Beruflich Dokumente
Kultur Dokumente
SERVICE MANUAL
l60F/L70f/L90F
CONTENT
2 Engine
Descriptions
WARNING!
Always read the booklet Safety before proceeding.
VOE21A1002897
1
Content
20 GENERAL
200 General, engine installation and its function
Engine, description ..................................................................................... 6
D6E .......................................................................................................... 6
Engine protection — Software ................................................................. 7
Engine speed (engine speed for E-ECU) — Software ............................. 9
Motor On/Off — Software ........................................................................ 9
Automatic engine shutdown — Software ............................................... 10
Increased engine speed — Software ..................................................... 10
21 ENGINE
214 Valve mechanism
Exhaust Gas Recirculation (EGR) ............................................................ 12
Included components ............................................................................. 12
Function ................................................................................................. 13
Checking and adjusting ......................................................................... 15
Software ................................................................................................. 15
22 LUBRICATING SYSTEM
220 General, common info about 221 - 224
Lubricating system, description ................................................................ 17
Software, engine oil pressure ................................................................ 19
23 FUEL SYSTEM
230 General (common info about 233 - 238)
Fuel system, description ........................................................................... 20
D6E ........................................................................................................ 20
Software ................................................................................................. 21
233 Fuel pump; filter; strainer
Fuel feed pump, description ..................................................................... 22
Fuel filter, description ................................................................................ 22
Water in fuel — software ...................................................................... 22
237 Injector; delivery pipe
Injectors, description ................................................................................. 24
Software ................................................................................................. 25
Fuel rail, description .................................................................................. 25
Software ................................................................................................. 27
Fuel control valve (FCV), description ........................................................ 27
Software ................................................................................................. 27
High pressure fuel pump, description ....................................................... 27
26 COOLING SYSTEM
3
260 General, common info about 261 - 269
Cooling system, description ...................................................................... 35
Software ................................................................................................. 37
263 Fan; fan shroud; fan coupling
Cooling fan, description ............................................................................ 38
Reversible cooling fan ........................................................................... 40
Software ................................................................................................. 42
27 ENGINE CONTROL
271 Revs control, foot oparated
Accelerator Pedal ..................................................................................... 50
272 Revs control, hand operated
Hand Throttle ............................................................................................ 51
Software ................................................................................................. 51
4
ENGINE WITH MOUNTING
AND EQUIPMENT
20 GENERAL
5
Engine, description
Regarding: L60F, L70F, L90F
D6E
D6E is a straight six-cylinder, four-stroke, turbocharged diesel
engine with direct injection and intercooler, as well as wet,
replaceable cylinder liners. The engine is equipped to meet gov‐
erning legislation according to Tier 3/stage IIIA for exhaust emis‐
sions.
Engine D6E has a fuel system with Common Rail, which is con‐
trolled by the software in the engine's electronic control unit (E-
ECU).
6
Fig.1
See also 370, Wiring diagram 202, 370, Wiring diagram 203, 370,
Wiring diagram 204 and 370, Wiring diagram 206
7
Input signals Conditions for output functions Output functions
- Engine oil pressure, SE2203 - (Critical) Low engine oil pressure - Red central warning
- Warning — Low engine oil press.
- Warning — Stop vehicleTurn Off
Engine
- Reduction of engine's torque
- Low engine oil pressure - Amber central warning
- No or incorrect signal from the - Check — Engine failure
sensor
- Fuel control valve (FCV), - Electrical malfunction. - Red central warning
PWM2303 - Warning — Stop vehicleTurn Off
Engine
- Check — Injection system failure
- Reduction of engine's torque
- Reduces rail pressure with pres‐
sure relief valve (PRV)
- Rail pressure, SE2309 - No or incorrect signal from the - Red central warning
sensor - Warning — Stop vehicleTurn Off
Engine
- Check — Injection system failure
- Limitation of engine rpm to 1100
rpm
- Reduces rail pressure with pres‐
sure relief valve (PRV)
- EGR-valve, MA2504 - Mechanical or electrical malfunc‐ - Amber central warning
tion - Check — Engine system failure
- Reduction of engine's torque by
max. 7% (to reduce the turbo's
rpm)
- Charge air temperature, SE2507 - (Critical) High charge-air tempera‐ - Red central warning
ture 92–100 °C (198–212 °F) - Warning — Stop vehicleTurn Off
Engine
- Warning — High charge-air temp.
