 ca ! 176 1 24
_.__..1.... 32 _ 40 .__.49W___§9a_
32140 0 48 00059 0 7, H399 2000 ,1, _0 ,,,_____,04, .
00 95 111 _1g_7__l0__
I. _.__.____...i_____.
127 143 i 159 319
,,__ ___,
310 .. _ __

___-_-..--._8..------_"p__;J22c--.1
202200000 025000000 00,42í11_220001fi l1 28
23 _ 8131212_1 39 2;24?2-;_i¥i_2
1 39 _ 470 0 05,5,
.

0" ~ 63170178194117IO17I2517I47Ii7I56i37I3
8”
I

53 170
1

70
I

94 110 125 1 141 _ 155 _ 313

1 . I =

I 300
300 1 7 8 1 10 _16 _ c.>u1U1<.n<.1:
OOU1 weoma, 0 3 0 192016000‘ 1__ 26 31 _ 37
31 37 I 7 300 3001* 77777777777'42 42 43 77753777754
40 53 54 7 74 7777fi?7777957°7 55 95 105 1721277 212
| 8 12" 0 101 41 10 47 , 52 1_00 1 53 1 73 5 03 A 94 94* ,r7 7 104 1 209
. i 1*’~—~—-——' 1* —’ - 1 1 I - - ;-------T4----~
" " '?"7?'"i‘W'

‘ 1 12" 1 3 1 5 U1U"lOD 0
CO 21 1 25 1 31
10 1 15 1 "21
_n.Z 37
07
-L O’)

NOTE : R.F!M.
R.RM. for Surface
Surlace / Cutting
Culling Speeds not nul given, can be he obtained
uhlained by simple addition or T888l 811t81_8
T0 calcug 70551501010
Tu calculale
s1=|v1>;3_02

l1 1lIt1l 1l 1il1 i1l 1Il

, 10z0,. = ----_
0 „_ ~_;0 10_0.
„__
1011l.1.‘iI17ti7Ir!i= 1000xVc
40 -__ -4 f1~ RPM i_n_f_t/min
.in it/min
. = SFMx3.82 . _
sublraction. Example :
subtraction. 777' 7 77 7" ' 1:7:×D
xD "”‘“"“ D0
mm.-015 = 1gg
-1211:
-;_-J 100 ++ og
I 20 == 3134
1‘! 3199 n0=1..=e1.4.+
.._: DM .._ ma 535 I251.9114.
I our : è 3019
147410 rt50.91.40
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(m/min), \.^./here SFM
Where SF1./1 = ‘'(2C3 co25 CD:3.
(DSD. EE
“I së.
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/“-"\ 45 "-i-/

118011/min
180 H/min = 262 - -82
62 = 2004 R.F?M.
RPM. - 626 Fi.F!M.
R.F3M. = 1378 R.P.M.
R.PM. (fort/2”dia.)
(f0r1/2”día.) , 0 D =diameter
= d1amet9r 1DD = £4go
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HOLE ŠA not: saws
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RËl`5ü¡ll¡ílñË¡liüËľl CUTTING
U E:E2: Gi SPEEDS
fłl 'I I'l' I'I GUI =: n5e0n11v1511550 cuTT||l|t;
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NOTE:
NUTEI
so Use Coolant
I
ua3t|fG1'1, TO
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iuui

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Alurniniumł Brass 12 Cast 12 Mill!

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Iron
550-500 750-5501
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1
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375-300 1550-40013000-2500
750-550 375-300 550-400 3000-2500
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Plastics
i

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1
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1 25-50 1` 1-2”
25-50 1-2" 1 500-300
500-30071550-250 300-125 400-20012500-2000
1550-2501300-125i400-20012500-2000 E,„,„„
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1 _.1 11 b .1 $9 \€lE'1"

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Hole Saw cuts and does not rub. 50-75 T`1 Mm___
50-75 `
2-3" 1 t W _300-200 1250-175=
1250-175 200-125 2000-15007
125-75 200-12512000-1500 53° . '1-1
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QO When cutting wood, finish ofi the operation 75-100 ‘` 3'-4" ' 1 200-150
3-4” 200-150 175-125 75-50 ,1ý-
175-125 75-50 125-100
2510015001 -000
1500-1000 1*@M
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from the reverse side to avoid splinters. 100-200 4-3"

4-8" 11150-100
150-100 125-75
125-75 50-25
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100-501000-500
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itiuminiumi itiinoti
(mm) 1 fins").
12UHfl02l Steel
(inch) I WSEQI Iron 1Stainless1
_ iron 1$tai_n_le5s_j___m _ _ I 1 1 1___filfi__ __i RPM tor Diamond Edged Hole Saws
14 119/15"”,
0/15 1 W5a0ý_ 550 1 400 1 300 300 1 790
790 900 3000 Uses : Asbestos/Substitutes, Ceramics, Marble, Stone, etc.
eto.
#2-W 15 >555-I
19 " 3/4"
20
20.
5/11":
_(_ 550
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440 ~1 290
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365
450 1 300 1 230 1 500
460
200 1 220
275 P730
1
1 730 47777325

550
530
825
590
500
550
660
33000
3000
000 1
000
33000 19-25
Hole Saw Diameter 1
Hole1Saw_"Di3meter
(inch)
(mm)
llllllll
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4
Ashestosl
Asbestos]
l Substitutes
Suhstitutes 1
1 700-350
700-350
Geramicsl
Ceramicsl
Stone
Slims
500-250
500 250
1|teinlu-Plastics,
1Reinio-Plasties,,
Fibreglass ‘
1 Fillrstllsss
1000-500
1000-50 0 12 /'-\\

1 21 j 13/15"?
21 3715";1 425 1 @Mim
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635 _3000
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100-75 250-150 °`
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it3007 200
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2700 - 75-125 I 3-5"
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I 100-50 -I 0 0_ 1 -40
75-40 150-75
1 5
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30 * - 285 190
190 ,1 145 3004 425
380 425 24%
2400 125-150 5-5"
125-150 1 50-25 1 40-20
40-20 ` 75-50 is
32 777 1 11 1/4--TW140
173;“ 275 130 1 140 350 77W' 77107775735557
330 410 240L
2 1

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357
za frf/iz-f
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sa 230
230
155
165
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I 125
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„-259
330
330
300 1 345
375
i4__u_ 2400
545 1 2400
2400
2400
it it ""--.

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for Carbide Grit Hole Saws
1 RPM tor
W1 an
"|'U - *živ 145 145 1 110 110 250
290
LLU 330 ' . OOH
UUU
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1 Uses :2 Asbestos/Substitutes, Ceramic Tiles, Reinforced Plastics, etc.
eto.
41 1 5/B"l
41 5/8" 210 140 11 105
140 200 ` 315
230 315 y *2100 2 10 0
Geramic łlteinln- Plasties,
Wltole sawýlliametýerýń
Hole Saw ltshestos/
01555151; Asbestos/W11 Ceramic 1Neit1i0:P|asties,
44 1 1 3/4” 3/4" I 1 95
195 130 1 95
7130 9? 7 250 295
295 72100
2100
(mm) j (inch) 1 Substitutes
Suhstitutes Tiles
Tiles 1 Fihrsslsss
Fibreglass 1
40 1 7/9" 180
4871 1 1
120 '771111Ž"240
1 00 1 240 1 270
71812.1
270 1* 772100 2100 l .- -_
is-za
19-25 1 3/4-1”
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500-250 1 1000-500
1000-500 "
7 51 51 l1 2" s 170 7115 115 l 35 7%"
85 230 255
255 1 2000 2000
57 121M"
57 2 1/4" 7H0 150 100
100 1 75 75 ff 200 225
225 2000
2000
25-50
25-50 71-2"
1-2" 350-175 250-100
2507-100 500-250
500-250 7 i
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GRIT
I 50-75
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140
135
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90
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190
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220
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125-150 5-6" 1 50-25 40-20
40-20 75-50 ‘ 'Å

75
76 I223022 3” 115 77575 1 55 55 150 1" 170 1500
15 00 NOTE:: The above information is intended as a general guide only. Speeds will vary
1 NOTE
33
83 1 3 '!/4” 1./4" 105 1 70 ,‘ 50
105 50 , 40 2
155
155
2
"15001500
2|
1
with
wli'n grades oi
of materials used. itli is bestto
'desi iu startvvith
siartwiiii a slow
siuw speed and increase
111011-:as
;._- _ _„__ ____ ___ „_,_„,_..,_e

5 @_ FĹ1/5".
2 W. as" 3 1/2” 05
95
05
55
65
55,740
1 7 45
45 130
1 110
' 145
145 1200 the speed after observing the cutting action and condition of ot the Hole Saw.

lľl l ül lül l
_ 102 #5 3 ‘*5 4"
242T.
55 40 O0 U1 130
130 1 1000 1 1 Coolant should be used, especially when cutting metals and ceramics.
E 127 .W 5j__
122552-. 55 1 45
45 1 30
30 90 90 , Ñ 800 Always use enough pressure to ensure that the Hole Saw cuts and does not
1(É 152 1 =36" 55 35
35 25
25 75
75
U1 U"l 75 1 800 rubthe material being cut.
out.
it
1%' nrtcxsnw
HACKSÅW AND
AND POWERSAWBLADES
POWERSÅW BLÅDES
SELECTION AND APPLICATIONS
ÅPPLICÅTIONS
i ‘allastaaasis _
BÅNDSÅW BLÅDES
TYPËŠ AND
TYPES ÃNO APPLICATIONS
ÃPPi.it`;ÃTi0ÑS
'H
Hacksaw Blades Bandsaw Blades
Bi-Metal Blade ::This
This blade is made of athin strip of HSS welded on to a I __
_. __
._ __ _. I
III-Iillfllal
spring steel backing. The result is a durable blade that can withstand ""M"-ml
18 teeth per inch heatgenerated
heat generated when cutting steels. ___________ __ _ _
/VVV¥’
/VV
@ : Mild / Carbon / Alloy/ Tool and Stainless steels.
Uses:Mild/Carbon/Alloy/Tooland - - " " " "
All Hard 300mm -
Q
O 1-|¡gh Spegd
High Speed Steel
31391 ľ
12" X WN Carbide-Tippcd Blade : This blade is made of Solid Carbide Tips welded l
Carbide-Tipped l
32 teeth per inch
32 teeth per inch on to a high-strength spring steel alloy backing. The very hard cutting Carbide-Tipped
carbide-TIPPBA
Hacksaw
Hacksaw blade
b|adg types:
typgs; defile!
Åflfllål Teeth
TUUHT Sire
S/-ZE
edges ofthe Carbide tips ensure extended durability.
E
durability,
@ :1 Alloy steels, Stainless steels, Nickel and Titanium-based alloys. ~r\r\r\f\r
¢4 Standard (All hard/
hard/Flexible)
Flexible) - High Speed Steel,
0 Bi-metal (Flexible) —- High Speed Steel, 0fTungsten carbide particle grit '
Carbide-Grit Blade : This blade is made ofTungsten _ _ '
+O Cobalt (Flexible) —- Cobalt High Speed Steel bonded on to a spring steel backing. This blade performs well on non- 1. ~ -_ ..M .._,- Carbide-Grit _ _g _
»-. .,.. _.»,»-- _,.»_,_.»-A r... .~ ,

¢O Low-Alloy (Flexible) —- Carbon Steel

metals. :.'_:;'-;;;-_-.
I .
'
\. _-‘t-4:‘
H' -___-..:—“
Ll‘.-f'_:;':_;-‘v'<|~_L'<:‘,:.‘-.I.".;_':'.l":1_\_'pL-'_: :~.; _.
‘--:-.-H...-¢v <- » -VI .1.-" 1,. -1 J
’
' '
_-. ;~- -__»
_-.;
_::.?

@
gi: Fibre glass and Composite materials.
All hard blades are breakable buttend
buftendto to cut straighterthan flexible blades.
Flexible designedforcutting
HCXIDIC blades are shatter-proof and are designed for cutting odd shapes. Diamond-Edge Blade : This blade is made ot
of industrial diamond grit
General Recommendations fortooth
tortooth sizes: bonded to a spring steel alloy backing. This blade performs well on Diamond-Edge
18 teeth per inch : For cutting solid sections of
Forcutting oi Steel and Non-Ferrous Metals over 1 3mm (1,/2").
(1./2"), abrasive non-metals..
24 teeth ger
per inch : For cutting solid sections ofoi Steel between 3 mm (1/8") and 13mm
i3mm (1/2”),
(1/2“), as @
g : Marble, Granite and Ceramics.
MediumTubing
well as Medium Tubing and Medium Angle-iron.
Carbon Flex-Back Blade : This blade is made of one-piece Carbon steel
32 teeth per inch : For cutting sections less than 3 mm (l/8")
@gteii1_iir1ch (1/8") such as Thin Wall Tubing, Sheet that is hardened and tempered and is especially designed for cutting Carbon Flex-Back
Steel and LightAngle-iron.
Steeland curves. ×r"\r\r\r\r\
Powersaw Blades
Powersaw_B|ades g
Q : Wood, Plastics and Non-ierrous
Non-ferrous materials.

6 teeth per inch

Carbon Hard-Back Blade : This blade is made of one-piece Carbon steel
stifier backing material ensures
that is hardened and tempered. The stiffer Carbon Hard-Back
`i/W/W/\/`T/W/W/
V)/W/)/W/W/V straightercutting
straighter cutting and resists swaging.
Ñ I
m
U
\J
A Di-|"i‘l6'tEii
n_ 2-.-. L HP . Ln J
rrigll olififiu
D|'|||Uld|ľ'i|g[|ÖpUUU
_ . A A „ „ J°1=~=1h vsfiflfli
lflleethperinch
‘i/“i/"1/"1/“r/“L/“1/‘t/‘l/‘t/‘t/‘
V V VVVVVVVVV
g : Wood, Plastics and Non-ferrous materials.
@ -r\r\r\z\¡\r\r\r\r\r\

`
‘ 350mm x 25mm Standard Tooth Forms
140 X 111 14 teeth per inch
VVVW
Standard K/\¡\¡ľ'
/lctrrai
_ trial Tooth
F; € Size
lentil" Srze \( \( \f \( \( \(
Powerhlades
Power types::
blades types
0O Standard --All-Hard
All-Hard High Speed Steel I\f_\\f~\f_\s!gkf*‘\(‘\I*\I L(\(\( \II;‘Uk\(\(\,(\I
¢O Bi-metal —-High
High Speed Steel
Hacksaw ll./lachine
These blades are designed for use in a Power Haclrsaw Machine and worki
work in the direotfon
E2: CD :1".CD CDof-4-. the
I3 r-FZ3‘ CD "1 C‘J I3 r'—F IT CD Standard Tooth Set
down stroke. Alternate Alternate sequence - Every tooth set in an
Recommendationsfortooth
General Recommendations fortooth sizes: c
Z1 Ir Z11 :r it ihj alternating sequence.
liteelh per
: inch : Forcutting large solid sections ofot soft materials and steels
Steels over 50mm (2"). (2”). Groups of teeth are set to each side in a
lim
10 teeth oer
ner inch : For cutting medium solid sections of soft materials and all ali types of other _ L.-r .//I!-1._.‘.‘.
____,--l {
/i IQQIQ controlled
coriirolled pattern
over25mm
materials over 25mm (1 ").
Raker
Baker Three tooth sequence - Left, Right, Straight
14teeth
14 oi all types of materials such as pipe, tubing, light
teeth per inch : For cutting thin section of lightangle
angle I jl :1 g lg 1] Uniform set angle
iron and solid metal sections under l 3mm (1/2").
under13mm (1/2“). if-1:)
Vari-Baker
Vari-Raker Multi-tooth sequence depending on tooth
. . J-"'1 __ . J-"'1 _—_ . I -"‘l niinh
nifnh \Ianrinn
....¡„.„ cat
pm,... 'tl'aruinr1 sinnlnc
out nnnlnc
cc. ---3-»C
l
I
I
'
/l
4-Z4
\ji/1\<11,<
Q A L1 I 4-.’-,1 .JIl.\JiI| ILAIJIIIS \J\J\ HLIISIUU

Carbide-Grit
C HI‘ IIIIII
I 6- G I'II Rod SEW
I FIOCI Saw BIHOB
Blade
Maximum Blade WidthSelection
Width Selection Chart for Radius Cutting
whirh
tnrhinh r*:trhirIn
(1/8") diameter, high tensile, flexible cable onto
This saw blade is manufactured using a 3 mm (1/8”)
„...„.„„ ,„.. ..„.„ g... „., „„...„,„.. .. ...., ....„ a 5.....„a.„. ..„„„s„„ ...Me and is speciimaiiy
rurhirln nnrfirln
navlinlz r1rI‘l'
ni-ii Ioin I'\nnrInrI
hnmlml If fi+c~
me in+n
imn ct5 c~+'1nrIm-H
z~i-„vłfml I'lnnI1cH1\u
l.»„-|„-mi, -fr-n-nn
am.-W. "ll"\('I
-.Ni In 1.- r\r\r\r\I'FIr\flII\l
f-.Mi-14:,--ii.,
Hlllult uululuu pl.-u uulu Hill. lu uulluuu. IL IILO IIILU U. \Jtf.l.llULAlu ll(.l\;I'\OCtW IIGIIIU CIIIU IO O|JUbllIl.1ClI|y

forcutting
designed for cutting odd shapes in Ceramic Tiles, Reinforced Plastics Plastios & Composites.
IHl il il li li lil Bladewidthimml
Maximum BladeWidthl_mr'rli
Minimum Cutting Radius littinl
MinimumCutting (mini I
| 3
3
i
i
5_5 _l 6“
8 15140
15
10 A 13
6____;_ it]
i 40 65
16
l6
100
20 _ 25
140 ‘I75
175
,, --
w

_ T I i?—77———l —7—————————————

"is SHARPENING
GH

on lb :H 111 EE :: 1:: OF'11 HIGH

:I EE in inSPEED
"U 111 1-ri1: STEEL ID --IID ID ,_ EE
iv: -I111 111 ,_ TOOL BITS
-Iin I: "U
COOLANTS/
COOLANTSI LUBRICANTS
LUBBICÅNTS / CUTTING FLUIDS
UŠËO IN
USED ili NIACHINING
¡lllÃCH¡iiitifi
EË1

for Sharpening HSS Tool Bits

Hints tor itlt is advisable to always use a Coolant
Ccolant when cutting / machining metals.
Coolants :
Proper sharpening of HSS Tool Bits results in increased production, better surface finish and 9e Dissipate heat
heatfrcrn
from both the tool a8. workpiece,
werkpiece, permitting
permiiting faster cutting s5
accuracy of work. The tool bit should be roughed out using an aluminium oxide wheel of , heat bu‘is;
0¢ Act as a lubricant between the tool and the workpiece, preventing heatb =EŠQ.C-D C2.Š).EC pa
-o":3 .
511 Q"(1)

46-60 gritfollowed by a wheel of finer gritto secure a keen edge.

finergritto A v0 Significantly extend the life of the cutting tool by reducing its wear.
The main steels used for HSS Tool Bits are: O0 Remove swarf away from the cutting edge.
M2 - Tungsten llioiybdenunt
ii‘i2 Molybdenum grade HSS, which has very good toughness and wear 0o Act as a short-term rust preventative.
resistance properties and recommended for machining low alloy &&free free machining steels and The selection of the most appropriate coolant is important to ensure efficiency of the cutting
most non-ferrous materials. tool. The following is a general guide for day-to-day workshop machining requirements. For
l . long-run production jobs,
iobs, it is advisable to seek the assistance of Coolant Manufacturers.
l M42 - Tungsten-Molybdenum-Cobalt grade HSS, possessing excellent toughness and
greater rneictstnnn
rirnatrar resistance 1'n
to abrasion with 2a hinh
nhrncinn \iirH'h high “red
"rnri hardness".
hsirdnmec” Tool
Tnnl Bits
Rife made
mstrln from this material
frgrln this mafnriql I
I Mama‘ ‘uenerai curring
Cuttin_ i-iuio
Fluid uecommenoauons for Drilling,
M t . l General Recommendations Drillin ,
HIUMLUI lU\JlIJlb\llUU GU‘ KAIJIIAUIUII IIILII Ul IIIBII lU\J IILLILIIIUUU I IUUI LJILU IIILIUIU II I I I.lll IIILILUIILL

can withstand higher cutting speeds and are suited to machining tough steels. . . . _
a em Milling, Reaming,
Beaming, Tapping and Turning.
i Aluminium 1AA mixture of Kerosene and Lard Oil is very effective as a coolant and
Piece I __e il lubricant in most machining operations. Soluble Oil is used as an alternative.
"`» ‘` inIn Rough Machining applications, where excessive heat is produced, a
l Soluble Oil mixture containing at least 90 per cent water may be used to ,
i< C dissipate the heat. Sulphurised Oils should be avoided for machining ‘,
dissipate
\\`\
1 Aluminium as this magi
may reEultin
result in discoloration ofthe metal. g_ _ ‘~
l l—
l Brass I1 Brass is normally machined Dry. However, Soluble/Lard Oil is commonly
\ pproach Angle
(‘D Approach Wév gq 1 usedforTapping. used forTapping. L
‘ill Bronze H effective in machining
Soluble Oil/Mineral Oil is effectivein machining_Bron2Ve.ý
Bronze. f Ž
A /T i Front
` Cast Iron is usually machined Dry or with an Air blast. biast. However,
íž
l,\v_ ,_, /mx5 ®
(SW Clearance Castlron
gglyief ®
Top © V 4ł®
F Q) Top Rake T F V Angie ‘ Sulphurized Oil/Mineral Lard Oil is used for Tapping. To avoid excessive metal
Relief 7 W dust, Soluble Oil or low viscosity Mineral Oil may be bepsed.
used. V 1
ei* ‘FlTE] l fl ® 1:15
®taa Cast SteelýýýúrSolubleOillsveryeffectiveasaCuttingf|uid.
CaslSteel Soluble Oil is very effective as a Cutting fluid. I i —i

, NOTE
Approach
^l”l°'BRelief
Angle®
šł.°_'1 *_
ÄfiËTå@-4 M J F®ÄiËiË“”"°'
I‘ *’" \*® Angle
i
I
1 ,
i

NUTE :A coolant must be used to minimise temperature build-up. An overheated

"._ .„rieiiel
rroiil

overheatedtool
“

bit should never

tool bitshould
t
1-VJ ___
_fr
Copper

~ Magnesium
______
i Soluble Oil is very effective for machining copper. However Lard Oil is
wi; _ preferable for Tapping.
preferabieforTapping, V
1 Magnesium is machined Dry as coolants containing water could react with
cracks, resulting in chipping ofthe
be plunged into wateras this will produce hair-line cmcks, of the cutting edge. 1 Magnesium chips forming hydrogen gas that could pose afire danger. When
fr Mr Ž* E a cutting fluid is needed, Lard Oil may be used. f Ž ž i *V
I A llurnerical
Numerical Order for Grinding HSS Toolbits
Toolbils Malleable Malleable ironIron is generally machined Dry. However, Lard Oil is preferred fi
. to
6) ,1 @
® @CD ®
@ @
® co
@D ®
(D .'Iron ý_ý__WÄ> for Tapping.
.'°", , r .,.,i.edd 9- iv'
Material to be ‘Approach illpproach Front Front
1ApproachIApproach Top i Top Nose i N‘ ickel „Žl AA_Synthetic
Nickel Synthetic Oil with high pressure additives is recommended
recommended.. V
Machined 2 lFtelief.4
A Reliefz ; Cl.A RelielA1Rake.4
CLA Rellelzl Reliefz Radius
Rakezil-‘telielz lI
ll

Plastics IPlastics
Plastics are usually machined Dry. However, a medium Sulphurised
iI_lAluminium
_I_l1_1Il‘lIl__I_l_TT 12° 1 g 8“
8° 35° l
_S_5° 15° : ž i Mineral Oil may be used.
MineralOilmayb '_'
Brass-Bronze 7
Brass-Bronze _ 10°
10“ 8° _ 0°
0“ l 5°
5" Stainless A Semi-Synthetic cutting fluid with high pressure additives is
0. 0
E-SIII-9'1
p9- Normally
Noziliíilly Normally
Nozrłrãižilly 8 O1
r 12" To suit 'Steel
Steel W V __ _:1*recommended.
recommended _ ForTapping, ý, aLard
ForTapping a Lard Oil / Mineralal Oil' mi><ture
Oil/Miner mixture
' is' effective.
effect ive. i
Copper , 15¢, ° 150 , 12° , 1S°__- 20°__
Wmk
in |¡ |- Alloy
.l.!!oy-Steel
Steel AA light
Iiflhl‘ -Soluble
Qnliihln Oil
nil is recommended. However,
It: rnhnmmnnrlnrt for Tapping
I-Imiununr fnr Tnnninn applic
sinnlinntinnc
ÉŠËŠ' :: _ua-2:t:
00 00 , vvfifn I \ IISIIK %\'|\I\I|\I \-III I\I l\J\J\J'llIlll\J'll\J\J\.l- I IUIIUWII ‘VI IMPFIIIB Ll.

Fibre,
Eihre A1, l f 15
15°
O ~ 12
12°
O O„ O „ _pmfi|e_
profile. - _w__
mi _ Ñ Ž _mixtureofSulphur-based
mixture of Sulphur-based Oil with Mineral Oil is effective.
A mne'
Monel_ L a ried e
- - - -- - <Varied 15°O ~ Varied
- 1-Sa Varied 13
0
13° - 8
o
»l5—=
0
14 f I Mild Steel l General purposepmpose Soluble Oil is recommended.
nieirzi
Nickel 1" to _ - 15 120 _ to
150 13°
18%
8,, e° l 14,,
8°
16,, 14°
14° Larger Tool Steel A Semi-synthetic
Semi-syntheiic Oil with pressure additives is recommended. For
Mini
Mild
~
sieei
SIBEI i1 suit 12 U 1
re suit
ÖUH G
15°„-—l-— 14°
- - ~ La'radii
9Ë"
faull I
l
_V
"___- _ W *_ Tapping, a miflure of Lartjiil and Mineral Oil is effective.
u J
Tdnninn '1 rnI\rI-urn r\'FI an-I fill -1nrI Aflinnrnl nil In n-Finni-inn
lCI.PPIIIg,D.lllIALl.IIUUl I_Cll\..I\JIl_CI.IIU IVIIIIUICIIUIIIDUIIUULIVU.

Med.
M Carbon Steel‘
W0,
Work7'? 0° , Work ' 8° ' ° 14°°
Will 5 3 0 ., 12 , ——% WTi_larriumg_vW
V TitaýriiumýñW g A High-Soluble Synthetic Oil is recommended.
1L
. . ,, - ~f extends
#
ta -i

High Tensile Steel1 profile.

l'1I‘J9'1§"°5“’°'i H 1 10° H O0 °
3, _8°00%“)_J l_2°__ _
'G rofi
q 6'7?,8„7 iuioi life. Zinc Alloys A mixture of Kerosene and Lard Oil is effective.

Il lil ilili l l
siainiesssieei 1 'We' S 10°_ me
Stainless Steel ‘ ; ‘C5
10° ~ 15° _ U'lI\'J-I‘=*~
no
r t°°'"fe' 1!-1L1!-

Thorrooplastics
Thermgnlasticg
'l f @°
_ L
\J D
o
_i5° -_01
-LO0J 90°
_L I30C) *
__
Q ?0°__
20° NOTE: When using Fluteless Tabs,
Taps. it is advisable to use a straight
straioht Semi-Synthetic
Semi-Svnthetic Oil with an
Moulded Materials g 12 _L ľ\')
0e
10°Z
o
10°
_n.S
0
` 14°J;
0
1 -—L- _L extreme high pressure additive as a lubricant ratherthan a coolant.
7 _. w

_5Ai
#1 TRIGNOMETRY ' a 7 I55
RISE
B!-SE PER DEGREE —
PE!! LIEEBEE A_ Ql.|!l.3!(
-A OUICK BEFEBENLÉE
REFERENCE läl
FORMULAE
FORMULÅE FOR SOLUTION OF TRIÅNGLES
TRIANGLES
The Pythagoras
Pflhagoras Theorem
Ris co '5
1 3 IT;
) ger
E degree Ris
RiseCD ii""22Z. C7 =' CD sLper
i ger degree III
In a rioht-anole
ri0ht anale trianole
trianule ABC,
ABC the suuare
square of the hypotenuse
hvnotenuse is /QXU/ UVU -=:cl:CD-1 -i-.¡.3
1::„un caËŠ C: Ë!
i::5c: §! :3
:l
wä:>.~wzx»„z~.
CB 12CID
CD siGD -‘I-I -L
...L =CD
-1.CI
Illu ='-uQ
CD
GĆ? III

3
9 ual to the sum of the squares
equal s u3res of the other two
twołsides
sides. Q A 0'
‘8 O
Q
c—H
c-Ht- ypo renuse,
7 enuse,a'&b—lh
'&b-/7
a - t eeootfht
h er '3.
wo si'd.
ertwa es Ibb
A B
N=#+N
ct = at + b2 M" T
= 0c ="\,ia*+ue
=\)a2+b2 I Q L"!
a=\]c2-b2
3=°\lC“—lJ‘ I '7 I11
b=\io2fa2
U="\,lC‘—€t‘-
L I 1'] '1
. B = mm/1000 mm YY=in ches/li
= inches/ft
1;

find c0 when 3a = 8 cm andb

Example : To find and b = 6 cm. IIIII ‘,5-
1'2
»\vr-~.«1<m\-.z3~6x>9;×-»3.\< :-»~3«\<m.\ <-

l
c2:a2+b2
c2=a2+b2 =4/32+32 =\]64+36
c=\/a2+b2 =\/B2+62 =4/34+33 =\/100
=4/100 =10cm.

/r X.
54
A6O i.’-

The 3-4-5 Rule at~—A= i 6*

\ l I1 pi
L? 1000 11111114
Léiooommi» 7'1

$7
w #3~+
1<—? 111661
loot {Å
T0 construct a @ht-anule
To trianaie without measuring
right-angle triangle measurina instruments, using the 3-4-5 rule. I.-

6/\S/'\
Tn
é' „mts
L"-"ts «- Choose
'
r\i.-.,-.,..-... '..“. ....:4,.i.-.i.. ..>-\l-l- ...c .................. ri.......4.i...\
LJIIUUIJU any suitable unit
ctlly DUILGUIU Ulllt Ul of IllUd.bUIU
measure (length). LIUIIQLII}.
' neieimmi'
A° 3 B (mm) A° B (mm)
J
\m
lb’-
_»

x°
.0
X. .ltyumzh) Y (inch)
I
i
x° iY(¡nz|1)
'3) )(° y iiiicii)
ušís +° Construct a Awhose sides measure 3 units units 5 units.
units, 4 units, 4,.‘

Ä; Là
°°g°£ ~+ The angle opposite the 5 units is a right angle. u i -.L
0
O
i_'__

17 46
17.46 24° 445.23
445.23
-«.v« 6,mw
‘S-<.
'tr'@§‘3R'$i"<k
.1-
_l.
O.
0.210
0-2‘ 24° - Ĺl ,5-343...
5.343 . 0

1<—
i+ 4 units J
+1 2°¡
0
N‘
4, iv
34.92 l 2.
25° 433.31
466.31
i.1
0.41 9
J-Hit’... 25°
25° 5.5%95 M 1
5.596
437.73 DIN)-lIIQ I is 05629"
0.320 .__E- 26° ’i 5.353
0 0aco
Formulae for the solution gf
of OBLIOUE ANGLE TRIANGLES 3°
GO 52.41
CIT [*3 -D-_L 26° 487.73 Gai
5-9.53
69.-er-
7-1-1

AA .
The Sine rule
_a_b_La _b _c -D
o
6 9.9 3 27° 500.53
509.53
o
-FI- 00.339“
0.839 27° 6.1°14°°°°
6.114
/\
/\ i
3°-'-'~fi-'5‘-°l"’- ': SinA_SinB
.
sinA =
sms ='3'smc
inC i 37.49 l
87.49 23° 531.71
w‘\:Z?-‘.i\’*!-‘§l%\”~i‘§ S i.\
o
o0
1050
1.050 23°
23° tea?
i 6.331
5??-71 $88 UI-à
U1

3
: 0C
°"'
bi
ii:
c
The Cusine
Cosine rule : a°Z = 0°
3° = a2+
b2++ cz-
c°— Zbc
4° + c*-
20c CosA
GosA
02- 2ac CosB
in-i
G361-5
ooo
l

i 105.10 755;
29° 554.31
___i__._,

O
..._...._.._.._..

