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WATER INGRESS DETECTION SYSTEM

59
HANLAIMS
Level Measurement Systems

Water Ingress Detection System & Instrumentations

GENERAL & APPLICATION PRINCIPLE OF OPERATION TECHNICAL SPECIFICATION TECHNICAL SPECIFICATION

This system has been specially designed, manufactured for detecting This system consists of the Main alarm panel / Repeat alarm panel on Main alarm panel
Conductive electrode type Level switch
the presence of water in the cargo holds and closed dry or void which the audible and visual alarms are activated and Electrode Type Level • Power supply: AC 110/220V 60Hz
space where the volume exceeds 0.1% of the ship’ s displacement Switch operated by detecting the conductivity in the liquid and Intrinsically • Function
When the electrodes is touched by an electrically conductive liquid, • Stand-by power supply : DC 24V
volume on summer load water line, located partially or totally Safety barrier according to purpose or the position of the installation.
the low value A.C circuit detected on the electrodes is transmitted to • Number of detection point No limits
forward of the foremost card hold, and ballast tanks located When the presence of water has reached the detecting point of level
the signal conditioning instrument on which the relay output contact • Accuracy of detecting ±3mm
forward of the foremost cargo hold, collision bulkhead of Bulk carrier switch installed on the preset detection level in the cargo holder or other signal is offered. This appropriate contact signal is transmitted to main • Function :
in conformity with SOLAS regulation XII/12 rule requirements.
space, the electric signals which is activated on the level switches are alarm panel on which the audible and visual alarm is provided. - visual alarm LED lamp for individual detection
transmitted to the main alarm panel provided with alarm unit, power supply - audible main & pre-level alarm for individual detection
unit and alarm buzzer, malfunction alarm as well as overriding device. At • Signal conditioning instrument(alarm unit) I S type, EEx ia
- output signal for repeat alarm panel
the same time, the audible and visual alarms are activated on the main IIC
- overriding device, -common alarm buzzer
alarm panel installed on the Navigation bridge and the repeat alarm panel • Operating voltage: 20-250VAC, 50/60 Hz,
-AC/DC power fail alarm & alarm reset
installed on the bridge. • Input of response resistor 1-200KQ - lamp test, -malfunction alarm
THE POSITION OF DETECTION • Relay output: 2A AC or 1A DC - mam power and standby power
The overriding device for which the alarm can be deactivated or • Enclose protection IP 66/68 - navigation function, -time delay:0-99 seconds
A reliable indication of water reaching a present level will be
reactivated for the detector installed in the tank and holds used for carriage • Working pressure: 0-5 kg/errf - dimming function, -flicker stop
supplied on ourwater ingress detection system according to
following installation position required by SOLAS regulation XII/ of water ballast will be provided on the alarm panel according to the • Working temperature -20°c~8(rc • Mounting : wall or console mounting type
12 . SOLAS regulation XII/12.1. • Model number code system
These level switches should be installed either in the aft part of
each cargo hold or in the lowest part of the spaces otherthan An override visual indication should be continuously provided throughout
cargo holds to which these requirements apply. deactivation of the water level detector for the hold or tanks used for
carriage of water ballast. Where such an override function is provided, the
• For Cargo Hold: override condition should be automatically reactivated after the hold or
1) An alarm, both visual and audible for which the space is identified tank has been deballasted th a level below lowest level alarm indicator
SYSTEM DIAGRAM
on the main alarm panel will be activated when the depth of
level.
water at the level sensor reaches the pre-alarm in the space being MAIN ALARM PANEL JUNCTION BOX
REPEAT ALARM PANEL(OPTION)
monitored. (IN NAVIGATION BRIDGE)
When the fault is detected on water level detector, the malfunction
2) An alarm, both visual and audible on the main alarm panel will be
activated when the level of water at the sensor reaches the main alarm having visual and audible alarm the same as detection alarm on the
alarm level, indicating increasing water level in a cargo hold. In main alarm panel should be activated to monitor continuously the system.
addition, the both alarms will identify the space and the audible The audible alarm should be capable of being muted but the visual
alarm should not be the same as that for the pre-alarm level. indication should remain active until the malfunction is cleared.
The main power and standby power should be prepared on this
For compartments otherthan cargo holds: system and if the main power is failed, the standby power should be -■•
1) An alarm, both visual and audible, indicating the presence of supplied to the main alarm panel so as to monitor continuously.
water in a compartment other than a cargo hold on the main alarm
When the main power is failed, the power failure alarm having audible TO VDR
panel will be activated when the level of water in the space being
and visual alarm should be operated. The water ingress detection system
monitored reaches the sensor. The visual and audible
should be continuously operated while the ship is at sea.
characteristics of the alarm indication will be the same as those
for the main alarm level in a hold space. The Electrode Type Level Switch installed in appointed space should ..SSU ussr-l
be satisfied with the intrinsically safe type with the I.S barier.

}I LJ
BOSUN STORE

BO SUN UPPER DECK


STORE
FEATURES SYSTEM SELECTION FOR ORDER CONFORMATION \
Intrinsically safe detection can be applicable to all of inflammable HWID - It
CARGO HOLD

tdf -y & -BOP


area, if required.
Available for any number of detecting points Number of detection point ?'? Enclosure of sensor F.P.