engine
- Reduction of engine's torque
dependent on charge-air temper‐
ature and engine rpm
- High charge-air temperature > 92° - Amber central warning
C / No or incorrect signal from the - Check — High charge-air temp.
sensor engine
- Reduction of engine's torque
dependent on charge-air temper‐
ature and engine rpm
- Coolant level, SE2603 - (Critical) Low coolant level - Red central warning
- Warning — Coolant level low
- Low coolant level - Amber central warning
- Check — Coolant level lowCheck
at next stop
- Coolant temperature, SE2606 - (Critical) High coolant temperature - Red central warning
103–105 °C (217–221 °F) - Warning — Stop vehicleTurn Off
Engine
- Warning — High coolant temp.
engine
- Reduction of engine's torque
dependent on coolant tempera‐
ture and engine rpm
- High coolant temperature >100 °C - Amber central warning
(212 °F) - Check — High coolant temp.
engine
- Reduction of engine's torque
dependent on coolant tempera‐
ture and engine rpm
- Electrical malfunction. - Amber central warning
- Check — Engine failure
8
Input signals Conditions for output functions Output functions
- Engine rpm flywheel, SE2701 - No or incorrect signal from the - Amber central warning
sensor - Check — Engine failure
- Reduction of engine's torque by
2% per second
- Max. torque engine 90%
- System error common rail - Defective functionality in the sys‐ - Red central warning
tem - Warning — Stop vehicleTurn Off
Engine
- Check — Injection system failure
- Reduction of engine's torque
- Limitation of rail pressure to 80
MPa (800 bar), (11600 PSI)
- Limitation of engine rpm to 1100
rpm
- System error power and torque - Defective functionality in the sys‐ - Red central warning
output tem - Warning — Stop vehicleTurn Off
Engine
- Check — Injection system failure
- Reduction of engine's torque
- Limitation of rail pressure to 80
MPa (800 bar), (11600 PSI)
- Limitation of engine rpm to 1100
rpm
- Pressure reducing valve (PRV) - Defective functionality in the sys‐ - Red central warning
rail pressure tem - Warning — Stop vehicleTurn Off
Engine
- Check — Injection system failure
- Reduction of engine's torque
- Limitation of engine rpm to 1100
rpm
- Engine shut-off after 5 seconds if
speed is < 2 km/h (1.2 mph)
9
Input signals Conditions for output functions Output functions
- Engine speed, - Engine speed < 50 rpm - Engine = Off
SE2704 - Engine speed > 600 rpm - Engine = On
See also 370, Wiring diagram 201, 370, Wiring diagram 205, 370,
Wiring diagram 404 and 370, Wiring diagram 408
See also 370, Wiring diagram 201 and 370, Wiring diagram 205.
10
rpm
1
2
4 5
rampStartSpeed rpm
6 8
7
derivStart rpm
9
3
endRamp 10
s
V1048590
11
21 ENGINE
Included components
IEGR-unit
Fig.3
1 IEGR-unit
Solenoid valve
The solenoid valve is located in the cylinder head on the flywheel
side and is activated by the EECU via the control system EMS 2.
When IEGR is not activated, the solenoid valve is closed and no
oil flow is allowed into the IEGR-unit. At activation of IEGR, the
solenoid valve opens the channel from the engine's lubrication
system to the IEGR-unit.
Fig.4
1 Solenoid valve
12
Control valve
The control valve is located in the IEGR-unit between the high-
pressure circuit and low-pressure circuit. When the low-pressure
circuit is supplied from the lubrication oil system, the control valve
is lifted and closes the high-pressure circuit. The ball in the control
valve enables filling of the high-pressure circuit when IEGR is
activated.
The lubrication oil is drained through the control valve.
