Beruflich Dokumente
Kultur Dokumente
Surgiflator - 40
16.0070r.m1
TPC014-020-1305-01
Rev. Jun - 2013
LUT GMBH
Manufacturer:
CE marking according to Directive 93/42/EEC
LUT GMBH
Robert-Bosch-Strasse 3
79211 Denzlingen
GERMANY
Phone: +49 (0) 7666 900 69-0
Fax: +49 (0) 7666 900 69-480
0297
Model:
16.0070R.M1/1200714/10000005905 03/0409/aku
LUT GMBH Contents
1 Safety Notes
EN
Before opening the device, disconnect device from mains power EN
supply by pulling the power cable.
DANGER
1.1 Liability
Device and accessories have been carefully inspected at the factory
before shipping. However, the manufacturer is only liable for safety and
reliability as well as functionality if all inspections and repairs have been
performed by authorized technicians and if the device and the
accessories are used only as intended.
WARNING
All maintenance and repair tasks as well as any modifications are to
be performed only by personnel or technicians authorized by the
manufacturer. The power supply has to be installed in compliance
with DIN/IEC. WARNING
1.2 Certification/Seal
The operator of the device has to receive a certificate from the service
technician stating the type and scope of the performed service or
maintenance tasks. This certificate has to list the date of the service or
maintenance task as well as the company and signature. Please use the
maintenance and checklist enclosed in back of the service manual.
After the repair work is concluded, a service seal will be attached to the
device by the authorized service technician.
1
Before Commencing Work LUT GMBH
2
LUT GMBH Before Commencing Work
• Internet access
• Medical Product Brochure (MPB)* EN
*country-specific EN
2.3 Supplemental Resources
The following supplemental tools, test resources, and measurement Supplemental Resources
instruments are required to perform the service and maintenance
routines described in this manual. Make sure the measurement tools and
resources are calibrated and in perfect working order before starting any
maintenance tasks.
• Silicone tube 8x2 mm
• PVC tube 6x4 mm, 1 m
• T adapter 8-8-8 mm
• Veress cannula length 100 mm, opening diameter 1.4 mm,
inner cannula diameter 1.6 mm
• Heater calibration box T100
• Heater test box T200
• Internet access for software-update with GlobalServices.net
www.womservice.com
3
Device Setup LUT GMBH
3 Device Setup
EN
3.1 16.0070R.M1 Function Diagram
EN
(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(20)(21)
(32)
(31)
(30)
(29) (22)
(28) (23)
(3) High pressure unit (HPU) (19) Low pressure safety valve 58 mm Hg (LSV)
(5) High pressure sensor 60 bar (HPS) (21) Fluid sensor (FLS)
(6) High pressure regulator 2 bar (HPR) (22) Heater coil for gas heating
(7) High pressure temperature sensor (HTS) (23) Temperature sensor for gas heating
(9) Gas heating for high pressure unit (HPH) (25) Loudspeaker
(12) Median pressure safety valve 500 mm Hg (MSV) (28) Video OUT
4
LUT GMBH Device Setup
(1)
(18) (2)
(3)
(17)
(4)
(16)
(15)
(14) (5)
(6)
(13)
(12)
(11) (7)
(8)
(10)
(9)
5
Device Setup LUT GMBH
6
LUT GMBH Device Setup
(10) (9) (8) (7) (6) (5) (4) (3) (2) (1)
7
Device Setup LUT GMBH
8
LUT GMBH Maintenance and Service Tasks
4.1 Safety
Test
A safety test has to be carried out by a trained technician within the
scope of the annual inspection.
Perform a visual inspection of the device. Of particular importance is that
• the fuse corresponds with the specifications indicated by the
manufacturer,
• labels and stickers on device are legible,
• the mechanical condition of the device allows for its safe use,
• the device is clean.
Perform the measure leakage currents according to DIN EN 60601-1/IEC
60601-1.
Perform the measurement of the protective conductor resistance in
accordance with DIN EN 60601-1. The PE resistance is measured with the
power cable connected. The maximum value is 0.2 Ω.
Perform the measurement of the insulation resistance with 500-700 V
DC. The minimum value is 50 MΩ. The measurement of voltage stability
should not be performed using high voltage.
As an alternative, perform safety test according to DIN VDE 0751 Section 1.
9
Maintenance and Service Tasks LUT GMBH
4.3 Cable
Condition
Any cables suspected of being damaged or flawed in any way (e.g.,
insufficient insulation, breaks, malfunctioning contacts, etc.) are to be
replaced.
10
LUT GMBH Maintenance and Service Tasks
(2)
(3)
(4)
(5)
The gas supply connection has to be removed in order to be able to check Gas supply connection seal
the seal (5) (see chapter 6.1 Gas Supply Connection
Disassembly/Assembly, page 35).