1.261
._ _

23° li 6.652
29° 3.352'
0°
OMG'-gu: = a2 + 02-
bz- 2ab CosC
C0sC mw
0ooei
"'`|G~il'lJ'li
__.,
i

4
1
.

i 122.78 . 30°
30° 577.35
577.35 l
\.Z\§-Ki‘t '¥ti \.§
0
oo
\ICl
GI
-~l 1.473 30°
30 i 3.3522
O

___}.-£5.
li*
6.928
-rl:: :1
"l'li::: :` :3Ei nona:inC19 -In-..:cu: -1 EF:
:ŠEE 1:1 aa0-: El ::1:: ::Z
Ii ::- ct: :: :: ::
:2:G: E! ET
ca -.-Ih. EE
E -I E > ZI CT
G1 III -I ::-2:
F.
G‘) r r -1E
'.- rn
Đ:
-4E2 E ET r ri
2::2!Å £7
O
l'iI'l G
O0 rl
ne
v 1An,RÄ,
1 .v.-.,. 600.36
600.86
.‘-\
..1‘ 86°1.636 l221
Q
O 1.686 31° * 7.21.0
- i
7._.„
910
l
1 Y‘
I

A
in 6 —- fly
Sin9=?
S‘
hypotenuse
opposite adjacent
—=-
— Culan9=Ĺ=-
Cotan e =~L°°°.°t =-
opposite
opposde @Q3
si 163-38
0° 7
10° ` 176.33 i
:i°'°°_74
153.33 32°
33°
624.37
624.87
649.41
649.41 5
š
'É 0°9° i 1.901
<3\¡×,-m<«\»„9¡1z<«m\~f3¡@<me+Mw«16»<3z.wm

10°
-5
1.901 ~ 32°
2.116 wmuN 7.703
Ĺ 2.116
3
7.493
l

.".i>no oo
7' \Izo co i
OO

'9.
cas 9 :haadjacent
d'(iícen t = hypotenuse _
_hypotenuse 2 ......T_.._.__. _

b C Pne L1 —
yp enuse _
C1 CD CD CD
O9 C3
cose: 9 _Z opposite _:Ž 11° i1\
-1-1°
I8
1
194.33
-lfl/1:10
IU"I.Q0
I
‘ 34° 674.51
c-7/1 r:-i
U!‘-l.tJ|
Jr 44°
11°
I I ' 2.333 ‘ 0*!
34° U.UU‘+
- 3.094 O O00
L.OOO
I
9 Tan
T 9I _ op0osite
oppositeA =
_ _ S 9 _ hypotenuse
h ypotenuse _
__ 12° 212.56 1
5 212.56 35° 700.21
700.21 °1°2°°° 72.551
. 12°0; ..-.Ë;55l....ífl 35° 1 8.403
c
C Ii
8
3
ga Sece= __fi;_

27.79-
,__ ___ _. I'_""""_'"'_r?"‘
T"' _"

71* B °°° adiacent ___D£k>JbC'3Dl'Š>Q1-JI€O’JÖC"J‘ ec _ adjacentadiacent _—

_ Qmñb-31-"JC3‘€§C3"‘O-5‘U ýlggíí' '
230.87 33° 726.54
726.54 13° ., 2.770 }__
._ l*.° 33°
36° l 8.718 3.713 _.
Parts _ __. +_
Darla
I ‘II lg Parts
‘UED OD to
CD CTbeCD 'I'IFound
-I IIIII IIIII =2E5 l. f I77” °°°°5°”°~m
"14°"7 O
14' 3 243.33
249.33 .
i I\lI\ I\I\

37° 753.55
-In-4-\

/015.03
I-I-

14° )- 2.992
2.592 iU
37° 3.043 90 ca .:>w
“I :\ I\.r\r\

Given A
P_
i

anB a~m DE b 1 c
no§
<%§t~%\¥tl‘ "&t-’*ilE9tSi‘¥-tS{§l\ t‘ ii -hi

Q:
a

15° 4 267.95 3 38°

15° , .
731.29
781.29 »<.\>exzm«\<e1m~xt 3w\mM<1x».3«m;
15° - 3.215 l 38° 9.375
15
O
9.375 ll

O 0sB= —
cosB= ~ b = T
\ic“~a2
_’_ _____

a&c sinAA =
sin ta-
I'\-7
Q.)
I\-7

13° 236.75 = 39°

16° i» 233.75 309.73
809.78 10°
-5G‘-I
0
Ĺ 3.441 www :necu à 9.717
39° 9.717 000

HQ))
PDQ.

a&b tanAA =
tan
QJQJÖ
CUQJ
anB-~
tanB = cc=w,/a2+b2
=\/a°+b° '"17°_305.73
17° . 305.73 T 40° 339.10
339.100 .6 69
3.669 40°77
40° 10.069
10.069

c&b i cos
cosA=f
A
l
l
i
i

sin B
_4:__
7
QJC3“

a=\ic-b 2 2
13° l 324.92
18°
._.í°_„.
324.92 lm941°9
41°
344.33 ‘ 42°
19° 3 344.33
369.29
869.29
900.40
900.40
13° ...9f9š.Ĺ^1°
19°
mid“.-.
—LQE
1-L -l
C0
:i

_n.‘I‘-O~
.19-39.1.
4.132 ‘ 42° 10.305
of

; 4.132
l 3.899 41°
42° i 10.805
10.431

naš-
FDCFU‘ QOCT‘
G-inE- ‘&fi\l5°’.\$}‘a§'€\‘t~l§xT<'b i
43° 2
'“I

A3.-7
A&a B3=90°-A
= 90°- A =
Db= L
a z:= _sinir
a i 20°
45

20° 363.97
363.97 5 „zag 932.52
932 .5 2 20° 4.363
4.333 11.100
111.190 43°
43°
?Ž_ Ž TanA sin A 21° A 333.33
21° 333.36 ‘U 44° 955.69
965.69 21° ' 4.303
21° 4.606 11.533
00 44°'11Žš33m

IHli1Hl iülMül1Hl liHil

/.
— i
zzf
22° °"11í3>i5*ñ9f45° 712.000
a.

A&b
A&b
__
BB=90°-A
=90°-A
__ 4_li
a=bxtanA
_ _ _ l
_ i
'
4
c ==l
L
cosgA_g
_EUVSA
22°
_2_Ĺ_
404.03
404.03 45° 1000.00
1000.00 4-‘:
4.848- 12.000
Mm.׫W<\mMw3„9»m<«43m\„»5¡3„
A&c
_A&c l 3B=90°-A
=90°—Al aa=cxsinA
= cxsinA1 bb=cxcosA
= cxcosA 23° 424.47
424.47
rs \ta«tm\sats
5.0974"
23° 5.0e4*°°° l
 /’

5_6| lä
W GEOMETRICAL in1:::rw: -|:I 1:in 1'4: z
saun5::ŠI'H -|E! en IB ,_ CONSTRUCTION
n
GEOMETRICAL CONSTRUCTION
GEOMETRIGÅL

To construct a perpendicular to a line at point

point X Sguarelflctagon
Sguarez0ctagon
Ll-
,-zr-. I1 A nl"5l\lU hiun
3- mc...
nrnuu tiitm linnq ....,
Iinnc
...O ....„... Ill ...v
I N Mfl W at rinhf smrilne nnft
:mnlne
..„... »...3..„ stnrl 2t..
...N si r-irrla
PIFPID whnea
....v.v uiihnco
....u.....
3 Draw arcs on both sides
sioes of
or point x having
naving the
tne same radius.
_ . _. . . - 3 . -- | I .1 .3

.71 '"/
1/2’?i`\`*
/7 "\‘*-.
l'\` ' I-ll‘-I-I‘ \.'I\I IIIILILI 1II,IIIY' LIL IIBIII. LIIIHILILI \¢\II\il LL \IIILII\J II'I|\J\J\-I

3» Draw intersecting arcs from M and N. 1

/// l
centre is the point of intersection of these two lines.
.<__><
_ _ >< 36 Connect point of intersection Ywith
Y with pointX. O 4------Z
G M
š +~ Join the points LMNO where the circle cuts the lines, to
XYlsthe
3 XY isthe perpendicularof
perpendicular of MN.
\\\
‘\\\
\\×
//×
\ : get the square.
M X N \\ I, //
3~ By drawing the two diagonals which bisect the lines LM, Ltd,
Ž
Š,/, n~\.
74‘ ‘iv
1
I

NN
I
MN, N0
NO and DL,
0L, the other four corners required to
To construct a perpendicular to a straight line complete the regular octagon can be constructed.
at its end point X
i Y
3~ With X as centre, draw a sufficiently
sufficlently large arc cutting the ,AA l-lexagon/‘Dodecagon
Hexagon[Dodecagon
N
base line at one end at M extending upwards.
35 With M as centre, draw an arc to cut the former at N. . .ai B
F #9 B
Ȣ Starting at point A, mark 6 arcs around the circle equal to
the radius of the circle.
./11ii
Z

3» With N as centre and with the same radius, draw an arc 39 These points are the vertices of the required Hexagon.
fig M X
in the same direction.
3z Draw a straight line through M and N to cut the last arc at Y.
3« The line XY is perpendicular to XM at point X.
A li[iii
E \\~
\s
D
teIi
- Cc
‘ 3» Draw lines bisecting AB, BC & CD, through the centre of
the circle. These points together with the vertices of the
constructed hexagon, form the vertices of the dodecagon.

To bisect a line Pentagon/Decagon

3» With any radius greaterthan one-half AB, draw two arcs «3 Draw two diameter lines AB 8& CD intersecting at right
X×____><_ from A on either side of the line AB. Similarly, using the
A-iii-B
A-ili B angles at the centre of the circle.
same radius, draw two arcs from B intersecting the arcs «3 Bisect radius PD at 0.
O. With DO as centre and DA
OA as radius,
drawn from point A. Draw a line joining points X and Y. 6.. mark an arc cutting the horizontal line GD
CD at Y.
3z The line XY is the perpendicular bisector ofthe
of the line AB. »3 Length AY is the side length of the Pentagon which can
-<-<-><--
à<--- $5‘ be marked off along the circumference.
To construct a parallel line to AB throuqhpoint
through point X v~ To construct a Decagon, mark 5 additional arcs starting
from point B.
____ X ____

vb0v With
_
O as centre, at any point on AB, draw a large arc through
point X, extending downwards to cut the line AB at C.
3v With X and C as centres and with the same radius, draw arcs
arc S Ellipse by means of two circles
A_?l—e
A B to intersect at
atY.
Y. «3 Draw two concentric circles with diameters AB and CD
00 cC
36 A straight line drawn through points X and Y is parallel to AB. representing the major
maior and minor axis of the ellipse to be
constructed. Draw additional diameters.
B To bisect an angle - -__

»3 Now draw vertical lines starting from the points of inter-

section of these diameters with the circumference of

Š
D

G\
///I
\\
\\
/ëký-<\
\\
3z With X as centre, draw an arc intersecting XA and XB at
C and D respectively.
3A- With Cv and
...... T! :nrl D
W... TI as
U
intersecting at Y.
centres, we...
ne -lw...-~.-v,
...H rantrne draw wvv
rlrmiu arcs
:irr-Q of equal
nf nmlal
V. radii
rartii
.„.¡.,..... .........
5'it QM‘
Ĺ Å
*#413 bigger circle.
+~ Then draw equal number of horizontal lines starting from
the points of intersection of the diameters with the circum-
ference of the smaller circle to meet the vertical lines.
x
>< c
\
C) A
Il> 3v XY is the required bisector. »3 Joining these intersecting points will complete the ellipse.
| 66 B3
To locate the centre of a circle/arc
circlezarc llII r Curvature
Gurvature
3 Draw any two chords AB and CD in the circle. circle ~3 Draw lines parallel to the curvature at a distance = r.
D
D
V
Å
A 35 The intersecting point P of the perpendicularK bisectors of
zi... 3...- „_1........|.. :.. el,... ..-..3.... ....:...e ..„....:..„A
the
l|lU tvvo
lWU chords
L-l|U|Ub is lb the centre PUII
[HU IJGHLIU pointIL required.
IUHUIIUU.
Of

Hli lMiHlĐlHl ÐlHl ;-l

g/-/
cz
' rf 3» The point of intersection is the centre of the required
radii.
 » _ g. . .- :._ -:>..-__'_._; _l_ I--.-_ ;__>:,. .- ' ';_ '_'. i_|-_-. - .'-2 ii 3, ,_ ';_ _. ._- :_ -E 1;

L i

USEFUL FORMULAE
FORMULÅ FOR 'I'I FINDING USEFUL FORMULAE FOR
USEFUL FORMULAE i=on FINDING
FINIJING |Ë¡
DIMENSIONS
üiílñiiliåiüiiå & AREA
¡7\fiE¡7\ OF :U:zu-
Cl1'II PLANE=' 'H=IE IMEGI2C:Ë :u l'I'l UI
ru FIGURES DIMENSIONS 3& AREAOFPLANE
AREA OF PLANE FIGURES

Square „CA circle

Circle /°\
/Jí
3c = Dx0.14645 l i 1 '1/
_ ____ ,_~~c ,_4_c / Circumference C = Zrrf
2nr = 6.2832r = 3.14160
3.1416d ________
_______j
sx1.4142 =1.414«/Ã
0 = sx1.4142=1.414\/A v_g_
2 0D == cC -:-+ 3.1413
3.1416 =
= AA +
4 0.7354
0.7854 =1.128\/A
=1.128\/Ã E -1
s = Dx0.7071=\lA
01.0.7071 =JÃ , ; , 6.2832 = A + 3.1416 ;
r = C + 3.2832 = 0.56441.
0.56 \=_/
AreaA = s’
sf = ‘/20’
*A D” Z Z
LSJ
LY S
AreaA = rrT°= 3.1416r’
1:r*=3.1416rZ
2

Also Area A = %°
%D = 0.78540’
0.7854D'
Recta g
Rectanole 3
a= - —A+b
=A+b ,/ Ž Hollow Circle
//4,
b= — =A+a
<171 = m~Q.„°.:.= QJMQK:
_ Area A = o.735(o°-
0.785(D“ - 0°)
dl) .\§§§

AreaA =5“I-I- =3r7Fr=3rtrfe

ic:1'Ur,E'_,m{,~mD„'. =avd°-a°=bJ<Ñ>7
Lľh ——-l
L411 ídl 8%

°
m+

Triangle
Tyjannln
UIII:l\I

6×o.5=0×0.25
0 = dx0.5=Dx0.25
0 == sx1.1547=2d
:zao
SX1.1547=2d
: evfllT.77'2R
.....v.v..vv
.._, ’
I
I1u

_,__ lllll ___

Sector oi
i
ot Circle

Arc length b = 5
T
ca"C v _T-<
4/°\~|
yfl/ D \W
/
D r
W

\,\./
‘iii? 1-
Area A =
AreaA --
S
CD = DxO866
= D X 0.866
. , g f\J
><4
ľ\3>

ot a Circle
Segment of
Right Angle Triarigle /`\
tia
.7 i _ Q
lnlnn rninr na/un
I-alon rn¥nr
\umu :mc: yugo
rcuou IUIUI
E/1\
nnnn K/I\
O-v¡
pugw 3.:-ry T
/~\
\ ųigíy
l4i—S?e-l
1* s(r- h
Area“ _ rrxi‘x0_s(r—h) `
a= +
ii H AreaA =%30xe-f
360 2 ///2//,..
a =
bb:
C:
b2 + C2
“LUZ._ @N
= \la°—c° @N

sz
N _
D

2l . \/
l \

wheress ==
where = Zrxsiné
2rx Sin — ' V) : 7
AreaA=
Area $U NbD- x>< cĆ)
A = ‘/2 LLed
6 >1
andhh =
and =r(1-cos
r11 — C3 C) C/J (f)
— `
7";
. - " ?-. -fl -. l\)C|>I\'JCD '\-_i1-*_/_2,.w -_ _ _,.;
CD
PO
l\'ICD

zľšs
Acute Angle Triangle
ie Trian"'"
e"=
J: Ci I: cll l(‘Ii J: =3 (Cl /°\‘<\
j 4-
Tiemifl/_Txfleeleifl Ñíflíą
/i\\
Trapezium /_Trap§zoid 1° i<ja—i1
AreaA = 1/zbxh

it
Also Area A = \/S(S—a)(S—b)(S-c) a+b /I
I

AlsoArea «lS( - S-b)(S-c)

...|.....„.f~ : 1/ T
/‘\.. AreaA=Txh
AreaA = 12° x h /,×
//' \ l1
where S i_ ‘/2 (a + (DbCr ++ c)
Lå L h >1 z_____4_i
i
WIIGIUO '/2\t1'ľ
l<ihi>l 4——Z"

r/\.lieIHilH0IlH lHlHl
nm.-Ë-5
wiierea=%-5, 5=Ë_.
b=%—a, ii„Ä2° l93%
< b
\ fir 'n' ii' a+b
Obtuse
Ohtuse Angle Triangle
.ým
°77
Da-nllnslnn-nam I
5%
.I\llfi Q iQIIflI\lI\

AreaA=
AreaA = 1/zbxh
'/zbxh _/Ĺ / 1. h
YGIIIIIUIUHI dlll

iL--.
~\
Also Area A = x/S(S-a)(°S°—b)(S-c)
AlsoArea ×/S(S- a) (S b)(S C) l, Area A = Cr >1 3':r
U"

\labslýųi ,
'l—Z'—l>l
whereS = l/2(a +b+c)
1/z(a+b+ C) where b =
whereb =—=
i. _Â1.
h =% Li-hid
:rJ>×
:rII> U
 USEFUL FORMULAE
FORMULÅE FOR FINDING
DIMENSIONS 8:
& AREA
ÅREÅ OF PLANE FIGURES
FIGIIRES
DISTANCE
DISTÅNGE ACROSS
I-\OROSS CORNERS
OF SQUARES
SOUÃRËS &
OORNERS
HEXAGONS
8. HËXÃÉONS
'%
Pentagon
.-\ ._ A ^z..-.-
DU XX 0.0955
U.U9DD
W 7
%\ CI
C!
7\ÑS_ Q_

\~ 714701 —
T ~.~,
8\s8i§®>"
/

Ss Xx 1.7013 = d xX 1.2361 H: -Ju

_Å
-L Ja-1:3O]
_L '-L ‘;-|
-.L
-Å .la
-h
-Ii\l
-DPO
\I = _L >< I?
.|>
-Å J}
:
_i —L l>1
>
> “I1
Tl
'I1
'TI
Ss x1.3764
X 1.3764 = D xX 0.809 S i1 0C
r/20.30-.1
1:0’
__2-_4
AreaAIn == bs2x1.7205
Q_ljC:- -I It hi
D xX 0.5878
XI '-.i I\J C) CJ‘l » li
\./ L
AF „_ l S
.l7v'l ?if§i<i.1;-
li.-'1Ë1?š:ifiĹ^
I I

INCH

4E8
Hexagon AF l“.."-Tl 1111r.11
Si‘iii".'.=ii1 H fm 111
|'Ii_mi‘ni ÅF iiriiiil S ií111`1'1I 1(
11111111 sl1illl'i7I1 H 1 1111011 1 íF(i0c111.
Hii=."::t1l (inch)1k S S1106111
(inch) 1\'l___
~T11n1:1.1'
_° °
H (inch)

Dx0.067 5 1.41421
1.4142 1.1547
2.3234 12.3004
1.1547 41 57.0323
2.3094 .- 42
57_93231 47.3427
47.3427 l 7_7_g/
5939701 43.4074
1 32’ 1 0.0442
_1/3_2j
1/13" , 0.0884 1 0.0722
U-929-
0.0442 >1 _°.-OE
SX2 =dx1
5x2 =dx1.1547 42 g L 50.3070, 48.4974 f 0.0722
sX1.7321= we
sx1.7321= Dx>1_;,_"*4ca0.866
866
4.2426 3.4641
4.2426 3.4641 g43_. 43 30 3112i 40
60.31121 49.65213521 _,_";l/32°
3/32" ‘ 0.1323 0.1326 0.1033
0.1083
CIwaga Dx0.5 s i G 5.3530,
5.6569 4.3133 4.6_13_3 44 _0A 32.2254 62.2254 50.8068 1/8”" 1) 0.1733 0.1768 0.1443
0.1443
'JQ.Cj(“)
51.9915 _9/3.32 l 0-2210
2.5.

szx 2.5981
Area A = s°x2.5981 \/ . 7.0711)
7.0711 5.7735 W45 45 33.3303
63.6396 51.9615 7 5/32" 0.2210 my 0.1804 _
4;
65€.r|J>r.oN:-4 _ 3.4353)
8.4853 L 3.0232
8995 73.0320
6.9282 43
46 =l 65.0538
47 _ gs.-4331,
65.05381_53.1162
53.1162
63.4631 54.2709
54_27Q 7/32"
3/10"
3/16" 770.2352 0.2652 >
0.3004 0.2526
9245
0.2135
Octagon ,. .7
99.8995 8.0829 _47 7/32" 0.3094
D xX 0.038 F
"+-
D . _'
wu
T“--I

9 ' 12
11Ž31'377T9.2376
11
12.7279
3137 9
10.3923
10 3923
40 _i37.3323l
43
49 7 i. 30.2035)
67.3323 55.4256 M1/4"
69.2965_. 56.5803 M 0/32"?_ 0.3977
1/4" _!* 0.3536 g3533 0.2337
0.3077 0.3243
0-2497 .
sS xX 2.8131
2.6131 = d X 1.0824 8-
S <—C l
co 49 0.3248
+_ d -111 10 14.1421 14.1421 1 11.5470 11.5470 50 50 70.7107 70.7107 57.7351 5/13"
5/16" 0.4410
0.4419 0.3303
0.3608

Q
sS xX 2.4142 = CDC?-D ><>:X c:-_°
0.9239 .t_
c:- LDQOI'\3|-\3C.O_§ci:>
11* L _ 15.5564
11 1_5.5564 _ 12.7017 12.7017 WP 51 TT21249 72.1240 58.8898 i __ti/32"," _ 0.4331 l _ 0.3030 g
l _11/32j__ 0.4331 9-sw-
cmawa
nczgn D xX 0.3827 12cnr. r:-curs:-1 16.9706 16.9706 13.8564 13.3534 , 52 52 _ 73.5391 60.0445 E
73.5301 ; 60.0445 3/B” 0.5303 04330
0.5303 0.4330
l
Area A = s’x szx 4.8284 7 13 13 _ 18.3848 13.3343 150111 15.0111 53 _1 74.9533 61.1992 l 13/32"
74.0533 61.1992 13/32" K3 0.5745 0.5745 0.4301 0.4691
Decaoon (10
Decagon 11. D sides)
sidesl L 14 _ 107000
15 i 212132
1979901 131353
21.21321
16.1653 54
17.3205 55
1732057
54 (@3370
55 l77.7818i
_ 76.3676 62.3539 ...1/.1.9f1_i 0-9187
62.3539 7 7/is" 7 0.3137 0.5052
63.5036 7 15/32" 1 0.3320 0.6629 1 0.5413
0.5052
0.5413
D X 0.0245
S X 3.2360 = ddxX 1.0515
“l \___„_/) 16 l 22.6274.
10
.._._-422- ..
17f24.0416'
17
. __4.g.
3274 134
124.0416
13.4752752 _l@-195°
19.6299'
_ <0=. 103777 8
56 79.1960 64.6633
‘<1colcn L _57 fll 30
77.7818 63.5086

30.6102
. 3102 65
64.6633
. 8180 11/32"
65.3130
1/2" 1 0.7071 0.5774
17/32" l1 0.7513 0.6134
0.5774
0.6134
S X 3.0776 = D X 0.9511
|'1 A
H (1 Qflcln
v n Qfiüñ
Q
„''
^'_\_~
‘*0 1 -\ 7W1 13 25.4550l 2 5 .45 59 20.7343 20.7846 il 53 7 ‘ 32.0244 32.0244T51 33.0727
esefl I-O-“E. 1L. mu. 0.7055
0.7955 0.6495
0.6495
cro.Qn_.U@<O-> 1.1
u u.ųv.zv
u.uuuu
/_ 51910 '26.8701
1"_IiI—..
26.8701 21.0303
. . .'
21 Ž9393 ' 50
LIT’
59 33.4333) 63.1274 .' 19
83.4386 68.1274 19/32Šš19°: 0.8397 0.6356
0.6856
Area A = s°x7.6942
sz x 7.6942 20 28.2843 23.0940 . 60
207 30 7 34.3523 69.2321 7 5/0"
34.3523. 30.2321‘ QQ 0.3330 0.7217
0.8839
r 21 _ _ 29.6985
21 2969851242487 _ 24.2487 61 33.2_37i
31 36.2671' 70.43%
70.4363 777217/327 0.0231 0.7573 ,
_Q/9E'_.l 0-9281
112 sides)
Dodecagon (12

4ËË
@ŠS__ .33 22_3 11127 1 .1127 25. 25 . 40
403434 pi Ĺ 3 _g '_37.6313
77772 _ 37.3313 71.501571.5915 .Ii 1 11/13"
11/16" 1l 0.0723 0.9723 MW
0.7939
3-3
1
r\..nn-awn
D x 0.0170
UlU.UIIU

s x 3.8637 = ddxx 1.0353

44-
5
i_._._.-.-_ _ ._._.....‘i . 23 | 32
24 1 33
32.5269
33.9411
5269 20
9411 27
I-/3
5081
26.5581
7128 _64
27.7128
63 _39.0955_
C75 -PI-Oil
39.0900 72.7462
90
'4f6f1í°°°«.1167
72.7462 23/‘"TL311%2"-.7 7 i. . U165
73.9009 23/477..
5097i 73.9009
90.5097 __ 3/4" ._ 1-9507.
_ . _‘_

1.0607 llI 0.3330

0.3209
0.8299
0.8660
s x 3.7320 = D x 0.9659 ..4~\ 93 . 25”
- l

75.0556 ____. 25/32" 1.1040

1 1 5 Žž 35 3554
35.3554 _ 1 28 8675
28.8675 65 , 91.9239 75.0556 25[32"__1 1.1049 0.0021
0.9021
26 1 36.76961 36.7696 30.0222 30.0222 66 . 1_=1/19ii-1- 1-1490
T
__ .. ____l

c/: 1.50 D x 0.2588 66 _703.3331 93.3331 73.2103

76.2103 13/13" ‘ 1.1400 f0.9382 0-gšå
94.7523 77.3350 -7'93? 00.9743
..,2..-4-4
EIAreaA = blll
s*x11.1961 nn -|nn?° n-4 4-1-r-n I
I27 38.1838 31.1769 i n4 -n-nn
CIJCLUC CI S I: = I_.L (.0Ch _.L '\JI'\Il 0'-1: OCLIOOO OI.IlUU 67 .. UQJDLQ 77.3650 27/32" 1 17'.1932 9743

mi 39.5930, 32.33@ 32.3316 30 63 i 03.13331 96.1666 73.5107 77sj_ P 1.2374 ' 11.0104_
7/0"

tr
r,L
.23.28 39.5980, 78.5197 0104
Elligse 2290 ,1 41 .01 22 33.4863
41.0122 3 3. 4863 30
69 077.5303 79.6744 ,7_29/32"
97.5808 70.37441 2073727 1 1.2313 1.2316 _ 11.0464 .0434
1`____
_j___ @-1
30
30 (42.-4234 N 42.4264 34.3410 34.6410 70
70 30.3291 T175/713"
98.9950 80.8291 15/16"___ 1.3253 1.3253_ 1.0825 l
A.6aA=ľ×0×0
Area A =%x Dxd =0.735×0×0
=0.785xDxd 1 iii
1 1 «Q 31 1 43.8405 35.7957 7 fll-1'7 'H 1iuu.-ma;
nn tlfiflfi
flfi Annn
31.9333
I UUUU 1
1 61
01 /53!!
lłlflfl -11 0-rnn
O7f\I\

-l
O-I HOOD °Tl 4-ICID

4
g Jul -1 | -L| 2:2IUU.'1UCIL
. 1_'f__...
u|,i0L - uu
1.0: W 1.1186 l.lIOU
72 _1o1.3234_
__ 2, .

