Global Field Devices

COMMERCIAL HVAC COMPONENTS —

ENGINEERED FOR SUCCESS

Application And Selection Guide

About valve selection Additional product information
The valve selection section is constructed in one of two ways: To find more detailed information on the individual
For unassembled product: products included in this document, go to: http://
As a reference, pictures will represent the valves and customer.honeywell.com and use the search text box to
actuators separately; and part numbers are highlighted in quickly locate product specific content.
blue. To order a complete product one OS# must be chosen
from each blue box.
For factory assembled product:
The complete assembled OS# will be displayed in the body of
the chart (except for cartridge cage valves, both an actuator
and valve must be chosen). Pictures will also reference the
factory assembled configuration.

SUPPORT
Contact Information Phone Fax
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Technical Hotline 888-516-9347

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Order Entry 888-793-8193 800-356-0149
Product Drop-Ship Team 763-954-4140 800-356-0149
Butterfly & Flanged Control Ball Valve Ordering

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job schedule for your projects for dampers, actuators,
valves and VFDs.

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 TABLE OF CONTENTS

DAMPERS
Section 1: Dampers
Overview................................................................................... 7
Standard Rectangular Dampers
Selection............................................................................... 8
Submittal Data.................................................................... 10
Standard Round Dampers
Selection............................................................................... 9
Submittal Data.................................................................... 12
Custom Dampers...................................................................... 9

5
Notes

6
 Overview - Dampers
Sizing

DAMPERS
Use the following guidelines to determine the actuator quantity and Measuring Damper Area and Torque Requirements
torque requirements for your damper configuration. 1. Calculate the damper area by multiplying width by height in
inches and divide by 144 to obtain square feet.
Determine Damper Actuator Locations 2. Multiply the area by the correct torque factor from Table 2
below, to show total torque required.
Use the following configuration to determine the amount of 3. Select an actuator with torque higher than the calculated value.
actuator locations your damper will require.
EXAMPLE:
Single Section ≤ 48 x 74 D2, D3 W dimension = 96 in.
≤ 60 x 74 D1 H dimension = 48 in.
Dampers will never ship more than 2 sections wide and one 48 in. x 96 in. ÷ 144 = 32 sq. ft.
section high. 32 sq. ft. x 7 lb-in./sq. ft. = 244 lb-in.
In this example you need one or more actuators with a combined
Configuration torque of 224 lb-in or more. Sometimes it's necessary to use more
Dampers less than 96x74 inch size have a single actuator location. than one actuator in the same actuator location, in which case
Dampers 96x74 and less than 144x74 are made of three sections, extra hardware must be used, such as a tandem mounting kit.
and have two actuator locations, one with two thirds of the area
(and torque), and the other with one third. Table 2. Approximate industry standard damper lb-in.
Exception: Three section wide dampers that are less than 42 per sq ft value.
square feet, have a single actuator location.
If damper exceeds 74" height a second row is necessary. Apply Face Velocity (fpm)/
the same logic above to each row of dampers. Static Pressure (in. wc)
For dampers larger than 144 x 144, please contact the Take-Off Leakage Damper 500/ 1000/ 1500/ 2000/ 2500/
Service (takeoff.service@honeywell.com) for a quote and actuator Blades 1 2 3 4 5
location. D1 & D2 Parallel 4 7 10.5 12 14
D1 & D2 Opposed 3 5 7.5 8.5 10
Mounting Parallel 3 4.5 6.5 7 8
Internal Mount: Only blade drive lever provided. Customer is D3
Opposed 2 3 4.5 5 6
responsible for providing actuator mounting hardware, and
linkage.
External Mount: Actuator shaft will be provided as extension pin to
Damper Sizing
be mounted on side or with jackshaft pre-mounted on damper.
Dampers can be sized using two methods; actual sizing or
nominal sizing.
Determining Damper Actuator Torque Dampers with actual sizing are made exactly to the dimensions
Requirements specified, meaning a 24x24 damper is exactly 24x24 inches when
built.
Use the following procedure to determine the required torque for
Nominally sized dampers are undersized by one quarter inch in
your damper.
both dimensions, meaning a 24x24 damper will be 23.75x23.75
inches when built.
NOTE: Damper area is measured using the W and H dimensions.
Nominal sizing is the most common method, since that is how
dampers destined for duct installation should be sized to fit. Actual
sizing is more common with flange or wall mounting

Nominal sizing is Honeywell's default method of manufacturing. If

H
actual sizing is required, please specify accordingly at the time of
ordering.