Available for applying various type level switch according to P16 1 to 16 |T|: Ex-type 4 a
TC- 3.
—J
- 4 - - 4 -

configuration of the tank P32 17 to 32 [W]: Weather proof


Available for the overriding device for which the alarm can be POV Over 32
deactivated or reactivated TANK BOTTOM

MAMLA
Manufacturing Line Authorized by the Quality jyx ,MS
PULS RADARTYPE (PS60 SERIES) FOR
CARGO TANK MONITORING SYSTEM (HANLA-VEGA) 63
HANLAIMS
Level Measurement Systems
& Instrumentations

PULS RADAR TRANSMITTER APPLICATIONS DECK MOUNTING METHOD FOR RADAR, TEMPERATURE
Two different emitting frequencies are available for these
applications, the compact, high frequency sensors are
AND PRESSURE SENSOR
particular/suitable for applications for whinch high
accuracy is reached. Low frequency C band sensors can
penetrate foam and strong condensation and are thus LOCAL INDICATOR (LEVEL)
particularly suitable for arduous process conditions. Advantages:
Unaffected by steam, gas composition, pressure and <11 «T> - Universal use for all plies'® sensors
.. i *
temperature changes the sensors detect the product - Splash-proof adjustment with open cover
surface of different products reliably. - No separate external energy required
A - Mounting VEGADIS 61 to the wall, on carrier rail or tube
FEATURES
- Small housing and small protection collection —-
- Low cost with high quality
- Two-wire technology loop powered
LOCAL INDICATOR
- Accurate and rugged design (TEMP. & PRESSURE)
-Adjustment choice

GENERAL
Extremely short microwave inpulses are emitted by the antenna The radar sensors work with low emitted
system to the measured product, reflected by the product power in the C and K-band frequency range. The proven
surface and received again by the antenna system. They spread ECHOFOX signal processing selects the correct level echo
with ligh velocity and the time from emission to reception of the reliably from a number of false reflections. An adjustment with
signals is proportional to the level in the vessel. A special time empty and full vessel is not necessary. SPECIFICATION SPECIFICATION
spreading procedure enables the reliable and precise FOR IG PRESSURE
measurement if the extremely short times. FOR TEMPERATURE
TRANSMITTER TRANSMITTER
MODEL: TLP1Q0S
STANDARD MODELAND SPECIFICATION RANGE: 800~2000mbar
MODEL TLP100S
ACCURAY: ±0.3Deg.°C
mm
ACCURACY: ±0.2%

1
ACCURACY: -20~80°c
Model
*T

PULS61
it
PULS 62
JL
PULS 63 PULS 65
t

PULS 66 PULS 68
k EX ia IIB T4
FOR I.G PRESSURE
EX la IIB T4
PT 1000 RTD
MAX. 3 POINTS OF TEMP.

aggresive liquids
storage and processaggresive liquids aggresive liquids storage and processlarge solid vessels
in samll vessels OUTLINE SYSTEM DIAGRAM
Application under arduous
vessels under arduous under arduous
under easy processvessels under arduous
under easy process
process conditions process conditions conditions process conditions process conditions
conditions
LEVEL RS485
Measuring range up to 35m up to 35m up to 35m up to 35m up to 35m up to 75m PRESSURE
TEMPERATURE
Process temperatue -40..80°C -200..450°C -200..200°C -40..150°C -60..400°C -200..450°C WORK
rmH'ONIiOMG'SrSTEHl;1 k STATION
Process pressure -1 ,.3bar -1..160bar -Uttar -1..16bar -1..160bar -UeObar
Accuracy ±2mm ±2mm ±2mm ±8mm ±8mm ±2mm
RS485 m
COMMUNICATION AND SAFETY UNIT
LOADING
\* COMPUTER

SPECIFICATIONS
- Power Supply: 24VDC
I/O PANEL
- Cargo Tank: Up to 24 (Radar) RS485
- Ballast & Other Tank: Up to 31
- Communication : 1 X RS232 / 485 / 422 (Input)
ALARM MONITORING
3 XRS232/485/422 (Output)
DECK AREA CONTROL ROOM SYSTEM
- Relay output: 4X NO / NC
- Protocol: Modbus RTU
- Operating temperature : 0~60°c
UAMLA
lanufacturing Line Authorized by the Quality ^ IMS
MAGNETIC FLOATTYPE CARGO TANK MONITORING SYSTEM WITH LOCAL MAGNETIC FLOATTYPE CARGOTANK MONITORING SYSTEM WITH LOCAL
AND REMOTE INDICATOR AND REMOTE INDICATOR
(TLP-1 OOSJLP-1OOBJLP-1OOMUX, TLP-1 OODJLP-1OOM, SIL-1OOTLP) HANLAIMS
67
Level Measurement Systems
& Instrumentations