Fig.5
1 Control valve
Main piston
The main piston is acted on by the adjusting screw on the inlet
valve's rocker arm, and affects the oil pressure in the IEGR-unit's
high-pressure channel. At the end of the IEGR-phase, a pressure
of 100 bar is generated in the high-pressure circuit.
Fig.6
1 Main piston
Servo piston
The servo piston is activated by the hydraulic pressure from the
main piston via a channel in the IEGR-unit when the IEGR-func‐
tion is active/on (solenoid valve in open position). Then the servo
piston opens the exhaust valves via the rocker arm an extra time
during the induction stroke.
Function
IEGR is activated by the system being supplied with full lubrica‐
tion oil system pressure via the solenoid valve. The solenoid valve
is activated by the E-ECU.
Fig.7 The control valve closes the high-pressure circuit and the ball
inside the valve enables filling of the system.
1 Servo piston
With the same movement as the inlet valve's rocker arm opens
the valve, the main piston is forced upward. The pressure in the
IEGR-unit's high-pressure channel (up to 100 bar) overcomes the
spring force in the servo piston. the servo piston forces down the
rocker arm, which results in the exhaust valve being open for a
short time at the end of the induction stroke. Exhausts from the
exhaust manifold are sucked into the cylinder by vacuum from the
other cylinders.
The breather hole between the low-pressure channel and the
high-pressure channel in the IEGR-unit enables longer exhaust
recirculation at high engine speed.
13
Fig.8 IEGR-system (inactive)
1 Servo piston
2 Control valve
3 Solenoid valve
4 2–5 Bar lubrication oil pressure
5 Breather hole
6 Oil channel, low-pressure
7 Oil channel, high-pressure
8 Main piston
9 Induction rocker arm
10 Exhaust rocker arm
14
Fig.9 IEGR-system activated
1 Servo piston
2 Control valve
3 Solenoid valve
4 2–5 Bar lubrication oil pressure
5 Breather hole
6 Oil channel, low-pressure
7 Oil channel, high-pressure
8 Main piston
9 Induction rocker arm
10 Exhaust rocker arm
Software
The function monitors the EGR valve for return of combustion
gases and informs the operator if the function is not ensured or if
there is a system malfunction.
15
22 LUBRICATING SYSTEM
16
Lubricating system, description
Regarding: L60F, L70F, L90F
The lube oil pump is a rotary pump integrated with the front cover.
The inner rotor is seated on and driven by a crankshaft drive.
A pressure regulating valve is mounted in the cylinder block.
Lubricating oil is delivered by the oil pump through the oil cooler
to the oil filter and on to the main oil gallery.
Oil exiting the oil cooler is regulated by the pressure regulating
valve before entering the oil filter or main gallery.
The oil filter is mounted on the oil cooler housing, which is located
on the engine block's right side. From the filter, the oil flows into
the main distribution channel that supplies oil to the engine's
crankshaft, camshaft, and rocker arms via tappets and push rods,
as well as the turbocharger.
The engine is also equipped with piston cooling nozzles that spray
oil on the underside of the pistons to maintain a stable operating
temperature.
17
V1041301
18
Software, engine oil pressure
This function monitors engine oil pressure and informs the oper‐
ator if the pressure is too low or if system error occurs.
Engine oil pressure is also used as input signal for Engine pro‐
tection, see Engine, description page 6.
19
23 FUEL SYSTEM
D6E
The D6E-engines for Tier 3/stage IIIA feature a system with pres‐
sure accumulators called fuel injection with Common rail.
The main advantage of the common-rail system is its ability to
vary injection pressure and timing over a broad scale. This is
made possible by separating the functions of pressure generation
and fuel injection.
The low-pressure circuit's fuel feed pump pumps fuel from the
tank through the water trap's filter and in to the pump's inlet. Then
the fuel is forced from the pump through the secondary filter to
the fuel control valve (FCV), which is located between the high-
pressure pumps.
The high-pressure pumps work all the time and create the desired
injection pressure which is stored in the fuel rail.