M20587

7
Product Selection - Dampers
Standard Rectangular Dampers

HVAC performance is largely dependent on airflow, and Honeywell Control Dampers are built to
support improved airflow and heavy use. Honeywell has long been a leading source for commercial
control dampers, with products that meet the benchmark AMCA 500D air performance standards.
With excellent leakage performance and manufacturing standards, Honeywell control dampers
provide efficient and trouble free operation.

Standard Rectangular Dampers

Honeywell D1, D2, and D3 Control Dampers blade is primarily designed to be used
are constructed to be durable. They feature a in low to medium pressure and velocity
symmetrical blade design that translates into a applications.
damper that is not flow directional, has maximized
free area, and reduced actuator torque compared Applications And Operation
to asymmetrical blade designs. Honeywell Commercial Control Dampers are designed for isolation or
airflow control in medium- to high-pressure and velocity HVAC systems.
The Right Choice Typical use includes volume control in zone applications and air handling
There's a Honeywell Control Damper that's just right for your application. units, generator room ventilation, stand-alone exhaust air units, or
The D1 ultra-low leakage airfoil damper has low airflow resistance for a economizer applications. Operating range is from 2000 to 4000 fpm
more efficient system, and is typically used in high pressure and velocity maximum velocity, and 2.5 to 10 inch wg pressure.
applications, such as fan isolation. The D2 model is an ultra-low leakage
damper with blade and jamb seals, and it's designed for medium pressure Dampers are designed to operate with a wide range of Honeywell
and velocity systems, like outdoor air intake or exhaust. The D3 control actuators and accessories. Spring return and non-fail-safe actuators are
damper is built for applications with medium pressure and velocity, and available with a wide range of control options and output torque, to insure
where low leakage is not important, like return air. precise control of your damper application.

Blade Design Performance

Airfoil Blades - D1 Dampers
Honeywell Airfoil Control Dampers have blades constructed of double skin
galvanized steel. Its shape results in increased strength, but also a lower
resistance to airflow, which makes it ideal for high pressure systems.
3V Blades - D2 and D3 Dampers
The D2 and D3 models feature a 3V blade design, with three V-grooves
that run the length of the blade for structural rigidity and strength. The 3V
Honeywell certifies that the D1, D2, and D3 models of control dampers
are tested according to AMCA Publication 511 and Standard 500D for air
performance in pressure drop and leakage.
Both D1 and D2 offer leakage ratings equivalent to both AMCA Class
1A and Class 1. The Class 1A rating offers IECC (International Energy
Conservation Code) leakage compliance.

Blade
Frame Blade Jamb Linkage
Material Axle Axles Flange
Gauge Seals Seals Material
Bearings
Max Pressure in wg
Leakage @ 1 in wg

Bronze, Stainless
Max Velocity fpm

Single, Double,

S — Standard
Galvanized

Galvanized

Galvanized

O — Optional
Synthetic
Stainless

Stainless

Stainless

Stainless

Reverse
Silicone
cfm/ft2

None
TPE
16

12

D1 Ultra-Low Leakage 3 4000 10 S O S O S O S S O S O S O S O

D2 Ultra-Low Leakage 3 3000 5 S O S O S O S S O S O S O S O
D3 Control Damper 120 3000 5 S O S O n/a n/a n/a S O S O S O S O
For a copy of the specification sheet the D1 (63-2671) or D2 and D3 (63-2398), visit customer.honeywell.com.
8
 Product Selection - Dampers
DM7600A,
Standard Round Dampers, DM7600B
Custom Dampers

DAMPERS
Commercial Zone Da
Standard Round Dampers
The D690 round control dampers are available in sizes from 6 to FEA
16 inches, and are used in zone applications controlling airflow in round • Six
• On
duct. The dampers are constructed with neoprene and silicone seals for ov
• Th
tight close off and low leakage. The DM7600 model consists of a D690
• Sa
damper, but includes a factory mounted actuator. ML
• Ne
• Oilite bearings for durability lea
• Oi
• 90 degree damper travel • 90