GENERAL FEATURES APPLICATION MULTI-TANK MONITOR: TLP-100D


The TLP-100, LIQUID LEVEL is the newest version of magnetic float • Compact and cost saving design. This system is for monitoring for level, alarm and temperature of the The cargo monitoring panel will be
level gauge for marine tankers which has been developed based on • Hall IC Elements, pure electric position detection: liquid in cargo tanks. designed and arranged for level alarm, high temp, alarm, and
the long time field experience. The detection of float position is - Grade up from existing reed switch system. temp, level measurement based on the number of tanks and tank
conducted by Hall IC elements to eliminate problem of contact - Highly reliable and stable for long time operation. location etc..
fusing and/or accuracy failure caused by existing reed switch - Highly precision for operation. c The cargo tank monitoring panel gives audible and visible alarm
system. • 3 Point of temp, measurement and transmission. as well as cargo tank level, temp, indication on the mimic board,
By this remarkable sensing system, long time stability and • Separatable LCD indicator. LOCAL GAUGE: TLP-100S and also external alarm for high an high-high level shall be
maintenance free operation have been achieved. - LCD indicator may be separated from the sensor. provided by cargo monitoring panel.
SPECIFICATION
The measurement is free from the conductivity and/or dielectric • 2 Core cable data transmission and easy wiring:
constant of the cargo liquids. - Liquid level and maximum 3point temp, data are sent to • Detection unit: Level: by magnetic float and Hall IC element
Thus TLP-100 is widely suitable for measurement and control of CCR by serial BCD signal through 2 core cable only Temp: by PT-100RTD
cargo liquid levels at crude oil carriers, coaster tankers, product including power supply to the deck. Pressure: ceramic sensor
carriers chemical carrier, etc. • Full line up of CCR indication system • Accuracy: Level: every 10mm (standard)
- Full line up from individual indicator to computer based : every 5mm (option)
Temp: ±1.U°C
system is ready to meet for requirements.
• Measuring range : Level: max 2UM
SYSTEM CONSTRUCTION Temp: -25°C ~+125°C
Model BLOCK DIAGRAM Pressure : 900 ~ 1300mBar
CARGO MONITORING SYSTEM (TLP-100)
System • Indication : By selector type LCD 6 digit indication ITS Ohi"" H
MH pbes5 ■
TLP-100S SIL-1 OOTLP 1) Level: 5mm unit (0~ 20.000 M)
INTRINSICALLY SAFE
DESCRIPTION 2) Temp. (U : Upper) °C or °F unit
LEVEL TEMP. AND PRESSURE MONITORING SYSTEM
(M : Middle! °C or °F unit
LEVEL SENSOR LOCAL GAUGETLP-1 OOS ( L : Lower) °C or °F unit
SAFETY BARRIER TLP-100B TLP-100B TLP-100MUX TLP- 100D
• Output: Digital serial code pulse (2 wire system including SELECTED TANK
power supply, exclusive receiving unit is required) -
•MULTI-TANK MONITOR TLP-100D Easy Operation by the Touch screen.
MAIN
(TOUCH SCREEN COMPUTER) ’f
CONTROL PANEL
•TLP-1 OOMUX TLP-100M Work station
PC
INDICATOR: SIL-100TLP TOTAL TANKS
Ill Sill Mimic diagram display Of Total tanks
information.
LEVELTEMP. AND PRESSURE SENSOR
WITH LOCAL INDICATION TLP-100S
SEPARATED INDICATOR SIL-100TLP
fflfi
C',
DETAIL TANK
Calculation of Level, Pressure, Volumes
and Average Temperature.
: ;=
CARGO TANK
MONITORING PANEL
TRENDS CURVE

CARGO MONITORING SYSTEM


Saving of Tank loading, Discharging
information.
WORK STATION
(OPTION)
SPECIFICATION
SPECIFICATION
• Indication: Individual tank LCD indicator
TLP-100D • Tank selector and temp, element selector keys are provided. • Indication : 10.4” Touch screen LCD
• Level: 0 ~ 20.000M a • Serial Port: Two RS232 and selectable
(ullage or sounding selectable) RS232/422/485 serial ports
• Level status: 2 digits • Built-in multiplexer Board TLP-100MUX:
• Alarm setting and monitoring : Input: 8 Port 4 ~ 20mA

lii 1) 4 level alarms(HH, H, L, LL) for 24 tanks 24 Tank sensorfLevel,Temp.Pressure)


2) 2 temp. alarms(H, L) for each element of tanks (U, M, L) Output: 13 Relay Contact
3) 4 Pressure alarm(HH, H, L, LL) for 24 tanks RS485 or RS232 COMMUNICATION
• Input: RS485 port for indicator (MODBUS PROTOCOL)
(MODBUS PROTOCOL)
•I • Common or Individual Indicator
MAMLA
Manufacturing Line Authorized by the Quality jyx ,MS
INDEPENDENTTYPETANK HIGH/OVERFILL ALARM SYSTEM
(NOMOVEMENTTYPE) 71
HANLAIMS
Level Measurement Systems
& Instrumentations

HANLAs cargo tank level alarm system is thoroughly designed CARGO TANK LEVEL ALARM PANEL ALARM MODULE
according to IMOS latest rule requirements, and are to be
required by IBC code.

UTS™ TLA™ [II Iff ill


il HIGH LEVI ALARM.L1- 1* e>
7

i r~ m#
Wj

’1 f

\MU L
GENERAL [---------------- ................. , el'll

UTS™ - Ultrasonic Tank Switch • § Iji*__ • . Ta


® 7'„-
■------------ ---- =5 - 1 ,M zM
■ /'[
B
I 0 T"—~ ~ BI .
Universal Level Switch UTS™ has extended operating temperature
range from -200°C to +450°C and is designed for level detection in rj r* =4 tt
fll « 1 -------------- —.-J

cargo holds, wells & service tanks in sea and river ships, oil tankers,
chemical tankers, gas carriers, offshore drilling platforms.
Ultrasonic Tank Switch UTS™ is made of stainless steel and is used j-.' WA • Channel number: 16 contacts.
for level detection of liquids in vessel tanks, storage tanks, bilge • Alarm Input time delay : 0-99 sec.
water tanks, cofferdams as well as for control of water ingress to •
• Alarm escape time delay: 0-99 sec.
vessel's compartments. • Channel outputs: NC or NO.
• Common relay output.
1 • Internal Buzzer.
TLA™ - Tank Level Alarm is used for • Buzzer Stop button.
detection of high (95%) and high-high (98%) levels in tanks. TLA™ is • Flicker Stop button.
installed on the deck of tankers, gas carriers, floating storages, FSO, • Supply voltage : 24VDC(18-32VDC).
FPSO, onshore storage tanks for oil, petroleum products and liquefied 100-240VAC (option).
gases. • Indication LEDs: 16Xred/green, 1 Xyellow, 1 Xgreen
Built on the same patented acoustic wave technology as UTS™, • First alarm flashing.
• Serial Communication : RS-485.
TLA™ features high level of accuracy, reliability and customizability.
• Channel setting : by internal rotary switch.
by windows setting program.
DIMENSION & TEST DEVICE / UTS™/TLAT‘
• Power consumption : Max. 4.5 Watt at 24VDC.
• Operating temperature : -10°C to +55°O(70 °0 peak).
_2£_ • Alarm module enclosure : standard DiN 144x144X86 mm.
FEATURES TECHNICAL SPECIFICATION • Type code selection : AU-160D.
UTS™ Features: • Output signal: A: Channel Output.
• Any type of liquid a) Current: 14 ± 1 mA «dry/wet» and 7 ± 1 mA «wet/dry». 0 : None.
• Only steel rod inside the tank (electronics and connections outside) D ' h~1 Test 98% A~r Test 957.
b) Solid state relay: On resistance 15ohm. Off resistance: 1 Isolated Output
B: Power.
• Fully welded construction NO 0.35Gohm, NO O.IGohm, current limit 200mA,
L2 98% volume