The fuel control valve (FCV) is a PWM-controlled solenoid valve
which controls fuel volume to the high-pressure pumps. The fuel
control valve makes sure that the high-pressure pumps are filled
so that the pressure that has been indicated as distribution pres‐
sure is maintained.
High-pressure fuel from the fuel rail is available to the injectors at
all times. The electronically controlled fuel injectors control injec‐
tion timing and injection volume.
20
Injector
Pm ax = 5 - 7 bar
PRV
Prefilter with
Pressure sensor
water separator
Supply Main
pump filter
Thermostatic V1041209
Hand- valve
primer
ECU: Electronic Control Unit
FCV: Fuel Control Valve
PRV: Pressure relief valve
Software
The fuel control valve (PWM2303) and rail pressure (SE2309),
are used as input signal for Engine protection, see Engine,
description page 6.
Fuel level
This function monitors fuel level in the fuel tank and informs the
operator if the level is too low or if there is a system malfunction.
21
Fuel feed pump, description
Regarding: L60F, L70F, L90F
The feed pump is of the gear type and is driven by the same belt
as the coolant pump. There is a pressure relief valve integrated
in the pump, and its function is to maintain correct pressure to the
fuel system, e.g., in case of clogged fuel filter.
If the fuel lines have been run dry of fuel, the fuel system should
be filled and bled with the hand pump located on the primary filter
housing. The non-return valve (2) opens and allows fuel to circu‐
late in the entire circuit. In this way, the high-pressure pumps are
supplied with fuel free from air.
Fig.12
V1010832
Fig.13
The fuel system is equipped with two fuel filters, a primary filter
(1) with water trap, and a secondary filter (4).
On the secondary filter side, there is a fuel pressure sensor that
measures the fuel feed pressure to the unit injectors. In the water
trap (3), there is a drain valve and a level sensor.
On the suction line in the fuel tank, there's also a fine filter (net
type) that separates any coarse solid impurities before the fuel is
drawn into the system.
22
237 Injector; delivery pipe
23
Injectors, description
Regarding: L60F, L70F, L90F
Fig.15
24
V1010841
Fig.16
Software
The function monitors the fuel injectors and informs the operator
if there is a system malfunction.
Fuel rail
25
pressure sensor SE2309 measures the pressure in the rail and
delivers data to the E-ECU, which compares the actual pressure
with a reference value, which is dependent on engine speed and
injection volume. The pressure relief valve, installed on the rail,
limits the system pressure to avoid damage to the circuit.
Fig.17
1 Fuel rail
2 Relief valve (PRV)
3 Rail pressure sensor SE2309
26
Software
Rail pressure (SE2309) is used as input signal for Engine pro‐
tection, see Engine, description page 6
Software
Fuel control valve (PWM2303) is used as input signal for Engine
protection, see Engine, description page 6
Fig.18
1 Solenoid valve
2 Fuel inlet
3 Fuel to high-pressure pumps
4 Return fuel to tank
5 Overflow valve
27
The fuel system has two high-pressure pumps that are driven by
1 2 3 the camshaft via roller tappets. The function of the high-pressure
pumps is to pressurize the distribution pipe (the rail). The high-
pressure pumps' low-pressure side and high-pressure side are
hydraulically separate. Three camshaft cams give six pump
strokes per camshaft revolution (three strokes per pump).
4 5
Fig.19
1 Fuel control valve (FCV)
2 Fuel to high-pressure pump
3 Fuel to distribution delivery pipe (rail)
4 Roller tappet
5 Camshaft cam
28
25 INLET SYSTEM; EXHAUST
SYSTEM
Inlet system
The air is drawn in through the air cleaner (1) and flows to the
turbo (2). Then the air is cooled in the intercooler (charge-air
cooler) (3). Before the air finally is drawn into the cylinders via the
inlet valves (5), it passes the preheating coil (4). The preheating
coil, the function of which is to warm the induction air at engine
start, is engaged if needed with a switch in the cab. A small part
of the air that is drawn into the air cleaner passes directly to the
muffler where it is mixed with the exhausts.
V1048646
29
Air filter pressure — Software
The function monitors the extent to which the air filter is blocked
and informs the operator when changing is required or if system
malfunction occurs.