77 32 7 45.2543l 373.0504 72 001.3234 33.1335 $715777 1" , 1.4142 11.1547 .1 547

Circumterence C can be calculated and depends
Circumference D
1:i R _»l
11528 Ä 3311466691
7WT43.0333[
34v43.0333. 39.2511?
4525484 36.9504
43.3301 38.1051 131051 L
30.2503 74
73 (@2373 _1_03.2376 34.20%
74 _104._6516 10 4.6518 85.4
34.2932 1 173”T:T1.5910
35.4479 470 , 71515//Ti
1/0" i 1.5010 1-2%“
1/4" 1.73773 17673 1.443»?
1.2990
00106
0" the T300
fflľ¡0 dÖ I DU (Refer
(flflfeľ table)
ľ3b|fl) Example : To calculate C when 1.4434

d:D CC_:D
:Dt-1- — . l ..i__4nn..........n_nnn........ 85
35 40.4075
49.4975 T,1 40.41.457740.4145 li_".'_. 75 i°1Tth
7: 1050661
'3'"-"""'." 35.6026 7777/57°“
nrtr-:1‘ an £25027 1. £0 -3/:171 1 10445o/14: ,7 17.5377
1...mw ÄËQ77
mes_ -d_ D_C=D11. d_=100mm,D=200mm W.. ...|_
d:D C=D,[-
O;'_2_,0,'"';,“°°°
f'_2 _1010 "@153"
O_5"_ " 2_552";‘°°
_ mes
25527 T8110
u_- lUUllllll,U——£UU||||l|
0 1 0D==100
ratiod: 4: 200
10 0- 200 =
= 0.5
0.5 i36i 36 1 50.91171 5091171 41.5692 76 76 11074303 107.4803 87.7573 37.7573 "1 1/2* -ii._ -
I'1\_'l_ _) 2.1213
...N11
_L’;J
1.7321
7 _3737 32.3250‘ _52 .3259 42.72307 427239 77___ 710733045 111013945
3 33.9120
33.0120 ...1.Ž5ŽËŽ'Ž 2-2981
("Ii-L 8.” 1 2.2981 i-Bret-
1.8764

IHli lM1lH1l Hl Hl
.. Q.-3. 2. 1930
2.1930 07.
1 _ 2.3012
2. 6912
0.7 ._- cC = DDxratio ^
x ratio 1L

0.4} __-_ 2.3013

23013 . 0.3
08- 5Ĺ 2.0331 cC = DDx2.4221
x 2.4221
33 53.740i143.37337 53.7401 43376 _ 3 7_70_g 73 ,ii0.3037(j110.3037_ 00.0337 90 0607 __ 1—L_gg3/4:1
3/4" 2.4740 _
24749 2 .0 207
2.0207
^- U-I><»>l\)G _ i` 2.4221
j1g 0.5
CPPPË 4-42721 |""
2-9351
0.9 fA 2.0333
1 U.!-.1 2.9866 | = 200
200×2.4221
x 2.4221 == 484.42
434.42 mm
mm in 307,
39 771 557.i543
551543]l 45.0333
450333 70 111 7979 01.
_ 11.11.7229;
70 .....__-, .2214 I 1111,/3"
91.2214 7/0" 2.6517 72.1.
2.3517 72.1651
351
401
40 1565636 46.1330
56.5686 46.1880 80 71 113.1871 L 02.3731 ° 2"°°
113.1371192.3761 2.3234
2.8284 23004
2.3094
 *I|
.. -;. ;.";.-1,‘, ‘;;'j" 5 _-.j. 1. _.n 5,.
e"£=.\.-'11 :- '-5»"1">=‘f;F“'-':-'.' -"<41: .'-*‘-;;‘1--.-; r-‘r- 21:’
_,
-.,- ,~ .-_.-» l| .- _ -_-__. p
.1 -,-.-, c .--.-._--*-. 41-V-I :-: <.:- ?.1¢'~:¢.¢.'.,e-=,.-- :;_-;.'- v-,_.¢ -._.,<@'-_. .<.-. In/L -;--.- ~_- 1.: -;-." 2 .|
,=.»-/; _. »; -3,7‘ .- : -: ‘_<.>

till
,_1 useful FORMULAE
Fonmuuus FOR
Fon FINDING
Hnoluc
USEFUL
Anan & volume of souu Frcunes
AREA 8| VOLUME OF SOLID FIGURES i
USEFUL FORMULAE FOR FINDING
=l ãl58: '-
AREA <:Si
VOLUME 2E:
3 I-OF
1::Š 'Hca2
SOLID
-rl fłi :: ::r_H:I
FIGURES
I1'I UI ei=-š„: IE

Qlllfi Cyfinder
Cylinder %
—-tn 0 J,.-- ......„ : _ le
Surface
àllľfaüfl area
Zlfflil -
= 6O xX s5 x
X s-
b= os’ 71
f'\
1
A
in
m lllll DU GIUG
GUI llllali fllflfl _ TL
TĹ U :r -I
>1 ca.ci. > 'I l|\:\D Fl
E'“IQ
Volume = sxsxs= s“ s 453/
' S V0|u|1|ę=%Xd2Xh0ľ=rrl1h
llglume = % X d2X h 0!‘ = rrl'zI'| L .--

\_ ,

Prism
h Frustum
Fruslum of a Cylinder

ill
3"?
Surface area = 2(a x b) + 2(a x h) + 2(b x h)
Volume = a x b x h Db i Area of cylindrical surface = 1: x rx (h + k)
ii
¢1"~A/ ifoiume
Volume = git
Šx rir’ x (n
(h + k) 1"
If
./

T
T' f’
,'_/
-—_r—_ -,.—_ .-_. ___,/___‘

Ell Pyramid +"I""fSguare/Rectangular base)

I ""\|n
‘U --:-1 5|: I: co -I ::-cuan I4

Surf Area = 2xareabaseA+ (axh)+(bxh)+(cxh)

Surf.Area=2xareabaseA+ (axh) + (bxh) +(c×h)
Volume = area base A x h SurfaceEE.
Surfac m ii.9areajg= BC x CDUca +
:‘ 3 +5» M~23
2 Ei
"(areaAABC)
“ area AAB S + l\D2 (area
iii + (areaAACD)
AACD)
UOcu'2>-<>1:“- 2?
=O >~—='- f
El
Volume=_%
Volume = gal-— BC CD h "f —4X\_,L._l_.____.:_
B _J Ir
1’,
r|'1"'|""-____
\‘_I
\_
| " -.
“"--___-

\a/ b EH
01*Ocu U3
1%
/
'Q,’

Sphere It
I‘
/
']>___--""'
_/-F

ti
Surface area = rtfr x dz
df = 3.1416d2
3 1416d“ - Eyramid flriangular
Pyramid )Triangular base)
TC X
volume ==“_"
Volume “ 0 szsed
= 0.52se<r
7%
Surf.
Suri. area = areaABCD + areaL\ABC
areaAABC + areaAACD + areaAABD ‘.=.Q—..-1-.M./
£“i=‘l'€——H
-
I_\_ t_._._. h
Vomme
area ABCD x h
Volume == -igi I
_ I r I l I’ r
_,_ ._ I
C3

i<iS——>l| C
Spherical
Q erlcal Segment
21rrh
Surface area of segment = 21:rh it (guare base)
Frustum of a Pyramid (Sguare
area = area ABCD
Surface area? LMNO + 4(area ABML)
ABGD + area Ll\/ll\l0 L mf N
Volme=rzxhr--
=¢rxh’y/.r-HI =n h- -
er=nxh(§+E\
/ A
5S1 5: :3cu
\ 3/ \e 6/ volume = 1
Volume g3 (uv|)*+
(Lrv|)*+ LM x AB + (AB)*
(Aey
A ' ‘ ‘ye-E.

Cone
ffi Solids of Revolution *‘““"'~~o

l
2 Dc¥
Surface area = %
- x D (D + 2s) Surface area = 1:’
1:* x D x Dc
D„
Volume = axbxri;xD,,
axbx1:xD„ P “"-—-__ L
Volume _ x Dzxfl
V ume = 5 D xfl -_._____ _ \
........
unT: I- 0„Q =
"FIT:
lI.\.lll- I ..„....., n‘F
= hanfrn
mmm
0 .,.ne nrcnrihr
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„enim nF .„„r nrnoozonnfinn
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a T as
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D, = diameter of circle of centre of gravity ¥

|«u_J
Ltd
Ring of Circular Cross¢Section
Bingof Cross-Section

W> Ill l ll lll ll l

Frustum of a Gone Surface area = 1:’
1:2 x cid x D„
DC T“ f 0* —>l
of
surface area = .7e54o=
78540“ + .7854d’
7854<1” + rtTz x %
T xs
=- xh
Volume =1"? xh(Dz+Dxd+d)
(D’+ Dxd + dz) *W
/“"7
_/‘\m
L,
Volume = % x dzx TE1: x Dc
D„
NOTE: s = centre of gravity of cross-section S ‘

e\D'\_¡
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> _.
i:»W_L‘iL.'
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TAPERS &
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'|'aperper fool Taperperinchj
1'aperperlnc
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2 .___ - J
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egrees Š Minutes Seconds I
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[til
13:ml TAPER -IC: ::I EE :: ED ON
-|za"lunn:Il TURNING CD:: A
:: STANDARD 5; -I:I: rrl
SitI: il ::II::I I5 LATHE & SINE PLATE SETTING
SINE BAR 81

1.
1 Swlvellng
Swivelin the Gompound,Sl_ide
Com ound Slide The Sine Bar is used for accurately setting up work for machining orfor inspection
ye? L———>l
)<—i— Líe purposes. lt consists of a hardened Steel Bar with two pins mounted at an accurate
; pre-determined distance. A Sine Bar can be of any length. However, 100 mm,125 mm
l . & 200 mm are common Metric sizes and 5” 5" and 10”
10" are common inch
lnch sizes
sizes.

l...1\F<‘_I’9/ -~ to at W 04°"(,0
D
1 I‘ ' .1 ;- 1 :,...'}.'
25E I?!"
:3
I Z’\4¥.Qinn Rnr
_ G`_
‘ 1
Sine Bar
1 I I I Q i MCI

. 2 an \.%“/-Anglfl
- 1' '
0) ) _(ã)T0talGauge
H Total Gauge Block
.
+v When the angle 01.ot is known: H(X E
Ž
-
The compound slide is rotated by §
É (‘/2
('/z the taper angle).
-- - - - - - --fr-‘1%-32.5211-._I;,.1-;-"I1;1,; -.
'-
../_.4.

:':r;-.-1 ~ií~Ä-4
ŠË1ËĹŽ`°e
"
-,_-_.,__:

=;.i
-' ' -1' 1-.

9» When the dimensions are given: Ot D _ d

OI
The angle can be calculated using the formula: Tan E = E-
T Gauge blocks are used for establishing the setting height (H) ofthe Sine Bar.
forestablishing
Example: When D = 80 mm, d = 56.3 mm, L = 50 mm, The setting height (H) can be determined by multiplying the Sine of the given angle by
the length ofthe
of the Sine Bar. (Fteferpages156
(Refer pages 156 and 157 - Table of Natural Sines)
Sines).
o1__80.0—56.3
ot__80.0-56.3 _ g_Q7_
g_&7_
Tani - an ..._ Tan 2 --100
Taní--_-*100 I00 - .237 Height
Heighf (H) = Sine on x L Where, H = Setting Height
Heighf
where
The result can now be looked
Iooked up in the Table of Natural Tangents on page 158. . Z1 H L = Length ofSlne Bar
L=LengthofSine
Sine onoc = T
Therefore % =13°20' L
9
24.2
1.. C: :2
I.. CD na1. :
II151: EË:::
:ÉO5 ::- GD:lu E2
=3 til . .-=3‘
IIIII ššf CfiCf) . -c:CB C1e: 7|?‘:r
IIIII
Exampjesgusing
Exantgles using a 200 mm Sine Bar
To find H when given angle = 15°. To find A when given height (H) = 100 mm
«When
+When the length oftaper of taper = length of Workpiece: workpiece: Offset S = 9%
Dfd H 100
H = Sine
slne15°
15° x× L = .25882
25332 ×x 200 Sine
$108 ol %=%
or = T .5000
=2-W = -5000
set forward at a distance = S, noting that the
The Tail Stock will have to be offset
am-ti rn
I-nnl
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m11z~+ tv-111511 nqrnIInI
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llll-IOI. LIQUUI
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) ._- u-
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I-I = -1 1.1'IRÅ
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\h
g T-lfla
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vv Y‘; I

-
.~_. ..34:
::fra.;:::::;izl _ *-»--å€---
Axis of the machine

1 To find H when given angle = 15°.

Examples using a 5 inch Sine_Bar
Sine Bar
To find
tindzA when given height (H) = 2.50 in.

1.0)
1+ _L, Ĺ)
/'1
12
11.. HH== S'
Sine15°×L
me 1 5°x L =.25882x5
= .2 5'882 x5
H = 1.2941 ” (total gauge block height)
.5000
3¡fl€<x= %=2%)=-5000
51l'I8o.=fi=———=
Q
<1 = 30
30°
|_
O
I\J

U‘cri
1::

n_.r Rules
:1:E CDG0 for
GD -1 working
:E(D -1 E5 :5 ll: out lnch
~55‘(‘J :3‘I Tagers
GD I: lllll ~55‘15 GD-Ito ':B(Also rerer pages 54 a 65) I39 yefey nannc RA R RRI

¢» When
wl1en1helenoll1oflaper< length ofor workpiece:
workplecez ofiset Ss == 5-E9
% x× L,L,
It rI\JH\J\-I \-I I \l \l\I;

the length of taper <_length Offset

To Find Y Given Rule
l Rule
The Tail Stock will have to be offset forward at a distance = S, noting that the laper
Taper per inchf
inch W Taper perfoot
per foot ,1 Divide the taper per foot fool by 12
12. _
tool must trave
travel parallel to the axis of the machine. LTaper per foot
Taperper tool Taper
Taperper per inch
inch ,_ ,_ _ )_`)' Multiply
Mujtiply the taper per inch by 12.
the_ta_perper —|

l*1* L._
- |_ -
_ 1 Taper per tool
foot ` End diameters and length of 1 Subtract small dia. from large dia., then
- 4 ‘I
Axls of the machine
Axis machlne 7
W f 'W' 1
tapers in inches divide by length of taper, & multiply
Iy quotienf
quotient by 12.
m ultiply
_

f 6
____3,,_f ___
-0 " "1<+»*“i
>1-_ -__ -wit

Diameter at small y Large diameter, length of taper Divide taper per foot toot by 12, multiply 0y by
/) __.___ e_1firl)irrcllgs_ý_
1 nnol En Ennlunn
in incnes,
II ‘Gill-I III Illl.|III'i§ inches, and taper per foot length of taper, S subtract from targe
toot _lengtlj large dia.
-IC/))<-
/4-Q.
1 Diameter at large Small diameter, length of taper Divide taper per foot toot by 12, multiply by
n L_ J
L~ ĹJ I _end in igchei
end in_lnc_hes * inIn` inches,
inches . and taper per foot
perfoot length of taper,. 81& add
lengthoftaper ad0 result
_ to small dia.
NOTE : Taper turning by offsetting the tail stock has its limitations and is applicable
to tapers (or) less than 7°.
~ 0 3 )1-4 1
Il1 l1IlI 1l I1l lI1lI Distance between Taper per foot
2 given diameters
; in inches
toot and two
diameters in inches
Subtract small dia. from large dia., then
y divide remainder bv by, taoer
multiply quotient by 12.
taper _per fo
_ oer fool
ot &
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31
32
31
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mwr\>rua-`l-4~><r\.:wl rcuoN\l
20 _1 ._ _. 1~
9/31
5/20
120
120
.n_.1 NNne
39
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27
13/39
13/39
9/27
9/27
3110
300
350 . 18no
360
_ 15uu 2/15
2./13
2/18
Nth!cncn
NNNm
NJ '--Iwc:: o_1
1 1 OJ Q
c-coco:
mm
C40
42/91
1 10/35 1 I 61
57°/3°_| 51 1
50 32 _
61-N
Ufifiå
A

_x_.
16/32
29/61
A1 1.97
94.: \Ica 97
30/32
90/97
90/97
1*

33 33
50555
1!-‘Li

5
7/5*»
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' 3/17
3/151
lnnzxelale
27 53‘
23 23 1
21/53
21/63
3/23
5/23 1 sa
cooc _
52’ 93
ez'
53 A 49
49‘
42/93
42/93, saee
21/49
95 -_¢L_L 4':znamc9o\|r×> 1 -- 51545/49
44 1 --
45/'49
34 17
uz-1:1 : aun
-Adam\two _._ 1!- index Plate 7 No of Holes
lloles NNmw CAJCAJ 21/49 991
4:4: -—L l_4o/44
‘ 40/44
35 49 __ *8
__ 5 7/49
A
7/49 _,,1 15, 16, 1_.?.1,1_3.1J§!1.-,'3.9_i
15112.1. 17, 18, 19, 20 29 137
N0 owrvm \room www
OJ 9/37 1 “ea
53 ' 77
7'77'A I 33/17" 33/77 1 99 93 -- 1 90/99

11-1 14 ,
1L

I 1::
ud I
"11
Ll _-\-1L
Q7411
0/
OILI _ B_ _ 1 B. _
21, 23, 27 29"*_3131,1.;
27,' 29, 33
33 I ‘“‘*n
ou
30 A y 1 '"Ca- 1 -- "" 54 A 1 32
-- 13/32 Lloo 1 39
13/32*‘7"“" mw-I; ora.:- ` T 1
2%

27/30
27/30
__ __ ._ ___ C
1
c 37,39,41,43.47,49 _, -2¢3
--J.

35 27 1|. 3/27"
Ž rutu `,_.
Q ___
1 37, 39, 41,43, 47, 49
7 31
31 793
<o13='9-"`~Ž m~ul'\J1 34/93
34/931755
1 55 1 26 'Ž _._1. 5 '10/25
10/23 1 ‘ “- 1L

37 37 3/37 _ OR

HM1111111!
1lHI1lMi Hl l1Hl1Ml
1|.

38 19 ‘L
__ _ 71/19
1Ë 7 11145: Plate
Index 1 No of
ol Holes
H0188 1
lude X Plate*11 No ofHoles
ln1lexPlatc oi Holes
39 39 1/39
_ ___ _ _ VË _ 1 No. 1
NE-1____ I 15. 18, 20, 23, 27, 31, 37, 41, 47 1
l, A 12.,
I 23 1 2.,
OR 00 on -‘J
0:: on fmO
uz
7_u, uu, u I‘ „V .„
na
O :- o-r
c. O -J
c
:1 ur 33 33
OO
C.
O D a.44
5-‘ -11
-I
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.L >.. J
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ga -¡> _zsJ;-Ks
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_cu 42:. _~4-is
.|';>.$13_coca
C~"l -4. U1UH P3_mU1Q1 _-I
__*-JQU11=.CIDt>
1
~ 11 N11. 2 1 13, 17, 19,
19, 21,
21, 29,
29, 33,
33, 39, 43, 49
49 1
BB 1 21.61_63v 67, 69_71_ 73_77_79_81
-__‘\l
If 40
a-w u e uz næmųmenm _ Any
šo:-:. l\sl\: -x> .<nozo×r 1-4 4: 1 _. 1_. _. _.
_L._L No. 16, 17, 39, 43,
_ .1f
1-1

- >7
1- . ,.....
. 9 . 1 _ 2,, ._.<.=1-.,:,„1/'<~
„.2»_..
.4 _V
7.1. .1.1
1; '_-1
--.-..--./1.--,..°--
.„._,e._
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1. 3 -1..-7-.
2.4:
, .
4- . . er
.- r.
—../0;,-'
.--- .»_-_.».
-. . ..,.
_..<~--;--.-11
.- .._, -_. ~;
1- 4. ,1 --J -',-_-- A 1; .-
,7
63, 67,6 I.D
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on _\l
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P4 _1 J_ 4'4 w 2 ;'. I--/4&1-,2‘;

-=5 ,-. . -,.-.,-,
, -.¢: .-_¢.,?.
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-2 .-_ _,, ;, »..
'..1' .~
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1'.-;_
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.121
21 I: in In -11 1: ,_ -4ID ,_ 111 IDIB I: {D |11on
USEFULTOLERANCES
ooereac & mcn DESIGNATIONS
:Non oesiomnrons I:
1%
|=on ANSI
Füfi Ãiiši PREFERRED
PRËFËËËËË LIMITS
¡.¡¡ll¡¡TŠ a
& FITS
FITS
Nominal
Nominal Diameter
Diameter (mm Tolerances in mm
Tglęrancęg
(ANSI B4.1-1967, R1979) &
81 (ANSI B4.2-1978, R1984)
0
The following chart covers a selection of Preferred Fits (Hole Basis) for Holes &
hnm 1
“lll'\l:'I 1
IIUIII :ra
co nulu R rnunr
nunr
\Hm U
UIGI
:umu '1fl
uvo: IU
‘U UIUI
n
‘in nun! 1
iv Ulul I ::a
C10 'EI- eu -1 :ri: ::== :3:: \mr
-I:or
nu Rfl nu;|r
Ëfl
vu mm! uu
un" Rfl
Rfll
Tolerance I03
llUllI I ‘ll \I\I UIUI U\I

to 80 Shafts which will meet the needs of a large proportion of the requirements for
lo 3 E?._-.=3U-E2ni
no ""'cn
ae to10 I to18
I010 E.I030
._ Usi"na Q-._ S!-a. _O=:5UICID21:: 1to80
-‘I
an to120l
lo 120
Components,
Standard Engineering Components.
BB
e8 _ .o14 _- .0201"!020 .-.025
-.025 -.032
-.032 .-.040
- .040 1-.050 _ .ooo AA-.072
- .050 1-.000 - .072
_ .o2s _-.038
.038 _ -.047
-.047 -- .059
050 1-- .O73
073 oeo _.1oe
1-- .089 - 100 (1-_ .126
12s *;Čil,í`1 INC!-I
INCH KV ’ . Description / Application
'Bescrintinn/Annlioa-tion
--..050 _ .ooo i - .072
—--_' r - , --I-_r _ _-

B9
e9 _.o14
-0477 _ .o2o
020 1-_.o2s 025 _.os2`
132 I-.040
- .040 I ‘ 1

_.ose _-.050
*1Cd
Ll)
(idLO .osomi1-.001
PO—¥ COO0
-I->- _.oe1 i 1-_ .07
.75si - .092
:1
ITJ .92
I :1 --.112 - .134 -.-.159 g
.112 -.134
Hole 81& Shall
Shafl
16
I6 006 1 .010 -,013
_.ooo .1 -1010
-.016 -- .020020 --.025
.025 L-.030
- .030 --.030
.036 Designation Symbols CLEARANCE FITS
GLEÅRANCE
-.o12
012'{- .018 I -.022 . -.027 --.1033
.033 --.1141
.041 1-- .049 .058
-.058 r .. ___

_ .ooo
Q06 _- .01oro10 _.ole
-.013 -ole* I-.020
I-.010 _ .o2o _ .ošs
-.025 _-.030
.osoñl1-.000
_ ose" H11/611
H11 / 011 H10/39
H1"/09 LOOSE RUNNING FITFIT-Wide
- Wide commercial tolerances,
117
f _.me
01 6 _ o22 _.o2e . -.034 _.o41
_osg .-.041 I-.050 oso _.ooo
- .060 _ -.- .071
071__ 1 (RC3)
(B03) used where accuracy is not essential.
. no5 _ .oo2
002 _- .004
oo4 -_.ooo
.005 .006 -_ .oo7
-_.ooo .007 __- .ooo
.009 . _- .010
.oro - .012
SE3 9 -.ooo
uuo -'o12
flfl O n-1 n
- .U IL -.o14
n4A
- . uiw --.o17
n1
Ull
__ .o2o
7 flfifi
.ULU _ _ .ozsno:
.u::u _ -_ .029
.
neg il_- .034
1 .
non
H \
.. . - § _ . _ FREE RUNNING FIT - High running speeds, large temperature
H9/
H9 / II“
U9 1 H*'/
H9 / II“ . -
aocuracy -ISis not
. Z
ULJ ULl"l'
da
1 (RC ) variations, heavy pressures and where accuracy
he
ha 1 .oool
000 1 .ooo
“"1 _ 0.0 .ooo
1" 1 _.-.0
"11’"1 000 _.000
.ooo 000 _1“000
.0001 _ con
1 1
.000 _1j1[][)
.000 (B01)
7
HII 1-.000
_ ooo _-.008 ooo 1-.009 "
oos -.011
_ o11 1-.013
- .013 %-.016
- .016 -.O19 -- ..022
-.010» 022 1

I
1
1
BSSO ntial
essential.

I1 h7 1 .000
.000 .000 1 .000
.000 .000 , .000.000 I .000
.000 ooo . ooo
1 .000
.000 .000 -0077 F
H3
Ha / I7
f7 H3 f7 I CLOSE RUNNING FIT - Accurate location at moderate speeds
Ha / I7
A "h 1-.010 -.012 -.015
-.010 -012 - 01s -.018
-.018 --.021.021 _ oso -1035
--.025
-.030 _ 035 4
.025 (R04)
(RG4) on accurate machines.
FF‘ hr;ha .ooo .ooo
.000 .000 .ooo .000 .
.000 Čooo
.000 .000 ..000
.ooo 1100 .ooo „1 ,ga s*s„a¡„?
_ 1-_.o14
014 _oro 01o -022 - 022 -_ 027 _.osa
- 033 . 040 A _.os4
-046 -_ose- .054
030 H7/g H 5 / Q5 O’!
SLIDING FIT - Accurate location where components are
1TT =5‘=' u: .vvv nnn l .vvv
000' flflfl
.000 flflfl
.000
.ųvv . flľlfl
.000 .000 .mn
.000 .000
Flflfl .000
ľlflfl (R02)
. imal intended to move and turn freely but not run freely.
S -_.o2s _.ooo 1-.030
025 2-.030 _ .ose _ .ÖÊ
-.043 _ .osz V-.oe2_
-.052 Ĺožă -._ Ĺošš
_ .ošä _-.074 LOCATIUNAL GLEARANCE FIT-Snug
FIT - Snug 111107
fit for locating
Iocating
55 . h11 .000 .ooo .000 .ooo .000 .ooo .
.000 .000
. I .000
.000 .000 .000 .000
7
HH1// hnfi 3 H1/
lhézl;hfi
5 ‘ 7 6 LUCATIONAL CLEARANCE
stationary components which need to be freely assembled
I " -_ .075
ooo
- .060 ovs A(_- _.090
ooo __.11o
- .110 _.iso
-. 130 '-(-.1oo
100 .-' 192,
100 - .220
220 U-02) and disassembled.
“];1gI7]000 .UUU
h 12 1 -.1oo I .0007
.UUU .000
.UUU .000
.UÖU .000 I .000. UUU .ooo.uuu .üüü .uuu
r\r\r\ ‘ r\r\r\ r\n-\r\
L..__.+*
_ _ E -‘___i
si . .-1
_J _ _ .

_ 12oA_
.100 1-.120 _i y - .150
. 150 --.. 180
180 -_.21o -.250 _-.300
. 210 \-250 1
.aoo ` -_ .sso
.350
= kg 14.000
+.006 1+»109
Ž+.009 +1
+.010Z110 I +.012
+012 +.015
+015]"+. +018 010 -++021
.021 (+.025
+025 TRANSITION FITS
kfi
000 ++.001
900 001 +001+.001 +.001 +.oo2 _+002
+002 +.0O2 *+002
-+ .002 l+.003
+.0 0 3 I-I7/I15
H7 / kfi I-I7./I15
H7/ KB ILOCATIONALTRANSITION
LOGATIONAL TRANSITION FIT (Tap
115,0 Fit)-Accurate
Fit) - Accurate location
no +.010
n6 +. 010 ++.016
016 +019
;+.028
+028 ++.O33.033 +-
+.019 +.023 .039 ` +.045
+.039 +14 . (L13)
(Lła) where assembly requires gentle persuasion.
þ+.oo4
+. ++.ooo_g+.o1o
008 +. 010 +.o12
+a 015 +.
+.015 +012
+.O17 +-
. .020 1 +
+.020 +023
.023
|.|'I // n5
„B
pfi +.0121 ++.020
+.035 +.o24 +.o2e
.020 +..124
‘+035 + +029
.042
+.O42 .051
+,051 \ + 059
+059 H7i/ns
H7 / n5 H7 LUCATIONAL
LOCATIONAL TRANSITION FIT - More accurate location
+.
061+
006 +13
+.006 112 +.
+.012 1 . 015 +018
+.015 +1118 1+ I22 ++.026
+022
+-
.026 . +1032
+.032 + .037 I
u.\._ .=1_1._ .!I_I (LI5)
ll
‘Zia,
I.-\ I where assembly permits greater interference.
tnrhnrn 51QQClITlhI\I' nnrmitc nrnzttnr intnrfnrnnrn
IIII\Jl\J \al\J\-l\JlllLlIJ rl\)llIIll<\4‘ ul \J\¢\l~\Jl ll l\.\JIl\Jl\-ll l\J\J|

F831+. 1Z120 +
+.020 .028 -+1035
+028 +.035 -+1043 +053 -+1104
+.043 1+.05s H
+064 A +.I076
+.076 +090+ .090
F ++.006 1 C106 + 010 +.013 +.016
+.010 +016 +.020 +.025
...ttJ¥¥ls;t:
n 025 +1030 + .036
+.03O ' +.036 INTERFERENCE FITS
H 570+-
G7 +.012 ‘+016 +.020 +.024
012 `+.O16 F
+.o2o ` ++.034
+1024 ‘+028 +- .040 +047
.034 +.040 +.047
..„..
+002
+2 002 +004 +n +.005 +006 +.oo7
uuo1+.uuo +.0G9U +010
+.uur -I".UU .0 g +.012
"..l'\f\ . f\f‘\I'\ . ('\f\W . l'\l'¥ r\ + -an
IU
n-4n
'I'UIL :Il: -1- .1
IIE \` ‘C
'C
‘~5-
:5
(55 u'I /_R
u7r..R
n.Ip..
¡_¡.¡p.. CI Cl :!ca =1‘
|..LUUH 2: In ,__
:I '..
E1 1 I
E? 2: r: HT .- l"IlIIlt.t
I-Pl"lI-lII'\P
:I -1"l'I l:l1l:I‘IbI: 1? ie accuracy
accuraoy UI
I'\._!.___
of lUU'ctllUIl
location
___...___.. _1l___1f___

0 *Hg
II }i7 +.010
-+1010 +012 +.012 \+015
+015 ‘+1 .018 +.o21
+018 +.o2s ++.03O
+.021 +.025 .030 + +.035
.035 (Lnz)
(L112) where 3
wher ca semblEE2-<~< Bnequire
assembl ~.::
:-Quires fi. LE.nment and rigidity.
V'H1alignment rigi dlty.
`
000 .00C
.000 000 000 .000000 .000.oool .ooo
.000 .000 .000
H7/s5
H7/sfi H7 / s5
sfi MEDIUM DRIVE FIT (Press Fit) -- For assembly of steel parts
parts
I.L 1 U3
Ufl +.014 +n0 1s \+022
+.018 + 027 +.o3s
02 2 +.027 + 033 l+.os9
+.oso ++.046.046 + +.054
.054
MEDIUM Forassembly

EEE _
n
1 []'
i_
.000Z100 .000ooo .ooo000 .ooo
.000 .000 .000
.000 .000
.000 ’ .000 -__ (FN2)
iti)and shrink fits on light sections.
I HQ91 +.025
+. 025 +.036 +.043 +.o52 +.oe2
+.O62 "+.o74
+ .074 .087
+ .1087 H7/ ufi
H7/u5 H7// U5
H7 u5 FORCE FIT (Press Fit) - For assembly of components vvhere
FURCE where
1"l

+ .0 3
+.03O +-

MliHlI l1Il1lMlI1l Il
SiS H 1 .000 .ooo .00 7:35;? .ooo .ooo Z-b
.103
ooo
;:1c: EU“! 1I\D ooo
.000 ooo
.000 .000
1300 (F114)
(FH4) high pressures and stresses are permitted.
H12
H ii I +100
+109 1-Hm-1
+.12G +150
4'+'
'+ -I_.IC-U
n +180 "- I"baa;
+ on 11T.:.lu
-
01n7 l +250
|")1|'\
T-IU U
1, Olifl
T.z.uu
I _I_. L- IU +
`; uuu
Qflfl
Qfifi
r.uuu + .350Q5-In
uuu
NOTE : See pages 74 &81 75 for 'z`liff~"1_ií1 and pages 72 & 73 for I.N§H_.tolerances.
lN__(;__l-l tolerances.
.000 .000 lg};'
000l .000 .000
'3-L 4ZCTI'4 EECCDC?
U) .00o
.000 1 .000 .000 l .000 .000 .000 .000 MEI
 / f _f /_-1 ».~t

12 IE
l_| PREFERRED
PREEEBBED LIMITS
LIMIIS 81
& FITS PREFERBED LIMITS 81
PREFERRED & FITS
The following chart covers a simple selection of Preferred Fits (Hole Basis) for Holes The following chart covers a simple selection of Preferred Fits (Hole Basis) for Holes
81& Shafts which will meet the needs of a large proportion of the requirements for &81 Shafts which will meet the needs of a large proportion of the requirements for
„. _ _ ._ ._. »- _ _ - . _ _ .- _ _ ,-\_.__ _ _.__ ___ „-.-.__ ____ -za n__ |-z.n__=____ n=-_-\ Standard
.„„..„....... Fnninnorinn
Qfzndarrl ._..=,..„„....=, finmnnnnntq
Fnninnnrinrr „..,...,„.......„. Ililnfnr
flnmnnnnnfc `......„ nann
łflnfar ,...„.. 71
nana . . fnr
łnr Fii
..„ .Fił l1neinnaI'inneI
nncinnalinnd
.........,..........-,.
| Standard
ĐIEIHUHIU Engineering Components. \HCIEI
Eľlglllflüľlllg DUHIPUIIEIILS. (Refer PËQG
page 71
I I for
IUI Fit Designations).
ľll UESIQIIHIIUIISL w--w I
I-\¢lll\J I I-lIvII|\J\JIIIIu UVINEFUIIUEILUI ‘IIHIYI I I IYI I II iYYIuIIZ\I¥II¥!l

To scale for dia-

dia-_ , - _ Type 0' F“
Tvpem Fit _ dia-__
To scale for dia-_ _ Type "IF"
_ TYPE MF“
meterrange 18 mm CLEARANCE meter range 39
meterrange 30 mm rn_A_us|r|oný _ g|NrEnFEnENcE
TRANSITION INTERFERENCE
1030mm
to 30 mm ~+ 1 5 "5 to 50 mm
t050mm I " Looatiooal
"f
Localional 1 Looationa!
Locational 7 Locational
LooatIi05a!_ I I\.I§0iom
Medium
nunning
Free Running close
Close Running snning
Sliding ; Locaiionai +075 Wlransitiorr i Transition Interference Drive
; Clearance Transition lnlerference

+050
+ .050
+.o5o—l
+ 050 v-

"IIIIfll.-IE.SIi Š
Hlíiíí g 1I
,
+.o25
+.025 1 T‘ 0
1
SHAFTS ‘L: -. 1
_ł!Ql_.E$_i
LI!.l _lL.E.§_1 J 1-..
I.
1
I 1 I .
1 1 1
, . i ‘“" _'.‘T"—I
II0
? |.-_-.
1. 1 I’ *
o
1