0 :24VDC.
• No moving parts max. switching voltage 200V. Isolation 3.75KV. 1 :100-240VAC
• Extended temperature range • Repetition of actuation level: Vertical installation: 3 mm • AU-160D : High Level Alarm, Overfill Alarm application.
• No maintenance required Horizontal installation : 1 mm Inhibit buttons for each channel.
• Automatic self test • Power supply voltage : 24V +20%/-25% direct-current Navigation function
• No calibration needed • Maximum permissible resistance in supply circuit at 24V: • Optional repeater unit: AU-160R by RS-485.
• Explosion proof less than 720 Ohm
UTS level sensor with flange fixture.
• Pre-adjustable alarm points • Power consumption: less than 0,5 W
• No sensitivity to foam • Insulation resistance at~500V: not less than 5 GOhm
WIRING DIAGRAM
• More than 300 possible variations •Ambient operating temperature:-40° to+85° (for IS-40° to+57°)
PRINCIPLE OF OPERATION
• Product temperature: -200° to +4500 Four wire connection for NONE hazard ire connection for hazard ai
TLA™ Features: • Relative ambient humidity: up to 100% at 50° •a with relay contact output with current output

• Works with any type of liquid and liquefied gas • Ambient air pressure: 600 to 2500 mm of Mercury
• Easy installation • Reservoir pressure: -500mbar to +500mbar
• No maintenance • Response time: 1 min. depending on actual programming
• No moving parts • Protection rate: IP67
• No electronics inside the tank •Vibration: 4 g. for standard length 115 mm, 1-100 Hz
• No sensitivity to vapor, moisture and foam • Constant magnetic field: max. 400 /m
• Automatic self test f • Alternating magnetic field: 50 and 400 Hz, max. 80 /m Two wire connection for explosion-proof zone with current output

• Lengths on request • MBTF: 50000 hrs


• Only steel rod inside the tank (electronics and connections outside) • MTTR: Less than 30 min

MAMLA
Manufacturing Line Authorized by the Quality jyx ,MS
VAPOUR EMISSION CONTROL SYSTEM
(VAPOUR PRESSURE AND OXYGEN SAMPLING) 73
HANLAIMS
Level Measurement Systems
& Instrumentations

GENERAL FEATURES TECHNICAL SPECIFICATION

Vapour emission control system is intended for analyzing the waste • Intrinsically safe detecting is applicable to all of
SYSTEM OXYGEN SENSOR VAPOUR PRESSURE TRANSMITTER
vapour gas for oxygen gas content. inflammable fluids
• All stainless steel material pressure sensor • Main power supply: AC 110/220V, 50~60Hz
The system also includes the pressure transmitter which can monitor
• Individual adjustable alarm for oxygen and pressure • System power: DC24V
the pressure on the waste vapour line.
• Most advanced electronic technology for high • Air supply: 4~7bar
This system consists of two cabinets ;a detector cabinet in which the LEVEL TRANSMITTER

reliability and durability. • Function: - Inert gas pressure display(0~200mbar)


pressure transmitter, oxygen sensor, flow alarm sensor, sample ©
- Inert gas high pressure alarm(120mbar)
selector valve and purge valve are included, and the monitoring &
- Inert gas low pressure alarm(IOmbar)
alarm panel on which the alarm unit, oxygen indicator are provided. DIAGRAM FOR DETECTION PANEL INSIDE
- Oxygen content display(0~25% V% 02)
The detector panel in steel is installed on deck nearby the vapour
PTx - Oxygen content high alarm(8 V% 02)
manifolds and the monitoring & alarm panel
- Flow failure alarm(lf the flow is stopped)
is mounted in the cargo control room.
- External alarm(option)
u • Enclosure: Ex ia IC T4

L, —-Ts>
V2 C PRESSURE TRANSMITTER
PRINCIPLE OF OPERATION F t*©
• Range : 0~200mbar • Power supply: 17~28vdc
The sample tubes in the detector cabinet run from the sample point «s> • Output: 4...... 20mA • Safety: Ex ia I C T4
inlets to oxygen sampling selector valve and mode selector valve. • Accuracy : ±0.2% of F.S
Exiting from this single tube is leading the chosen sample gas DISPLAY & ALARM UNITOVMS-50
through filter between oxygen sampling selector valve and mode F.R
DIGITAL INDICATOR
selector valve, and then finally passes the oxygen sensor, exhausted dc
through the exhausting line on the cabinet panel. • Size : 48Hx96Wx 112D • Input: 4....... 20mA OXYGEN VAPOUR PRESS. MONITORING SYSTEM

The display shows the 02 concentration from 0.0 to 25.0V% 02 on • Output contact: H and L alarm rMl

the oxygen monitor and the “High oxygen content alarm” is FL: Flow indicator • FS : Flow alarm sensor
activated at 8V% 02. F: Filter • C : Calibration gas connector OXYGEN SENSOR
The “Flow failure” is also operated when the flow is stopped. F.R : Flter & Regulator • 02 : Oxygen sensor
The display shows the pressure transmitted from waste vapour line • Range : 0-25% 02 • Power supply: DC 24V
PTx: Pressure transmitter OXYGEN HIGH ALARM
on the vapour pressure indicator from 0 to 200mbar. • Output: 4 20mA • Safety: Ex ia K C T4
VI : Oxygen sampling line (selecting valve) NON FLOW ALARM

The “Low pressure alarm” is also activated at lOmbar and the • Accuracy : ± 2% of F.S
V2 : Mode selection • V3 : Cleaning air stop valve VAPOUR PRESS. ALARM