When inserting the new gas supply connection, make sure to insert the
anti-twist stop (4) properly!
11
Maintenance and Service Tasks LUT GMBH
(2)
(3) (4)
Follow these steps to check the function of the high pressure sensor (2):
1. The device is open and switched on. A gas bottle (pressure >50 bar) is
connected and open.
2. The pressure monitor displays a supply pressure of > 40 bar.
3. While device is switched on and the gas bottle is connected and
opened, pull plug connector (4) of the high pressure sensor off the
PCU board (3).
4. The display has to show the following: Gas Supply?
The pressure monitor displays a pressure of < 15 bar.
Reconnect plug connector (4) to PCU board (3).
5. This successfully concludes the high pressure sensor inspection.
Adjustment Replacing the high pressure unit HPU or PCU board.
12
LUT GMBH Maintenance and Service Tasks
(2)
1. Remove the tube from the HPU outlet (pinch the plastic ring and pull
off tube) and connect a T adapter with venting valve and 0-7 bar
manometer.
2. Open the gas supply line. A short hissing sound after the gas supply is
opened for the first time is acceptable.
3. Screw adjustment screw (2) into device and thereby increase the
pressure until the high pressure safety valve is triggered (1) (clearly
audible hissing sound). The reached pressure must amount to
3.5 bar ± 0.5 bar.
4. Screw adjustment screw (2) into the other direction (out off device)
until reaching a pressure of 2.8 bar. The high pressure safety valve (1)
must close again (no hissing sound).
5. Set the specified working pressure as described in chapter 4.9
Checking High-Pressure Regulator HPR at the HPU 03, page 14.
If the indicated pressure values are not reached even after repeating the Adjustment
check, the HP unit must be replaced.
13
Maintenance and Service Tasks LUT GMBH
(2)
(3)
14
LUT GMBH Maintenance and Service Tasks
(1)
(2)
(3)
15
Maintenance and Service Tasks LUT GMBH
(6)
(7)
(8)
(9)
Adjustment If the fuse is intact and the block is still not warm to the touch, the heater
(3) and/or the LPU have to be replaced (see 6.9 Disassembly/Assembly
of Pneumatic Unit LPU, page 46).
When installing the heater (3), make sure it is placed completely on the
insulating foil (5). Attach heater (3) with the fastening screw (4) and a
plastic insulating bush.
16
LUT GMBH Maintenance and Service Tasks
(3) Syringe
(4) T adapter
(1) (2)
17
Maintenance and Service Tasks LUT GMBH
(2) Syringe
(3) T adapter
18
LUT GMBH Maintenance and Service Tasks
(4)
19
Service Menu LUT GMBH
5 Service Menu
EN
5.1 Launching the Service
Menu EN
Use the service menu to
• calibrate the device,
• conduct a 12 hr test,
• restore factory settings,
• display software version (program and customer data).
->Use the keys below the LED display to input data.
->The display depicts the key functions.
->Confirm (Enter) with the [ i ] key.
->To jump one step back or to exit the menu level (Esc), press the
[->0<-] key.
The following pages depict overview flow diagrams.
20
LUT GMBH Service Menu
Press [ i ] key
21
Service Menu LUT GMBH
[+]/[-]
Low pressure
[i] LOW-p Calibr.
calibration (4-2-2)
[+]/[-]
High pressure
[i] HIGH-p Calibr.
calibration (4-2-3)
[+]/[-]
[+]/[-]
[+]/[-]
[+]/[-]
[+]/[-]
[+]/[-]
[+]/[-]
[+]/[-]
[-]
Error status at
END
BAM
22
LUT GMBH Service Menu
Offset Calibration
EN
Prerequisite:
•Closed gas bottle
•Device outlet open
•Device in service mode
Display
Please w a it
Confirm with [i] key
X
C a lib r. S u c c e ss E rro r C o d e X X
X X
A ll-O ffse t
Confirm with [i] key
X
23
Service Menu LUT GMBH
(1) (2)
Prerequisites:
•Gas bottle open, pressure >50 bar
•Meas. setup acc. to Fig. 5.2.1
•Device in service mode
Display
Please w ait
Confirm with [i] key
4500 X
24
LUT GMBH Service Menu
(1)
(2)
Prerequisites:
•Gas bottle with manometer open
•Meas. setup acc. to Fig. 5.2.2
•Device in service mode
Display
H IG H -p C a lib r.
Confirm with [i] key
X
25
Service Menu LUT GMBH
EN
Prerequisites:
•Gas bottle open, pressure > 50 bar
•Meas. setup acc. to Fig. 5.2.3
•Device in service mode
Display
XXX
120
•Check error message acc. to error list
(chapter 8) and eliminate cause.