D690 • Designed to accept Honeywell direct coupled actuators up to 44 lb-

in torque SP
DM7600 Mode
• Maximum velocity 2,500 fpm APPLICATION Actua
co
• Temperature range 32°F to 130°F (0°C to 54°C) The DM7600 Commercial Zone Damper/Actuator consists of 16
either an ML7161A (DM7600A) or an ML6161A (DM7600B) 1.
Direct Coupled Actuator (DCA) assembled to a round duct
damper section (6 to 16 inches in diameter).
O
The DM7600 is intended to be used in commercial zoning
systems as an individual zone damper controlled by a zone DM76
thermostat, and as a bypass damper controlled by a duct DM76
static pressure sensor/controller.
DM76
D690 ROUND DAMPERS DM7600 ROUND DAMPERS SELECTION GUIDE A commercial zoning system controls discharge of a constant
volume HVAC unit with a series of zone dampers and a
DM76
DM76
SELECTION GUIDE bypass damper to provide the required space temperature by
varying both the delivered air temperature and volume. The DM76
zone space thermostat positions the corresponding DM7600
Product Damper Diameter to satisfy the space requirements. Timing DM76

Product Damper Diameter Input Signal DM76

Number (inch) (mm) (sec, min.) DM76
Number (inch) (mm) DM76
DM7600A1005 6 152 2 to 10 Vdc or 4 to 20 mA 90 sec DM76
D690A1002 6 152 DM76
DM7600A1013 8 203 2 to 10 Vdc or 4 to 20 mA 90 sec
D690A1010 8 203
DM7600A1021 10 254 2 to 10 Vdc or 4 to 20 mA 90 sec
D690A1028 10 254
DM7600A1039 12 305 2 to 10 Vdc or 4 to 20 mA 90 sec
D690A1036 12 305
DM7600A1047 14 356 2 to 10 Vdc or 4 to 20 mA 90 sec
D690A1044 14 356
DM7600A1054 16 406 2 to 10 Vdc or 4 to 20 mA 90 sec
D690A1051 16 406
DM7600B1004 6 152 SPDT floating 90 sec
DM7600B1012 8 203 SPDT floating 90 sec
DM7600B1020 10 254 SPDT floating 90 sec
DM7600B1038 12 305 SPDT floating 90 sec
DM7600B1046 14 356 SPDT floating 90 sec
DM7600B1053 16 406 SPDT floating 90 sec

Custom Dampers
Need a custom damper? Contact the Take-Off Service: 1-888-664-4092 or takeoff.service@honeywell.com.
Below is a sample list of the products we frequently provide.

CUSTOM RECTANGULAR DAMPERS CUSTOM ROUND DAMPERS

Number Description Number Description
VCD34 Galvanized Insulated Airfoil Damper VCDR53 Galvanized Round Damper – to 24 inches
VCD40 Aluminum Narrow Frame Airfoil Damper VCDRM53 Galvanized Round Multi-Blade Damper –
VCD42 Aluminum Airfoil Damper (Galvanized Frame) to 36 inches

VCD43 Aluminum Airfoil Damper

VCD45 Aluminum thermally broken insulated Damper

9
Submittal Data - Dampers
D1 Series Rectangular Volume Control Dampers
D1 Series
The D1 series control damper is an PERFORMANCE DATA
ultra-low leakage damper, with rugged D1 Velocity Limits.
steel airfoil blades designed to meet the Damper Width (in.) Maximum
highest standards established. It is Velocity (fpm)
leakage and pressure drop tested 12 4000
according to the AMCA 500D standard, 24 4000
and meets leakage Class 1 and Class 36 3500
1A, which also qualifies the damper for
48 3000
the International Energy Conservation
Code (IECC). It is intended for 60 2500
application in medium to high pressure
and velocity systems.