“High pressure alarm” ;at 120mbar. V4: Test valve for press, transmitter
It is possible to increase or decrease the pressure alarm value freely a : Port(F) • c: ST’BD(F) ALARM ANNUNCIATOR
and the external alarm output relay for all alarm can be provided as b: Port(A) • d : ST,BD(A) • 10 channel type • Power supply: DC 24V
optional items. C.A: Cleaning air inlet • V.P: Vapor collecting main press. • Function : Accept horn, Accept flash, Test function
ExH : EXHAUST • DRA: DRAIN LINE

DETECTOR CABINET MONITORING & ALARM PANEL


Including
• Flow indicator Function
• Flow alarm sensor • Oxygen content display r OXYGEN / VAPOUR PRESS. 1

• Filter(90 micron) ' & high oxygen content alarm


I MONITORING S ALARM PANEL

• Oxygen sensor • Pressure display high & low


• Sampling selector valve pressure alarm
• Mode selector valve O • Flow failure alarm
• Cleaning air stop valve • Alarm buzzer
• Vapour pressure transmitter
ziwi-i I.S BARRIER BOARD
K■
SAMPLING TUBECO.D 6 or 6) 1 1 1 1 1 1
1 1 1 1 I S BARRIER BOARD f]
SAMPLING VALVE
1
1
1
1
1
1
1
1 Mn 6 CORES SCREENED CABLE 8 CORES SCREENED CABLE
ii POWER SUPPLY(AC110/220V)
J
- • I I I
1 1 i iit
1 1 i i
m E DO liK
EXTERNAL ALARM
-T
-J i

AIR SUPPLY
-—E3-—
VAPOUR LINE /i\ AIR FILTER &
4~7 BAR

REGULATOR
-ew— -jJi---------1

HAZARDOUS AREA SAFETY AREA


OXYGEN SAMPLING PRESSURE MONITORING

UAMLA
lanufacturing Line Authorized by the Quality ^ IMS
THE FIXED GAS SAMPLING SYSTEM FOR PUMP ROOM,
BALLASTS AND VOID SPACE 75
HANLAIMS
Level Measurement Systems
& Instrumentations

PURPOSE SPECIFICATIONS
ANALYZING UNIT WITH
The Fixed gas sampling system is dedicated to the Gas Control in all CONTROL UNIT Suction channels number up to 48, connections for O.D. 8 mm copper pipes
Tanks, Void Spaces, Pump room or Houses adjacent to Cargo Storage Suction capacity up to 500 meters w/ O.D. 8 mm pipes
Tanks and Handling Systems. In order to detect any Gas Sampling exhaust output connection for O.D. 8 mm copper pipe to safe area
Concentration level over programmable limits and to monitor visible 'ngDOAS SIM srsifH circulation exhaust output connection for O.D. 8 mm copper pipe to safe area
and audible alarms consequently, these areas are controlled by the Drain water trap output connection for O.D. 8 mm copper pipe to safe area
suction process sampling on one or more common sensor(s) as well Calibration gas input connection for O.D. 8 mm plastic pipe
as by individual local sensors. 4-20mA Analog calibrated inputs for sampling or local sensors: up to 7
This system complies with ISGOTT regulation chap. 7.8 and 8.2. Gas concentration alarm levels : 2 adjustable, Pre-Alarm and Main alarm
Alarm form Analyzing Unit, dry contact outputs: 1 for Gas alarm
1 for System alarm
1 for remote Horn / Rotating Lamp
1 for Power Supply failure
Alarm from Control Unit: 1 internal buzzer +1 dry contact output
SYSTEM DESCRIPTION Communication ports : 4 RS485,1 RS232 (Analyzing Unit)
1 RS232 or RS485 (Control Unit)
The Fixed gas sampling System is composed of:
Output power supply for sensors 24VDC
Instrument air supply for purge 7 / 10 bars, connection for O.D. 8 mm copper pipe
ANALYSING UNIT Sensors miscellaneous type according to gas type Safety class according to their location
Operating temperature for 0 °C to + 70 °C
A cabinet named Analyzing Unit includes suction
Analyzing and Control Units
process sampling gas sensor(s) and pneumatic
Location for Analyzing and Control Units : Safe area in enclosed space (Control Room, accommodation, bridge, ■■■)
components for up to 48 channels (pumps, solenoid
Power Supply : 110/220 VAC and Other voltages on request
valves, watertrap filter, pressure sensor,■■■). SUCTION SAMPLING ACCESSORIES
A modular arrangement of solenoid valves allows
A set of suction sampling accessories is composed of safety
easy sizing of channels number, easy extension as GENERAL DIAGRAM FOR FIXED GAS SAMPUNG SYSTEM
chamber, non-return valves, flame-arrestors, shut-off valves. On
well as easy maintenance.
each channel, a flow regulating valve allows to get an identical flow
ANALYZING UNIT WITH CONTROL UNIT
whatever is the length of the line, for best efficiency of the system.
An electronic module manages above parts, monitors up to 7 gas
sensors dispatched either in suction process or as local sensor, Up to 48 suction
performs all gas measurements from above sensors, and monitors Horn/Rotating Light channels
the alarms on dry contact outputs. It comprises 4 digital RS485 LOCAL GAS SENSORS (Gas Alam)
communication ports Unit(s) as described hereunder, and/or an When required, a set of local gas sensors of infra-red, catalytic, Repeat Control Unit 24VDC+RS485
external Monitoring System using MODBUS RTU protocol. The Unit is electro-chemical or any other type, 4-20mA output, can be connected (in Wheel House)
powered equally by 220 or 110 VAC. to the Analyzing Unit.
ToAMS&VDR RS485
(NEMA Protocol)

SAFETY CHAMBER Dry Contact outputs:


