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I. INTRODUCTION
gies for high performance, high complexity ICs are required. limited number of input pins. Moreover, planes located far from
3-D nanoscale technology can provide the required characteris- the faces of the 3-D cube require a large number of expensive
tics of future state-of-the-art integrated systems. With 3-D cir- 3-D vias to distribute the power supply across the plane.
cuits [1], new design challenges arise. One primary requirement To alleviate these difficulties, dc-dc converters are distributed
of 3-D integrated systems is diverse, high quality, and reliable on-chip, generating a specific voltage required by the different
power [2]. This fundamental issue of power generation and dis- circuit blocks within each plane of a 3-D system. A suitable
tribution in 3-D circuits is explored in this paper. dc-dc converter for low power applications is a buck converter
3-D integrated circuits are comprised of multiple planes with [5], [6]. A buck converter generates an output supply voltage
many circuit domains. The different planes are typically ded- smaller than the input supply voltage [5].
icated to a specific function, forming a highly heterogeneous The filter portion of a buck converter to generate and
system [1], [3], [4]. As an example, RF, analog, communi- distribute power supplies in 3-D integrated circuits is the pri-
cations, and digital circuits are typically located on different mary focus of this paper. The proposed filter is comprised of
planes, requiring several power supply voltages, as illustrated on-chip interconnects and capacitors, eliminating the need for
in Fig. 1. In this example, , , , and are an on-chip inductor [7]. For a specific dc voltage ripple, the
generated from the primary power supply . distributed filter produces the target transfer function, passing
Multiple circuit domains require several power supplies to the dc component of the input signal while attenuating the high
reliably operate and provide sufficient and stable current. To frequency harmonics.
provide circuit domains with the appropriate power supplies, This paper is organized into five sections. Background on
dc-dc converters are distributed across each plane [5] as it is the operation of a conventional buck converter is reviewed in
often impractical to provide external power supplies due to the Section II. In Section III, a methodology for designing these cir-
cuits is described. To exemplify the proposed approach, a case
Manuscript received April 21, 2009; revised October 07, 2009. First pub- study is described in Section IV, while a performance analysis
lished April 26, 2010; current version published May 25, 2011. This work was of the distributed filter is presented in Section V. Some conclu-
supported in part by the National Science Foundation under Contract CCF-
0541206, CCF-0811317, and CCF-0829915, grants from the New York State sions are offered in Section VI.
Office of Science, Technology & Academic Research to the Center for Ad-
vanced Technology in Electronic Imaging Systems, and by grants from Intel II. BACKGROUND
Corporation, Eastman Kodak Company, and Freescale Semiconductor Corpo-
ration. A standard topology of a buck converter for high performance
J. Rosenfeld and E. G. Friedman are with the Department of Electrical and microprocessors is depicted in Fig. 2(a) [5]. The power MOS-
Computer Engineering, University of Rochester, Rochester, NY 14627 USA
(e-mail: rosenfeld.jonathan@gmail.com). FETs produce an ac signal at node A by a signal controlled by
Digital Object Identifier 10.1109/TVLSI.2010.2045601 a pulse width modulator (PWM) [8], [9], as shown in Fig. 2(b).
1063-8210/$26.00 © 2010 IEEE
1076 IEEE TRANSACTIONS ON VERY LARGE SCALE INTEGRATION (VLSI) SYSTEMS, VOL. 19, NO. 6, JUNE 2011
B. Transfer Function of a 3-D Filter where is the th harmonic of the signal. In the case of the
signal illustrated in Fig. 2(b) and assuming , the
To characterize the impedance of the filter (between and fundamental harmonic (positive and negative) is
), the overall transfer function is determined based on the
ABCD matrices. Hence, the overall ABCD matrix of a filter
spanning planes is
(12)
(5) Equation (10) implies that the required amplitude of the transfer
function for a specific ripple voltage is
(9) the dc voltage transferred by the filter to the target plane. In (16),
is the duty cycle provided by the PWM feedback circuit
To satisfy a target ripple voltage (peak-to-peak), the magni- [see Fig. 2(a)]. Consequently, to achieve a specific dc voltage at
tude of the filter transfer function at the switching frequency the output of the filter, the duty cycle in (2) is
has to be below a specific value. To satisfy this objective, con-
sider the output signal in the frequency domain (17)
(10) Observe from (17) that is always larger than the original
duty cycle obtained from (2), limiting the magnitude of the
The periodic input signal can be represented by a Fourier generated power supply. When the interconnects within the dis-
series tributed filter are resistive, approaches (no reflections
occur at the input). It is typically preferable to design the filter
(11) to ensure that is closer to to provide a large tuning
range for the PWM circuit.