0
! .1 . 1
1
Tolerances
Toleranoes in mm
liflfliii
SHÅFTS
Nominalýâize (mm)
Ila-pin-ml (‘I-nan 1"“-11-.~\
IIUIIIIIIGI DILII IIIIIIIIII]

7 Ahove
Above Uplo & incl H7kfi
Uplo&incl.1
H7 |(6 H7 ne
|16 ¡_|1
|-|7 pö
p6 I H?
|-|7 sfi
36
-- .050
.050- +.010
+010 .006 I +010
+ 006 +.010 +.010 +.012 +.010
+.010 +010 +.O2O
+.020
O0 3 .000 .000 .000 +.004 b
+.OO4 .000
+.006 _ .000_
+006
.000 .000 +.014
3 _ 65
+.012 +.009 +.012
+009 +012 "+016
+.016 'I +.012
+017 +.020 +.012 +.027 +027
2”‘ 2 .000 +.001
+.D01 .000 + .008
+008 .000 +012 , ,000
+.012 .000 +019
--.1oo-,
+.015 +.010 +.015 +019 +.015 +.O24
+.019 +024 +015 +032
.100 65 10
III .000
+018
+.018
+001 __ .000
+.001 000
+.012 1 +.018
+018
+010
+.010
+.023
.000
+.o2a` +.018
+.015
+.o1'o +.O29
+029
.000
+018
+.018
+ .023
+023
+ .039
+.039
_ooo
Tolerances
Tolerar in mm
103310111111 10
IO 10
18 .000 +.001 !, .000 +.012 .000 +018
+.O18 .000 +028
+.028
I Nomioa! Dia. 1r=1-=*1Il
Nnminalnia lmml
115 l +.021
+ ozr +.0t
+0155 ` ++021
.021 + 025 +.D2t
+.02B + 021 + .035 +021
035 +.021. + o4o 'I
+048
11155 ,Up1o
Above Uplo &81 ir7cl.II
incl. H Hg
9 Q9
e9 |-|8
H8 f1
f7 H7
|-|7 Q6
g6 H7
H7 he
|'|6 10 30 l .000
.ooo +.002
+002 .000 +.O15
+015 .000 + .022 +035 I
.000 _ +.035
30 50
025
+ .025 +.018
+018 ( ++.025
.025 +033 +.025 ++042 .042 +025
+ .025 +059
+059
+025
+.025 - 014
014 +014
+.014 -006
006 +.010 -.002 )` +.010
+010 006
- .006 .000 +.0O2 . .000
+.002 +.017 .000 _++.026
.026 _ .000 +043
+ .043
O0133 I +030 +072
.000
.000 - 039
039 .000
000 _-- I215 -
-016_ .000
.010 +012
-008
-.008
--.004
.004 i
.000
.000 .000
000 50
5O 65 +.030
+030 +021
+.021 ++030
.030 +.039
+039 + .030 +.O51
+051 .000 +053
+.O53
+030
+.030 - .020
020 +018 -.010 +.012 +.012
+ 012 - 008
.008 rs all1 .000
+.oo2
+.002 ( .000 +020
+ .020 .000 +032 + 030
.030 +076
+078
33456 .000
.000 - .050
050 .000 -.022
022 .000 --.012
.012 I .000
.000 .000 55 BO
80 .000 +.059
+059
11

+036
+.036 -025
025 +.022
+ .022 _ .ofa
~.013 ` *+.o1*5"ñŽ.'ooŠ
+.015 ~ .005 = +.015
+015 -.009 00
BO 1‘IOU
00
+ 035
.035 +093
+.093
66`10 10? .000 - 061
061 .000
000 _ .ozo
025 g .ooo -_ 014
.000 .014 - .000 .000 I` +.035
+035 +.o2s I ++035
+.025 .035 +045 + .035
+ 045 +035 + .059 .000 +071 ~
+.071
120 .000 +003
+ .003 ` .000 +.023
+023 .000 + .037 ++035
.035 +.1o1
+.101 I
+043
1 +.043 - 032
032 +.027 -_ .oro
.016 +.o1e -_ .006
+.018 .ooo " +.018
+018 - .011 1 00
‘IUD 120 .000 ,+019
+.079
10
_¢CD 18
_¢Cb
. .000 - .075
075 .000 -_ .oa4
.034 .ooo -_ .o17
.000 .017 .000
.000 .000 1 ++040
.040 +.117
120 140 000
.000 +092
+.092
18 30
1 ++.052
.052 - .040
040 +.033 ~- .020 +.021 - .007 +.021
+021 -013
-.013
i +.o4o
+ .040 +028 + 040
+.028 . +.040 .052 + .040 ++068
++052 .068 + ++040
.040 +125
+.125
.000
000 - .092
092 .000 041 .V
-- .041 .000
.000 - .020 _ .000
.000 .000 140
141] 160 .000
'OQo +003
+.003 I .000 ++027
.027 .000 ++043
.043 .000 +.100
30 50
I +062
+.062 - .050
050 +039
+.039 _ .ozs
025 I +.o2swŠ.oo9
+025 -.000 +.O25
+ .025 --.016
016
150
160
i

I 100
180
++040
.040 +133
+.133
flflfi
.000
.UUU - ,112
112 .000 nr:n I
- .050
-you 000
flflfl
.UUU -' 025
flfil:
.ULu‘ .000 .000 ) i
000
.000 +.108
+.1.03
1 +.074
+074
1 1

- + 046
060 +.O46
060 _.ooo l +.oso _.o1o
- .030 +.030 - .010 +1050
+ .030 - 019 100
160 200
ZOO
+046*
+ .046 I1 51_
+.151
50 80: 000
80 1 .000ooo +.122
000 - 134
.134 .000
000 --0601
.060 000
.000 --.029
.029 .000
,000 .000 +046
+.O46 + .033
+033 +.046
+046 +.060 ++.046 .046 +.079 ' +.o4o
+ .046 +.159
290
200 225 .ooo
+087
f+fl87 - 072 +.054
.072 --.036
l
036 +.035
+035 - .012 035
+ .035 - .022
- .022 .000
b0O +004
+ .004 000
000 +031
+.031 .000 +050
+.050 .000 +.130
BO
80 120
120 I .000
000 - 159 l .000
,159 -.0711
071 .000 -034
— .034 .000 .000
.000 225 250 42
)_
++ .o4o
.046
.ooo
.uuu
+-fee
+162
+.14u
+J40_
I
1+.100
+.100 - O84 1 ++063
084 .063 --,.043 +040
+.040 - .014 . +.O40
+ 040 -- .025
.025 1 +.052-
+ 052 +.190
120 180 .000 - .185
185 .000 - .083 .000 - .039 .000
000 .000
.000 Z50
250 ._+_ 200
260 +.052
+ .052 .036 +.052
+ 036 +052 + 066
+066 + .052
+052 +.088
+ 088 .ooo
.000 +.158
+.156
3 +045
11
+.115
I+.115 - ,100
100 1 +.072
+072 - .050 +.046 - .015
015 + 046 -- .159
.029 .000 +004
+.004 , .000 +034
4-.034 .000 .055
+ .056 052
+ .052 +.202
100
180 ‘000 250
250 000 215 l .000
.215 ooo _oool
096 ooo
.000 044
- .044 .000
.000 .000
.000
280 315 .000 +.170 1
+.17O
1
+057
+ .057 + .226 II
+.226
315 son
1—— — — ——— v—- —————— — — QA-

+.130
l+.130 110
- .110 +.oe1
+.081 _.ose
O56 +.os2
+.052 _.o17
- .017 +.052
+ 052 052
- 032 na 355 _ ++.os7
.057 +040 + .057 +.073 + .057 +098 .000 +.190
250
zao ` 515
:ns 1 .000
000 240
-.240 .ooo
.000 _.too
108 .ooo
.000 _.049
- .049 .000 .000
.000 .ooo
.000 +.004
+004
-1-.057
.000
+ 073
+037 .000 +.062
+062 1 +.057
+057 + .244
355 400 > 000
.000 +208
+ .208
+.oeo _.oo2l +.os7
' -_.oro

Hl IlBIlBlI íIl Il IlMl

I+.140
+.140 125
- .125 +.089 062 +.057 .018 +.057
+ .057 - 036
31
3155 400 1 ++063
.063 + .272
'_ A .000 - .265 .000 _.nel
119 .ooo
.000 —-.os4
.054 .000 .000
1 400 450
459 + .+
.063
3 O‘)OJ ++045
.045 +063
II‘ .080
+ .060 + +.10B 000
.000 + .232
Rf-1 R
400 500
+155
)+.155
i( .000
000
135
-135
_1—TI'If\_!
+ 097
+HUU( _.ooo `
nnn 7
‘.UUU +.oos
. nnn
WHUUO _.o2o
nnn
' .ULU + .063
+063 -- .u'+u
.040 Č
450 500
000
tacaC: ++005
.005 .000
CJZCDC‘) CD00 + .040 + _ c:cao:c>caoa>caccoo:>r.-z +060
++Q-A sac:mam
nnnj 7
1 . ++063
.UUO +. .292
nnn
‘I'.LUL

- .290
290 -we
.000 _.1s1»
131_ .ooo
.000 _.ooo
-.060 .000 .000
1' /
_-; '- .: 1/ -. , ,_. za EI._;
/ . <~. +3 ;Ä,
1 .000 + .252
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mmfiuslous o1=
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Mon_sE TAPER mnzuslous or
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mass a0 om
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SHANKS/SOCKETS (For
SHÅNKS/SUUKETS (101 Identification Purposes)
|U9m|T|C3ľ|0n |"UľP0395) FOB
FOR DRILL OHUGKS
GHUGKS (For
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lmml (mm)s; (mm)
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Unm) on d¡¡_ M1"- Sec.
1390- MII1.
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<_d
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565 - _ 59-5- .
5 595 3.91
51.0 Lg
51-0_3.9 _ 4
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53 f5454 Jacobs
Jacobs Taper
Ta 9'
11 112.055
12.065 3.53.5 53.5
53.5 62.0 520 55.5 65.5 _,_5.2_ 1 57 1 0.04988 I\J 511 27 27 Jacobs 1]010d LL Taper per mm Included Angle (Apprpx
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Taper No. (mm)
T“"°'"°' {mm} (mm) (mm)
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6.5 10
01.0 94.0 9W'99.0
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0.074929
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44399
53.343
1153340
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5.5 1305
6.5 __ 149.5
130.5
8.0 I 1030
183.0
149.5 155.0
210.0 218.0
_ 3210.0\
156.0 15.9
2100 19.0119.0 13 0.U5214
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0.05214
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2 short 13.940 12.305
12.386
8.469 11 16.66
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19.05
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103.050 10.0 1251.0 2550 296.0
251.0 1286.0 2950 28.6 20.5 19 0.05200 I|\J\lJ\ |0Ov 755 0101 CDKD 44_hd -Ä W22 L1 14.199 12.305
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22.225 Ollifli.
0.0B155 .- -h- Du
_ ËL39
1
33
33 15.050
15.350 14.237 _
14.237 25.400
_25&19 0.05350
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733 _
Morse Taper Shank

91.-
943 Q1
GI 17.170
717.170 15.052
15.852 1 25.400
25.400 0.05191
0.05191 l |\`JĹAJ-Iä-à
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0.05325 ‘7T Q3
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Morse L1. Y L, sS _ _,__ _____

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28.550 25.345
26.346 1 42.049 0.05241 59
Taper Nu.
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1 1 1;1111111.
'11.11 11," 1j11111111
1"1111.:i- ' E
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35.390 32.422
32.422 47.625 0.05168
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595 1 _ 37
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Tager Socket
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m included Angle
Included
\ 4 TaperNo. Taper
Taperlilo. TaperNo. (mm)
No.1 (mi?) (HWI1
(mm) ((mm)
iiqmlil 0nDia.
on -.2 ‘P Min. Sec.
Dia. -_._._E'QDeg.
cu See.
MM in 310
B10 11 10.094 1 9.4
1 10.094 14.5 004988
0.04988 I\J
PO UT _a_.L
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1211
L g__ B12
012 „_ 11 >12_055111_1
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315 15.233
15.733 . 14.5 , 2410
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B;1_8_ _i W _ _ 1. 17.780
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1_7»7Ë.°_ _"É 32.0 0.04995 |'\D\J|\3 1.51141
1._ 022
B22 __ 1 OJ 21.793
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19-3_Ë 40.5
4°_-5 _ 0.05020
0-05929 _ p52} 31
Morse A
A L M
L1|V| 1 N
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T3|JB.l'|n|; uded Angle 524
024 (T7371 OJ 23,8 2 5 21.3
923325537 505_ _ 0.05020
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on dla in 5 :I 1 See.
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0: DIN Tapered Sections are identical with the lollowing lulluwing Morse Tapers :
__n 1_9.g5_
Q _53.5_ ._52.5
39.045 _ 353.5 _5251 5.4 6.4 49.2 0 _ 05205 1 3 L
49.2 3 4.4 0.05205 53154
g _ B10 81& B12 for
tur Morse Taper No.1
..11 112.055
112.055 70.0 70.0_ 555 9.4_ 9.4 52L 5.5
52.4 _ g_
5.5 209%
0.04988 2 g 51 4 27 B16 81& B18 for
tor Morse Taper No. 2
2 l1r.r5o
17.750 34.5 75.5“ Ž14.5__
04.5_ 75.5 53.5 5.7 0049951 |\:r×:|\:a g

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B24101 |'vi0rse Taper
Táper hie.
N0. 3
7T123.325
23.025 105.0” 335g_ 119.5_
105.1'J_03.5 9.8 17.3
77.0_ 8.3
0.3 0.05020
0.050201 I\J 52 7_ 31- \r:=- CAJ.I:>|\3U'1
The length of each of these tapers is less than the overall length of the corresponding
4 1 31.257
31. 257 140.0
1400. 105.5
1055. 25.9 90.4 Z 12.3 0.05194
25.9 ' 9314 0.051941 58 31

BI
li tl ilt l fltil fll
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Morse Taper. Each taper may be regarded as corresponding approximately either to
44.399 165.0 132.0 " 37.4
5 l`44.3í'155.0"132.0 37.4 AĹ125.4_10.0 005253
125.4 ' 16.6 0.05263 CJO 0 Ž 52
l1_ 53.343
(I1 63.348 2- 13.7.55 5:2
27.01.07.-
227.0 1770 -109
53.5is 177.8 .-._ 0.05214
1012 nn521z1`, _×z<.or\: \J 1.59 .n .ooooru "1.2
mm-_ -,_
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lľlflľlàlåhl
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250.01if 35.5 the large end, e.g. Bi 2.
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ARBDRS/SHANKS
ARBOIIS/SHANKS (For ldentification
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1so/nr
isoznr 01112030
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Dinrensions _ ,_ 2.1 líå _ i
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ISO/NT 01
D1 02
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Dal LL § M
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31.751
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ANSI/CAT 0, 01 1 0, 02 I- Š
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1 T1lI1read)
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in mm
33 EG an
1
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Number of
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Cullels in
l
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Dimensions 111
in mm
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15113 0.5-
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Taper 0D A 01D1 02
Dz 1 i.r" l iL1.1 1711111550)‘ 5050101‘:
1T(lhraad) ånfllr
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40 15
15 11 10
10 123.0
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With/withoutthrough
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50
50 A 23
23 11 17
17 133.0
. 38.0 35 35
35 M24
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With/withoutORing
006:-:> ŠJIGQJ
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DIN 69872

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M91713 1331015 Dimensions in mm
Nominal .x» f KY, .c,
‘c’ .W
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Taper 0 1 01 1 D21
Taperil 021 L l. L1_1T(thread)|
1.1 1T(i1nzzu)
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40 1 19 14 .._;4}
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M16 , Type ' A filnm
6mm V 3.15 3.00
8.15 1‘? 14.50
8.0014.50 15.00" 7.00
16.00 7.00 11.00“
11.00 7.00 1 6,00
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45 23 1 17
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6601561 hole
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10,00 1 10.15*
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21.00
8.00
8.00 A 9.00
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l .
(om 5937170) L‘ I ._.
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14.00 14.13
14.18 23.00
23.00 ’ 25 . oo 12.00 19.00
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18.21 30.00
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30.00
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22.21 ‘1 37.00
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32.00
32 00 15.00
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Dimensions in mm T 9 A - 750
TL 75 T 8 B -_ 45
TL N_24mm”
24 mm 23.00
28.00 ‘ 23.21 46.00
28.21 45.00 26.00 36.00
50.00 26.001 20.00 1. 22.00
20.00 22.01?
Type D
Taper 1Type1 D1 1 Dz _ l.L
D2 ,1 *L1L1 §T(thread)
1T(ihread) _ 30mm
30 mm A 35.00 36.25 756.00
36.00 35.25 60.00 3300l
55.00 & 50.00 _46._0o
33.00
. 46.0 0 25.00
25.00 A 28.00
23.0?
40
40
n_l191.0
A _ 19.0 1_ 14.0
_ _?_3_
B_ 13.91_12.9
18.9 12.9
14.0 17
17
17
1_ 54,0
54.0
44.5
26-9-l.41.3
26.0
..w.4_ NHB
1541
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36 mm
QR I\\l1\
uu ||||||
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42.00
"l'L.UU
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42.25
"IL.Ld
DO flfl
68.00
UU.UU 72.00
7!‘! fifl
lL.UU
an nn
39.00
OU.UU
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58,00
J0.UU
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32.00 1 35.00
0 E‘ c ca
on P 1: c
45 _ A___ 23.0
2_3.0 1_ 17.0
17.0 21 21 65.0 730.0
7*_ 55.0 30.0_ 1 M20
M20 With/withoutlhrough
v With/without through coolant hole
45 M20 ¢6 With/witl100tO
With/wiihout O Ring
Fling
31 24.0 ’ 15.3
__ 16.3 21 1 56.0
156.0 20.9 M20
inch 1331013
T-Sims
""311 Dimensions in inches

541265562;
50
A 1_ 230
28.0___ 21.0
_2_1.01_ 25
2_5 1 74.0
74.0 34.0
34.0 1LM24_
M24
.x. .Y. .c„ .D,
(Il Š
B f 29.0 19.6
G>W> 25U
Q »1._

65.5 25.5
25.5 1 M24
4__

11 53.5 M24
_
Nominai
“nrninal
IIUIIIIIIIII
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LI
55 W’ 5|-1|!
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ANSIZCAT L L L L 7-311113115
T-Boli Size M1112}
Min. 1 Max.
nzx. 1 Min.
nnn. l1 Max.
max. ‘ Min.
nm. I Max. Š naF Illlin.
Min. 1 Max.
E ‘ 1/4"
1/4~1 ..1; '
232
202 1
G21;
292
.292 500
.500 1
1 _'
552
.562 .125
'_¡. NUI I .375
ba\I Q1 .20s__ .234
.203 .234
U- 5/16”
5/16" l .344 -_ l1 .354
35470'I .594
504 .155
156 ` 1 .656
656 433
.438 264
.4 1l 266
93 2| .255
g~11f-U«,f1g11¡1ł
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1-55531 01- 0,
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=.. 01-1102----~~ 7
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|._.____l._ .- 1 -

6/sf 0 7.436
M3»/X3" .446 .719 1 .731
.433 .443 781 .219 .562
.552 .207
.297 1 .328
626
4%
Dimensiunsininm
Dimensions in mm
s c 75° otr 4
J
15° i
077 50
——
________1__[
1/2”2_’_’______ .552
_ 562 .5727
.572 .905
.906 A .939
.969 it .312
I A1 .533
.688 V .359
.359 .s91
.391
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Tannr
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1 nI: n1
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1_!. I
1.
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. 5/3%’ 5/0" _ .533 .666 1. .593
696 #1133
1.1ss11.250_
’1.250 .433. 438 1 . 875 n
.375 .453 .434
.453 .484 _
Ansi/cin 40
“ANSI/EAT 40 16.05 _ 12.95 _ 171104451
18.95_12.9§ _1 16.40
6.4 44.5 . _ M15 1v116 SME
'— 5 v Taper N0.
J;'15==l= _a/4” 1.312 .012 .322
622 _ 1.375
1.375 1 1.459
1.469 .552
.562 1 1.052
1.062 .594 .525fi
.594 1 .625
Ansi/cin
ANSI/CAT
Ž.. _ .._.4545 .__2405
24.05 16.30 ._ 21 2095
' 1830 20 _ 95 5&0
56.0 M20 1/120_ 0°6 “WM” _
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With/withoutthrough coolant hole 1.062 1.072 _1l50
Jlöü 1.844 .750 1.250 .781 .828
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A_NåI_/GA_T_5_0_29.10_19_.60__ ľ\)|'Q_ 65 5 __ M24
25.55 __._
25.55 55.5 111124 0. wiin/w11110u1oR¡ng
With/witl'|0utOFting
L (JTT
oTT_40 40 l25.o0_21.1l
25.00 21.1 17 53.0 35.0
: km-^:l? 1 53.0 25.0 M
M1615 11/4"
1/'if' 1.312
1.312 1.322
1.322 212512.219
2.125 1 2.219 100011.552
1.000 1 1.562 1.031 1.094
07150 '39.50's2.0'
01150 139.50 32.01 25
|\: U1 65.3 25.2 M24
55.3125.2* 11/124 I 11/2"1@21.5521
1 1/2” 1.562 1 1.572 2.562
2.532 1 2.555
2.656 M 1.250 1 1.936
1.933 1.281 1.344
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--
19'7 KEYS&K——7EYWAYS
PAnALLET
INCH SOUÅRE PÅRALLEL It i souiiniz 3& nEcrAn5uLA7i1"i57inALLEL
SQUARE nEcTAn6uL4n Pi_\ni\L|.E|. Ifl
|å'¡
KEYS & KEYWÅYS 13.3.
(B.S. 46:PART1
46 : PART 1 :1953)
: 1958) g KEYS
išífš 8-Kivwm
ev=»~ KËYWÃYŠ 111-5.
(ËS. 112=*»5=1=' 11111T1=
4235 : FÃËT 1 . 19721
1972)

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43 043

Nominal Shaft 1
NominaiShafl1
{B}
- 0414 01 .
3‘\\///////////////
1
Key
Key
Fladius
’
_
I
Keyway in
511511
w :-N= I
Keyway in
11.Hule
111» 1111-
“Y?(Bore)
.
Dimensions an
in inches

1-.1.-1 11 K51.-'
KBVWBY 94!
. ..
1
1
II111A
Nominai 3'13"
I N°'"1"aI Shaii
Dia. (D)
“la.--1")
IUpI0&
17/////////1////////w

_ .2
Kev
Key
.
1

I _
Keyway
KBVWHV 111in
_Shafl
5'14" i
.,11.~.1-311.“.-.íi'13
-'_.-‘I1'I'l'3%'tE:lZTlIlII.-I Z171.1IT- 1

Keyway in
K8111-W111
Hole (Bore)
"1""
in
13°19 -2 14544.-5-,
Keyway
Widih ‘ Depth nepin Radius
ýHý1,ý 1 .fw V IRZIHIIS Up io & _
Up to 81&1 Key Size"
Size' . . h1 Depth Widih Thickness wiiiinl
Key Size Width Width
wnnn 0511111
5 epiii Width 1 Depth 1«I MMax._ Over inclu-
inc|u- j (W) (T) Max.
iier ineu
Over inulu- 1 ((Square)
quare)1_ . mm/
iekness 1 (Ws hi 1 lhl
0-1 (ri _ šš 1 1H1 1w didingng iwxri (W) 10 (WS)
(W3) A (H) (Wh)
(W11) (I1)
(hi if)
(1)
1 ding 1 (WxT)f
(wxT)1Thl8|(l1BSS (H) 1 (W11) ‘i

1/B ..12/ 1 0.125

0.127 0.125 1 U.U/8
U.U/U 0.125
U.12ö U.U56
.
0.066 0.010
fii
'
_I___
16
1|‘!
IU 12 - = 4.030
4.0301 4.030
4.030
-It >1
-in -li
3.9701 _ 3.970
3.970 3.970
Fl J5
4.000 2.60
3.970
3.970 _ 2.50
2.50
4.015 1 1.90
3.935
3.985 1.30
1.80
„.„ |
SID _.1. O‘)
U.lU
1/4 1 1/2 1/8 1
1 . ___ _____0125_
3.125
Z _L ‘:1
0.124 I_ 0.072
1 0.124 0.072__ 0.1250.125 0.060
0.060
K:1

7 75.030
5.030 5.030
5.030 5.000’
5.000 73.10
3.105.0151 2.40
5.0151W7
1/2
1
3/4
3/4 3/15
3/16 1
. 0.190 _1 1 0.188
0.166 0.113
0.113 0.189 0.169 0.094 I 1111.110F H
0.010
12
_ 17 _ 5x5
5“ 1 4.9701
4.970 4.970
4.970 4.970 3.00
4.970 4.965
4.935 _ 2.30 1 0.25
.C
ľO U:

__ 1 0.166
$1.188 0.167___0.1_07
0.187 0.107._ 0.1880.166 0.033
0.088
6.0301
6.030 6030*
6.030 1 5.000
6.000*I 3.50
3.607 5.015
6.0151I1 2.90
290
.
7777771" 777 77 ‘-777.77? 7

3/4 111 1/41 1 0.252 177777 I I

0.250 0.148
0.250 0.146 0.251 251 0.121 '1 1-0.010
1 011.)
1 Q H 17
-I1‘
II
' 22
1 Gn
_ 5.970 5.970
CPI ili
5.970
>1! CH
CD
5.970 5.9701
5.970 _ 3.50
3.50 I 5.965
5.935 2.60
2.30
l'\f\I-
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0
1/4 IÉ 0250
0.250 _0249
0.249 0.142__0.250
". 11.250 0.115 . _.

30 .1 86117 6.000 7.000

K:_l. .§|'\3

11.313 0.143
8.000
7964 7.000 6.000 . 4.20
3.000‘ 4.20" 6.016
8.018 3.50
3.50
1 _11/4 1_____„_
5/161
‘J as;
0.314
0.314 7 0.312 0.163 . 0.313 0.148
0.010
22 30 x7
1 6.910
6.910 1 7. 954 4.00 1* 7.962
7.964 7.98 2 1 3.30
3.30
0.25
0'25
0.311 0.177 11.312 0.142 I
__ 0.312
U1
0.312
0.312 0.311 01.1 A__S:>
nn 5..-1 6.000 10016 1
10.000 5.20 1 10.018 33.50
7 1 0.377 0.375 u.2i9
07375 0.219 1 0.3760.376 0.175 I 0.0110 30 36 5.-..-.-. 10×611g'ggË10.000 8.000 I10.000 50 ,. ...
0.40
` 11/21 3/3 QU OD IU X D U.4U
11/4 11/2
3/B 1 0.375 0.374 ( 0.213 0.375 0.169 1 0.010
0.21 3 1 0.375 7 N W i I 9. 964 _ 77.910
. 910 . 964 5.00
99.964 5.00 99.962
. 982 I 1 30
33.30

0.4417
1 0.440 0436710254
0.433 1 0.254 0.439 7 0.203 38
38
. 44
44
.12xBj12.000
12118 11957
12.000 6.000
3.000 12.0001
12.000 ` 5.20
5.20 12.021
12.021 1 3.50
3.50
0.40
1 1/2 1 3/4
74" _ 0.433
7/15 0.436 "
0.437 1 10.0.246
243 1:0.436
L 433
0197 _ 0.020
0.197 j 111.9571 7.910 11.957
11.957 1 5.00
5.00 111.979
11.979 1 3.30
3.30 1
0.502
0.502 0.500 ‘ 0.289 0501
0.501 0.230 n nnn 56 114“. 14.000 9.000
1 9.000 14.000I1 5.70
14.000 5.70 ‘14021
` 14.021 4.00
4.00 I u.4u
I\lI\
0.407
1 3/4 2
1/2 0.500 1.1.499
0.499
' 1-0.283,
'l.28 0.500 OË4 0.020
U.£QU
0.500 0.224
à -li
1 1"“'9 13.957 3.910
UI 3
6.910 13.957I 5.50
13.957 5.50 13.979 3.30
3.80

I 0.327
0.627 0.625 0.360 0.525 0.626 0.284 0.020 50
50
58 116 1016.000‘
56 1611101 16.000 1 10.000
10000"T6.0001
16.000‘ 6.20 T6021
16.021 4.50
4.50
0.40
2 1 21/2 5/8 ;
5/8 0.525
0.625 0.624
.. . 354 10.525
0.0.354 0278 0.020
0.625 0.278
1 ___:??I15.957 _15.957
1 1_9.910
_9.910 15.957 5.00
6.00 15.9799 . 4.30
_15.97
1 0.752
0.752
*7 xii“
6.751] 70.436
u.7ou "7
0.450 7 0.751 0š9 0.020
u.33:.1
._
I n
_4'4
n
1
__n 58 65 .|8H.|I13.000
56
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11.000 13.000 7.20 113.021I
1 16.021 4.50
4.60
6.16
0.40
NI
|\J _n-ml"""--.\hi
NI 3/4
3/4 1 0.750
0.750 0.749 A1 0.42
0.749 0.424 0.750 0.75 0333
3.333 1
1
1 10.690 1179571
117.957 10.390 17.9571 7.00
7.00 17.979 _ 4.40
4.40
65 ` 75771" _; 120.000 20.000 12.000
12.000 ‘20.000‘
20.000 1 7.70 20.023
20.026 5.10
' I

7.70
3
. 00.677
877 0.375 ‘ 0.50 10.876
0.87510.501 0.876 0.393
-I" .393
0387 __ 0.062 .. O‘-I U1
_ 1 75 ‘2UX1219.943
NJ @ ><
19.946 11.
NJ
11.690 7.50 19.974 4.90 0.60
E3 011::>
hi
‘A: Q
Wnil"""--IQ
7/8
7/3 0.675
0375 0.874 0.495 0.875 I 0.337 A 0462
0.374 890 19.948 7.50 19.974
1 1.003
'
-4 nnn
I
14mm1n;-m
I -i nnn I n gwn
.443. .
0.446
-im-\41 n ‘ -I nn-I 75
75
35 }šxfi 22.000 14.000 227.0001
;;HdI22.000714.000 22000 1 9.20
9.20 22.025
22 026 5.50
5.60 I

hfl1B1l1Bl4Bfl1B1 ilhl flt tfl
I.UUO |.UUU U.Jl'L
Un)/Ĺ l.UUI
|1UU| U 0.60
0.50
31/2
CID 1-K“"1-1. |\, 4 1
_ 1.000
1.000 _ 0.999
0.999 0.566
0.566 __1.000 11.4421 “J52
1 1.000 M I0.442 0062 ___i_._ii
;21.943 13.390 121.943
21.946 13.690 4
21.946 1 9.00
9.00 21.974 _ 5.40
5.40
25X14125.000‘14.000
25.000 14.000 25.000 9.20 25.025
25.026 5.50

IL
I

4151 7.250
1.250 0.713 1 1.252 0.557 0.557 77
M162
0551 1 0.062 1 1 35 95 9.20 5.60
0.60
0_707 1 1.250 0.551
1.246 0.707
1.243 1
85 ____95 _zsxfl 24.943
__.____
24.946 13.390
13.690 24.946
24.943 9.00
9.00 1249741540
1 24.974 5.40
1.504
1.504 -I
11354
Kfifi
1
1.500 0.654 1.502 “GŠ7 M162 _
0&7 -_
__
so
1
HU 1I 110TIU 12511151
__
.._ ._ 26.000
...I23.000 15.000 23.000
1 000
26 10.20
1070 123.025‘ 5.50
11 28.026 I 6.60
5 6 1 11/2
1'/2 '
1.500
1.500
l.dUU

0.646 I 1.500 0.661 0062

1.496 1 0.343
1.493
U.