CONTROL UNIT -Gas Alarm
-System Alarm
One or more panel(s) named Control Unit include ------- 1
-Power Supply Failure Calibration
an electronic module managing a LCD screen for WATER CHECK UNIT
(Float Type) T gas
measurement and alarms display, status lamps, f*
Exhausts
buzzer/dry contact output for alarms monitoring and keyboard for • Type: Flange mounting type »MMr \i v \i
System operation and configuration. c > U bolt mounting type L A >\ n A n
The large LCD screen increases the data availability and the man- 110/220VAC
• Material: Stainless Steel +ground
machine interface is simplified for easy access to functions and Purge Air supply
• Size : JIS 5K 20A..JIS 5K 40A
configuration using spread menus.
4.20mA Exd Flame Arrestor

One Control Unit can be incorporated in the Analyzing Unit or located J


in a remote box, another one can be located in another place. The
Control Unit is powered by 24VDC from the Analyzing Unit, and
communicates with it by RS485 link.
S-*
T ? 't 't t
FIXED A XA
DETECTOR HIGH HIGH VOID BALLAST
(HC, l+>S, Oj) TANK
LOW LOW A

OVER50KDWTPC LESS 50K DWT PC


PIMP ROOM HANLA
Manufacturing Line Authorized by the Quality ^ IMS
PUMP AND MANIFOLD PRESSURE MONITORING SYSTEM 77
HANLAIMS
Level Measurement Systems
& Instrumentations

TECHNICAL SPECIFICATION DIMENSION/INSTALLATION


PRESSURE SENSOR FOR PRESSURE SENSOR FOR
PRESSURE SENSOR ON-DECK MOUNTING TYPE SUBMERSIBLE TYPE
SUBMERSIBLE TYPE DECK MOUNTING TYPE
• Accuracy: ±0.2% F.S. at 20°c
• Environmental protection:
-Transducer: IP68,10Bar~40Bar BOLT, NUT, WCKINS / II ja
. YARD SUPPLY ____ ||
- Indoor amplifier box: IP66
-Outdoor amplifier box: IP67

)
• Operating temperature:
- PE. cable: -40~+80°c

J* Jv
MNDING
YARD SUrrL

-FEPcable: -40- +120°c


• Diaphragm material: Caramic AI203
III # • Material:

cl;
- Sensor body : SUS316L
- Indoor amplifier box: PC TEST PLUG

- Outdoor amplifier box: SCS14

GENERAL TECHNICAL SPECIFICATION


1) Vapour pressure monitoring
The Cargo tank ullage space pressure monitoring with high & low pressure is required by SOLAS 74, Chapt. II-2 Req. 59. ALARM MODULE WIDE ANGLE TYPE DIGITAL INDICATOR
This monitoring system is required to preventing serious deformation of the tank structure such over and under pressurization when the tank
venting system is in failure.

2) Manifold pressure and Pump Suction and discharge pressure monitoring


The Manifold pressure and pump suction & discharge pressure shall be indicated from CCR. Pressure transmitter will be installed on the dry
space and in ballast tank.

3) Vapour return pressure monitoring


This transmitter is required for remote monitoring and high/low alarm from CCR. The pressure transmitter will be installed near in cargo
manifold.
ONE LINE BLOCK DIAGRAM

PL40-0
FEATURES ON DECK MOUNTING TYPE
• Intrinsically safe detecting is applicable to all of • Very strong flash mounting disphragm
inflammable fluids • Zero and span internal adjustable SCREENED CABLE KFDO-CS-Ex2.51 P
1\
• Individual pressure displays • All stainless steel material
• Anti-corrosion material of pressure sensing part • Intrinsically safe Ex ia IC T5
• High accurate reading vacuum pressure • Self-diagnostic function
■ Easy calibration and maintenance (X- TO MONITORING PANEL
SASUSU (4~20mA)

PL40-0
PRINCIPLE OF OPERATION SUBMERSIBLE TYPE ^ =n I.S BARRIER BOARD
JJo Hull

The Intrinsically Safe Type Vapour Pressure Monitoring System is barrier located in safety area. The high and low pressure alarm can be
intended for Cargo tank pressure monitoring. classified into two types which are on-deck mounting type and ■ MU ■limit aim
This system consists of pressure transmitter which has a high quality, submersible mounting type in accordance with detection position of
accuracy, durable construction suited for excessive pressure and I.S pressure.
barrier. The output signal which arise by pressure transmitter is
transmitted to indicator panel or alarm monitoring system through I.S

APPLICATIONS
J
• Cargo pump pressure • Tank cleaning pump pressure
• Cargo manifold pressure • Fire main line pressure HAZARDOUS AREA SAFETY AREA
• Vapour return line pressure • Ballast pump pressure
MAMLA
anufacturing Line Authorized by the Quality ^ IMS
TANK LEVEL MONITORING SYSTEM 79
HANLAIMS
Level Measurement Systems
& Instrumentations

* AIR PURGE TYPE REMOTE LEVEL GAUGING SYSTEM(PURE PNEUMATIC TYPE) DUAL CHECK TYPE SAFETY CHAMBERtAIR PURGE HEAD)

PNEUMATIC MODULATOR Part.


• AIR PRESSURE : 4.5kg/cm2
MODEL-CT-180-OPN
• FLOW PATING: 10-80 Nl/h
• BLOWING PRESSURE : 4.5kg/cm2
W • CONNECTION SIZE : -AIR SUPPLY PT 1/8"
-SIGNAL LINE PT 1/8"