SPECIFICATIONS DIMENSIONS DIAGRAM

Size Range1
Minimum Size
One Blade .........................................6 in. wide by 6 in. high
Two Blade .........................................6 in. wide by 10 in. high
Maximum Size .......................................
Single Section ...................................60 in. wide by 74 in. high
Multiple Section.................................Unlimited
Temperature Rating..............................180 °F (82 °C) maximum2
Maximum Pressure...............................10 in. wg.
Standard Construction3 ........................14 gauge galvanized steel,
airfoil shaped
H
Blade Action..........................................Parallel or Opposed
3
Frame ..................................................16 gauge galvanized steel
Hat-channel
Blade Axle Bearings .............................Synthetic (Acetal)
Linkage3 ...............................................Steel Side linkage out of
airstream (concealed in frame)
Axles3 ...................................................1/2 in. diameter plated steel
Jamb Seals3 .........................................304 Stainless Steel
Blade Edge Seals3 ...............................TPE
1 W
Width and height dimensions furnished 1/4 in. undersized - standard
2
Temperature rating with standard options
3 Customized options are available
M13905

LEAKAGE RATE FLANGE OPTIONS

Leakage Class Definitions
SINGLE
STANDARD SINGLE DOUBLE
The maximum allowable leakage is defined by AMCA as the (NO FLANGE) FLANGE
REVERSE
FLANGE
FLANGE
following:
• Leakage Class 1A-3 cfm/ft2 @ 1 in. wg (class 1A is only defined
at 1 in. wg).
• Leakage Class 1
INTERNAL MOUNTING

INTERNAL MOUNTING
ACTUATOR SIDE FOR

ACTUATOR SIDE FOR

—— 4 cfm/ft2 @ 1 in. wg
—— 8 cfm/ft2 @ 4 in. wg
—— 11 cfm/ft2 @ 8 in. wg
—— 12.6 cfm/ft2 @ 10 in. wg

M18986

10
 Submittal Data - Dampers
D2 and D3 Series Rectangular Volume Control Dampers

DAMPERS
D2 andD3 Series
The D2 series control damper is an ultra- The ratings shown are based on tests and procedures
low leakage damper, with strong 3V performed in accordance with AMCA Publication 511 and
blades. It is leakage and pressure drop comply with the requirements of the AMCA Certified Ratings
tested according to the AMCA 500D Programs. The AMCA Certified Ratings Seal applies to air
standard, and meets leakage Class 1 and performance ratings only.
Class 1A, which also qualifies the damper
for the International Energy Conservation PERFORMANCE DATA
Code (IECC).
The D3 series features the same blades D2, D3 Velocity Limits.
and hardware as the D2 damper, but lacks Damper Size Maximum
in inches. Velocity (fpm)
the seals, making it a damper intended for
applications where low leakage 12 3000
performance is not necessary. 24 3000
D2 and D3 dampers are intended for 36 2500
application in low to medium pressure and 48 2000
velocity systems.
Same logic as D1 window above.

DIMENSIONS DIAGRAM
SPECIFICATIONS
Size Range1
Minimum Size
One Blade.........................................6 in. wide by 6 in. high
Two Blade.........................................6 in. wide by 10 in. high
Maximum Size .....................................
Single Section...................................48 in. wide by 72 in. high
Multiple Section ................................Unlimited
Temperature Rating.............................180 °F (82 °C) maximum
Maximum Pressure ..............................5 in. wg. H
2
Standard Construction .......................Blade:16 gauge galvanized
steel 3-V
Blade Action ........................................Parallel or Opposed
2
Frame ................................................16 gauge galvanized steel
Hat-channel
Blade Axle Bearings ............................Synthetic (Acetal)
Linkage ...............................................Side linkage out of airstream
(concealed in frame)
Axles....................................................1/2 in. square plated steel
Jamb Seals3 ........................................Compression-type Stainless W
Steel M20587

Blade Edge Seals2 ..............................TPE

1
Width and height dimensions furnished 1/4 in. undersized - standard
2
Customized options are available
3 D2 Dampers only
FLANGE OPTIONS
LEAKAGE RATE (Applies to D2 only)
SINGLE
Leakage Class Definitions STANDARD SINGLE
REVERSE
DOUBLE
(NO FLANGE) FLANGE FLANGE
FLANGE
The maximum allowable leakage is defined by AMCA as the
following:
• Leakage Class 1A-3 cfm/ft2 @ 1 in. wg (class 1A is only defined
at 1 in. wg).
INTERNAL MOUNTING

INTERNAL MOUNTING
ACTUATOR SIDE FOR

ACTUATOR SIDE FOR

• Leakage Class 1
—— 4 cfm/ft2 @ 1 in. wg
—— 8 cfm/ft2 @ 4 in. wg

M18986

11
Submittal Data - Dampers
D690 Round Volume Control Dampers
D690
The D690 Round Control Damper FEATURES
is used in commercial air handling • Neoprene seal for tight closing and low leakage.
system zone applications to • Oilite bearings for long life.
control airflow, but is also suitable
for residential zoning applications
where the ML6161 actuator is
used. The damper is designed for
use with all low torque Honeywell
Direct Coupled Actuators.