4-‘I-._.L CJ1C.I'l|U‘!
'ZCD
\D CD|\-JZ
1 1
ZÖXHI '
27.946 15.890
27.948 27.946 1
15.690 27.9481 16.00
10.00 127.974
27.974 6.40
0.60
 . —.1.;» ,- 1‘ :'__._- - .j

#21 ' i 1 men

E n:: sou/in:
en c UA Š: (PREFERRED) PARALLEL nALLEL 1ä 11*-"4
H: =ais 5:
Ĺ l'l'l
KEYWAY F°RM"|-AF 1 KEYS
In'I
6 KEYWAYS
:I -lien ga
I'I 'UANSI
""' 'ii sa 617.1-1957,
W::2 E! 61969
ŠT'nl 5-L 'U3.::>aa 7, R1 III CD ili I
i`

_ - i - - ~ 1 1 ii

Milling Keyways
M'll' K a s
_l9_'iVLY_ \ _ /
55'
as' C) Ei CD
CD C) sa CD
E?_ E94
Eí CD |-2
V”II
Iłnł
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/-—-.
1-PCD I-I-'S
Sii E3ču
co QD
tonu -1 meni from top of key to bottom 01 shaft)
51> :35111 frgm inn nf lmu tn hnfinm nf 9.h.qf1'\
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/1?. _ W2
W“ ‘Approx.
Approx. within 1 \--I vf//,. _
X = 1/z (D -1 D*-Wz) Also X - ¡¡)10_05 mm/ 002.. „_--¡__.._.
.I
/\ W _„
6-W-1
5 11
| l
Y = D .1.
_¡. H|.| _(E .|.
.1. X) D = Shaft diameter
Shaftdiameter . I
2 W = Width of key
H = Key height
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1
1 - \1 I14- 1 .
I

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EL
I

\lini \ W ->1 Class1 - Side Fit Dimensions in inches

~-
e\%
Ž1 ~~~ 1 A
Nominaishafl
Nominalshafl
Dia.(D]
-PF-. (P). 1 __ . f
.'
1 K
Key 6'
Size
11
1 .
Up|u& .(square)1 Wnllh/ 1 Width
1
V
1 .
W'dth
Key
snan
Shafl
Nummal
.
Nominal
Dam Max
Keyway
Kli/\N31 .1 API“
Radius
Rams
Ma.
bottom
hflfl
Nummal
Nominal
1 of'l(eyseat
oi
sha"1 , (S)
;1 .Shaft‘
z
1
Keyseat
Keyway in

1
I .
Measurement from
Measuremeni
-

(wxH)1rh¡z1me=s1 (ws)8 (11/2) Dm M11 161

K_B! Dver
0"" hwludinuš (se:"3a::1 (‘RH Depth (I;
(Hm 1 (116
1 111111111 - u-/v 1 u0.095 1 016.1011
\ . I
5/16 1 1/16 3/32
1 u0.093
UIDŠĐ1
0.091
uuu fl (107
OIOË3 3/64 1 1/32 '~Q'F'6.:~104g3
0.096 1 3/64 1/32
CA3 ""'-4. CA3 Bi

0.125 0.127 = 1/16 1/32

0.125
1 I
| I/r. 5 n A
|'\ HDR
/1. _>1 _u.'A-rig
9/15" 0.496
5/3" 1 0.517
u.-:uu
1 1 /'I
1/0” 1 'âfl
n l|Qn

Meme
11/166110 Ke_1/013105
Ke11111.10116 lnch Keflays
Inch Keyways 5 7/16
7/16 9/13
9/1 1/3 0.123 0.125 1/16 1/32
0.125 11/16" Ĺ 0.58
11/16” 0.581
Dimensions in
Disnest-510116 iii mm
6 1 5 1 1
Dimensions in inches
1 a 1 "
_
9/16 7/6
9/16 1/3 3/13 0.187
fl1Q7 0.169’ 3/32
0.189 7u-lul
1/32 '04}
' 3/4"3/4” * 0.644 0.344
lzifaäeatr Key
Dlameter Key Size Dimension Dimension mameteh
Sim |]i|1'|g|'|5ig||1|]img||$i|]|\ l:¡¡aš"h°;*'9tľ1:(åyu:¡rze'Š
Key slze žlllmension1Dime1\slon
i|]ilI|B|‘lSi0l11|'|iII'lBl‘ISi0l'I: 0.165_ 0.187
0.185 0.167 . 3/32 1 1/32 13/16” 13/13" 0.708 0.703 1
1
1
1
11 T_

of Shaih (Wm) A X Y oi3:1)aft!([S‘:\|'uxa:2)i X T 0.25271 1/8 1 1/32

0.250 . 0.252 7/8" 0.771 11 1

(D) “”'“1 X ' 1m11w×Hi1 X -G

7/8 1 11/4 1 1/4
7/B
0.248 0.250 I 1/62 15/16” .U-796 0.796
%_
42.2. 0.248 0.250 ._ Ĺ
68 62671
3×3 .2919
.2919_ 9.20619.2031 _ 5/16 5/13 _ 6/62 3/32 1 .0072 .3522 Q0 LT! |'\J l'\D
111/41
1/4 16/6 13/8 _ 5/13
0.312 1 0.314 I1 1/32 1 1"1" 210.659 1 0.359
10 4×4
447X 1 .4174 2_ 11.5626 11.5325 6/6 3/3_______ 1/3
1/6 _ `o.0317H
_97_
_. ..4268 _122 _ _ 0.612 1 5/32
0.310 , 0.312 5/32. 1/32 ýw-~' 1 1/13"
1/16" 1 0.9260.923
12 4><4
4X4 16.5559 2 7/13
..3431 13.6569 7/15/ 1/6 1/3 500912 .0091 .4909_
.4909 1 0.375
0.375 0.377
0.377 1 1/32 11/3"
11/6" 0.933
0.965
14 _l._|._|. -KIYJZ 5×5Ö1 .4017 .4517 ` 215.06g
13.0333 _21/2
5 1/2 7 5 1/6 1/8 1 .0079.0079 K .5543_.55/1i_ 1 3/8
113If '36 13/4
coE
i 1 3/3 0.0.373
373 00.675 3/15 1 1/32 13/13"
_ 375 ’ 3/“Ž 1 6/15" 1.0497 1.049
5 135_. ..4007.. . _ 18.0993
13.0993 1 __5/3 3/13
1~__-74-_i--~.4~ _._.... -. _

1 16- 1 555
2... 4007 - 25/6 6/16 .0144 1 .7044_J
.7044 1 .41
1 3/4 N Ća
.4 0%
0.500 0.502'
0.502 14 * 1 1
_11/4"1./4" 1.11-
1.11;
18 W 63×3
X6 .5147 1_ 20.4656
20.48ä __ 6/4 3/4 _A _6/153/16 .0119 1 .6619 .8319 . 3/ ; 21/ ĆN
0.493
0.498 0.500. 1/4
0.500 / _ 1/321/32 1 5/15" 5/16" 1 1. 1.137
12 _ _ _i_

20 55×3
>< 6 _1 46061
4305 22.569722.5394 __ 7/6 3/15
6/15 0102
01 02 9535
9565 ¢

21/4 23/4
'
5/3 0.523 0.325*
0.7525 0.323
0.526 A 1 „__._1 3/3"
6/6"" V1."
1 1.201
221
5/16 1/16 1
22
|\Jl\J—l-—-*~ l'\DZiIJ'J 57
3×_3_____ .4170 24.56602 24.5330 2121 __ 1/4 A _ _ .0159 1.109_3_ __T
0.526 0.3250.625 1 7/15" 1.22_
il/16"___ 1 . 225 CTI ‘"-_ ---L C3

25 337 1 22.2.2576
62.7 .3573
6 '_ 27Ž3427' _1 11/3' Z 5.5/10
27.64£1,Lj1/6 0221 _1 1.2592
/_1_5 _ _.<g21 .- 1 1/4 3/4 0.750 0.750 0.753
0.753 3 8 _z\. _A II: 1 1/2" `1 1.269 1__2R9
0196 _ 13865 226/4
3/4 1 361/4
‘-—

23 8x7
3 ×7 1 5333
1
.5665 1_ 530 __.9104_'1211/4
60.9154 1___1_"/Ĺ _2 5/16
5/13 _ ..0193 1.3335 074710750
0.747 0.750 1 ‘"6 1 5/3" 1 1.413 Q31 '\-.. m1 OI*

3×7___1 .5432
8x7 32.9533 _16/6_2
.5462 62.9556 13/3 _ 3/3 _ 0231 0261 1.53&_11
1.5364 0.375
0.875 1 0.373 Z 13/4 1.5112
Ä
_1 1/_.L\1_;6 51571233 1:. 33?1 5
0.878
10x82
7
10×3 .7295 33,27%
72957 66.2705
_ _21 3/3
Qoo 0233
0266 1
1333737 2
331/4
_`.4 1 3 3/4
341
\ 1 H7/3
7/6_ 0.372
0.872 0.37
0.8755
32'. _.ca
Q'
3 31 7/8'*"'1` 159 _L C“) O?
_
B-C.nJCAJI\J DCJ"lZ@J‘l 1226
19
.-X-R .9212
0919
..._._ 43.0733 _116/4
46.0766 3/4 7/16-U3 .0273
0278 1.9410 1 66/4 1 2”.w` . 1 000
1.000 ' 1003
1.006 1/.Ž
. ms l _ ___2_j f ____ 1 1.713
11714
33/4 41/2 1 1 0.997 1.000 1/Z 1/16_1 21/3"
“'--. _L
_'\l 41} .Š

2.2212 0.997 .1.000 1.345

1MIH11M1H11M11 l1
><9 __ 1.0000 _A 56.5000_;
1_4i9_ 53.5000 __ 2 1_ _1/2 3 1 Ž0313 06176 2162 “*-_ |\3 ;2_$_ 2 1/8" i 1.845
7 1* 1.235*1*1.zs71í 21/4-~
2 1/4" 1 1.972
1512
J

CD01 GCD 162112

13×11 _ 1.6616 34.1 182 2f_1_/4
1.3313 1 54.1162 _
21/4 5/3
5/6 .0443 H_2_ _25132
.0446 2.51 9/L1A 41/2 ;1 51/2
51/2 11/4
-6 =1:@-
1.250 1.254
')U'1->bJ C >O<:>U1
\lO'\lZ 20212
20 X 12 1.46901
1.4590 2 1/2 25/6
74.5410 1 21/gm; 5/3 _ .0697 2.7723 _ 21
.0397__ 1 2.7726 _2___2___2 124711250
1.247 1.250 5/8 1/8 23/3"
2 6/6" 2.021
:0»N 222141
22 X14 1.5422
1.5422 1 65.4576
85.45.78 226/4
2 3/4 1 6./4
we 3,/ 3 0521 1 6.0729
.0521 3.0729
~-* |-,.__
at/z ; '_.'._."1
_....1
31/z. u-..- ...__
W2
1/z 1 11/z
31/2
1.504 __..
1.50011.504
1.500 . 1/.8
..- 2.2-17./727""
21/2" 1 2.146
2.148
on<33
_L I
_4L on 26><15/
23×15' 2.0000 305.0000 1060000 7 63 1 6/4 3/4 1 .0476
.0476 1 6.6274
3.3274 1.497
1.497 11.500
1.500 1 °/4 1 1 W 3"
6" 1 2.577
._=.~.. :.'.'4'
_ .1; ,_1.-.1
. ;_ -.1 '. 171-'."r-" - . 61-
,-..-». £141 ’: 2-"r._..,
.-=. -.'.<' -1- >- .-'~, ».
1_.1, 11..--¢-_-.
7,..1- 1'-I ‘<1 »_ ~'»',/_-
.- . 121-. :- -' "N-=--'5» . _. 1 -..,-=_. . 1-,-14 --»_-
___-9.-. .1.-;_.5-:—. 4,:..;-.._;; .
;. , _-
'.. .__.- <.._1 -1 2 1
M- i __ 77J7777r777rP P —— — —
1 WW4 nuuuuuul . . _ _ . _ . __
; .--~ .1’
3: 1'. "1:/-'
"I
;-'-_-.= :-
-: ‘L-.==';<. it 2-3' :-'
-. »-_-1
-'- 'é.,~.'r <.-':= ‘-‘-.»_.'?
-__ 31);‘ _ I __Y -. l-_ 2
.1,;“.'i': " 5; .
L1,, -_-_:<;: .:.= _.:
'»‘_‘_..} E. -;' -:1; '1

84
FORMULAE
FĹIBMULAE FOB
FG!! SPUR GEAR
@EAR CALCULATIONS roorn
TOOTH PARTS
PÅRTS -- FULL
FULL DEPTH
DEPTH TEETH,
TEETH, METRIC
METRIC 1:
1Ë¡
'_' ĹIALGLILATIQNS
_ l._ P { mooute & sruo roorn cennmo
MODULE & STUB TO0TH GEARING H
5 A ToothKParts
Tooth Parts -+- Full Depth Teeth
122.211" 1“TF\'f%\1
Addendum \
fm »_
..—~f+P~r~+ A
3 gt 1 712/211
Circle 1 15E5‘ II!5103 A :5 IL
'
W 11%|1 I-20°
Qn
C "U -1ED noup
“U -1CD dana -‘ICID
-I I>
WI-‘I ‘El
'El GD 4:hfO
';\
u o0
ei:onee3
§\ IE'E
A : I::::- . : F.iiiiA
0 :: -I ei: E ‘E
El C1ei
C: EH
I: =5
:I HD -L
-Å
O
O
1
fl
I
E- €|

Hr
111/ li ' 5 ‘W
.
b in 5 Pr` DI35 F0 to scotch‘ 0 A
Addendum
Minimumdedendum
Minimum dedendum
a
g a1
1b1
1.00 + “U'U
+ P
1.000
_L @ C S

1.25 +P|1.157-:-P
1.157 + P
+ 'U‘U

\~ ./ T § 0 Workingdepth
Workingdepth ink.
ihkl 2.00 + P 1 2.000 + PP
'
L
pitChCim|e
Working Depth Circle
Pitch Circle
"-
Root or Dedendum Circle
S?\ i‘
11.}

1
M1
t
“Minimum 0
MinimumwhoIedeplh1h¡_
M woledepth rhrr
Basiccirculartooth
Basic circular tooth
thicknessatpitchline
lhicknessatpitchline
5 2.25 +T‘- P 1
_
15708 T+ PP
2.157A +T-
1.5708
15708 ++
P

PP
|Minimumclearance
Minimumclearance .25 + P .157 + P
To Find
W_WToFind _ F°"“"'fl
Ffitmiiifi M l I1
Diamem"
Diametral pitch
pitch 11 PP _= @Ž
3.1416 _= ËIll _= Ä25.4w Module System - Pressure Angle = 20 O
A Tooth Parts Metric M0d0§§§(ystem{- . . . m
pP A pg
Pe pd
P ii |v|0du|e
Module F { H Dimensions in mmlTl \
25.4 P0(lTlm) Addendum 1a1 a

ll
1 ix: P" .i> Pii (mm) = 1 x Module
Module 1532012? |'l|'_YJ'JI'|;-§:T;‘Z'::'&
1
1
= _"P Minimum dedendum
1

1b1
.

bb = 1.25 x Module
‘Au-
Circularpitchiinchl
Circular pitch (inch) 1P6 _3?4i6_
z\.41.¡/1
= U-1410 3?416XPd
3.1416xPii Working depth hi.
Z ::- =
¡1ii
hk 2 Xx Module '
22644 O
1

PL.-- P N _ é 2.25 )g1 Module

Mouulie 5
1
'U n
Minimum whole depth 1 hihitm
iii
41 T h¡=
hr

M
1

I' 1f1'<1rg*.` n¡-c(mm)_

=
: Basic circulartooth|-. 11

1
EE '1"I 1',(1 EE illID -'-11
SE . Q1 ..1_»„...,
11 ::- _.1. 42:..|2> ..4u.CD >~:>1
00 ‘-_-L ii r: :2. E‘.
E:cr::. 5:. ctci
Dania |\i|n\|||nIlnnl I

thickness at pitch line T 11 TT

. |'c(mm)_ O0 l|a§|U ll" btllfll IUUIII | '
= 1.5708 x Module
'55.
“U
15
-U'='
nlllil
n
. ______A->_ t _ _4 ~-
|

diameter(inch)
Pitch diameter (inch) ipd|:|. = H NXPc
N X Pi: Minimumc|ie*aE1151ipisj
Minimum cle3M10i:úez I S sS == .25 Xx |V|odu|g
Module
l
Pu1:. L
-‘I R
Z
-C 3.1416
41,:;4.4.
Tooth Parts -—.§tub
ToothParts Stub Tooth gearinq
gearing - Pressure Ange_=
Angle = 20° 2 0O
diameter
Pitch diameter p _ N xX Module _ Find
To Findw V 1 ????? American1
American 1 Fellows
Fellows 1 Nutt
Nuttal?al p
.Š
n. Š

|i__.-_.--...-.iP.." l “‘“"“’_
2. -u_í Addendum
::-::|.| : |. cu::::.. 5: :3 1 noa.1 1 1.000
.800 7+.nrP 1-|nnn.n.
+ PS .15.-JU
.250
r'1;:n Qflfl
-0 |.uuu-:-rs X '15 .UUU >11 Pi;n
Outside dia. (inch/E001)
ouisiueuia.(in0n/333) no "+2
„__ = ltå P,,+2a Minimumdedendum
Minimum dedendum 11b1
b 1.000 +-:- P 1 1.250+Ps
1.250 + PS .300 XX P,,.

BM
1.000 Pz
0,, P working
Working depth
Lleplh hk.
lik 1.600 +P
+ P 2.000 + PS _ CJ1(J1 CD CD
_ý_ ýeefý P
1.000 ‘2.000+PS.
pdxp =_ M
3.1416xPu >< ‘U
'U G1n
Numherotteeth
Number ot teeth in the gear;N
gear N = Pdxp 1
4

N 1 P.Pc A Minimum
--
whole depth 1hr
Minimumwholedepth
ll
ih..
_AA . .. ___ _
1.800 + P 11 2.250 +-:- PS .550 xX
1.800
‘ .
P6
Pz
110.010..
1

n_..1_.. .|:-;__-- 1 Na + N2 Basic circulartooth

circular tooth -` . „M ._ . „_„„ ._
u:||u-:r uluallw
lafllllflľ UISIHIIUU C
1c =
= "I' ' "¢ _ _ _ i 1.5708
1.0/uo +
-:- Fr |.:>/Uö +
1.5708 -:- I-'F5S ..500
500 XX PC
Pz

lrill
thicknessatpitchline
thickness al pitch line V
cC `1 _ 2P

1 lI1l 1l 1l 1 l
Minimumiziizaranize
Minimumclearance Šs
s1 .Ñ + P 1 .250 + PS1
.200 .050 XX P,,
P1050 Pz
Length olńrack
ot rack LL = N15
NxP_
L
L

.) 3 :1 __ . J . _ .> 5,. __»._ -.._ _-.-:_- '~_. _-.1‘; 51

“
la

;:-‘J. 1--.
P PS = Stub diametral pitch, e.g. “8” in 6/8 DP
-‘~."'I‘ ?- ‘E ,"-.‘ “L-' ‘:1 .- F. 1'5 i'-."-- '1 5 ~ \-'-,- '1". .- _. .1 ,-_a r‘ -I‘ ,5 ~._ .1-;.__j _. ‘_ _-. -.
V \

ii -..\~. > -.;. .-,__:. J __ »-

921 SPIIR
SPUR GEARING
GEÅRING l CALCULATION
Č GIILATIO DFSPINDLE
LE SPEEDSI
SPEEDS/ -2
'1
-|-ABLE
TÅBLE 9|:
OF |5g|||yA|_E|q'|'
EUUIVÅLENT p|'|'g|-|E5
PITGHES _ _NIIMBER
É: 'Šš> 0F TEETH=:Š IN
ui'_I'|| I{Ul'II: Š::511: I umu:
:.„, BEI.T/
_:T GEAR uruvlza
DRIVES _
J

Diametral!
Diamelral1 Circular1
Circular Module Diamelrafi Circular 1 Module‘
Module Diametralg Diamelral. Circular_1
Module Diametral. Circular 1 _llllo'dul'e
Module I Bell Drive
Be" Drive
Pricu 1Pitch(in.)§
101100 110.11 mm.
mm. 1 Pitch
Pilcli .; Pitch
Pilch(in,)1 Pilcli §Pitch(in.)|
1Pilc|1 (in.) mm.
5'3
Pitch (in.)1' mm. p Pitch
flinmnlnr
E 5» :3EE-cu -In vA:1: -ll:yu:
rum ni uu:
nrin l'\
[W .__. .
. 1 uzumuwu 3: :3 E1
uu I: II. E5.::|
_:_:: 4::1:: ‘U EE FF U:
'PE: SE! :iinGD - GDcio -1-I: DI>< -1-1 'EI
U IIIII
-5: :5 1:: -m CD
:I Cl IE. -=:no
C! :5.
Ifi 1:{II ::| “U Eí
:I 'U El EF
E? H:-=:
1 Ž 3.141
3.14100 3254000
1

25.4000 2.7925 1 111/8

1/8 0.0007
9.0957 0.4007 0.3711 1 0 3
..__._............,..‘ _ ..T..._>.-._,--_
‘=

X
7 D1XN1=D2XN2
DZX N2
3.0921 7 25
1.0100 2F 3.0021 27572.0222 , 1.1132 1 Ĺ.Q0 1
_.L L..|. --L C0 PO 0 0.3491 ;1 2.8222
0.3491 2.0222
_ ._ .. _\_ 1
1 _ .
.,_______li___
1 . D,
D1 &81 D3
D 3 = Diameters
Diamelers ol of Driving Pulleys N18.
N181 N3 = Speed(rpm) of Driving Pulleys
1

.1 0.400711 0.31421
0.3142 2.-5400 r'\ &.. D4
.. —_ Diameters . -..4-...-_.
I

11.0472
.0472 33 51242552
24.25.52 3 11
3 1.0472
__ 0.4007
.. . . p 10
10 2.5400 f D2 U4 =
n .
UICIIIIUIUID of Driven Pulleys N2& N4 = Speed(rpm)
41 1 1
' 1 ' '1
_____1_..._.___....._....._1 .
I
1 _
1
a
U201 UI UIIVUII I'I..IIII3'y'O 112811114 Speedirpm) of
01 Driven Pulleys

1111
1.1424 223/43/4 12223392.23303.1410 1 1
.1___

1.1424 3.1416 1
1
I
1 1
| 1
0.0051 10.053110.0031 1 5/16
5/10 L 2.5200
2.5266 I
Single Drive
_ "T1 "-"7'*'"" ' ' ‘ “T ' .'_"'

11/4 52.2.5133 20.3202

5133 ' 3 1 20.32023.1750
3.1750 1
0.9095 š 0
003.05% 10.1600 0.3092 2.0000
10.1000 N1 N2
1
1
.. . ...._.._...-_..-__il
ĐZX
DQX N2 N1= DDQX
zš NN22
D1 = N1
1, _
i ' "‘T"’“,-i-'i"\ll“i*l
2 1/2 20.21
1.2566 j 21/2 20.212727 3.3510
3.3510 15/10 .f‘ ' 7.57.97
15/16 7.5797 11 0.2050 2.3001
0.2856 2.3091 N1 D11
|__

1.2700 = 2.4737 20
20. 31/2 1
31/2 0.0970 1 7.25-71 7.2571 12 0.2010
0.2618 121107
Ž 2.1107
. <'T:=:.5-:.A‘1'-'7/“LI;-77% -1--"'7'-. V I 7:
1

D1XN1
D1X N1 D1XN1
D1X N1
1.3003
1.3963 § 2 1/4
21/4 1 10.1014
18.1914 3.590U
3.5904 7/0 7.07-44
7/8 7.0744 -1 ‘ 12.5004 1/4
1/4 2.0213
12.0213 D22 =_ N:
N22 Dz
1 11 , .
4 . \D1 01 02
\D2
N2 D2
2.2263 A 10
1.4111 f 2.2203 18 5 3.0205 1
3.6286 0.0050 17'.
0.8658 12.7000 0.2474
7 ' . 12.7000 0.247-11 2
--— -<+ . . _ ____._ 3 .._... Comgound
Compound Drive
13 1.0030 1
0.2417 1.9530
1

3.0005 13/10 6.5691 0.5091

11111 5
1 1/2 E 2.0944 .116.9333
6.-.9333 3.8666 13/16 13 0.2417 N1 N2/
N2 / N3 N4
_ __ 1" \ \ \
3.9070 1 0.0040 ; 5.5000 11 14 0.2244 1 1.0143
1 10.1701 0.8040 0.5000 -4-

1 1 D D
1.5708
1.5703 5 2 16.1701 3.9078 14 0.2244 ‘@ mi -5-C10 ‘ Fd;_Kw‘;v__€_¢:§_..:J_;.¢.¢.......01;.,;.i,...0L..._._,; D D
. ;_„._......1_ i77"_"I".'.' . _ ~ *1‘ ~. NN4 == NN1 xX _
7-l xX i
_
1.5875 1.9790 10-
10 4 5:’.G7854
\Iaiu143 9'nauaoo T7<1.72094"177717.75973377
0.3000 ,15 0.2094 .
V .

314
_r__

5.0030 1 10 0.1903 1.5075

, .

.
1675577 17/8
1.6755
.
7/8771101005
15.1595 P _.0.,
az ooon
4.1888 3/4 1 ' 6.0638 16 0 I.‘ 9 - 5 -'-5:.-.-.»,_-..-..1-==e>.0,;.01.-=<q.i.,;._,H.._.j_%Zw5:h;% ;__:_‘__.;=¢-"'

. .____i1 I \DT \D2\D3 \D4 Nole : Speed(rpm) N2 always = Speed(rprn)

.1 _ _ .. _ _
' ~’ t_.-_ _..-.. - ,-__.
1 \[}1 \|32\D3 Note Speed(rpm) N3
1.0033 1.0503 W15.
1.6933 1.8553 1 15 4.2333 0.7421 5 10.7552
16.7552 I 3/15
1
3/10 717571759
1.5150
Gear Drive
I‘ .

113/4
3/4 1.7002
11.7952 14.0143
14.5143 4.0003
4.5696 11/16 5.5505
5.5585 1 16.9333
10.03331 -0.1855 1 11.5000
24
7ľ_7Z1_77Žl
1.7052
1./9:12 1 113/4 . ' ." .1-.. I".4.6182
3/4 i .1_.-0148.3 -_ „Č1
14.1453 4.0102 0.6803 ^.6$03
1 5.5000
`l 17 0.184
oron
1

-41lt\J
-. Q IZ 5: ::
E: FD CD II!_-0. as'
E15‘llh ._=I' >1 -1 'EI :5
:Š CI _.-d.o 0::::.
CID IIIII=3‘ Di CD na II E
C: :5. EE. li! CD EEI =5
:I (CI CID Ql -u
.„.u.
35'“CI -0-I‘
C: —h-z. aililll
É: Fl'CDCI
II S A
.. ..-__ -I n..:....- n-,.-
>1 ||.||ll
\I
lplll UIu| UIIVUII
|.m\r\:|| Ulfldl
l|I\I\n Q‘
uuul
n1n1:ll-nun. I'\-_-.

‘ED
———*~"'"** *;——--——~— "-1 - -. --—f—- I l L-. 7.'=.O
_.._ 'J=-Cl!cx: <G!(II _ Šš-U1.3
1_i

777777777 Éóšíf 018...eo 0.1745 1.4o--u: .=.o"l_

M
1
1.0143 š 1.7310
1.7315 -.14 14 - 5al 1445
74'
0.6283
ç>c01Noncu 5.0000 I ‘ .
Z1
z1XN1=
XN1 ZZXIIIQ
ZZXN2
1 ._:...._,..:..._,,.

1.9333 Ĺ 11 0/0
1.0333 5/8 I1 13.1302 5.0205 7 5/8 57/0 7715053277
5.0532 19 0.1553 1.3300 ‘
0.1053 Z181 Z3 = No
2181 Za N0 01
of Teeth in Driving Gear N181 N3 = Speed(rpm)
N1& Speedlrpm) of
0t Driving Gear

1
5.0265 19
1-H-»_¢,»r,--... »----J
I . -.-._. _._l‘. _.____. 1 228124 of Teeth in Driven Gear
Z281 Z4 = N0 01 1112811114
N2& N4 = Speedlrpmi 01 Driven Gear
Speed(rpm) of
1.0030
1.9538 1 1.0070
1.6079 13 1
113' 5.0000 70.0104
570800 0.6184 5 20 0.1571 11 1.270;
0.1571 ‘NI-1-is-r= 1.1.
r
11
.
I-C
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88
\_!-BELTS CROSS
II-BELTS 00058 SECTION
SEGTION DIMENSIONS V-BELTS
V-BELTS cnoss
DIMENSIONS
DIMENSIONS &
GRDSS SECTION
SECTION
& COMPARISON
GOMPÅRISON CHART
GHÅRT
9%
[19-
Conventional & Narrow Section V-Belts 1.401001
(Ac/ua/ Size) Conventional 1Dimensional Data}
Conyentional & Narrow Section V-Belts {Dimensional Data)
fi _1
Š Š1.54
1Q_ 1<——1_.3——>1
1< 1? »l i<———1_7—i>l
1< 17 >l l4|< 22
9? >l iii?
ki- IN
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124222 \@L @222Z2?Q14 at/%21@‘
42711222* ~11
///
l 1 1211 0410I
LO

1
%
9 \ 555
A T‘ Pitch Diameter V-Belt in Pulley

/ l gíšfí
1_:
12051 i _Ë__c°m
misu" chart
comparison cha" Dimensions in mm
' es/iso 11 A4 elcloisezl
lz 010lns1=z sPAsP0
SPAiSPB= seci
’SPC
. 1 1 1" — - .
i

1 1 1 1 [WC
ËËË"
__ 11000
_lZ&lLXLlBXl <B×>1<fi×>_;
7 ("XV_<_f
("X1>0.<IXPZI
×P2> _<×P^1_<×PB>.
EPAlllX.PBll ..<×f9_I .