ROSENFELD AND FRIEDMAN: DISTRIBUTED FILTER WITHIN A SWITCHING CONVERTER 1079
(18)
(19)
(20)
(21)
and a switching frequency 100 MHz. Consider the design
space of the filter, as shown in Fig. 7. The modified duty cycle
(22) , ratio between the duty cycle [see (2)] and ,
capacitance, and filter efficiency are depicted as a function of
The area occupied by a 3-D filter is the output dc voltage and series resistance (see Fig. 4). The
modified duty cycle is shown in Fig. 7(a). Observations
of Fig. 7(a) reveal that under the specified operating conditions,
this filter cannot convert 3.3 to 3 V since for all values of ,
(23) is greater than one. The feasible operation of the dis-
tributed filter is therefore limited to about 2.5 V.
where and are the area occupied by the on-chip ca-
To narrow the design space, recall that is always
pacitors and 3-D vias on the th plane, respectively.
greater than (see Section III-B). To permit a larger opera-
and are the width and spacing of the interconnects on the th
tional range of the feedback PWM circuit, should be
plane, respectively. As mentioned in Section III-A, and are,
chosen close to . A new design metric is therefore defined
respectively, the number of planes spanned by the filter and the
which is the ratio of to , as shown in Fig. 7(b).
number of parallel connected filter structures. The generation
This ratio should be as close to one as possible. As shown
and distribution of additional power supplies, as illustrated in
in Fig. 7(b), the ratio decreases as increases.
Fig. 1, requires the use of additional dc-dc converters and dis-
The lowest permissible ratio is chosen to be 0.5 to
tributed filters.
accommodate a tradeoff between the ratio and the
D. Design Guidelines filter efficiency.
As mentioned in the beginning of this subsection, less ca-
In order to provide a comprehensive perspective of the design
pacitance is required for lower conversion ratios, as shown in
space, several design parameters that affect the performance
Fig. 7(c). As expected, with a larger series resistance of the
of the distributed filter are investigated. To determine the re-
power MOSFETs , the required capacitance can be decreased
quired magnitude of the transfer function of the filter for dif-
to satisfy the target magnitude of the transfer function. Finally,
ferent output voltage ripples and dc voltages, consider Fig. 6.
the filter efficiency is shown in Fig. 7(d). The general
The output dc voltage ranges between 0.8 and 3 V (assuming
trend for all output DC voltages is that the filter efficiency in-
a 3.3 V input dc voltage), while the required voltage ripple
creases with higher , as evident from (18) and (20). From
ranges between 1% and 10%. As expected, the magnitude of
Figs. 7(b)–(d), the permissible range for is
the transfer function increases for higher voltage ripple, since a
larger amplitude of the dominant harmonic of the input signal
(24)
is permitted to pass. Furthermore, as the output dc voltage be-
comes larger, an increase in the transfer function is evident in
(10). Consequently, a lower capacitance and fewer resistive in- (25)
terconnects are required. Once the required output dc voltage is
chosen for a specific voltage ripple, permitting the target magni-
tude of the transfer function to be determined, the design space IV. CASE STUDY
of the distributed filter is specified. To demonstrate the design methodology described in
In this example, all of the interconnect lengths are 1 mm Section III, an example DC-DC converter based on the MIT
with a voltage ripple 5%, input dc voltage 3.3 V, Lincoln Lab (MITLL) 180 nm 3-D integration process [21],
1080 IEEE TRANSACTIONS ON VERY LARGE SCALE INTEGRATION (VLSI) SYSTEMS, VOL. 19, NO. 6, JUNE 2011
Fig. 7. Design space of a distributed filter: (a) modified duty cycle as a function of R ; (b) duty cycle ratio as a function of R ; (c) capacitance as a function of
R ; (d) filter efficiency as a function of R .