30
Exhaust system
The exhausts pass via the exhaust valves out in the exhaust
manifold (1) and then through the turbocharger (2) to the muffler
(3). In the muffler, the exhausts are mixed with air from the air
cleaner before passing out through the exhaust pipe.
2
V1048647
The exhaust gas flow causes the turbine rotor in the turbine hous‐
ing (2) to rotate. The compressor rotor is located on the same
shaft as the turbine rotor. The compressor rotor is located in a
housing (3) which is connected between the air cleaner and the
engine's induction manifold.
When the compressor rotor turns, air is sucked from air cleaner
(4). The air is compressed and forced into the engine cylinders
after having first been cooled while passing through the inter‐
cooler.
31
The turbocharger is equipped with a wastegate valve (5).
1 2 3 4 The waste-gate valve, which is controlled by the charge-air pres‐
sure, allows a small amount of the exhaust gasses to by-pass the
turbine rotor at high engine speeds (high charge-air pressure).
This design makes the turbocharger efficient at low engine
speeds.
V1011103
5
Fig.22 Turbocharger (principle diagram)
32
Boost pressure — Software
This function monitors boost pressure and informs the operator if
there is a system malfunction.
33
Air cleaner, description
Regarding: L60F, L70F, L90F
The air cleaner prevents dust and other contaminants from enter‐
ing the engine. The air passes through after having circulated in
the precleaner through the main filter and then the safety filter.
There is a combined pressure drop and air temperature sensor
at the inlet between the filter housing and the turbo. The pressure
drop function shows when the filter is starting to become clogged
by means of an indicator lamp on the driver display.
There is also a preheating coil located in the induction manifold.
Preheating, description
Regarding: L60F, L70F, L90F
34
26 COOLING SYSTEM
35
10
9
7
3
1
5
2
V1048620
4
Fig.24 Cooling system
36
Software
Coolant temperature outlet radiator, SE2602, functions as input
signal for:
- Temperature control, see Cooling fan, description page 38
- Hydraulic pressure, see Cooling fan, description page 38
37
Cooling fan, description
Regarding: L60F, L70F, L90F
The cooling fan is driven by hydraulic oil from Pump 3, which also
supplies hydraulic oil to the brake pressure charging. The cooling
fan speed is controlled via the V-ECU, which receives signals
about how warm the different systems are (from, among others,
temperature sensor SE2602). If cooling, i.e. increased cooling fan
speed, is required, the V-ECU sends signal to PWM2601, which
is a proportional valve positioned in the central valve and which
makes sure that the required hydraulic oil flow is supplied to the
cooling fan.
When the pressure test is activated using the display unit, the V-
ECU sends signal to PWM2601, causing PWM2601 to close. The
flow compensator will then be kept closed and Pump 3 supplies
maximum flow.
38
Fig.25
1 Central valve
2 Hydraulically powered cooling fan
3 Valve block for reversible cooling fan (1)
4 Hydraulic oil cooler
1. Optional equipment
39
Reversible cooling fan
The machine may be equipped with reversible cooling fan, which
prevents the radiator from being clogged up, as the cooling fan
then can suck or blow the air through the radiator. With the valve
block for the reversible cooling fan it is possible to determine
which port on the fan is pressure side respectively return side. In
this way the oil can flow in two directions through the fan motor.
The valve block for the reversible cooling fan consists of four
pressure-controlled directional valves and two solenoid valves:
- In energised position MA2601 drains all directional valves,
which causes the flow from Pump 3 to be conducted to tank.
- MA2602 controls the direction of flow to the fan
Fig.26
40
The reversible cooling fan works in three different phases:
1 Normal phase
The hydraulic oil enters the valve block via connection P. Part
of the flow is diverted via a restriction and via MA2601 to
MA2602. When MA2602 is not energised, a control pressure
is conducted to the back of directional valves 2 and 3, which
then are kept closed. The back of directional valves 1 and 4
are drained. The hydraulic oil from connection P opens direc‐
tional valve 4 and flows on through directional valve 3 to the
cooling fan. The return oil from the cooling fan opens direc‐
tional valve 1 and the hydraulic oil is conducted to the hydraulic
oil cooler and the hydraulic oil tank.