•Acknowledge error message with E rro r c ode X X C a lib r. S u c c e s s
[->0<-] key.
•Restart. X 120 X
L P R -A d ju s t
Confirm with [i] key
X
26
LUT GMBH Service Menu
5.2.5 Flow
Calibration Fig. 5-2-4 Measuring setup: Flow calibration EN
(1) Device output/ tube connection
(2) (1)
Prerequisites:
•Gas bottle open, pressure >50 bar
•Meas. setup acc. to Fig. 5.2.4
•Device in service mode
Display
P le a s e w a it
Confirm with [i] key
2000 X
C a lib r . S u c c e s s
Confirm with [i] key
2xxx X
F lo w C a lib r .
X
27
Service Menu LUT GMBH
EN
Prerequisites:
•Gas bottle open, pressure > 50 bar
•Patient device exit closed
•Meas. setup acc. to Fig. 5.2.5
•Device in service mode
Display
P le a s e w a it
Confirm with [i] key
58 X
XXX
A d ju st p re s s u re
58 X
Set value with setting screw at LSV
regulator
(see Fig. 4.2.5) in actual flow display
to 58±1.
L S V -A d ju s t
X
28
LUT GMBH Service Menu
5.2.7 Heater
Calibration
Fig. 5-2-6 Connecting the heating calibration
EN
box
(2) (1) (1) Heating calibration box T100
Prerequisites:
•Meas. setup acc. to Fig. 5.2.6
•Device in service mode
Display
Connect heater
Confirm with [i] key
X
Connect Temp 2
X
Calibr. Success
Confirm with [i] key
X
Heater Calibr.
X
29
Service Menu LUT GMBH
Prerequisites:
•Gas bottle open
•Device in service mode
Display
Switch device off and on again after completing the 12-hr test, to prevent an error message from being
displayed.
30
LUT GMBH Service Menu
Prerequisites:
•Gas bottle open
•Device in service mode
Display
Please w a it
Confirm with [i] key
X
C a lib r. S u c c e ss
X
Fac to ry default
Confirm with [i] key
X
31
Service Menu LUT GMBH
Prerequisites:
•Device in service mode
Display
XXXXVIM 000X0000
Press [+] key
X
P ro g ra m ve rs io n
Confirm with [i] key
X
32
LUT GMBH Service Menu
Display
Fo 5 B A M 000 X
Confirm with [i] key
X
F o 5 VIM 0XX XX
Press [+] key
X
Fo 5 PC U 0X X X X
Press [+] key
X
F o 5 IO M 000 X X
Press [+] key
X
Customer Version
Confirm with [i] key
X
33
Replacing Components and Modules LUT GMBH
34
LUT GMBH Replacing Components and Modules
(2)
(3)
(4)
(5)
When inserting the new gas supply connection, make sure to insert
the anti-twist stop properly!
NOTE
35
Replacing Components and Modules LUT GMBH
(4)
(4)
(3)
(5)
(6)
(7)
36
LUT GMBH Replacing Components and Modules
37
Replacing Components and Modules LUT GMBH
(4)
(5)
(6)
(7)
(5)
(2)
(1)
(7)
38
LUT GMBH Replacing Components and Modules
If the power supply and/or the fuses fail or malfunction repeatedly, the
components have to be replaced (see Fig. 6-3-1 Power supply elements EN
page 38).
EN
Disconnect device from mains power supply.
DANGER
1. Open the device as described in chapter 3.6 Opening the Device
page 8.
2. Check the fuse of the power supply (1).
3. The power supply can be removed after the high pressure unit HPU 03
has been uninstalled (c.f. 6.2 High Pressure Unit HPU page 36).
4. Use a SW 5.5 socket wrench to loosen the four fastening
nuts/washers (3) and pull out the
cover plate (4).
5. Detach the plugs (2) and (6) from the power supply board.
6. Remove the 2 large stay bolts (5), unscrew the
2 nuts/washers from the small stay bolts (7) and remove the power
supply by pulling up.
7. Follow these steps in reverse for assembly.
The following tests have to be performed after installing a new power
supply:
• Connect to mains power supply and turn device on.
• Use a multimeter to check the voltage of the power supply at the input
plug (2) (100-240 V~) and at the output plug (6) (24 V=).
• Perform the safety test as described in chapter 4.1 Safety Test page 11.