[22] is described in this section. Since the ability to deliver Since the cross-sectional area of a 3-D via in this technology
current is primarily limited by the 3-D via, characterization is 1.5 1.5 m , the maximum current that can flow through a
of the maximum current that can flow through a single via is single 3-D via, based on (3), is
described in Section IV-A. A distributed filter based on a 3-D
technology is described in Section IV-B and compared to an 7 mA (27)
implementation in a 2-D technology in Section IV-C. In order
to quantify the advantages of the proposed distributed filter as In this case study, the current load waveform, depicted in Fig. 5,
compared to a conventional buck converter filter, a traditional has the following characteristics: 3 GHz, and and
filter is described in Section IV-D for the same performance are and , respectively.
requirements as a distributed filter. SPICE simulations are
performed based on the 3-D MITLL technology. B. Distributed 3-D Filter
To overcome the difficulty described in Subsection IV-D, a
A. Current Load Characterization distributed filter circuit has been developed that generates and
distributes the power supply to a target plane within a 3-D struc-
The MITLL technology is a 0.18 m low power, fully de-
ture. This filter is described in this section. The resistance, in-
pleted silicon-on-insulator (FDSOI) CMOS process where three
ductance, and capacitance per unit length of the interconnects
independent wafers are physically bonded to form a 3-D inte-
(Metal 3) and 3-D vias are extracted based on the predictive
grated structure. Each plane has three aluminum metallization
technology model (PTM) [23]–[25], as listed in Table I. The
layers. In this technology, the maximum current density is [22]
width of the interconnects is determined by the maximum cur-
3 mA rent density of the MITLL 3-D technology. Assuming that both
- (26) the interconnect and 3-D vias support the same current density
m
ROSENFELD AND FRIEDMAN: DISTRIBUTED FILTER WITHIN A SWITCHING CONVERTER 1081
TABLE I
RLC INTERCONNECT (ALUMINUM) AND 3-D VIA IMPEDANCES
Fig. 8. Magnitude of the transfer function at ! for different line lengths and
capacitances.
D. Conventional Filter
A conventional buck converter filter is composed of a second
order low pass LC filter, as shown in Fig. 2(a). Assuming the
inductor and capacitor exhibit ideal characteristics, the transfer
function of the LC filter is
(28)
Fig. 11. Magnitude of the transfer function at ! for different line lengths and where , , and are the effective output resistance of the
capacitances in a 2-D technology.
power MOSFETs and the inductor and capacitor of the conven-
tional filter, respectively.
TABLE III In this example, a practical 2 nH on-chip inductor is used,
PERFORMANCE COMPARISON OF THE DISTRIBUTED FILTER IMPLEMENTED IN A
2-D AND 3-D TECHNOLOGY
based on the characterization in [17]. This inductor has been
designed in a 130-nm CMOS technology, conducting 130 mA
maximum current, with 75 m line width and 600 m diam-
eter. In order to conduct 700 mA, five 2 nH inductors are con-
nected in parallel, resulting in 0.4 pH total inductance. The dc-dc
conversion is from 3.3 to 1.2 V ( ) at a switching
frequency 100 MHz. The effective output resistance of
the power MOSFETs in a 0.18- m CMOS technology deliv-
ering 700 mA is 7.36 . To achieve 5% (
peak-to-peak) ripple voltage, the magnitude of the transfer func-
Fig. 11. To ensure a proper comparison with the 3-D case, the tion at 100 MHz according to (13) is 0.016. To satisfy these re-
interconnect length in this example is also 1 mm, resulting quirements, the corner frequency of an LC low pass filter, i.e.,
in a capacitance 2 nF (see Fig. 11). The total on-chip ca- the resonant frequency, should be about one decade less than .
pacitance in the 2-D case is therefore 12 nF. The re- This condition results in 20 nF and five 0.4 pH in-
quired duty cycle of the signal driving the power MOSFETs is ductors. Note that for these performance requirements, signifi-
, and the efficiency of the filter is about 88%. cant area is required. The inductors and capacitor occupy about
The area occupied by this filter is about 12.25 mm . 4 mm as compared to 0.42 mm per plane occupied by the dis-
A comparison of the filter implemented in a 2-D and 3-D tech- tributed filter.