2 Retardation phase
The V-ECU lowers the voltage to PWM2601. The LS-pressure
and the flow reduce. MA2601 is energised and the back of all
directional valves is drained to tank. The hydraulic oil flow is
conducted directly to tank via the directional valves. Because
of the inertia of the cooling fan, the lowering of the speed takes
place slowly. The retardation phase continues until the cooling
fan speed is 100 rpm.
3 Reversing phase
MA2602 is energised and the control pressure is conducted to
the back of directional valves 1 and 4, which close. Directional
valves 2 and 3 are drained to tank. PWM2601 receives signal
from the V-ECU corresponding to max. speed. Oil from con‐
nection P opens directional valve 2 and the flow is conducted
on through the directional valve 1 to the cooling fan. The return
oil from the cooling fan opens directional valve 3 and the
hydraulic oil is conducted to the hydraulic oil cooler and the
hydraulic oil tank.
41
Software
Fan control
Input signals Conditions for output functions Output functions
- VCADS Pro parame‐ - The input signal that requests the highest cooling fan - Requested cooling fan pres‐
ter GDW speed controls the requested cooling fan pressure sure
- Requested cooling - The maximum cooling fan pressure that can be
fan speed within requested is controlled by the current engine speed
selected speed - Engine On
range - Engine Off - Requested cooling fan
- Requested cooling speed = 0
fan speed with auxil‐
iary brake
- Requested cooling
fan speed with
reversible cooling
fan
- Requested cooling
fan speed with AC
- Requested cooling
fan speed during
sound test
- Engine speed,
SE2701
- Fan speed, SE2601
- Engine On/Off
42
Temperature control
Input signals Conditions for output functions Output functions
- Coolant tempera‐ - the cooling fan speed = maximum cooling fan speed - Requested cooling fan
ture, SE2602 within selected speed range x the cooling fan coeffi‐ speed within selected speed
- Transmission oil cient. range
temperature, - The cooling fan coefficient varies between 0 and 1
SE4903 depending on the values from the various sensors.
- Hydraulic oil temper‐ The highest cooling fan coefficient controls the
ature, SE9102 requested cooling fan speed.
- Axle oil temperature If the engine speed <800 rpm, the coefficient for the
front axle, SE5201 intercooler = 0
- Axle oil temperature
rear axle, SE5202
- Coolant temperature
engine, SE2606
- Charge air tempera‐
ture, SE2507
- Temperature induc‐
tion air, SE2501
- Engine On/Off
- Engine speed,
SE2701
43
Cooling fan mode (reference)
Input signals Conditions for output functions Output functions
- VCADS Pro parame‐ - VCADS Pro parameter GDR = A - Maximum cooling fan speed
ter GDR within selected speed range
- VCADS Pro parame‐ = VCADS Pro parameter
ter GDS GDS
- VCADS Pro parame‐ - Maximum cooling fan speed
ter GDT = VCADS Pro parameter
- VCADS Pro parame‐ GDU
ter GDU - VCADS Pro parameter GDR = B - Maximum cooling fan speed
within selected speed range
= VCADS Pro parameter
GDT
- Maximum cooling fan speed
= VCADS Pro parameter
GDU
- VCADS Pro parameter GDR=C - Maximum cooling fan speed
within selected speed range
= VCADS Pro parameter
GDU
- Maximum cooling fan speed
= VCADS Pro parameter
GDU
- VCADS Pro parameter GDR = 0 - Maximum cooling fan speed
incorrect
- Maximum cooling fan speed
within selected speed range
incorrect
- Check
Parameter error
44
Reversible cooling fan
Input signals Conditions for output functions Output functions
- VCADS Pro parame‐ General conditions for the function:
ter GEI - VCADS Pro parameter GEI “ON”
- VCADS Pro parame‐
- Engine On - Reversing sequence
ter GEJ
- Pressure test cooling fan pump requested Off according to VCADS Pro
- VCADS Pro parame‐
- Sound test requested Off parameter GEJ starts
ter GEK