1%
‘*1 51%| DIN
Dm 10 ; 13 1 11 22 32 sez
13117 SPZ ‘SWsPA seal sP0 sec
sPc
12.7 11673_71 1_15_71 _(x1011(x13)1x1711g22)1(x32)1(xPzL
. (x10)_l (x1311 (X11); (x22)1 (x32)1(xl?_z 1| g_l(xP4)1xP01
(xPA) M [XPB) 1x1>01 S _
(x|=c)
mi. 2/” ‘l W7777727 " RMA/MPTA1l J1A 3710102
0 1 0 0 lair
sv 51:1
5v 1012
0v
V’ 1) I 0 SPBQ4 ="\'3 “MA/MP“
f = (AX)W(BX) 11 (CX) 1 (DX)
(fix) (0x)1(cx)11nx1 (3vx)
I(3VX) 1 l(5VX)f
I 15vx1 1 ;(8_VX)
1 (svx)

.4_1
I_i 2211 L02. TopofBeIl
Top

‘P1100
oi Belt
widmlwl
W. mlwl
Pííułi
widmm
4 10 1 13 l1 17 1 22 I1 32 ~ 9.7 1' 3.0
_ _
I
_ _
0.5' ' 11 14 I’ 1 19 1 27 l3.5l
1
12.7.l 163
9.0 1127
_
. l 15
16.3
I I 9°0.501 l1 11 '1 14*?*—
10.51
_._
I
15 22 p 25

19 l 235
1 14 10 A
25
_ _ `I
23.5
.
|< 25
2551WT Width [P] 1
H'n
Height
°'9ł'"°'of 74 - 7 14 20 0 0 7' 10114
10 7 141313123
1310 7 23
10-fl5_nT1 Bel LU“
-2133“
'UW ::Q:ai:-'=l'„_
l
0 0111
l l_l I l l 1 p . I

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av/ 0
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O‘)U1 ro0°—‘ml
00
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(O S37‘
01i\J
ru S‘\l
to
(_Q N
I\D
CO 2M 28
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:Äru 4215'/‘32
F N: Š” \l .W
M

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Heigh .- .- .E ' ' ' ' . ' " " '

SPC 10
__55_i,|
.
fg__»1 Minñfizy
Min. Pulley 7
1=¡10|101z.[P01
50 ' 71 `112° 170013551 03Ti
' 014-iP4ii(40)1 (_03)_(90)
P|tch 1
1 03 1 90 14%
<140)_1250)L(5011(50)
-r:-oo
1%' 22$?
1 1 1 (71)ll(1i2)l(112)(180)
224?
(112>1(112) (1001 315 /Q-.__;_

Max.
Mmr tBell
iI NRHDII ~ 1 1 7
Smdm/S E
1 30 30 3N
0 3400301 =~='30140140
‘D0*2.0e01. Garcamoo 40140140140 40
_I ‘%_4 Speed m/s
-I-ensionin Forces
no.r=-.0Q-1 cc: 00*a~0_cano-L
_
Q‘c-D-7._»..DEm
C’caca 4: Govca
-i:>cnoo QcoQ
-r=~—l-(2
i_._T‘“"
40 40‘4040

B deflecl belt
I Force required to deflect bell
I

NOTE : See Comparison Chart on page 89 for other Equivalent Symbols Tensioning
--A-i
Forces elt
Belt 16' mm per metra
l_1_6_ metre olspý an
oi span
I l\ I I
Cfllülllflľiflll iii
bflififliaiiflfl 01 Calcuiation
Centre Distance Calculation Small Pulley
Section ‘Small Pulley; Newton Kilogram - I I
Newmiiogram:
P|tch BeltTensionlndicatorapplied
Belt Tension Indicator applied . Difl-(mm)
Di'fl- ( mmll1 (N) 10"* (1190
lflfcfllkflll
Pitch Lengm To determine belt length required given pulley tomid-centre
to ce
distance
mid-centre distan ___g_g,56to10l1
5610 100 l1 5to7.5
5107.5 00.5fo0.8
. 510 0 . 8
S 1. Pill?"
P¡¡'¡|1 |-Bflillll
Lflflfllh BXIIBBIIS
0109099 diameters and centre distance, use the following
Section
ec 'on 3 inside length bymm.y by mm. f0fm„|a ;
iormuia;
1 2.. _ _ 0010140
0019140 __‘ .101015 1101015
-1.0 I01..5
I /4\ /K 00% @005.) _ A 12510200.
12510200 201030
W 201000 '. 2.010
201001 3.1
___ i___ _ 202233 _ 2c+T+1.57(0+0)
(D-df Aj G”?018006
'7/905,08 __ 20010400
20010400
fiw>N if l1 4010 00 _f_ 41"
CITPINI . 100.1 1
4.1105T|
33 LL =_ 2c+(1'i)2+1.5r(0+0)
40 - \\
×\ L__f_o_0 .135510000
35510000 l 7010105 17.110107
.7.11010.7
5* 1‘ where 1-I. ` \_\
\ Sp 3y 1 _.501005
501095
5, l 131020 13102.0131020
ËËÑ
T35-I -I>~CD
|_ = Pitch length of belt in millimetres. _. ..... _.......
...... ._ ,_ /1/' `\\ -\__ |íPZ_/av l10010140
1 10010140 201025 2010251A 2.01025
201025
I” J?c 7777 7477 7 !_
I 001013' 25_1" 25.103.0"|
onsm '2 1 251035
'_ 035 ‘2.5t0
r; = Centre distance in millimetres. _ E _ 14010200
8Dtoi32 3.6
o0 O30‘! I'\Jl\‘J
C1l—
\
\ __%___
« J 1% A E__ 14010 2001 351045 3.010 3.510 4.6_
4.0
D = Pitch diameter of large pulley in
41 su/sv I1 444 11210224
1121o22_4_ 451005 - 1` 40100.0
SPZ/3V _ i
V ýSPZ/3Vý i -I‘:-I\) @
45 t0651H 4_05>_5.0I
s|=-35v

IBMlIĐtBl lHMlÐĐlDBHl MlI

_.w.__

SPA millimetres. "' ._ _ /_ 123__010315_

23010315 1 051005}
0510051 00100.7. _
00m07
5?‘!
_ SPB./5V
sve/sv *-J-I‘- -03 1:.d == Pitch diameter of small pulley in 16mm Deflection per 1000
,09r1000 ct Span
0150011 gpg 1 224
SPC 1.20 3555 _ 0510115
224ľ° 35 8- 7 lo ll-7 .
5510115 .1571011-7
SPC 0o\1-¡> C0c1J>\I-^"\l
O0 G>|\7|'\>l'\>0ú millimetres. 37510500 'll5’[0I50
5375 I0 559 11510150 11710153
ll.z’[0 l5.3l
_,J
_=;,¡-2'__l.-_"-'z_j_.l,
-;-:_ _,=> if ,3; f_-'I_ ___ -.;-: _.
2 .
'2 :»' 15'-. .1‘ I -3-. :.=_~: 2.} :.- - 5-‘. ~ »,. *--2 »-.; .>-, >--. '_ .~.
»: _ :» '-f -: :-’ -. :. -'1 » .
?’ \

ggl
,gl GUMMON WORKSHOP BOLTS 1 91
IĐ E: gš:ŠI: :: iii{D :U:I::va:I: GD 'U :: 0: -|ID
llJENTlFlIIIIIlI'II'INlll";1IIllIllIlIgIlIE\IItIIIlIIIA?.IIPIIlIII0PEHTlES
IDENTIFICATION & MEGHANICAL PROPERTIES °°MM°" “'°'“‘s“°" "ms I_
l
l
1

ldentification
Identification
Mark
7
Common METRIC Steel Bolts

U09
/\
,/\

Š
/'\
,/_\_

99 .1
Š Š
/'\._
/\

W
/'\
/7\

Ž 7 1
Q9
Š
,—.__
,-`

“
l

\V tj
ti Šš
Hexagon
lj
Thin
I W tzfl tj

li
Mark 4;
\/
sin ) § \ __
_v_
\/
8.0 ) \/
109 J 1
_v_
\/
'2.„_ Hcmgtion H1;:|1r'
(Lock) a51(g|o)nNTl
Nutl1‘in ‘ l )-l:;:xag:?ur1t
___,0 *_ 1 MJH2-9
Pmdum Class 12.9
12 9 1
Product
.. .
Specmcamn
ecmcamm

Material
Cl ass 4.6
Class

1 lmmmiuml
GI ass 55.88
4 6 1 Class

Low/Medium
1I Low/Medium Carbon Steel
LUV!) IIIUUIUIII
Cl ass 88.8B
Class Cl ass 10.9
Class 10 9 SSocket
Cl::klH

Medium W Alloy Steel Alloy Steel

Carbon
Carbo Steel
n
Heat . Heat
Headd
Ëcreeęs
Cap Screws

i i
Hexago
"‘“.‘a§°"
ehined
së /ííąàltšže ( ` ""1"?-T-‘"
Flanged
Serraled Nut
II"
Snuare
Garbo" Steel_
Carbon Stem Heat Treated)
Treated 1 Heat Treated
Treated' Treated ' Treated Treated_ II_IIaBhI“Bd Nut . serrated Nut i N"I
Strength 400 Mpa
Tensile Strength? 520 Mpa 830 Mpa 1040 Mpa 1220 Mpa Gàfö :Ĺ
Minimumń _W I (58000
Minimum (58000 psi)
psi) ll (75000
(75000 psi)
psi) (120000 p5i))
(120000 psi)1 (150000
000000 psi)|
psi) (176000
(170000 0%
psi)
Yield
Mlmmum
Slrength
YIF'F's"°“9‘“
Minimum
—~~
240 Mpa 1 420 Mpa l 040 640 Mpa I‘ 3401/10
—i
940 Mpaa
1 i~
I 1100110 a
1*
g
I Square
511"“
Track Nut
I 2.`
l
Thin Nvlon-Insert
Thlfl Nylon-Insert
Luck NI"
Nut (Wile
(type T)
T)
Llj ‘ \Ä Llj
I
Standard
Standard
Lock
Nylon Insert
Nylon-insert
Lock Nut
Nut (type
(type P)

iliti 0
ProofLoad
Prool Load 2201/:pa l* 300
22011/100 3301/100
Mpa 0001100
000 8301 Mpa
Mpa 1 3301/100 970 M 00 T’“°"" “I I-0“ 0 P)_ pi
55 ness I I HR
HRB-67 07 I1 HRB
HRB-82 32 HRC
HRC-2222 ‘ HRC-32
30 32
Har
Hardness
._ d Max i
lVI3Xl
I
HRB-95
HFIB-95
I
HRB-95
HFlB—95 _ I
HRC-34
HRC—34 0 HRCý-39
HRl_,—39 v HRO39
HRC-44 . \ ‘H’ .4 _ x\ V ;1 i
.
I
9
t.t \JJ1 1.
Compatible Nut Class 5 Class 5 Class 8 Class 10 - ‘ - ( '
| 1 _ I Cene Type 001-ne
Home iiiiiieei
Look Nut Nut
NIII Nu}
Common INCH Steel Bolts I Stainless Steel '

ldentilieatiee
identification
Mark
/\ Ö //Š _
\M Ktí/ 1
za
W” 5
Ñítil
1
W äkl
ili
, M tlenntes llletnc Thread
otesl Decorative Slotted Castellated
________.Ĺ _ _ ,_._.___Ë“l'“,}ËË'?9*ËP'"°“T"ËL Wheel ""1
Nut Nut

4 i 0 Ë 0 » <%H0
Product l“""“—'*—m—i-"7
.G IL, 1 P ‘L5 L r. [LB Soc. Hd. H d. Stainless,
IIIIIIIIIIIIIIIIII7, Starness
Stainlessl -II‘I'I‘I'.III|IIIEIII
Stainless 5 7 Wheel 4— IT Q Nut _ .l Nut . _]
Specitications I "Ia'e"
Specifications Gradez § Gradeă
Jraffifil Grad“ Cap Scrs. Steel
JILL ;Cap Steel 1` Steel
\ r '\\ 0 <
Nom'nal
Nominal S'
Sizee 1/ --3/
1/4 3/4 1/ -1
1/4-1 1/
<1/2
Range IZ (>3ý4-11;2)(>14-1)/2)
__L>§/4-it/2)‘ (>1 1/441/2 (><1/22-2) _ _
Low/Maa I M edium M
Medium Medium
edium l Auoysteel E Stmnss Stniflm
stainless stainless \ ' U" (piloted)
Hexagon R ( n
. - Low/lvled ' Carb. Steel Carb ee ll1 Alloy Stee GIIIICI 41 five ‘ H3X3§"" (P553135) 1 Round
Rfiiiitti aqiiareipiioieoii 1
Carb.. St
Steel 31001
Steel s1 1
St Weld
3'" Nut Weld Nut l
Material 0 Carbon Heat \ Heat
Heat Heat Heat Be 1 “L NIII WBIII WBICI NIII

Steel Treated 304 316

1. ___ §I
1 Sm Treated 7 Treated*
Treated
5 _. Treated*ii,304
l Tensile Strengthl
Strength ' 74000 ‘ 120000 ) 150000
(ISGGGG ‘1 180000
05000f’ _ or:nnn I |
(Minimum
Minimum [psill 005000) »
[psi] (00000) 3 (105000)( 070000) 8500“
l(170000) ""“““ 0 * W es
K% Q fŠ,
{H
1? tj 1 d
20100231100010
Yield Slrenuth l 01000%5‘"
57000 91000 `
(81000)) 130000 162000
162000
130000 I (153000)
(mono) 35000
35000 35000
@Š
1? 1
I Root
Root l k\\+;;0ĹMľE:::j
Structural I wing
Minimumýlpgl
Minimum _l_(36000) (31000)
[psi] Nut
NUI Nut ( Nut

Uilfl Ë.9.
Proot
Proof Load [psi]!
l 55000
[psi] (33000)
eš000 120000 140000
35000 140000 ,__

(33000) (74000) 120000 (135000)

(1 35000) "
Min 1 HRB-70 RW::-10
HRB-70 HRC-19 HR0-sa
HRC-33 A Hec-sa
HRC-38 HRB_80

t1
lllfl lt lfllt l l
Hardness Maxi HFlB-80
H‘""“°“ HR0-34 HRC-39
Max HRB-95 H30-34 Het;-se HRC-45
HR0-45 HRMO
K' l , K' Reetanflular
Dnfiiunnlulur
Illa-I-Ill-lllullll-ll 1l Ll.-u---03.0
|";),qg|_||| r\_
aqijafe
Compatible Nut 3 Mild Steel I) Grade 5 Grade 8 1 - 304 31 6
316 Nui'
Nut Pressed Nut Pressed Nu)
 1-cl
‘I =1: ii:
1" :-.=-:~if". 41;"-...

2|.
J" -.

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SLOTTED
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HEX_A_EDN (INTERNAL DRIVE)
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2:: -r=3‘ -1Cll fill E2: =I I-fill Screw
G0 Heads & ‘UPoints
CID iii Ii. 0'! GP E2. :5 IIIIIno HEXÅGUN (INTERNAL DRIVE)

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COMBINATION PHILIPS
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FREARSON

Bugle Water
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asiaaselitam aw
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Use : Sheet metal Use : Sheet metal
Use:Sheet Use : Shallow holes in‘
Use:Shallow in, Use:_Selt-drilling
Use : Self-drilling in
(EXTERNAL DRIVE)

Resistanl Screw HeadDrives

Tamper Resistant Head Drives
COMBINÅTION SLOTTED
COMBINATION HEXAG UN
SLOTTED// HEXAGON

| applications. applications
applications. cornposite materials. i¡
CUlTlDClSII6lTlE1IEl'l'EtIS. thin metals.
Type TT/Type me BT / Type
/ Type 23 i Type T1Lpe 25 Needle Point Drill Point
qäš
O O """" Iii

limit» lllllllllllllll<l TlJRX® T0nxAL|eN®

TORXALlGN®
Use : Soft metal
castings.
Use : Plastics &
composltes
composites
Socket Set-Screw Points
USE
USB Ii Piercing
P¡eľ<>¡flQ
Light metals.
Use:
Use : Self drilling
applications. O IIIQ
soulms RECESS
SOUARE necess (Robertson
(n0oens0n®)®)
1,?
Iii 0 II
TRI-LOBULAR
TRI-LDBULÅR
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Socket Set Screw Cup Point Oval Point Dog Point

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Half DUH Pflint
1 Use : Against
hardened shafts.
canipaiif
Cone Point »
Forfrequent
Use : For frequent \ Use : For permanent
adjustment.
adlustment.
rem
Flat Point
location.
Knurled Cup Point
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Use : For permanent Ubti
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TORO-SET INTERNAL HEXAGON
HEXÅGON Tamper Resistant
Tflltlper Resi stani
location.
location location. f must be often reset. _` location.
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44-I WEIGHTSOF
WEIGHTS DF nouno,
ROIIND, souiiitea
SQUÅRE & HEXAGON
HEXAGÐN WEIGHTS OF ROUND IE
'Ë1
STEEL
ŠTËËI. & BRASS
BR!-\SS BARS
BIIRS ÅLIIMINIUM 8i
STEEL, ALUMINIUM & BRASS
BRÅSS PIPES

Size - X
(inch)
inch)
1.’

T1‘-"—’%
ýr/

)1+
Steel
i,7<.il0i.11'air131."1er11104703
lštšiogralns

_
per rnešr-9)

Brass Steel
05=>-<11%/
§
í
.×_%
I

i Brass
IRDII
IIlCh (Pounds perlooti
per toot)
2%-
_f„í_.

Steel Brass
Bl'3SS
l
I

il %>%T"1'łf,'Ä
@_///“ \i§.;§;§4
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_'

Weigtil
W eiglii kilo Ql`ãIT1S. per
. in liilegrams DET meére
ITlGÉľ€.^
I
GI
._U»_2_2_%_ _ 0.240 I n0.283
____..._";4££.....J
67797916666 i"\ fififl no!) . l"'l one
0.306 1 n 41.4.1
0.244
._..P'- 47"’ :
n Pm:
0.265 |
i_.i..;uu 00' Steel Pipes
I-ll(‘I
.4‘: ,,,-I
I Cl 0 E1
I
1/4” 0.107 0.213 ___g232 0.232 0.134 0.200
0-'2@_.

U
1/4” 0.167 0.182 0.213 0.184 _ l_ I

5/15"
_ -__ §Z.157T.-.-.._9-251 0.261 0204
0.284 0.332
0.332 _0302 0.352 I 0.237 0.287 I 0.313
0.313 Nominal
Nominal Outside . I-“NIT
LIGHT _ __ MEDIUM HE"
HEAVY
__W* W 0.304 0.L_ 94 0.54527“
0427 7 0.502 0502 0544 ;p 0.435 W_0.471
0.544 0.471 i Bore (Diameter
Il
Diameter? Wall
. \ W
.
ht .
Wall ._
Weight wanll Weight
W
migkgessi
.
I
am"
3/8” \-I]\I
n '57;
I 0.375 0.409
0.409
u.u| u 0.470
5
l'I E _ 0.521
A752 0.521 1 9_-*l 0.4147"
1 _4 __ __f:0.451
0.451 ‘"1
\ .
thickness wmgm
II1!GI(_!ll;!SS mg thickness wugm thickness r
1 thickness
10 '010 ' 0.667
0._ýv
0.616 0.007 0.705 7.__T_ 0.850
0.785 0.3@ 0.079
0.679 0.735 (mm)
IITll'ill * lntm l(mm)
re) (kgs/m) (mm) *(kgs/m)
ligs/m I ifieial (kgs/m) (mm) I(kgs/m)
{mini l (kgs/m) 9

7/15" 0.511
7/16" 0.511 0 . 557
0.557 0.351 - 0.710
0.651 0._710 0.553
0.533 l 0.514 0.614 __ 15 I 21.3 2.00 0.962 2.65 1.22
1.22 3.25 l 1.45
1.45
1.130 _ 2151-444
T_

0.887 0 961
0.961 1_130 1.224 0.9 78 1.059
059 I 20 _Ñi 25.0
20.9 2.35 1.42 zgr
g 2.65 1.53
1.58 3.25
3.25 1.00
1.90
_ 1,/2”
1/2" 70.007 0.667 0.720 7,l7"0.050
0.728 0350 1 0.927 0.027 0.735
0-BL.1 0.302 _ . L.
I_ "“
3.9--1...
33.7 I WI I
'3 FIR
r_.uu ') fl/I
r_.u—r
Q OI-I
3.25
u.(_u 2.407
2.45 4.05 5) 2.0"
2.99 U
1.200 - _ 1.303
1.393. l I

1539. _ '__ 11.000

1.539 . 555 .3 31
1.331 1441
1.441
. 32 l1 42.4
'ł2;4_ 2.55_ 3.25
2.51 A 3.25 3.15
3.15 4.05 l 3.05
~‘-"i. =2
.9Ĺ15Ĺ._ —l 0.344
U-34í__ 0.021 0.921 1-51.075 1.076 1.173
1.173 5 0.0531g+_g;_gg1.015_g_g
0.931 1.015 43.3
48.3 2.90 3.27 3.25
3.25 3.51
3.61 4.05 _4.43
4.43
. . -1-387 1.307 l1.501
-5.9.1- T750 1.766 1.913
1.913 1 520 2 1.654
1.528
50 . 50.3
60.3 2.90 4.14 3.65 . 5.10 4 50
4.50 0 17
532.1
5/0" .3040 1.043 1.137 1323
1.137 1.320 ; 1.440 1.449 _ DE 1.140 1.253 1.253 f ) 70.1
6.17
1.570
A gg1.5739:“ 1.700
1.703 1.730 _ .w 1.882 _
65
in-pi-1

{0.1 3.55 3.65 1 5.53

5.34 ' 3.55 6.53 4.50 ` 7.92
7.92

ili
2.010 _ 2.176 1.738
1.781 1.920
1.928 2.269 2.457 1 .902
1.962 2_1_25
2.125
eoñll
00 00.9
33.0 3.25 l 10.10
6.86
10.10 4.05 l 3.43
8.48 4.35
1 1.007
1.997 52.11-325"“
2.162 2.543 ._ .I 2.-7...,
2.754 54 2.200 ‘ 2.382
22007
_-.. 2.302 100 i 114.3 3.65 0.07 ‘ 4.50 5.40 *14í
12.10 . 5.40 1 50
l 2.225 2.409 Il 2.334 ___9llê.9_ _2451
2-834 _g__”_3.050 2.451 2.054
3-554 125 l( 1139.7
39.7 4.5011400 4.35 540 l 17.00
170.20 I ‘5.40
4.85 15 15.20 1790
4. _ . 7

3F.% _ 1.501
hil
Cal 1.501 1.637 1.913 1 2.03577
1.913 2.000 3771.554 1.054 1.304 l 150 l 155.1
165.1 450 l 1730
. . 4.35 19.20
10.20 5.40540 1"( 21.20
2120
hi Q l 2.465
2.405 ' 2.669 2.009__| 3.140 3.140__*3.4_00_
3.400 2-716 i 2.941 -
2.716
NIN! NDË __ __I
7/3"l
2.983
2.043 _ 2.220
3.229 0-730
3.799 -_ 4.114
2.503* 2.330
4.114 W 3.235 3.286
2.0397) _ 2.252 l 2.455
3.559 Z
2.450 ‘
_ 7
'11
Weight lain kilegrams
lllleigiit kilograms per metre
matre
\I \ U; 2.229 2.603 Aluminium Pipes 1 i Brass Pines Pipes A
1 3.540
3.549 3.343
3.843 4.522 ' 4.896 4.090 3.911
3.9 11 11 i 4.235 I I
|.OutsldeI
I iii* |

3.351 I 4.170
3.851 4.170 4.906 5-013--
5.313 --_-5.444_..L_.4-505
_4244 __ _*4.595 1
°"'S¡flfl
ma
Dia
wan Tnielmess (mml
W3II_'_I'I'lICIll‘lBS_S
~ .ý r _'f
f
._ \El Thickness (mm)
vWa||TI1ig|(r|g33lm_m)
1-1” 2.330 2.0097% 2.911 777035.I4003 3.400 ' 31700*37703‘ ' 2.041 241
.9 sg::
3.208 iiriiri,'1 0.5 05. 03’10l15
0.0 10 15 20‘ 20 05 07510115207 0.75( 1.0 l 1.5 _ 2.0
7 " 7| 4.492 4.492 4.864 6[ 5.723 6.197 I 4.950
0.197 5.300 _
5.350 lg 5 J 0.010 0. 019 0.020?
0.029 _ 0.05 0.11 I1 0.14 I
i t T _ 4001
3-. 4 411 . 55221 5-1i4____6z@
"'71 _.. .-.-_.5Jb4 6.664 5-@_
5.324 24 ’ 5./54
5.764 N
5 0.023 0._023 00.035
.035_ 0.042l
. 2)____ __ 0.070.07
Wlzdt
013111118 ‘
__ _.111/8” 11.3’? 3-378 3.378 _ 3.534 3.684 4.303 _1 4.093
4.303 41503 1“ 3.722 4.060
4-OK 7 0.23 0.20 ’_0.042
0.042 0.0511
0.051? L _ 5 __ 70.00 0.09„ 0.13 0.15 l 0.22
5.540 O .5.-995
5.545 6.005 7.055 _1 7.650 ‘ 6.111
7.065 6.617 . 0.
5-51L. B0 f __0.032`0.o49
Ilfil-032 0. 0 _0.050. ,0083 13 . l 0.10 _l 0.15 010_r.'_a`_a ’ 025
O.O
I1-L_1/4; 4170”" I 4.549.
1/4”. I-‘4.170.’-U“ 4.549 5.313
5.313 __ ___
`1 5.794 ___ I 4.595 5.012
5.0126 I i @GG EIJCDOJ ľU|\7-Å O`)ľ\3CD

„__ | 6.310
0.310
I
6.833
0.066 8.038
n nnn
8.704
O.IU'-I 6.953 ____7.529
0.330
n nnn
U.UJU
I n —n'\4 n nrn I 91157135}-sn
I .313
1n [1949 |0.040 Q_l1R.’Il
0.003 n0.070"0Ž100
_ "
fl7R I n -inn n0.130
10¢: n013
\J\J\J
15:
lntlqklkl U 0.24 ll nbn
0.19 1 no/i| 0.34 I
\J'| I\i\J 7 LI. IL)\J I7 Q, |\J U‘-L"I' I U-U“?

77770711 6.711 "77.20077.266 7 'Ñ 8.549 0.257 I 7.395

8.549", 779.257 7.395 8 007
8.007 __0.049_
12 77 I 0.0701' 0.093 '*0134 )I 0.170 0.14
I.-.040;0.075‘0.003l0.134
41 . 0.23 0.29 l F0.42
9 I'\Jco 4>- PO 0.53
J1 3/13"" 5.0407* 5-5.94
2.65-9415 5.504
7.549 _|.I' . 8.174 I 79.515
4428
6.428 7-01.
7.0111 -0 5.560
0.413 -7 3.313
@Jesi
5.0559
900'
0.0077
13_
13 0.053)0.003 (L

0.002_0_090
0.102 0.146
l.053 0.083 0.102 .
0140 0.1 07 ' 7'
0.187
0.119 I 10.172(0.221
0.32
.9
OJ I'\J 0.50
0.59 0.46
(:1 -12-C5

0.37
co \l l 0.54cn -1: 0.50
I

7.549 9.616 10.413 8.318 15 L062 0.096 . 0.119

L4) 1.172 ' 0.221 9 0.69 C)

|
W17
7 051:”
not:
7¡ .suu
.Juu 8.648O E/IO
U.U“I'U
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|
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‘Ifi ‘ITII
|u.|¡'-r
IU.l1I"'I'
1-t‘I fl'IQ
||.u|u
n1::
l.U IU 8.800
O Oflfl
U.UUU 1 315g‘
0 |:0n
cr.\n_J 16 10.055
0.000 1 0.103 10.127
( 0.127 10.104
0.154 ` 0.233‘
0.230 ’ 0.40 00.50
0.40 1.58 0.74
1/2"
1 1/2” 6.005 7.050 _ 8.344
7.650 0.344 5.550
6.550 7.217
7.217 0.017
I 6.617 18 0.074l0.115
0.074 0.115 0.144 ‘ 0.210 0.271
3.210 . 0.27_1_ 0.45
9 -I5 0.50 0.85
7 A 11.040
I _ 89.373
9.373 I
11.940 A 12.929
2.929 10.149
0.149 11.103
' 11.183 0.328
10.328
__0079 _ 0.123!
10A0.070 "1123 0.153 " 1.223 ( 0.230
0.1s3_70.223 0.288 0.40
U‘!

.9-0-oo ( 0.70
1: '\lc:
1

0.00
0.90
1111:)
O7 O1
1 .

300 7' 12.550

12.500 13.000 _ 10.575 111.704
4 7.. 47 7»

9.860 3.600 10.676 1 .754 0.864

10.864
20 _;. _ 1130-0151
. ._ 0.101
. l0.235
0.235 l 0.305 10.5 l 0.74 0.05
_ ___
7' 1""l573"’","
10ee 7.643
__ _
7.043 67775377
9'_ _
77.7657 I 3.073
0.970 lT 0.702
9.792 . 7.755 7.765 f 3.470 5.470 f0.083__ý0.130
Z C3% OD 0.305 70.51 0.96
0.091_ 0.
_ an

10.370 _ 11.770 13.347 14.994

10.870 4.004 _ 11.973
11.073 - 12.970 22 3145 0.170 I) 0.201
i 146 0.178 .251
i, 10.339
_(*1
1:90.339 7 __,_
L4 I 055
0.50 0.02 1.07 _ t:1 I I'\J

1 3/4" A3174 8.174 3.015

8.915 10.413 1-0 57 0.007
9.0 07 0.324
9.824 T 111.41? 511.30 0.10zfl1_54
25 70.104 0 .164 0.204 1200"11 0.390
0.204 _ 70.299 0.300
___ I __ I 054
-22 00.94
0.64 04 1.23

l l l l il l l
172.479 13.512
12.470 13.512 15.896 7.213
17.213 13.75
3.750£22..
I -{_14.339
14.889 28 0.117 0.133
0.117 Ii .183 0.220
0.229 0.337l0.441
11.3371 0.441 (_ ‘L41 0.72 _g 105 1.00 1.39
15400 15.551
15.405 19.625 i 21.250
16.681 _ 10.525 21.250 15.075
6.976 118.381
3.331
. . .._ ...____ .4
I 32
30 i__0.125
30 0.125
_ i 0.199 0.240 i"'"1""'L2
B‘i.199 0.246. 0.303
T1353 . 0.475
l:_J Y
Q1? . 077
"..'_'_' - '114
n77 1 14 “- 1.50 7
2" ' 10.575
2” 10.070 3- 11.544
11.644 li 13.600 4._8331"1 I "1 1.764 l 12.331
13.600'7W1'4Ž33'3 12.831 1 32 7 0.214 .214 10.203
0.263 I 0.303
3.38811 0.509
0.509' I \ 0.83 1 1.22 ‘ 160 1.60
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weleurs or of SHEETIMETAI.
sam METAL Ii
li
SYMBOLS FOR ELEMENTS
s1e|:L,ALuMm|u|v|,
STEEL, ALUMINIUM, miss, come 3. nn em:
BRASS, COPPER&TlN PLATE _
1.
I
I1ne:: u:: 41: .5‘-E.
No_ _ (inch)
-._-.i;_.J_ 5z5Pu:i
__ ____ 0.31255
Q
__._

7.933 1 12500
0.3125 7.033
Sheet Steel (inch) 6

12.500 i18._1.
(mm)

0.181 1-44..
I '-^-'515l=1"'¡°"'1„"e1-mi
1. uz:/112
1.44 „fl_-1L
1 Thick-I‘W“I?II_lll
{ill =5‘ It
ness
Lbs/ft’ A (mm)1 kgs/mi‘
010 1___.0fiv0_-89.
kgs/mi ^
0.85
_.
0.89
Sht.
Sht. SSteel
sm' Ala
sheet
gr9 Thicknessl
(mm)
‘I“"“II _- . -...I"‘£“I.
teel (mm)
(mm) Al, Brass,
.-115 ' Ifirass
kgs/ml f kgs/mi
kgs/m1
Brass. CopperSheet

I151333155--ar
Cugper Sheet (mm)
I'Co"""er
1 W
kgs/m2 1 ligs/ml
ITQS/I112
'71
i
1
1
1 Symbol name
Ac
A0
A9
Al
Am
Ar
Name
Actinium
Silver
Aluminium '; Eu
Americium
Americium
Argon _ Fe
.5.
F
Fe
4
‘J

IS
Symbol Name
Symbol;
Er
Es
1_ Erbium
I` Einsteinium
_ Europium
Fluorine
Iron
I iron
Mn
Mo
N
Na
. Nb
Nd
SymholIName
Symbol Name
Manganese
Molybdenum S
Nitrogen
Sodium
Niobium
Neodymium
Ž Symbol Name
Ru
Hu
S
su
SI)
SC
Sc
1 Se
56
3¡
51
Ruthenium
I Sulphur
I Antimony
I1 Scandium
Selenium
2 4-2 As Arsenic Fm Fermium Silicon
-L 7.144 111.250 _ 0.20 1.60
-1-1258 ?gU.2UgIfi‘Ii.6U
_.__1ł:?_3J.?..j 7-144 - _ 10.22
‘ 0.2812 5 0.15
U15 _
if .J-28
ff __‘I.28 _ 1%
1.34
At Astatlne
A _1.-1.!__-
Fr
,.

|-.. r.._.._.,:.._...
Francium Z Ne Neon
lit...-.._.
INGUII 1 Sm
sm 1

Samarium
1 0.2555 1 6.747
5.747 110.520 0.221I 1.766
ez ~ O20
.
0.20 _0540
0.540 1.70
170
. 1.73
1.78
IH§LdLIIIU

Gold Ga
5‘
L1
I-I l'ldIIbI|.IlIl

Gallium Ni I Nickel Sn
5,,
13333 Au
-

7 1 0.24 1.02
1.92 0.25
0.25 I05750.575 2.13 2.23 2.237
'4-
? Tin
B I Nobelium Sr
5-35° 1 10.000.40.20 0.23 2.24 .>= _M0.3_0__11031_01_2.55
02500? I3-359 Boron Gd Gadolinium No 1 Strontium
_ _Ë;?_51°9.
CAIN?
0.30 0.310 2.55 _2.57 2.57 Ba Barium _ Ge
,_.-'5
Germanium Np
N0 I Neptuniurn
Neptunium Ta
0.2344 . 5.053
.19-E94 0.37 II_ 1 0.32
5.953 19-370 032 2.55 0.35
0.35 10.045
» 0.945 #293 3. 12__
2.03 3.12 Be Beryllium H
4

Hydrogen ` 0(D I Oxygen Tb

I Tantalum
I-.1

,9? I
-l Terbium I'TnrI-\I||v~r~|

0.2137 5.555 3.750 0.38

5.556_18.750 0.33 304
3.04 040 1.030 340
0.40 1 1030 . . 3.55
3.40 3.5 5 Bi eisminh
31311111111 3.(-
He Helium Os 1 Osmium TC ‘BA-l4u.r.-.'i\
E
Technetium
IF
CT IUIUIUIII

1 3.52 0.45 3.33

3.83 I 4.01
.4

5.159 3.120 _Ñ
0.44 __ 0.45 4.01 Bk Berkelium Hi
Hf Hafnium
_Halnium P I Phosphorus Te
lg
012031
. 9.-2992.1 Tellurium
0.1375
._Efl-1'7-ll"‘lI 4.762 7.500
0:1.5Ž_Ĺf1lfË2
'-lU'DU'l-F- "-5" 7500 0.501 4.1111 7111557
4.00 0.50 71.34-,5_t*71.25
7.350 ' 21.25__1 4.45
4.45 Br
C
Bromine
E
>-Hg
.5-r
3 Ho
1 Mercury
Huimium
1 Holmium
Pa
P3
Pb
I Protactinium
I
j Lead
Lea CI
Th
' Th
T Thorium
0.1719; 4.355
11U.llIU[
I

4.366 u.oru
0.55
0.56`1 4.43
4.48 0.55
iQO'?I'\ ' 4.53
4.537 4.90
4 4.90 Ca
Carbon
caiaium.
Calcium
.5

g l1
2
11150153
iooine Pd Paiiadium
Paiiauiuiii
_||_ _I!
3
' . Titanium
__-_
ZMIGÖUIÖËFNŽ-\Š
GU,
__
- smo . i 0.53
0.63 5.04
5.04 1520
0.60 __l.620
. _1 _5.10
510
. 5.34
5.34
3

Promethium § TI Thallium
I.0<i . 004i
3
9 10.1552 GD 3.959 1 5.250
3.050 6-25° i 5.75
0.75 5.55
5.00 0.55 y__ 1 5.53 5;č@__1 5.70 5.79
Cd Cadmium In
in 1ilndlum
indium Pm T'
I Thulium
Ce Gerium
Cerium f lr 111m11um
iridium Po
Po Polonium Tm
I01405 3.572A' 5.520 2 10331704
__10.140513.572 0.80 7.04 070
0.70 5.95 I 6.23 Cf Californium K lPotassium
Potassium Pr Praseodymium U Uranium
107125013175
11 10.125013 I 5.000 100
.1 15.1-5-9°02 1.00
- . 300 3.00
- - 075
--_. _.
0.75 _ 5.33 _ 5.53
$15.33 CII
Cl Chlorine Kr 1_Krypton
Krypton Pt Platinum fV 1 Vanadium
1’:

__12 10.10041
1010941 2773 2.773 1 4_370 1-13 9.04. 150i_ 5.30
2.150 5_.30__ 7.12

111111
112 4.370 ; 111.13 9.Cii_ 0.80 I\J Cm I Curium La 11Lanthanurn
Lanthanum Pu Plutonium W I Tungsten
r.