nology is provided in Table III. Note that the 3-D implementa-
tion exhibits better characteristics due to several reasons. The V. PERFORMANCE ANALYSIS
on-chip capacitance density is ten times larger in a 3-D tech- To obtain deeper insight into the performance characteristics
nology, translating into a larger area occupied by the filter in a of the proposed filter, an analysis over a wide range of design
2-D technology. Additionally, in the 3-D technology, the capac- parameters is presented in this section. In all cases, the filter is
itance is distributed among the three planes. Furthermore, the designed to satisfy less than 5% voltage ripple with an input
capacitance required in the 2-D technology is 2.85 larger than 3.3 dc voltage. In the simulation of a 3-D filter, the parameters
the capacitance in the 3-D case. and structure presented in the case study discussed in Section IV
The requirement for on-chip capacitance in the 2-D tech- are assumed.
nology increases due to the following rationale. The cutoff To place these results in the context of a conventional filter,
frequency of the distributed low pass filter is proportional the inductor and capacitor values as a function of switching fre-
to , where is the total resistance of the quency for different current loads are illustrated in Fig. 12. As
ROSENFELD AND FRIEDMAN: DISTRIBUTED FILTER WITHIN A SWITCHING CONVERTER 1083
[4] C. S. Tan, R. J. Gutmann, and L. R. Reif, Wafer Level 3-D ICs Process
Technology. New York: Springer, 2008.
[5] V. Kursun and E. G. Friedman, Multi-Voltage CMOS Circuit Design.
New York: Wiley, 2006.
[6] R. W. Erickson and D. Maksimovic, Fundamentals of Power Elec-
tronics. Norwell, MA: Kluwer, 2001.
[7] J. Rosenfeld and E. G. Friedman, “On-chip DC-DC converters for
three-dimensional ICs,” in Proc. IEEE Int. Symp. Quality Electron.
Des., Mar. 2009, pp. 759–764.
[8] H. Kim, H.-J. Kim, and W.-S. Chung, “Pulsewidth modulation circuits
using CMOS OTAs,” IEEE Trans. Circuits Syst. I, Reg. Papers, vol. 54,
no. 9, pp. 1869–1878, Sep. 2007.
[9] B. Sahu and G. A. Rincon, “An accurate, low-voltage, CMOS
switching power supply with adaptive on-time pulse-frequency modu-
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54, no. 2, pp. 312–321, Feb. 2007.
[10] B. S. Cherkauer and E. G. Friedman, “A unified design methodology
for CMOS tapered buffers,” IEEE Trans. Very Large Scale Integr.
(VLSI) Syst., vol. 3, no. 1, pp. 99–111, Mar. 1995.
[11] R. S. Kagan and M. Chi, “Improving power supply efficiency with
mosfet synchronous rectifiers,” in Proc. IEEE Int. Conf. Polymers Ad-
Fig. 14. Comparison of power efficiency. hesives Microelectron. Photon., Jul. 1982, pp. D4.1–D4.9.
[12] V. Kursun, S. G. Narendra, V. K. De, and E. G. Friedman, “Low-
voltage-swing monolithic DC-DC conversion,” IEEE Trans. Circuits
Syst. II, Exp. Briefs, vol. 51, no. 5, pp. 241–248, May 2004.
distributes 200 mA maximum current. As evident from Fig. 14, [13] V. Kursun, S. G. Narendra, V. K. De, and E. G. Friedman, “Cascode
the power efficiency of the proposed converter is greater than monolithic DC-DC converters for reliable operation at high input
voltages,” Analog Integr. Circuits Signal Process., vol. 42, no. 3, pp.
the other converters. A primary reason for the superior power 231–238, May 2005.
efficiency is that the proposed converter eliminates the need for [14] V. Kursun, V. K. De, E. G. Friedman, and S. G. Narendra, “Mono-
an on-chip inductor and any associated losses. lithic voltage conversion in low-voltage CMOS technologies,” Micro-
electron. J., vol. 36, no. 9, pp. 863–867, May 2005.
[15] A. M. Niknejad and R. G. Meyer, “Analysis design, and optimization
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Circuits, vol. 33, no. 10, pp. 1470–1481, Oct. 1998.