39
Replacing Components and Modules LUT GMBH
(2)
(3)
(4)
(2)
(5)
(6)
(7)
(8)
40
LUT GMBH Replacing Components and Modules
41
Replacing Components and Modules LUT GMBH
(1)
42
LUT GMBH Replacing Components and Modules
(2)
(3)
43
Replacing Components and Modules LUT GMBH
(3)
(4)
(2)
44
LUT GMBH Replacing Components and Modules
(3)
45
Replacing Components and Modules LUT GMBH
(5)
46
LUT GMBH Replacing Components and Modules
(2)
(3)
(4)
(5)
(6)
47
Replacing Components and Modules LUT GMBH
48
LUT GMBH Replacing Components and Modules
(3)
(4)
49
Replacing Components and Modules LUT GMBH
(2)
3. 2.
(3)
50
LUT GMBH Replacing Components and Modules
In case of brightness differences of the actual display windows Brightness Balance Setting
(right/left), adjust the brightness setting.
1. Start the open device without connecting the gas supply.
2. The device depicts the message Gas Supply?
3. All segments of the actual value display are being used.
4. Use a small screwdriver (2) to set the same brightness level for the
left and the right display window.
5. (Turn to the right = brighter on right, turn to the left =brighter on left)
Perform the following tests after installing the new module:
• 4.1 Safety Test page 9
• Function test
51
Replacing Components and Modules LUT GMBH
52
LUT GMBH Spare Parts List
Please indicate the device number (see identification plate) and customer number when ordering spare parts!
53
Error and Warning Messages LUT GMBH
53 Low pressure input value too low Check gas supply, HPU
54 Low pressure input value too high Check gas supply, calibrate LPR, LPR calibration
54
LUT GMBH Error and Warning Messages
EN
Error message Cause of error Troubleshooting
70 General calibration error, high pressure Replace HPU
EN
73 High pressure input value too low Check gas supply
136 Flow sensor amplification too low Check flowmeter, replace LPU
137 Flow sensor amplification too high Check flowmeter, replace LPU
55
Technical Data LUT GMBH
9 Technical Data
EN
Mains power supply: 100-240 V~
Frequency: 50/60 Hz
Max. power consumption: 150 VA (with heating tube) EN
Max. current consumption: 110 V: 1.3 A
240 V: 0.6 A
Protection class according to IEC60601-1 I
Protection degree according to IEC60601-1 BF
Protection degree of case IP40
Classification according to Directive 93/42/EEC IIa
Mains fuse: 2x T3, 15 A, UL-recognized
Grounding: Potential equalization plug
The device complies with the following standards: EN 60601-1 / IEC 60601-1
EMC: EN 60601-1-2 / IEC 60601-1-2
Operating conditions: 10-40° C / 50-104° F
30 to 75% rel. humidity
Storage and transportation conditions: 40 to +70° C / -40 to +158° F
10 to 90% rel. humidity
Dimensions: Width x height x depth
267 x 138x 410 [mm]
Mass Approx. 7.5 kg
Insufflation medium Medical grade CO2
Max. output pressure 55 mm Hg
Max. gas supply pressure 80 bar/1160 PSI
Min. gas supply pressure Bottle 15 bar/218 PSI
House gas 5 bar/73 PSI
Measurement range of gas supply 0-50 bar/0-725 PSI
Max. gas flow Refer to device data plate located on rear of the device
Pressure range 1-30 mm Hg
Accuracy of pressure measurement ±5%
Accuracy of gas flow measurement ±5%
Accuracy of volume measurement ±10%
Accuracy of gas supply pressure measurement ±10%
Ports/connections (optional) Video S-VHS IN/OUT
Video FBAS (CSCC) IN/OUT
Video RGB IN/OUT
Data IN/OUT
56
LUT GMBH Glossary
10 Glossary
EN
Term Explanation
BAM Basic module
FLS Fluid sensor
EN
HPH High pressure gas heater
HPR High pressure regulator
HTS High pressure temperature sensor
HPL Heater board
HPS High pressure sensor
HPT High pressure tube
HPU High pressure unit
IOM Input/output module
LPT Low pressure tube
LPR Low pressure regulator
LPU Low pressure unit
LSV Low pressure safety valve
OLV Output line valve
MSV Median pressure safety valve
MPT Median pressure tube PCU
Pneumatic control unit
PMS Pressure measuring sensor
PRM Pressure regulator module
PBU Pneumatic base unit
PNB Pneumatic block
PRV Proportional valve
PSM Power supply module/power supply pack
SPS Safety pressure sensor
VEV Venting valve
VIM Video module
SIF (SRV) Service interface
57
Appendix LUT GMBH
11 Appendix
EN
Service date
Tester Company
I. Safety test
III. Notes
Date Signature
58
59
LUT GMBH
EN
Return form
Please fill out the card below and mail it back with the device
Name of owner:
Sales representative:
Address of return
Street:
State:
Country:
Type of device:
Important!
Serial number (SN, see identification plate):
Description of defect:
60