t
• INCLUDING THE FLOW RATE ADJUSTER AND
v
MAIN AIR NON-RETURN CHECK VALVE
AIR SUPPLY
UNIT GAUGE SAVER Part.
uoaniii,

• DIFFERENTIAL: 0.01 kg/cm2


• INCLUDING THE RANGE ADJUSTER
PNEUMATIC
INDICATOR

DUAL CHECK TYPE SAFETY CHAMBERtAIR PURGE HEAD) PNEUMATIC DIAGRAM

UD
COMPOSITION TYPE
PNEUMATIC MODULATOR NO Description Material Q'tv
1 Flanqe SUS 304 1
2 Float chamber SUS 304 1
3 Float SUS316 1
4 Upper disc NAVAL BRASS1
PRESSURE 5 Chamber NAVAL BRASS1
SWITCH 6 Connector BS 1
7 Lower disc NAVAL BRASS1
AIR SUPPLY MODULATOR Tank
OPERATING PRINCIPLE FEATURES &
• Avoids entry of liquid inside the device in case of air supply failure. GAUGE SAVER
• The operating principle is based upon the measurement of the hyd • Liquid level or measuring depth pressure is indicated for direct • Connection size: JIS 5K 25A, or 5K 20A.
rostatic pressure by providing a constant low flow of air or neutral reading, and then the high precision is achieved. • Working pressure: Max. 10kg/cm2
gas into a probe which opens at the tank bottom. • The construction is simple and the handling and maintenance is • Connection size of local test device : PT 1/4”.
• The flow regulator ensuring a constant pre-set flow at the end of easy. • Material: Naval brass.
• Including local test device for check of actual level.
the sounding pipe in the tank irrespective of the supply pressure. • Since no electricity is used, the explosion-proof measure is not
• Gauge saver is used for protecting the level indicator against over necessary.
pressure. • With use of the pressure type high sensitive level switch, the
LEVEL INDICATOR WITH GAUGE SAVER LEVEL INDICATOR GAUGE SAVER
• The blowing valve is used for sending the full air pressure through signal and alarm of the preset liquid level can be transmitted.
the signal line for cleaning purpose.
• The air supply valve is used for isolation from other channel DUAL CHECK TYPE
SAFETY CHAMBER

^ ---------------

r—TI
without any influence. REFER TO DETAIL DWG.

APPLICATIONS
• Principle Diagram
(CT-180-OPN)
• OPEN TANK-Ballast tank remote reading 1 A ~L
- Draft remote reading \ / *1’ /
- Heeling and trim remote reading Vt*
- Fuel oil tank remote reading v [TANK NAME]
------ 1----- 1 />
144
STANDARD SPECIFICATION
WATER BALLAST TANK

• System type : One line type air purge system • 400m Max. distance of signal line and indicator
LEVEL INDICATOR
• Flow rating : 10~80NI/hour • Signal line size: 0D8 or 0D10
• Size:144x144
• Working temp.: -30°C~70°C • Range: 1 to 40 meter
• Class 1.5 standard
• Supply air setting pressure : 4.5kg/cnf • Accuracy: ±0.5% os F.R(optional)
• Class 1.0 option
V
±1.0% os F.R
• Class 0.5 option
v
• Graduation : Height or volume
Height and volume
• Including the zero adjuster

UAMLA
lanufacturing Line Authorized by the Quality ^ IMS
TANK LEVEL MONITORING SYSTEM 81
HANLAIMS
Level Measurement Systems
& Instrumentations

* AIR PURGE TYPE REMOTE LEVEL GAUGING SYSTEM(ELECTRO PNEUMATIC TYPE) COMPOSITION TYPE MODULATOR

P/I CONVERTER Part.

MODEL-CT-180-EPN • THE TRANSMITTER IS LINKED TO AN INTEGRAL AIR REGULATOR AND


CONSISTS OF:
- A SENSYN PIEZCRESISTAND TYPE SENSOR
- AN ELECTRONIC UNIT WHICH CONVERTS THE SIGNAL FORM THE SENSOR
INTO A STANDARD 2 WIRE, 4-20mA SIGNAL
'* • POWER SUPPLY FROM 18 TO 38V/DC
4..20mA
o • OUTPUT SIGNAL: STANDARD 4-20mA (WIRE)
AIR SUPPLY
UNIT
V PNEUMATIC MODULATOR Part.
• AIR PRESSURE : 4.5kg/cm2
ELECTRIC
INDICATOR
•FLOW RATING: 10-80 Nl/h
• BLOWING PRESSURE : 4.5kg/cm2
4..20mA • CONNECTION SIZE : -AIR SUPPLY PT1/8"
-SIGNAL LINE PT1/8"
• INCLUDING THE FLOW RATE ADJUSTER AND
•« MAIN AIR NON-RETURN CHECK VALVE

§r
COMPOSITION TYPE
GAUGE SAVER Part.
• DIFFERENTIAL: 0.01 kg/cm2
RS485
PNEUMATIC MODULATOR A/D • INCLUDING THE RANGE ADJUSTER

DUAL CHECK TYPE SAFETY CHAMBERfAIR PURGE HEAD)

WORKSTATION
TRANSMITTER PANEL
OPERATING PRINCIPLE APPLICATIONS
The operating principle is based upon the measurement of the hyd • Ballast tank remote reading
rostatic pressure by providing a constant low flow of air or neutral • Draft remote reading NO Description Materia! Q'ty
gas into a probe which opens at the tank bottom. • Fuel oil tank remote reading 1 Flanqe SUS304 1
The output pneumatic signal of the modulator is fed into P/I converter • All liquids even viscous ones 2 Float chamber SUS 304 1
and is changed to electric signal(4~20mA) in 2 wire by P/I convertor. (molasses, bitumen etc---) 3 Float SUS316 1
The electric output signal(4~20mA) can be connected 4 Upper disc NAVAL BRASS 1
to C.R.T display cargo system, Digital indicator, analogue type 5 Chamber NAVAL BRASS 1
indicators, etc. or a combination of these systems. 6 Connector BS 1
STANDARD SPECIFICATION 7 Lower disc NAVAL BRASS 1
The flow is produced by means of an automatic air flow modulator, “BiiS
type which includes: • System type : One line type air purge system
• Avoids entry of liquid inside the device in case of air supply failure.
• An air supply filter • Flow rating : 10~80l\ll/h • Connection size: JIS 5K 25A, or 5K 20A.
• An airflow regulator ensuring a constant pre-set flow at the end • Working Temp.: -30“C~70°C • Working pressure: Max. 10kg/cm2. SYSTEM DIAGRAM
of the bubble pipe in the tank irrespective of the supply pressure. • Supply air setting pressure : 4.5kg/cm2 • Connection size of local test device : PT 1/4”.
• Material: Naval brass.
• A safety valve protecting the indicator and pressure transmitter • 400m Max. distance of signal line and indicator
• Including local test device for check of actual level. DUAL CHECK TYPE
against over pressure. • Signal line size: 0D 8 or 0D 10 SAFETY CHAMBER
REFER TO OETAIL DWG.