Integrating dc-dc converters on-chip can significantly en- [16] W.-Z. Chen, W.-H. Chen, and K.-C. Hsu, “Three-dimensional fully
hance the performance and reliability of integrated circuits. symmetric inductors, transformer, and Balun in CMOS technology,”
Conventional filters, however, are difficult to integrate due to IEEE Trans. Circuits Syst. I, Reg. Papers, vol. 54, no. 7, pp. 1413–1423,
the large magnitude of the on-chip inductors and capacitors. Jul. 2007.
[17] J. Wibben and R. Harjani, “A high-efficiency DC-DC converter using
A distributed buck converter filter for application to three-di- 2 nH integrated inductors,” IEEE J. Solid-State Circuits, vol. 43, no. 4,
mensional circuits is proposed in this paper. By exploiting pp. 844–854, Apr. 2008.
the low pass bandwidth properties of transmission lines, si- [18] T. Karnik et al., “High-frequency DC-DC conversion: Fact or fiction,”
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is not practical due to the large inductors. Alternatively, an CMOS process design guide,” 2006.
on-chip distributed filter can be implemented in the megahertz [23] Nanoscale Integration and Modeling Group, Arizona State Univ.,
Tempe, “Predictive technology model,” [Online]. Available:
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[1] V. F. Pavlidis and E. G. Friedman, Three-Dimensional Integrated Cir- sistance, inductance, and capacitance,” IEEE Trans. Electron Devices,
cuit Design. San Mateo, CA: Morgan Kaufmann, 2009. vol. 56, no. 9, pp. 1873–1881, Sep. 2009.
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ROSENFELD AND FRIEDMAN: DISTRIBUTED FILTER WITHIN A SWITCHING CONVERTER 1085
Jonathan Rosenfeld received the B.S. degree in Eby G. Friedman (F’00) received the B.S. degree
mechanical engineering from Technion—Israel from Lafayette College, Easton, PA, in 1979, and the
Institute of Technology, Haifa, Israel, in 1999, the M.S. and Ph.D. degrees from the University of Cal-
Bachelors of Technology degree (with honors) in ifornia, Irvine, in 1981 and 1989, respectively, all in
electronic engineering from Ort-Braude College, electrical engineering.
Karmiel, Israel, in 2003, and the M.S. and Ph.D. From 1979 to 1991, he was with Hughes Aircraft
degrees in electrical and computer engineering from Company, rising to the position of manager of the
the University of Rochester, Rochester, NY, in 2005 Signal Processing Design and Test Department, re-
and 2009, respectfully. sponsible for the design and test of high performance
He was an intern with Intrinsix Corporation, Fair- digital and analog IC’s. He has been with the Depart-
port, NY, in 2005, where he designed Gm-C circuits ment of Electrical and Computer Engineering, Uni-
for 61-modulator ADC for FM tuner. In 2007, he was an intern with Eastman versity of Rochester, Rochester, NY, since 1991, where he is a Distinguished
Kodak Company, Rochester, NY, where he developed column-based multiple Professor. He is also a Visiting Professor at the Technion-Israel Institute of
ramp integrated ADC for CMOS image sensors. His research interests include Technology, Haifa, Israel. His current research and teaching interests include
the areas of interconnect design, resonant clock and data distribution networks, high performance synchronous digital and mixed-signal microelectronic design
on-chip DC-DC converters, 3-D circuits, and the design of analog and mixed- and analysis with application to high speed portable processors and low power
signal integrated circuits. wireless communications. He is the author of almost 400 papers and book chap-
ters, several patents, and the author or editor of 13 books in the fields of high
speed and low power CMOS design techniques, high speed interconnect, and the
theory and application of synchronous clock and power distribution networks.
Dr. Friedman is the Regional Editor of the Journal of Circuits, Systems
and Computers, Chair of the IEEE TRANSACTIONS ON VERY LARGE SCALE
INTEGRATION (VLSI) SYSTEMS steering committee, and a Member of several
editorial boards and conference technical program committees. He previously
was the Editor-in-Chief of the IEEE TRANSACTIONS ON VERY LARGE SCALE
INTEGRATION (VLSI) SYSTEMS, a Member of the editorial board of the
PROCEEDINGS OF THE IEEE, a Member of the Circuits and Systems (CAS)
Society Board of Governors, Program and Technical chair of several IEEE
conferences. He was a recipient of the University of Rochester Graduate
Teaching Award, and the College of Engineering Teaching Excellence Award.
He is a Senior Fulbright Fellow.