- Hydraulic oil temperature >0 according to selected inter‐
- VCADS Pro parame‐
- Raised cooling fan speed with AC requested False val(a)
ter GEL
- VCADS Pro parame‐ - VCADS Pro parameter GEJ “OFF” - Reversing sequence does
ter GEM not start
- VCADS Pro parame‐ or
ter GEN - Ongoing reversing
- VCADS Pro parame‐ sequence is interrupted
ter GEO - The time (b), according to VCADS Pro parameter GEK - Reversing sequence
- Maximum cooling according to VCADS Pro
has passed
fan speed parameter GEJ is ended
or
- Pressure test cooling
- The time, according to VCADS Pro parameter GEL
fan pump requested
has passed
On/Off
or
- Sound test
- The time, according to VCADS Pro parameter GEN
requested On/Off
has passed
- Engine On/Off
- Reversible cooling
fan Manual reversing
On/Off
- Charge air tempera‐
ture, SE2507
- Hydraulic oil temper‐
ature, SE9102
- Cooling fan speed,
SE2601
- Control cooling fan,
PWM2601
- Requested cooling
fan speed with auxil‐
iary brake
- Raised cooling fan
speed with AC
requested
- Monitoring MA2601 - Faulty signal, see Diagnostics - Check
- Monitoring MA2602 Cool. fan reversal failure
a) If VCADS Pro parameter GEJ is changed during ongoing sequence, the sequence is completed before the new parameter
value is activated.
b) The time is only counted with Engine On. When Engine Off is changed to Engine On, the time is set to zero.
45
The following applies in case of faulty input signals:
46
Hydraulic pressure, checking
Input signals Conditions for output functions Output functions
- Pressure test cooling
fan pump requested - Position switch parking brake Released - Hydraulic valve brake pres‐
- Requested pressure sure charging On
for cooling fan - Requested brake charging pressure ≠ 0
or - Pressure control valve =
- Requested brake requested pressure
charging pressure - Requested attachment locking pressure ≠ 0
- Requested attach‐ or
ment locking pres‐ - Requested pressure for hydraulic oil warming ≠ 0
sure - Pressure test cooling fan pump requested On - Hydraulic valve brake pres‐
- Requested pressure or sure charging Off
for hydraulic oil - Requested pressure for cooling fan ≠ 0 - Pressure control valve =
warming requested pressure
- Engine On/Off (a)
- Atmospheric pres‐
sure (sensor posi‐
tioned in E-ECU)
- Coolant temperature
engine, SE2606
- Possible load at cur‐
rent engine speed
- Position switch park‐
ing brake
a) To avoid overloading the engine, brake pressure charging is delayed, when Engine changes over to On
47
Auxiliary brake (engine braking) (a)
Input signals Conditions for output functions Output functions
- VCADS Pro parame‐ General conditions for the function:
ter HWT - VCADS Pro parameter HWT ≠ 0
- Maximum cooling
- Delay >1.2 - Requested cooling fan
fan speed
- Engine speed >1400 rpm speed with auxiliary brake =
- Delay
- Delay >1.2 Maximum cooling fan speed
- Directional status
- Gear selector posi‐ - Delay <1.2 - Requested cooling fan
ton - Engine speed <1400 rpm speed with auxiliary brake =
- Engine speed, 0
SE2701
a) The function prevents upshifting when the machine is driven downhill.
48
27 ENGINE CONTROL
49
Accelerator Pedal
Regarding: L60F, L70F, L90F
50
Hand Throttle
Regarding: L60F, L70F, L90F
Software
The function makes it possible to set a working rpm for the engine
and informs the operator if there is a system malfunction.
800-2100 rpm
% Pot.
0 30 100
51
USER FEEDBACK
To From
Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. CEE ....................................................................................
S-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com
Ref no:
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Suggestion/Reason why:
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Ref. no. VOE 21 A 1002897 English
Printed in Sweden 2007-01 CST
Volvo, Eskilstuna