• The air supply valve is used for isolation from other channel • Range: 1 to 40 meter JIS 5K 2QA FF r^
s
without any influence. • Output: 4~20mA 2wire system | i

• The blowing valve is used for sending the full air pressure through • Power supply: 16 to 32V DC 1 8 FTTTING Sc GASKET /
(YARD SUPPLY) /
DECK OR TANK TOP
the signal line for cleaning purposes. • Accuracy: ±0.5% of F.R I

±0.2% of F.R(optional) SPECIAL PURGE UNIT

FEATURES
• Liquid level of measuring depth pressure is indicated for direct • The construction is simple and the handling, and WATER BALLAST TANK
reading, and then the high precision is achieved. maintenance is easy.
• 4~20mA output signal/Two wires.

MAMLA
lanufacturing Line Authorized by the Quality ^ IMS
TANK LEVEL MONITORING SYSTEM 85
HANLAIMS
Level Measurement Systems
& Instrumentations

* ELECTRIC PRESSURE TYPE TANK REMOTE SOUNDING SYSTEM INSTALLATION METHOD

MODEL: PL-40 OPERATING PRINCIPLE


PL40-I(INDOOR INSTALLATION)
The Hanla Level Transmitter is for continuously measuring the liquid
level of ballast tank, draft and fuel oil tank in the marine ships as well PL40-O(OUTDOOR INSTALLATION) PL40-O(OUTDOOR INSTALLATION)
as tanks containing media.
The PL-40 is a 2-wire, 4~20mA level transmitter consisting of a OinPUT<4~20mA)
} OUTPUT(4-20mA) ] QUTPUT(4~20mA) _

transducer and an amplifier connected via a submersible vented


saasi cable. m nn
4k, =:=::=:liU
Pressure change in the front of the diaphragm will bring about a PL40-I(INDOOR INSTALLATION) CABUE PROTECTION PIPE
40A STPG 370 SCH40
capacitance change in the cell of the transducer. (YARD SUPPLY)

This change will be transmitted to amplifier as a change in the (ft) PROTECTION PIPE /
electrical signal. STPG 370E SCH40
(YAhD SUPPLY)
/

The PL-40 is manufactured in several ranges, and available. Especially


5 K Us-I (YARD SUPPLY) \

the electro pressure type level transmitter can be connected to C.R.T.


OUTPUT(4~20mA)
display cargo system, loading computer, indicator, and analogue type \/
x IN W.B.T.

indicator to measure the actual level. / \


/\
150

TECHNICAL SPECIFICATION
707/
• Output: 4 ••• 20mA adjustable SHIP SIDE VALVE
(YARD SUPPLY)

• Accuracy: ± 0.2% F.S at 20°C


• Supply voltage : 12 ••• 28VDC FOR WATER BALLAST TK & FUEL OIL TK. FOR WATER BALLAST TK. FOR WATER BALLAST TK. FOR DRAFT

I • Range : Gauge 175mbar to 4bar


Absolute HOOmbar to 4bar
• Overpresure : Gauge 6bar to 25bar
Absolute lObar to 25bar
• Diaphragm cell: Capacitive transmitter with ceramic diaphragm GENERAL WIRING DIAGRAM

APPLICATIONS • Materials
• Ballast tank remote reading - Diaphragm: Ceramic
HAZARDOUS AREA SAFETY AREA
• Draft remote reading - Sensor Body: Stainless steel 316L
• Heeling and trim remote reading -Amplifierbox: SCS 13(lndoor)/SCS 14(0utdoor) AMPLIFIER BOX


Fuel oil tank remote reading
Waste waters, wells, locks, rivers etc.
- Special cable : Sheathed polyethylene cable
• Operating temperature range
Y INDICATOR(OPTION)

-Transducer: -40-125 °C
j
MODEL NUMBER CODE SYSTEM -Amplifier: -25-85“C 4~20mA
1/, 13 TO CRT MONITOR, 4~20mA DETAIL "A'
• Protection class \ r fEEF =3=
PL-40 WITH DC 24V POWER SUPPLY

g - Q , •Type - Transducer: IP68/submersible \/


\ SAFETY BARRIER
I I I: Inside mounting type - Amplifier: IP66(lndoor)/IP67(0utdoor)
I 0 I: Outside mounting type • Intrinsic safety: Ex ia I c T6 (Max. 50m cable between transducer .A \2 CORE SCREENED CABLE
■L_ (YARD SUPPLY)
!_h-
I U I: Utility type
and amplifier box) i
I P I: Pneumatic type 1
• Cable length: 3m in standardfoption: up to 50m) .LL
AMPLIFIER BOX

9° DETAIL "B"
— • Measuring range INDICATOR(OPTION)
FEATURES
I A |: 0.1 bar
• High measuring accuracy
m: 0.2 bar
• Excellent stability 4~20mA
r~C~l: 0.4 bar --------7— ~ ^ r -------r TO CRT MONITOR, 4~20mA
• Capacitive transmitter with Ceramic diaphragm MftTY MMER
WITH DC 24V POWER SUPPLY
I D 1: 1 bar

I E I: 2 bar
• High overload limit
SAFETY BARRIER
I F 1: 4 bar
• High temperature stability 1X7 0
i 13= P
• Corrosion resistance 2 CORE SCREENED CABLE

• No hysteresis / (YARD SUPPLY)


• Symbol of electric pressure type
level transmitter • Marine class approval
MAMLA
Manufacturing Line Authorized by the Quality IMS