__13 10.0937
“713 0.0937 i 2.331
2.3311 3.75 3150 0 ' fifioo - 1 10.00
1.25 0.85 1 7.23 7.52
7.23 7.52 Co I Cobalt Li 1Lithium
Lithium Ra Radium Xe
xe Xenon
' 1.33 A 11.04
_1.30_11.04_1 00.90
90 7.55
7.65 ' 73.01
8.01 Cr Chromium Lr 1Lawrencium
Lawrenclum Rb Rubidium Y Yttrium
61414 .13.-9.75.1
0.0781 I-.934
1.984 _
.700 _ 3509
1.00 Ã 2.700 8_.5_0 *_` 3.00 Cs Caesium
1Caesium Lu Lutetium
Luteflum Re = Rhenium Yb
Yb Ylterbium
Ytterbium
ri' ""- '.;--' .--_ ~3'12° 31599~' 1.50 12.00 8.90 -L $ Q f\J

1-/11° . 3-8“!
0.0703 . I-786i ?~311`ł 5175 1.75 I' 1400
14.00 Cu Copper
1C0pper Md
MCI 11Mendelev1um
iviencieievium 1-in
Rh Fihodium
Rhodium ' LII
Zn Zinc K ‘Q

1O
1.10
1.10 I 717 9.35 9.79 Mg Radon Ë-1 Zr
Zr
2

15 10.05 0.05255 1.588

1.533 .3-509
I 2.500% 212.00
1
2_g 0 15
1 15.00
_1]O 1.20 3.240 10._20
3.240 1020 __10.70 10.70% 7?:
\li
Bu
DV Dysprosium Mg Magnesium Rn _Rad0n Zirconium

Li 11 40.0562
0.0562 j 1.4201
1.429 2-25° .2_ž=í_Ĺ129ö
2.250 552.255-713.00 1.30
1.30 1 11.10 1_11_.5o 11.50 lliscosity
Viscosity Chart tor
lor Common Fluids
I 13 i10E30o"1.270
0-50025 1.270 I 2.000 _2751
_

2.50 I 20.00 1-49

z.501_20_00_ 1.40 -- 11.90 . 12.50 12.50 iiiscosig' :AA measure of
‘viscosity: oi the resistance of
oi afiuid
aíiuid to
toíiow
flow (usualiythrough a specific oriiice).
orifice).
l

0.0437 1 1.111 1.750 -2-751723

____1_9 10.0437__z1.111
._
22.003Z0 1.50 4.050 12.80
4.050 12.30 _I _1_3.40
13.40
2-19 3.00 24.00 00 50
1.60
1. 1 13.50
13.60 '"14.20 14.20 Thixotrngic : Describes materialsthat
Thixotropic materials that are gel-like (e.g., Toothpaste) at rest buttluid
but tluid when agitated.
__20
20 1o.037s10.95_2
0.0375 0.052 1.500
~1'5°°~5 3”" 350 I` 24'
23001llil) 1.70 1 14.50 15.10 Centigoise (cps)
Centipoise (ups) : itlt is a relative comparison
Comparison between the viscosity of water and a fluid. fluid. Water is the
1 21 10.@_4_410.373
0.034411 - i. 1.375 standard by which viscosity of all fluids are measured. Water is1 is 1 cps at 21
21°C
°C (70°F).
1-315,11 71-00*
4.001 32100
32.00 Š 1.80 1.30 I 4.860 _ 15.30 _ 15.00 16.00 Fluid Approximate
Aggruximale viscosity
Viscosily (cps)
(ups)
.
22 110.0312;0.794
22 0.0312 1 0.794 I_1-259 I
I-95° 'Š 4.50 I 35.00 3 2.00 2-91. . 5.400 17.151517.307
17.00 17.80
4 ~44 4 1? 4.

wa1er@
Water 21°C (70°F)
@ 21°c (70°F) 1
1 23
237110.0231 0.714 1.125 Š 4.75 i1 33.00
0.021?1 0.714 2.50 7' 6.750
5.750 21.30 1 22.30 Milk 3
24 10.02500.0250 I 0.535 1_ggg 1.000 _ 5.0065.00 _ 40.00
40.00 2.80 1 7.560 7.550 23.30 24.00
--_.
24.90
._____.. i.
Kerosene / Blood 10
25 0.021%?
95 0.0219 0.555 0.3757 0.875 Č 5-II" 48.00
5;0.1J_.43-.Oil 3.00
300 3.100" 25.50
. 1 113.100 25.50 1 25.70 26.7í Ethylene Glycol / Antifreeze 15
om 7.00 55.00 3.540”
3.20 I 8.640 27.20 1
27.'20`_2'3Ĺ502 8.50 Com Oil
Corn 65
--..?§ 110_0133"0.475
0.0133 0.475 0.750 1 7-"II 5
I
3.00
8.00 154.00
64.00 " _ 3.50 ‘ 9.450_ 1 _Ž9.80 20.30 I'f 31.20 B" Motor Oil - SAE 30/30 / Maple Syrup

I1
IIIIII
150
_ 27 1I 0.01720.0172_0.437
1 0.437 0.688 Motor Oil - SAE 40/40 / Castor Oil 250
.21-
23 -0000 0.397 - 0.625
10.0155 0.397 me 11 ___
Tin Plate
TingPiaiz intro‘-
(mn-11 I
Glycerine
Gycerine 1000
0.0141 1 0.357 0563 ' l"lHlB
Pizie 1' 1 Piziz Wl.
I I I II 7 :nn Kl I I IIII I

É 10.0141 WI I Piaie l_1 WT.

FIHTB WI. 1 Q3 i 9I Com Syrup /' Honey
Corn 2000
0.357 4' 4..
§ 30 307 0.0125 š1 0.3180.313 .U-50°
0500 ~ImmI 10in .503/I0? (mm) kgs/m21 (mm) _ kgs/ml {mail
lrgs/mi! (mm} '1kgs/mi
kgsfntz .--.1 Molasses
N|0|ãSS€S 5000
- 0.15 1.2711 0.35 ‘1 2.33 _ 0510
1.27 0.531_ 4_53
4.53
31 #010100
. .0 0 . 273 0.438
_0.273
l „.."'7`-'Ë{„Ĺ`}-.".{`Ž-. .-..-„
I_ 32 _U.U0.0102
IUĹ ; U.£-DU
U _ 430
0-438 |]_1g
u.4uo
UÄUO :2;
0._19 1.54
u.“
U.LĹ
I1.54 = 0.37
I.ID
|.lD
0.37 1 2.96
n nrn
UJH 1
UJI-I
A
2.95 0.54 .;1_g9
l'\
3.40
0.110
Ann
4ll'\f\
u.uu
U.UU
4.99
5.15ID I
CI.
n l\I'I
l'\ nn
4,

I
it

4
-I in
W!" |\
n I-I
AA
'-39:‘
1

1 n
A nn
An Ii on
54 F -tr
Chocolate Syrup
Ketchup
Sour Cream
10000
50000
100000
3.39 __1 9-70
.9-4Q . Peanut Butter 150000
_*É 99.094 . 9.-338.
I33 __§.0094 0.375 _ "-24
U-238 _0375 0.24 1.92 0.43 9".9.|>ov
-r:cu-.
0344-4 M43027
0.27 . Z-J22
2.15 _ 0.46 _3.6 3.6331 0.757"
U-75 _ 5.35
5-55 Y L414
Lard 1000000
I 0.21 10.3

IIII
_0.0086_0._218
J4- 5.9-9939
8 F? ?_ '
Caulking Compound 5000000
-~ ~ 0.28 2.24 0.50
.9c.riQ '3.90
coQ
.9 0.80 6.24 _
.39. 0.00737 0.103
35 0.0078 0.198 0.313
0.313 -4--931 '55:
"' 2.43
' " 1 in0.“:Q fa 11
. -1.11 u.:ru
77r .u:.
M
no'it
I
I1 '11
u.u| l L.-‘TU FD (I1 F0 1
/1'11
'1‘-II
fl DI1
u.;Iu
Window Putty 100000000
"A 35 0.0070 0.1703
35700070 0.179 0.231 EI 1132 0:32 2.56 1 0.571 W values var
varyY with change
chan 9 elntem P erature
9 I

.9at -1 4.50 1 1.00 7.80 I NOTE : The abovetabieis

NOTE:The abovetable is intended as ageneral
a general 0guide only.V.Viscosi
uide onl Viscosity in temperature
>111-_-._.>1, .~.,.
æszg .: .>_:. ._. -fly;
. -..-;.’-; ..._.. -;i.-~."“-
- , -. 7..4 -..,.
,. _ *\--.1
., .._.-11._.__»-...;.-,
-1. if -1 15.-r_ -,>».1,
1.-. /‘ c -
1"‘ -r‘"».3I'?"?,
.: ‘-1 .,, :--~.'. .._ . -14.1.4-4' -4,.-3’: -.1.1. -77>" if-. .4 '2 Y\'.4-2 4-_.-= .'. 2. 34." .1.‘.1; " 1 3 ‘ '
I
M
1&1

ALUMINIUM
___
METAL/ M5ri1u.o1o
METAL/METALLOID

ALUMINIUM (Al)
Pure
(AI)
Aluminium (Al 99%) 1 2.6 1051
PureA|umil1ium(A199%)
Silicon Aluminium (Si 5%) 2.5 160 6301165
.
-1: --F .3 ;.-'-.__.~.'

PHYSICAL PROPERTIES
'I.
ra É!, E
COMMON > I-rrr E!
šl
METALS
EI _1___,

165 050

Silicon Aluminium (Si 10%) !‘°!“!\° J2:-U“lO'!I 155

°:l:l\l\_ llnnnflninl-n IO} ciflflf
IJlIIl.|Ulll"l1lIlIllIIIll.llll LOI lU.r"O

oeonze
BRONZE (Cu 00%,
90%, Sn
Mangarrese Bronze
Manganese
10%
Sn10%)
1 .
~:- =11 5

1 P _
cm“ cult

630 1165
cu tt

660 , 1220
1220

580 1 1075
IJ\J1JDU1IUl'J1

‘- 'a‘>_,,
PER

T4 -4 401
7.7
2
I-I -;'..£- -.1112: fl -. :1

OF
31g
" =,__Uen /\_ METALLOIOS
1_ Wfiloltt,
Wflillhfi
gms.
1 °"'s'
lbs.1
lbs.
er per
Pfllj per
EI þl ,..¡..E! :Iua'

1040 1 1905
481 10401005
-IL’):
_..,,.

_lIflfl
.1 1).;-+'=
.~;'F I;‘_.‘1'_-
Y!

ce
C”
Melting
Melling Te
Point
P0 int
Tensile
nsrle
—

F"
,,-._
0:--1.1.-"2.1--;

F” tonsfln.“

-1fl“l'jI
tonsfinf HB
__._

1
Cu
.-.-1
-I-..,.‘-‘.1/,' -‘-,--‘~’ 7.1

Brinell CConductivity
Bnnell
Strength?Hardness"
OU -100
= 100 ' 100C

05
35
-
-
.
i
.

onducllvrty 1 Expansion
Strength Hardness' Hear 1*ere .1 percent
"°'°°"'
100°C
"1
(appmx_):(appmX')l I'IB3I EIBCL1
(approx.). (approx.) pa:
par
Cl1

;
1
~;11*. -"5-:4-1"1--- -:-.- 1
- -.: :4.;- 5"‘
E

23
23
-_

125 1_ 20
l

20115717
0.30 7
S3
.-
.-»-,
.r .»

155
55
i7

47
47
i

1 7591. 1‘0.25
_

U-|._LIU1LO
0.26
_
I

C40 Z
1

METAL/

srucon
SILICON
METALLOID
METAU METALLDID

SILWËR (Ag)
SILVER
STEEL
QTIIIII
U I l-I-l-
(011 _

Low Carbon Steel

Medium Carbon Steel
_
W __.,;.

2.4
_10.5
TH,-__
-.-. _. _. -_._.__. ,.

PHYSICAL 7'7OF '7”

PHYSIOÅL PROPERTIES
OOIVIMON METALS/ METALLOIDS
COMMON
7
METALLOIOS
7WBi_!_l0Ii1
Wl?¡_9|lË__ Melting
lbs.
gms."'lhs.»
gms.
cm' 1 cutt C”
cm“1cutt'
2.41147 1-420
1420 25001
555 000
7.8 490*
C° F“

490 1483 2700

7.8 490 1427 2600
142712600
_,_ :_..;, -.
. ._.,

Melting Tensile
per per ;?il_approx.)l
per1
F" tons/in.’
25861 y -_
950 _ 1702,
110.51.__..i_
055 1752 1 _ ___
tons/in.“ HB

15 _30
00
no
,1w‘,. :_ ,.:_.
,._,.

Cu ==100
.. _

Tensile 1 Brinell Conductiuity1Expansion

Conduetivity1Expansion
Strenglh HardnessmElect.1
Point Strength1Hardness1
?2(approx.) (approx.)
(approielí 1 per
*Š
— perper
100 1 100C

1
cent
°
100°C
_
._:__'1_- .._-_.1’
.,1
__,_ :'___1
__

25
34
__ . .. _. .\.

130
170
~- <

111
12

1-01.6 l1 0.06
06 0-19
_ 1061

13.3 14.5
1 13.3 i 14.5
0.19

0.12
0.12
(50 60%,
(Cu 50%. Zn
zr) 39%,
39%,iv1n 1%) 8.3
Mn 1%) 3.3 522
522 87111600
871 1500 28 100 0131 25 0.21
High Carbon Steel 7.8 490 1371 2500 42 1 201 13.3 14.5 1 0.12
Phosphor Bronze 11 11
Manganese Steel 1

(cu95%,sn4%)
(Cu 95%, Sn 4%) 5.3 550;
8.8 550 1047 1942
1942
1

25 _ 21
21 _ _ [Mn15%,C1.5%,
(Mn 15%, C 1.5%, Si 0.2%)‘
0.2%): 7.9‘
7.9 495 1342 2450
134212450 45 300
800 - - 1 0.12
Tobin Bronze l Nickel Steel (Ni 3.5%, 1
(cu 00<a,z1100%,
(Cu 50%, zn 39%, 011
sri 1%) 1 8.4
3.4 525
525 1 890 1635 26 1%
100 29 __ _25 0.21 C 0.25%,
025%, Mn 0.8%) 1 7.8 490 1427 2600,
142712600_ 40
J> O 217 - A -- 0.12
0.12
1 25 _ 981. Cast Steel 1427126001
7.8 490 1427 2600' 30 140 15 1 10
16 0.12
0.12
ínmonv (so)
ANTIMONY (Sb) 5.7 417 000
0.71417 636 1100
1166 - 30 4.8 1 4.0
ý4.8Ž 4.0 0.12
0.12 Stainless Steel 7.9 495 1398 2550 50 160 6 _ 0.2
0.2 0.17
0.17
_.__ ___ . 1l _ . ___
BRASS E 1
Yellow Brass
(Cu 65%, Zn 35%)
Carlridge Brass
Cartridge
8.3 517 930 17061
1706 45 60 ` 29 12.26
rm (Sn) I
{fw
57710100171)7777
r|rAN|urvi (ri)
runesfiări (wf
runosren (w)
717
if 4.5
4.5 20111000
281 1800 0270
101110104.
19
3270
4
02
1
1

1191 3400 61521 _ ge->æä

7.37Ž15372327'
7.3 458 2321450450 1

(I) Z U5 ‘L (II I\.'J

1

_L -I5I\J
0_,
200
230 --
294 I 42
204
-
31
0.21
OĹ
0.08
0.04
17
17 13.5

(cu 70%,zn.3o%)
fprr ‘H10!
‘UH IU/U;
7n 'JflU/
LNIIUU /0
‘-_-4
3.41 5251
$20 J‘; l-'-I1 I‘-J (J1 960
GDCDCD 1760
. .¢ "-~lCD CD 43
-la.DO _ 31
(JO _.1.
_ _
'vanAo1urv111r)
VANADIUM (V) 5.1 000175010102’
10.1 330 175013132 - - .-1- 0.10
0.10
c1\ow1|uw|1cu)
CADMIUM (Cd) 3.5cn 540)
9° 321 __610
.r=~.c:1 021_ 01 (J1 4.r=. 20 23 1_ 04
34 0.00
0.30 ZINC
ZINO (Zn)
(Zn) 7.2 447 4171735
724471417 700 710
13 4124
357129
05 120 003011 0.00
0.33
511% (ca)
.°“‘L°"i-- 7 1 1.6 1.5 101101 850 1562 1552 —_
cAn3oN(c)
CARBON (C) 1É 2.21104134 055010455.
3550 154551 - Common Chemical Compounds
Ë1í1oMiuM(cr)"
CHROMIUM (Cr) 5.7 1í'31
I 6.7 4191 1505 1505 1Ë7í° 2740* - 350 - 55
55 I 0.00
0.08
Common Name Chemical Name Formula 1 Description
003411100)
coerur (Co) 3.3 550
8.8 550 1483 1453 2700 2700 16 125 18 A._ 16 0.22 Baking soda Sodium Bicarbonate NaHCO„
NaHCO,, White powder
_ coeeen Ele 5rm|y11z1cu)1'5.91557
COPPER Elect7olytic' (cu) 1 8.91 557 1082 1032 1981 30 30
30 Hr
100 1 100
100 0.18 Black lead Caroon or Graphite
Carbon 1C 5 Black powder
00042070110 {Cu
|ou1=..fl.1.ur4.1r4 (59 4.5%,
4.5%Ž 11 ` 1?1 . Błeechirrg nnurrlur
Dlnunhinn pe'-:der
I|II\I‘l\I|llIIu PU“"U' Calciurn Chioro-hy
Calcium Chlerozhypo Chlor¡".e1
1:: 1:: CT) EZ ca ::». "2,2 Ca0Cl. I-I‘ chlorine-smelling powder
White chlorine-smelting
Mn 2%, Mg, s1, re,r>a1.A1.)_
Si, Fe, 2.5 174 00011112
501. Al.) 2.01174‘ 500 11112 25
25 - 34
4.4+
_ -
Blue stone / vitriol
ltlue Copper Sulphate CuS0.,5H20
C‘)coC7 Q2 E: Z
CDCD
P EQ1) I\Jcn Large blue crystals
5oLo (Au)
GOLD (Au) ' ' 11 060' 19212041 1050 10715’ 1945 30 25 77
\Ico\r.|> 71
3*. I 0.13
.O.___ na Causlio
Caustic Potash Potassium Hydroxide KOH
KUH White deliquescent powder
ouužmem
oun menu (Cu (cu 00%,
33%, 7 O Causlic Soda
Caustic Sodium Hydroxide NaOH
Na0H White deliquescent powder
Q11 199/. 7n 2%)
Sn10%,Zn
\.llll on/.1
u, I-Ill-1U, 1 8.5 534 1036 19001 Q0 CJ"l
_‘1"-‘L
C11 C10 .1’:- -L CD C0 _-L CDCD CD 9 - 13.411 - 1
-L ‘CD
J3
1 - Limestooe
Chalk, Limestone Calcium Carbonate 1_ CaC0, White powder
mon (Fe)
IRON (Fe) 1 Chile Saltpeter Sodium Nitrate ‘` NaN03 While crystalline substance
White
1 Crystal:
Condy's Crystals Potassíum Permanganate
Potassium Perrnanganate 1_ KMn0,, KMnO, Small purple crystals
Pure Iron 7.0400
7.8 490 150512705 1535 2795 12 57 20.6
67 20.5 17.51I
17.5 0.12
0.12
Wroughtlron
Wrought Iron , 7.714001510
7.7 480~ 1510 2750 2750 10 100 15.5
100 5.5 15
15 0.11
0.11 Epsum Salts
Epsom Salls Magnesium Sulphate 1 MgS0,,7H,0
MgS0,7H2O coloudess crystals
1 Small colourless
Castlron
Cast Iron 7.2 4501125012000
450 1259 2300 15 1 180 150 12.2 2.2 2.9
I“ CD 0.11
$3 -0 0-J.
Vilriol
Green Vitriol Iron Sulphate FeSO.7H2O
1 FeS0.,7H,0 Green crystals
y
Malleablelron
Malleable Iron A_ 7.41402
7.4 462 1250 1259 2000 2300 24J:-U10nI\:r 110 113.31
110 3.3 -- 0.12
0.12 Laughing Gas Nitrous Oxide N20 1 Colourless gas
LEAD
LEAD (Pb)
(Pb) 11.01707
11 .31 707 020 326 020 620 ¡\-,_a_r1._r_`. 5ou PF' co 1
8.9 on
® 0.00
.Qooo Lime (quicklime) Calcium Oxide Ca0
C00 White powder
nihouesííírhí)
mnonesrum (Mg) 7 " 1.7 '10s‘ ' 103* 070 670 11240 40 ‘40 1 Limewater
Limewaler ot Calcium Hydroxide _ Ca(0H),
Soln. of Ca(OH)2 iiquid
Clear, bitter liquid
1240 1111 Ca-J *-J 0.25
_C>Nur
_ Liquid Ammonia Ammonium Hydroxide .1 1111,00
NH,0H iiquid
Strongly fuming liquid
110000000021045}
144054953: (1411) 7.5 1 4751 .25.7 Š;/1::
1 70147511220 22401
„2«„ 1900
1
50
58 200
ro*Ä1:::°c: c:c> JåŠ nn\I
Ĺh)(AJ „... ¡
(‘I17
f\17
U.|r
Lilharge
Lilhargc Lead Monoxide PbO
P00 Orange powder
noweoenumimo) 10.4 651 551 2500 2500 4532
1 ,

MOLYBOENUM(Mo] 104 4532' 63 147

._.|. -5-“\I (<..10-112>>ne
@CD 1:.: urrun
coco0- P Goz Muriatic Acid Hydrochloric Acid HCI Strongly fuming colourless
oolourless
Moon (N167?
MONEL (Ni 57%, Cu cu 30/
30%, 1 P 1 O 1 1 (Spirits of Salts) iiquid
. liquid
c3%,1>z1.
83% bal Ferz,iv1r1,s1)
T'i;_7.-__ 9~ .. __ 'cl
'w1unrzn15n1L(cu50%, `
Mn SI)
I
‘I 1

MUNIL IVIhIPlL1UU IJ'U‘15, O I

3.31551_13152400
88 551 1015124001 45-I=~l'J'I 125
il- l'\J (J1 6.7
113.530 0.13
{:1ca—~
E:co or 0il of
Oil
Red
ol Vitriol
F.erl Lead
Sulphuric Acid
...,,.„.„.„.. Tetroxid
Trinlumhir
Triplumbic .„..„„.„.r:|u
Tnłmvińn
11,00,
H,S0,
.Dh„MH
I u3u4

1111,01
oolourless, viscous liquid
Heavy, colourless,
..„„, ..„.„, .W ,M-uo.
Eirm hzmuu mfl n/\unłzr
[inn I1nq\ru |"nrI r'\n\urInr
IIIIU, IIUU-I, IUU PUTIUUI
iiquid

zn40%)
1211400.) 341525 000
0.415251 900 10521
1552 22
22 00
60 311-
.31 - Sal Ammoniac
Ammoniao Ammonium Chloride NH„Cl ` White crystalline solid
1NlCKEL(Ni) 0.0
8.9 550114542050
Lil

00 05 Saltpeter
Saltpeler (Nitre) Potassium
Potasslum Nitrate K1110,
KNO, Colourless crystals

l1 l1 l1 l1 l1 l1 l1H
NlCKEL(Nl) 55611454 2650 30 85 15 - 18.8 0.13
Slaked
Slakerl Lime Calcium Hydroxide Ca(0H),
Ca(0H)2 White powder
PHosPHon0us(P)
PHOSPHOROUS (P) 132145 44
1.82146 44 111
1111 -_ _- _ _ - „mm
Vinegar Acetie Acid (weak)
Acetic (weak.) 1 CH3G0OH
CHSCOOH Brown liquid
'1PLAr|rírM(P1)
=u1r1nun111=11 121.01100011770102121
*"121.313301770132121 11 1 25 '13
18 15, 0.09
Z‘I(J‘l' FD Z CD w„¡,¡„„s„„„
Washing Soda Sodium Carbonate Na,C0,10H,O
Na.CO„10H,0 1 Large, white crystals
.._; 3., -:._.. -‘-'-.'-
“-1 ‘.3: '1' ‘-1’ 1:*-.;'1:.1; "
1. 1', 91,, r. .5 _-.‘- ~,-.,'r-_-.',-.. -' 2- '.
.. '-.»_" 3% Ii '-§\_.-3' 1: ¢1'-i~.'.- Z11; F.
-<‘ _'.,\¢*< ;‘,-
-3.2‘ I-5
fr;.,--4.
5,‘-‘ -"1' .»l' "...-? "L 1
,.<-\,.~‘-.'. -;
-I‘ =1 1.~.~\x-
.»‘~;1.=- 1171,-'
~. 4
1;.
1- ~..- r: =-.- '-.-1:
.;. 3-
.- .'«f«..'»»w.--.í»„1»1..v._.-
r"-=
'
1.c- _ ._.-".
,1;-"-.1 J;74- '1.
= /.. 1 _1
 15
12
ËËiz.81 WIRE
SHEET-METAL 1:1
:E ::Iin GAUGES
1:::>1: ininua SHEET Ifl -|I> ,_ II
METAL
III II l'l'| l'I1 -I iš I'l1 I: EE IZ Ih ALLOWANCE
BENDING Ih ,_,_ G: :EIh I: {Đ I'l'l
"1191.
O
F -L

T _ Sheet--00070-5
Sheet-Gauge 1 7 Wire-Gauge To calculate the Flat Blank Length (L) - 90° Bends
‘.„____uss1u.'
,,____ Qeiaiaanrzee
lezlrizrłized 1 722111117777315517
Zinc" *I Sleel Briiish Music
if
'm"" Sheet Sheet 1 Gauge 1 W.ire
Sheet Wire 1 Std.Wire
Sid. Wire 1 or Piano 1:_í'L?>1
1‘1::fL_fi l_=L1+Lg-O
1_=L1+|_2-Q (1Bend)
(156110)
. 9-199
'Å_ýGaugel,
'_G 1 Gauge _ 1, - --2_;--..69"9e<l!$ls)*l*'164119
I W ñ0auge(l.l . (swe).11 W119
rszugze(SWG' wire atge- .
' 05095 T Also LL =
A150 = L1
L1 +
+ L2 + 1.3-
1.2 + L3- 20 (2 B0005)
(2 Bends)
W (inch) (inch)
(inch)1(inch) (mm)
(mml 7 (inch) 1 (mm) 1 (inchlľlmm) (1...zr{)1m...1
(inch) 1 (171111) 1 (inch) (nicr.) (mm)
(171171) (inch) 1....~..) T
ý RR LgL2 Also 1.L == 1.L.1 + L2
L2 + 13L3 ++ L414 - 30
30 (3 31111113)
Bends) Etc.
07.231
W_ý1ý0.281
_a
-L
ii_~-----

1 10.233
1 0.200 _
I -
1
- ._ T21.