SPECIFICATIONS DIMENSIONS DIAGRAM

Application ...........................................Heating, cooling, ventilating
Type of Blade ....................................... Single-blade, round
Temperature Range..............................32 °F to 130 °F (0 °C to 54 °C)
Used With............................................. All Honeywell direct coupled
actuators up to 44 lb-in
torque.
W

DAMPER DIAMETER (D) WIDTH (W) LENGTH (L)

in. mm in. mm in. mm
6 152 9-1/2 241 12 305
8 203 11-1/2 292 12 305
10 254 13-1/2 343 12 305
12 305 15-1/2 394 13 330
14 356 17-1/2 445 15 381
16 406 19-1/2 495 17 432
M17412

12
DM7600A, DM7600B
Submittal Data - Dampers
Commercial Zone Damper/Actuator DM7600 Round Volume Control Dampers

DAMPERS
DM7600
PRODUCT DATA

FEATURES
The DM7600 Commercial Zone
• Six damper sizes, 6 to 16 inches, in 2 inch increments.
FEATURES
Damper is used in zoning systems
• One or two accessory switches available, adjustable
over 90° stroke.
• Neoprene seal for tight closing and low leakage.
to control airflow. The damper
• Three inputs available: floating, 2-10 Vdc, 4-20 mA. • Oilite bearings for long life.
consists of a D690 Control • Magnetic coupling requires no limit switches or mechanical
• Same accessories and features available as for
ML6161 or ML7161.
• Neoprene and silicone seal for tight closing and low
damper, with a Honeywell floating
leakage
• Oilite bearings for long life.
stops.
ML6161 or modulating ML7161
• 90-degree damper travel for a variety of applications

Direct Coupled Actuator that is

SPECIFICATIONS
APPLICATION
Models:factory mounted to simplify field
Actuators are 35 lb-in. torque with 90 second timing. which

The DM7600 Commercial Zone Damper/Actuator consists of installation.

control 90° dampers. Six damper sizes ranging from 6 to
16 inches (in two inch increments) are available. See Table
either an ML7161A (DM7600A) or an ML6161A (DM7600B) 1.
Direct Coupled Actuator (DCA) assembled to a round duct
damper section (6 to 16 inches in diameter). Table 1. DM7600 Models.
OS Number Actuator Damper Size (in.)
The DM7600 is intended to be used in commercial zoning
systems as an individual zone damper controlled by a zone DM7600A1005 ML7161A2008 6
thermostat, and as a bypass damper controlled by a duct DM7600A1013 8
static pressure sensor/controller.
DM7600A1021 10
A commercial zoning system controls discharge of a constant DM7600A1039 12
volume HVAC unit with a series of zone dampers and a
bypass damper to provide the required space temperature by DM7600A1047 14
varying both the delivered air temperature and volume. The DM7600A1054 16
zone space thermostat positions the corresponding DM7600 DM7600B1004 ML6161A2009 6
to satisfy the space requirements.
DM7600B1012 8
DM7600B1020 10
DIMENSIONS DIAGRAM
SPECIFICATIONS DM7600B1038
DM7600B1046
12
14

Application ...........................................Heating,
DM7600B1053 16
cooling, ventilating
Type of Blade........................................Single-blade, round
Temperature Range..............................32 °F to 130 °F (0 °C to 54 °C)
Voltage..................................................24 Vac
Frequency ............................................50 Hz; 60 Hz 63-2237-03

DAMPER DIAMETER (D) WIDTH (W) LENGTH (L)

in. mm in. mm in. mm
6 152 9-1/2 241 12 305
8 203 11-1/2 292 12 305
10 254 13-1/2 343 12 305
12 305 15-1/2 394 13 330
14 356 17-1/2 445 15 381
16 406 19-1/2 495 17 432
M17412

13
Notes

14