0233
- 4 - l 0.-212. 7-19
0.233 7.19 10._300A7.021
0.300; 7.32 0.0101 0.25 A
.l____.l 4 1_____i‘_ 1
4 1 Where OQ = 0.43 xXRR +1.482×T
+ 1.482 x T
,Q1 263 21 63.37 10.2731
0 *77.01 1 0.011
' 67 _,„:?.761..'m__.:.0011 0.23
. 122.19...
0.2501 -- _ -- 0.0031
O-°°.U»15
0.15 . 0.2441
02441010 3.19 0.2521
0.252 3.40
0.40 ‘ 0.0121
0.012 0.30 Table for
lor Correction
Curreclion Faclor
Factor '0'
‘U’ (per bend)
0.234 - E3 ru no L- I I
- 0.008 0.20 0.225
0.008“ 0.225 5.72
5.72 0232 5.89 500100173 033*
00.0131 0.33
1 0.219 1- 0.0101
0.010 0.25 0.207 Material Thiekness ‘T’
1431-1112111111-1111111113 'T' 11"“
7470219 0.207 523102121
5.20 0.2121 5.331 0.014 0.330
5.38 *0.014 0.36'
Radi“ W
Baum 0.30 0.40 0.50 0.30
‘R, 0.30 0.00 0.75
0.15 1.00 1.20 1.5072.002.50
1.50 2.00 2.50 3.00 3.50 4001500 0.00
3.5ol4.0015.0ol3.00
0203 -
___Wj10.2031
if '0.012
1-7 170.0121
. 0.30 1..
Z 0.307_10.192771
0.1921 4.33
4.00 0.19212?“ 4.88 . 070131
0.0161
.2 A 0.41 0 0.6 _ 07109110112114117120125'32’35
0.9 1.0 1.211.4 1.7 1 2.0 2.5i2s.5 4.7 47155152177
0.5 02177
„_ *_02 92 1 1

`lG-1rmUl&uC-¡15:I\-7c.o1M 0.187
-0.187! - - 0.014 0.36 0.1770.1T450 4.50 " 0.176
0.1701 4.47
4.47 0.01810.46
0.0151 0.40 1.0 o.911.o11.2,1.3
0.0 1.0 1.213 1.5 1.51 1.9 2.21 2.7
1.0 2.2 2.7 3.4
3.4 4.1
4.1 4.91 5.3 1 6.4
4.9 5.6 3.4 7.8
7.3 9.3
9.3
1-._
1 . 1 10.168
777-7117177277 . .42
0133“ 77
74.27 _.41L0.132{4.11
0137' 00.41
0.016 — 0.162A 4.11 A 0.130.4.0310.o20Y0.511
0.100 4.00 00201 0.51 1.5 -1.1112
1.1 1.2 1.4“'1.5
1.4 1._5__1.0 2.1 2.4
1.3121 2.4 2.9 3.5 4.4'
2.9 3.6 4.4 5.1_
5115.3
5.8 6.6 8.1 9.5
—— 10.1531 0.156 0.1531
l.D$
69% 0.153 3.39
3.89 0.0131
0.018 0.43 0.46 0.1431
0.1481 3.77
3.77 0.131
014413663.3310022
0.022 0.53
0.56 2.5
2.5 1.5
1.5 1.711.0W2.0
1.7 1.8 2.0 2.2 2.2 2.0
2.6 Q
_

2.9 3.3 4.0 4.8;5.516.3

__ l

4.8 5.5 6.3 7.0 8.5 10.0

- <

10
101M11f11410.141 10fil'73.51
" 0.1351 3.51 "0.020 0.51 0.1351 0.135_ 3.43 _ 0.123'3.25”@!11f31
0.120 A 3.25 70.024 0.01 '101
4.0 72.2123 2.5 2.6
2.2 2.3 2.5 2.0 233.21
2.8 3.2 3.5 3.91 4.7
3.5 3.9 5.41 6.2
4.71 5.4 6.2' 6.9 7.7 1 9.1*10.6
6.9 7.71 9.1 10.3
. 11111 Q12510123
'_ 0.120 0.123 3.13
1~~------i
0.024 031
3.13 0.024 0.01
.-- - -
01.2 1 ' 3.0
0.121
-it
3.003 0.116-
0.110 2.95
2.05 1 0.0261
0.020 0.66
0.00 W _-_1rii-4-4 71-_-42-41 1 .
4
0.0 _1 3.0
3.0 3.2133
3.0 3.2 3.5 13.7 4.1
3.3135137 4.11 4.41
4.4 4.31 5.51 3.31
4.01 0.5* 0.3 7.0 7.0
1
1 —
7.3 0.5
i
3.5 10.0
10.01115
11.5- .

ý0.109 0.100.
..51 1 .

1. 12 -2 10.1091 0.1031. 2.75 2.75 1 0.023 1 0.71 0.100

0-1°21 122.00
-681 10012’
0.104*
-141 2.04
~64;°-02 91074
0.029 1 0.74
- 10.0 14.7 4.9 5.015.2
4.7 4.0 5.0 5.2 5.5 5.01 5.3‘ 6.11
3.11 6.51
3.511 73
7. 2111.713.0
. 1 eo. sa. 05*. 10.211.713.0
1
. „1:4 A0004
13 .....+__ 0.093 2.37 ŽÑ32
0.0941 009L2.37 1 0.101302;* 0.31
0.31* 10.092
0.092'?_2.32
2.32 T" 0.092
0.0921 2.34 00310.031 A 0.79
0.70 15.0 13.91 0.9 7.0 7.217.3 7.3
7.0172173 7.0 0.0
3.01 3.2ls.7l_
3.21 3.71 941021091161124139155
9.410.210.9111.51
_ _ ._
12.4 13.9 15.5
1 14 14 10.073
110.078 0.0701 1 1.99
1.99 10.0331
0.0361 0.91 0.91 0.0301 2.03 0.0301 2.031o.03310.3-4 20.0 9.0 9.2É*0.5 19.5 A 9.7100
9.7 110.0111.4T1151.3712.3
10.410.311.012.3 130113.31
13.0130 14.5
14.5`*10.0`17.5
16.0 17.5
„ -.A0.079 1 -ion _.1__2. 1 Ž' 0.080 2.03 0.080. 2.03 0.033 0.841,
1 Corgection
Correcliun Factor ‘O’ -"1'?11'11="~
Faelor 'Q' 1*‘1.T - per bend
15 0070 ^^71~
15 71‘
1 1.00 /1711 ' 7 1.02 1 n
0.0401
1.uu 1 0.0-rui
42 . 1 1.uL
n 4
072
u.u1¢1
__ .,":.. 1.00 0.072n 1.33
1.83 1 u.UIL1 0.035 U133
L001 U.Ud3£ 0.69 1
nn'7fl1—|nninr\-:n1<rnn1nnnr-Inn;-\71

10 1 0.03210.002 0.034? 1.61 1` 0.045

0.004 1 1.31 0.04515 1.14
"T ' I

1.14 0.033
0.063 ‘_1.59
i 1.59 1 0.034
0.064 1.33
1.63r ‘ 0.037
0.037 0.94
0.94
1

Examgles
-17 0.053 1 0.0531
17 10.056 0.058 1.43
1.46 0.050
0.050 1.27 0.054
0.054 1.37
1.37 0.053.
0.056 1.42
1.42 . 0.039; 0.99
10 10.050 0.0521 1.31 110.0551
13
1.27 0.039 0.99 ?—|
41* LlT..T‘i
0.055 1 1.40 _..1 .
_ 0.0431 _1.21 1 0.043 1.22
0.048.1.21LV0;048 00411
1.22ý3.ý041 1.047
1.04 ‘>1-1 _"1
0.0 41170.040?
11 197707044
71014101131 .043 1.10
.1 10.000
0.060 1.52 __i-,__ 2
1
.
1 0.0411
0.041 1.04 0.040? 1.021
1.04`0.040 0.043‘
1.02 0.043 1.09
1.09
[_ .5
11 I_ -L
11 ‘-"' :~.?'€1.-:rI-?.':
|-
. no '__.
2 :1-1 4
1 ?.L&937_l°fl.
1 0.0371 0.040 1.01 . 0[0W7
_.,_1 ~:c\'%I§-»,\;'5Y;- .

I _.,.___Ji__-~44? 9197“ 173.

178 _: .
0.035 033
A 0.035 0.00'0.030 0.911 0.045
10.0373 0.917fi45Y 1.147
1.14 ':';;;.'~.‘~L£ -P1; TI.‘-1 117$

1 0.0341 0.0371 0.93 1 0.0301

21 10.034 __
0.000 203
2.03
.-_1_ '.. __ ._ . 1..
0.032T1.01
0.0321 0.032 0.31 *0.047
0.31 10.0321 0.0471 1.19 .
' 22 22_ ` 003110.034
0.031
_1 1 0.0341_ 0.33
an
1 ‘ 2.29
0.000
0.05 0.090 2.29 ‘nnn;1_n-.4-.4 Q.-1..-Y
'00291
0.02900.73
0.73r10.028v
‘0028 071 . 1 0041
0.71 . 9
0.049 1.24 L-.=25
L.=25 l.1=25
L1=25 1.2; CU. CD
L2=80 L1=‘10
L1=10 L2=25 L3=80
Lg=25 I
1_3= OD CD

za 10.0234
.0.020 0.031 0.73 L2=4U
L2=40 l_3=25
L3=25 L4=25 L5=1O
L5=10
. 23 0.75 0.100
0.100 2.54
2.54 70.020" 0.00 0024”
00230.33 0.01 1 0.0511
0.0241031 0 .51
0 1.30
1 . 30 RR=6.0
= 6.0 TT=4.0= 4.0 R=6.0 T=3.0
T= 3.0 R=-4.0
R = 4.0 T=2.0
T = 2.0
72-1 1 0.025; 0.0231
24 10.0251
-__ ...2__i_:__.
0.020 0.70 0.125" 3.18
0.70 0.125 3.10 | 1
_21___.__i ___ .2 . 212.“.
1
0.023 0.58
0.0231 0.5810.022 0.055 1.40
1 0.0221 0.56 0.0551 From Table, Q0 = 8.5 From Table, Q = 7.0 From Table, Q0 = 4.7
51; 0.022Č0251 0.03 1 - 1 -
' Z5 __» _

257
21021 .02 10.02 5 0.331 10.02-;
0.0200605200201
05210020 051 -.0 591 1,517
0.51 n0.059 1.50 L = L. + L2 - 0
1_=1_1+1_2-Q 1_=1_1-1-1_g+1_3-ZXQ
|_=|.1+L2-1-1.3-ŽXQ L=L1+L2+L3+L.+L5-4×0
1..=1_1+L2+1_3+1_4+L_5-4XQ

1 23 20 ,..10.o19l0.022.
0í1sT"0.022 10.55
0.55 - - 0.013 LL=25+40-8.5
= 25 + 40 - 8.5 L=25+80+25-2x7 L=1O+25+80+25+10-4114.7
L =10+25+80+25-1-10-4×4.7
. . . ...__1__.._._
0.015' 0.43
0.40 A 0.013043
0.01í10.40 0.033130
0.063 1.60
L = 56.5_F|at
56.5 Flat Blank Length L = 116F|at
L= 116 Flat Blank Lengm
Length L = 131.2 Flat Blank Length
21 100170.020
0.017' 0.020' 0.5171
0.51 - - 70.01710.4410.01310.42§0.03711.701
0.017. 0.440.010 0.42 0.007 1.70
1 1

1 Ë0
.
28 10.0161
0.016 0.47
0.019 0.47 1 0.01Ë0.41
- 5 - ‘10.01610.41 `0.015" 0.38
10.015 0.3 0 10.071 1.00
007111.80 Minimum Bend Radius ‘R’
'R'
120104‘
11 0.014 0.444
60.017 0.4
.0110.017 - 1 - 0.015. 0.33 0.01
0015 038 0.014 .5 007
0.35
4 03 . 511.911
0.075 1.01 |
M 1 . I 1 1 Material Thickness 'T'
Mater1alTh1ckness T .If li _ i !
II

Aim 30" 10.012;

30 * 0.012 0.0131
0.016 0.40
0.40 Z - 1 - __._..
0.014; 033100121
0Ĺ014Č0.30
__a__0.01T0.31
. .
0.310.03012.03
_ 1 0.00012.703
1
A 1 Malerial
1'e"a _0.30
0.30 0.40 0.50 0.60
0.30 0.75 1.00120
1.00 1.20 1.50 2.00 2.50
2.50300
3.00 3.5o_4.00 5.00300
3.50 4.00 5.00 6.00
0.30 — i - ‘0.013i
ii _ 1

É 31 30.01110.014'
0.011 0.014 0.36’ . 10.012
0.0131 0.34 0.012 0.2910085
0.29 0.085 2.16 CD Soft Brass 1 1 1
1

1
1 I 1 1 1 1 V

S°fiB'aSS
Copper . 0.0 0.0100
. 1 . I 1.0
. 1 1.0
. i 1.511.s.2.5
03103101-511011011515125125
. . . 1 . I 2.5
. 4.0
40. 4.0
40. 1 4.0 0.0 _ 0.0100V
4013.013.0110.0
.
.32132 A 171$1 (3 nnfl"
0.0... 0.013 0.33 u.u1|
1 ....... 0.21
SD (D
u-u-H.) 0.2. 0.000 2.20
u.u:Iu 2.251 H '1/1 = _
DC40O-l>~
[CD C C.
flfliei '7 flflflfl fiflfl S0.ftConner 1 1 rr~ _ž 1
'
_ _
= 7
1
marl-ii ' 1 ‘
Aluminium
Al ' '
“m‘"'“'“ 1.0 .
NOTE: The above Gauge Nos. are provided for
tor reference
re ference only. 10 1.51 1.5 1 1.5
15115 15 2.5
25 1 2.5 4.0 4.01 3.0
25 4.014.0 3.0 10.0 10.0 10.0 15.0 15.0
6.0 6.010.010.010.015.015.0
Soft
ęofl Steel

Hi1MHlM1 1MlH1l M1 Hli

Much contusion
conlusion exists
exisls in the
ihe use oi
ni various gauge numbers and ihereiore
lherelore itil is 0010 051101. 1
beslic
best specilylhe exact decimal size in eilher
to specifythe either inches 0r
or mm. stainlessstv
C0111 HD1181‘ 1.5115
Stainless St. _ 1 »
2.5 2.5 4.0 4.0 4.0 6.0 10.0 10.010.01U.U15.D
0
10.0 10.0`15.0 15.0 20.0 20.0
1
I I
* Also known as Washburn & Moon,
Moen. American Steel &8. Wire Co.
00. 818. Roebling Wire Gauges. ‘ Minimum Bend
Minimum 3111111 Radius
115111113 'R'n 1. 1 :11
 -. I-.'1 .- : -_ -.- I '-.' .;-.- ~;-_.i :, :3, ;._-, 5- l t; .» - _ .- _.

1* A _ 4 M
IE!-t.
M
.125
COMMON :EGD ::I:I:en::|: 1:'U iš
en S: EË:Š1: :: WORKSHOP METALS
I'l'I -IIh ,_en couiuiou wonkslior |v|E1A|.s
COMMON WORKSHOP METALS

The following is a compilation of metals, commonly used in day-to-day engineering Designation Description and Uses _
applications. its
Its aim is to provide a basic knowledge of the metal'smetal’s properties and Li
_ld Work Steels
Cold
general uses. it is always advisable to seek detailed
deiaiied information irom
from the metal supplier.
suppiier. D2 Dimensionally stable, high carbon, high chrome featuring excellent
Designation Description and Uses toughness can be air hardened or bath nitrided. Suitable tor
for heavy duty
cutting tools, blanking and punching tools.
punchingtools. _
Aluminium Copper
--==-.
flnnnnr
2017A Strong alloy offering
ofterlng excellent machinability for the manufacture
manutacture of
ot
machine components and suitable for high speed repetition machining. B14700
014700 A sulphur bearing copper for tor use in automatic & semi-automatic
tor repetition parts.
machines forrepetition
7075 This alloy offers excellent machinability combined with outstanding
wear resistance &8. excellent polishability. ‘High Speed Steels
'High
Bronze &8| Brass M2 Tungsten Molybdenum High Speed Steel with excellent toughness and
cutting properties. This standard grade has a wide variety of uses
LG 2 Bronze: Leaded gunmetal Bronze, excellent machinability used in including drills, taps, broaches, milling tools, cold worktools, etc.
millingjtoolstcold
bushings, bearings, pump/valve bodies. Also available in Hollow Bar.
Hioh Tensile
High
PB 1 Bronze: Phosphor Bronze very good corrosion resistance good
toughness used in gears, bearings and bushes. 414O
4140 Suitable for
tor applications requiring high strength & good toughness,
particularly in medium to large cross-sections, medium to high
038510
638510 Brass: Free machining Brass used for repetition machining, high speed stressed parts, can bebeflame
flame or induction hardened or nitrided.
turning Sthreading.
&threading.
4340 For applications requiring high strength & toughness. Molybdenum
Bright Mild Steels addition prevents temper brittleness. General engineering, automotive
1020 Cold finished mild steel for machined parts or shafting,
shalting, can be case & alrcraft
aircraft applications,
applitzations, can be flame, induction hardened or nitrided.
hardened andweldsreadlly.
and welds readily. Key Steel
1030 Medium tensile steel for shafts and medium stressed parts, can be _._.LCD
L ËDhi
NJ FD_GH_.LCBGrbCD
CD UQ CD ltit is manufactured to close tolerances and used extensively
extensively' in the
welded if precautions are taken.
A

manutacture ot
manufacture of keys tor shatts.
for shafts.
12L14 The addition of lead to this steel gives increased machinability, without
marked effect on the mechanical properties. For use in automatic and Plastic Mould Steel A A
l
semi-automatic machines torrepetition
———
for repetition parts. I
MZOO
M200 Suitable for plastic moulds and holder
holderblocks
blocks forthe plastic processing,
Carbon Steel die casting industries and components tor for general mechanical
engineering. Can be case and flame hardened, gas nitrided and
1045 A tully
fully killed medium carbon steel, suitable for medium stressed parts chromium plated.
in machinery & industrial tools. Can be flame or induction hardened.
beflame
1010
-L CD CD
-L Soft ductile,
Pa-IL Juctlln
DUILUU easily welded grade, case
Udtitd hardenable.
In-H-1l....a.-.l-l.t...l -...-._l,_
' IIU, tfidtilly WUIUUU gli:tUU, Main usageusage Qtilltildl
____L_.._|_.__l_l_
ll'ctlUt'JlldUlt'J. lVl'ctlll general ll_! _ . _ . . _ . ~ . _ _ .__l Silver Steel
tabrication.
fabrication. ÅISI 01
AISI O1 Accurately ground round bar that is used for a variety of applications
Oil/waterhardenable.
such as shafts, pins, etc. Oil/water hardenable. H
Carbon Hollow Bar
2BMnV6
20MnV6 improved carbon steel grade, universally
unlversally used to reduce machining i Stainless Steel
time, good weldability, can be case hardened. 303
3C3 Free cutting steel tor
for components subjected
subiected to corrosion in mechanical
plantengineering,
and plant engineering, mass produced items such as screws, bolts and
Case Hardening Steels nuts. Cannot be thermally hardened.
bethermally
EN-36A l Case hardening chromium-nickel steel for applications requiring high 304 General purpose austenitic stainless steel. Frequently used where
tcugnness 8. ccre strength, particularly in large cross sections. Suitable
¥.f\||r||i-\r\nn.n D nnrn n'l-rnnn-|-|-ta nnr+:n||||\r|\;:n|n1-run nu-Ann I-\I\l\*|'::\|Pl|-\
LUUHIIIIUDD Ul L-Ul G DU UHQLH, pal Llbuldl |y |||
f‘||H-n|r\|n
welding without subsequent neat
weiding heat treatment is involved.
invoived. Cannot be
he
for
tor highly stressed parts, gearwheels & crankshafts.
crankshatts. thermally
thermaily hardened.
Cast Iron 31 6 offering good corrosion resistance used in tood
Marine grade oftering food
processing, chemical, fishing, hospital and brewery equipment. Cannot

liltiilltliil ill ll ll
358
35B Essentially a Pearlitic grain structure Grey Cast iron
Iron with excellent wear
resistance and good machinability. Used for tor Hydraulic & Pneumatic 'bethermatty
ne thermally hardened.
piston, end caps, support bearings, etc.
eto. 31 BL The same as 316 with improved weldability and machinability. Cannot
bethermally hardened.
Chrome Bar
4140 ,AA hardened and tempered alloy steel grade suitable for highly stressed NOTE: Reffer
, E: Fleter Workpiepe
Workpiece Walla‘.
Material Comparison
Comparison Table on pages
Tame on pages 104407
104-107 tor
for Equivalent
Equivalent
i mechanical
- parts.i it l Nattonal Material Designation Numbers.
National
*1:.\ is2':2
7
1 .- ,. -Pf; fr-=1-"
.-_; 131.5
..-:».._<-
vs-=
éf‘¢,.;.-E~ .1" -.- .=:*.- 3;.‘ ~1-5‘~
.- _».' Lir:' :-.:-- 1-*’v- '-; -:;.
é_.r-' * .1‘
at
1*
 '4 "*1, -"-.'-' 5 .1-'1. ; -.~ 4'4.1 ‘. 1...3'- .1--1..-..:= , ..
1;“, ’*- -.2‘'-; -"-. ;.~._--.-_:»-5,-pr»: 1.4..-. ,--5 .- :.- >-
4 ¢-.--141¢, . '.;'=:-22'-1-3-'1
-<. . 1,, _-_. , ;.--.-,
._.. 1;,5 .-5.4
4 0'" 2.,9 F-c-,E ;,__,_,.;.>-$4,. -;._._-. .. 4.

111
1241
104
'__ 7 COMMON
7 7 MATERIÅL
WORKPIECE MATERIAL W ' GOMMUN
COMMON 7 __'_—_——__l@
7 ' WORKPIECE MÅTERIÅL
MATERIAL 1%
COMPARISON
CUIVIPÃRISUII TABLE
TÃBĹË A» COMPARISON TABLE
CUMPABISON TÅBLE
I Country I g I 1 Wiw Country
Wflountry i if W
150' usli
1ISOi U54
Germany 1Š u.x.
U.K. France 1 , Japan isweden
Sweden ‘so
1301 usnr
USA 1 Germany is U.K.
u.x. 1 ‘France
France . tartan
Japan 1Sweden
Standard 7 I flsramram
Standard I 7 7
AISI/SAE MHLND.
Mat. No. DIN
DIN 1' BS.
BS 1 nrnoa
ÅFNUR g .115
JIS “ SS ‘ .2'rt|.s1/sner Mat. N0.
MSI/SÅEÅ Mat. No. om
DIN 1770577
BS r\F,|i
AFNOR |;o|=r;_, Ĺ JIS
ns i-ss
1 ss
52100 1.3505 100015
10000 1 534400
534499 110005 1 SUJ2
SUJ2
PI PLAIN —- UNALLOYED STEELS
1005
1006
i
.1.o2o1 sise
1.0201 3135 Fd5 1160
IP . 52100
4102
A182
1.3505
1.7380 10001109-1 0
1.7300 10011/150-10
10006
11501-022 1200010
11501-522 12CD9 10
1 2258
. 2218
1010
1010 1.1121 041010109 045 M 10
11121 0210101021 VP dfl
XC10
Au ru S10C 1265 4204
A204 1 1.5415 15M03n0M0æ
1.5415 15Mo3(16Mo3) 1501-2401 15D3
150124011503 2912
1015
1015 11.0401 04151015
1.0401 01151015) 080 EZEZ
cacaq>4>cacn M 15
--L-L 01c: 00 12
CC12 cnS15GK
5'5 U1c:cac":><
4-J1
_-L , 1370
c.o -4|ca 4573-01
A573-81 11.0144 sk44_2
1.0144 S144-2 114300-4301
4360-430 1 E28-3 va;__ MH400A 1412
SMH400A
1020
1020 .1.04o2
1.0402 022 .050520
050820 00
CC 20 11450
;1450
-7?
L1
L1 1.7039 410.34
1.7039 410184 1524414 2092
1022
1022 111133 0s20Mn5
1.1133 es20Mn5 1201110
120 M 19 20 M5
20M5 SMnC
sMnc 420 11410 L3
L3 ,1.2007 102o.0
1.2067 102015 513
lets Y10006
Y100C6 1
1025
1025 ,1115e 042510259 050
1.1158 0225102521 050 .4A 20 20 XC 25
X0 sS25C `1450
25 c 11450 L0
L6 1.2713 55Nm.M0v0
1.2713 55NiCrMOV6 1 1 55NCDV7
55NCDV7 .skT4
SKT4 2550
1035
1035 11103 035
1.1183 050
060 AA 35 35 0035 5350
5350 1550
1550 02
O2 1.2842 eomncno
1.2342 90MnCrV8 B02
302 ‘ 90MV8
90MV8 A
1030
1039 11157 40Mn4
11157 150M36
150M36 1 35M5 s1 1.2542 45vvc0v7
45wcnn H 551
001 s1
S1 _w 12710
2710
1040
1040 1.0720 35520
1.0726 .212M38
212M36 35MF4 11140
140 HIGH ALLOY srens)
ALLDY STEELS (TOOL & DIE STEELS)
1045
1045 1.0503 045
1.0503 ,080M46
080M46 CC45 1650 4400 1.4125 V1 nrzm-3111-.-17 7 71
X105CrMo17 21000017
i 71 nnnmv .1 SUS440GC3 1
0153
l\IU@Q||'|\.|'|| 1

1050
1050 1.1213 £153
11213 i05oA52
060A52 X048TS
XC48TS S500
C/JCH O C) 1674 445
440 1.4740
14749 X18CrNi28 is UH446U3CD
1055
1055 1.0535 055
1.0535 070M55
070M55 1655 A2
42 ‘12353
12303 X100CrMoV51
X100CrMo\/51 BA2 z10ocDv5
Z1000DV5 sU3 7:0:C:
ODO0KD12C3
CO
IE -L_p,.4;
PO
|:J;
L 12250
` r\: PJ Go CD
1050
1060 1.0601 c00
1.0001 050 050452
080A62 0055
CC55 4353
A353 115002
1.5552 X8Ni9 1501.509
1 501 .509
1005
1095 1.1274 04101
1.1274 0x101 050405
060A96 X0100
XC100 1 11070
11870 Steele 02
D2 1.2370
11.2379 X155CrMoV121 1BD2
X1550rMoV121 1 BD2 z100cov12
Z1600D\./12 2310
1115 11.0030 ck10
1.0038 0x15 1030004
030A04 '11325
1325 03 11.2030
1.2050 X210Cr12
X2100r12 503
BD3 12200012
2200012 1SKD1
zs KD1
1140 11.0720 35520
1.0726 35320 |212M36
212M36 35MF4 1957 03 13M3
1.3343 6-5«2
S 6-5-2 4959542
4959BA2 24003010
24005010 Ssuns
UH3 2715
1213 11.0715 11sMn30 1230007
1.0715 11SMn30 230M07 S250 SUM22 1912 04105)
04100) 112435
12430 X210CrW12 B00
BD6 ,2200c012
, Z200CD12 ,SKD2
SKD2 12312
2312
12113 11.0710 11sMnP03o
1.0718 11 SMnPb30 S250Pb SUM22L 1914
5 1914 H11 1 2343
,1.2343 X38CrMoV51
X3BCrMoV51 BH11
‘BH1i l23500v5
zsacovs 1
12114 11.0737
12L14 1.0737 11sMnP537 S300Pb i 1926 H12 .12000
11.2505 X37CrMoW51 1eH12
lBH12 z35cvvov5
2350vv0v5
1330 11170 20Mn06
1.1170 28Mn 150M28 1 20M5 SCMn1 1 H13 1.2344 X40GrMoV51
X40CrM0V51 BH13 24000v5
Z40CDV5 sk051
SKD61 12242
2242
1335 1.1167 30Mn55
11107 36Mn 40M5 Smn438(H) 2120 H21 1.2531
1.2551 X30WCrV93 1BH21
BH21 230w0v0
Z30WCV9 SKD5
SKD5
42040r4
A204 GrA 1 1.5415 15M03/10M03
1.5415 15M0 1501-240
3/ 16M03 1501-240 11553
1583 12912
2912 HW3
Hw3 1.4715
14n0 X45GrSi93 1401345
1401845 245030
Z45CS9 SUH1
S uH1 1
Steele 4570.30 i 1.0038
14570.30 33537-2
1.0030 RSt.37—2 4360 40 0C
1 4300 E24 2 Ne
1E24 *STKM12Å 1311
STKM 12A 1311 M2 1.3343
13343 S 6-5-2 BM2
BM2 zaswocv
i255w0cv 11skH9
SKH9 2722
l1 5-5-2-5
2722
4572-00 I 1.8900
I A572-60 33004
1 0900 S380N 4300555
1 4360 55 E NFA35-501 1 2142 M35 13243 S 6-5-2-5 01435
BM35 0-5-2-5 1 skH55
SKH55 2723
2723
4573-01 1.0116
A573-81 5137-3
1.0110 St.37—3 4300 40
4360 40 BB E24-U
E24-U 11312
1312 M42 .13240
.13249 S2-9-2-8 1BM34
BM34 1
vv1 1.1545 0c 105
105vv1 11330
1

W1 1 1.1545 W1 1evv14
BW 1A .Y105
iY105 SK 3 1880 P3 - 12000
1.2050 X210Cr12 1503
1 BD3 12200012
Z200C12 1SKD1
l S KD1 2710
vv210 i 1.1545
iuiro1n
IULINJ I1.1545 0c 105
105vv1
W1 1mN2
nrriro 1|-I" L 1w20
|v-ion
1 ]|LNJ 25>=
cnSUP4
700 Q’4> 2900
Oflflfl
Luuu 11II 1.3355
LJJOO 3 18 01 eh
B11 1z00vvcv
1205vvcv 1s KH2
1SKH2
LOW ALLOY STEELS STAINLESS STEELS - AUSTENITIC
3135 1.5710 36NiCr6 `040435
540435 135400
735005 SNC236
SN0236 301
301 14310 X8CrNiS18-9
1.4310 x0crN010-9 1301321
1301521 `z12cN1707
212001707 1303301
L S301 12331
2331
3415 14NiCr1O
1.5732 14NiCr10 14Nc11
140011 SNC415
SN0415 1 303 1.4305 X12CrNiS18
X120rNiS18 8 1 303521 21ocnF1e00
Z10CNF18.09 S US303
JS303 l 2346
4130
4130 1.7218 25CrMo4 1717cos
17170DS i125co4
25004 SCM420
SOM420 2225
2225 304
304 1.4350 X5CrNi18 9
1.4350 1304531
l 304831 1250111500
Z60N18.09 11 S US304
JS304 2332
4137
4137 1 1.7220 34CrMo4 700437
,705A37 135004
35CD4 1 12234
2234 304L
304L 11.4305
1.4306 X20rNi19-11
X2CrNi19-11 ' 304512 l22cnw1510
1Z2CrNi18.10 S CS19 2352
4140
4140 ‘ 1.7225 42CrMo4 .7o3M40
‘705M40 42004
42CD4 SCM440
SOM440 12244
2244 304LN
304LN 11.4311
1.4311 X2CrNiN18-10
X2CrNiN1B-10 304362
304862 22cn1a10
1Z2CN18.10 S US304LN
.S304LN 2371
4340
4340 1.6582 35CrNiMo6 1017M40
1517M40 354000
35NCD6 12541
2541
Stee 305
308 11.4405
1.4406 X10CrNi18.08 1 301821
301321 12100002520
1Z1NCDU25.20 S CS17 U3 1|.--LLO
"*4 2370
5015
5015 17015 150r3
1.7015 t5Cr3 523015
ľ>ZćIV|l0 1203
IZLJS scehs
bUl'41ü
Stsee 300
309 1.4525
1 .4828 X15CrNiSi20-12 309324
309524 12150052012
1Z15CNS20.12 1 SUH309
H309 CtUC3
5115
5115 E 1.7131
1 .7131 16MnCr5 527M20 110Mc5
16MC5 12511
2511
BS 310s
31 OS 11.4545
1 .4845 X12CrNi25-21 310624 Z12CN25.20
Z120N25.20 SUH310
JH310
CDODUDQQU300
00U3 2361
5120
5120 St52-3
1.0841 S152-3 150M19 20Mc5
20MC5 12172
2172 315
316 i14401 X5CrNlMo17-12-2 316816
1 .4401 X50rNiMo17-12-2 Z6CND17.11
Z60ND17.11 SUS316
SJS316 2347
5132
5132 34Cr4
1.7033 340r4 530432
530A32 3204
3204 S0r430
SCr430 316L
316L 1.4435 X2CrNlM018-14-3 1 316313
1.4435 X2CrNiMo18-14-3 316513 ,220N01712
Z2CND17.12 isSGS16
0 S16 2353
5140 41 Cr-t
1.7035 41014 1530440 14204
4204 l Ol"\.»AAfl
1 Out‘-H-U 56r440 nnafl
rmar:
LLWJ
LL‘-hJ StSta
essnan 31515
316i_N 1.4420
1.4429 X20i‘|‘\ii|'v'|0|‘\i1
ÅĹLzll`Il1VltJl\I IU 8 13
IJ '
1w-nranur-54-I
LZbNUl/J6
1ĹĹbI\IlJ I I. IJ
Jfl 1 !\l|r\r\4I\l
SuS5i0|_iv
bUbÃ$ IDLN
nu l\I\—1I—
257:3