Beruflich Dokumente
Kultur Dokumente
2. Compliance Statement.
5. Previous Approvals.
7. ISO Certificates.
1. Manufacturer:
- Name of Manufacturer VAG Armaturen GmbH
- Place of Manufacture (City & Country) Mannheim, Germany
- Model No.(s) EKN
3. Type of Butterfly Valve Manual Tight shut off with off-centre shaft
(Double Eccentric) ISO 5752 series 14
5.
Materials of construction:
- body Ductile iron EN1563, EN-GJS-400-15
6. Gearing:
Type Please refer torque sheet.
Reduction ratio Please refer torque sheet.
15. Remarks
- Valve shall be provided with suitable
stops to prevent movement of the
shaft beyond the limits corresponding Included
to fully open and fully closed position
of the disc.
- The gear box of the valve shall be Included
equipped with locking mechanism.
- Suitable external locking device shall
be provided to enable the gear to be Included
removed with the valve remaining in
service in the open or closed position.
- Hand wheel & extension spindle
should be capable of being operated Included
at the same time.
- Valve shall have the facility to be
equipped with an electrical actuator at Included
a later date.
1. Manufacturer:
- Name of Manufacturer VAG Armaturen GmbH
- Place of Manufacture (City & Country) Mannheim, Germany
- Model No.(s) EKN
3. Type of Butterfly Valve Motorized Tight shut off with off-centre shaft
(Double Eccentric) ISO 5752 series 14
5. Materials of construction:
- body Ductile iron EN1563, EN-GJS-400-15
6. Gearing:
Type Please refer torque sheet.
Reduction ratio Please refer torque sheet.
8. Pressure rating PN 40
15. Remarks
- Valve shall be provided with suitable
stops to prevent movement of the
shaft beyond the limits corresponding Included
to fully open and fully closed position
of the disc.
- The gear box of the valve shall be Included
equipped with locking mechanism.
- Suitable external locking device shall
be provided to enable the gear to be Included
removed with the valve remaining in
service in the open or closed position.
- Hand wheel & extension spindle
should be capable of being operated Not Applicable
at the same time.
- Valve shall have the facility to be Proposed Valves are with electric
equipped with an electrical actuator at actuator
a later date.
1.0 MANUFACTURER:
- Name AUMA Riester GmbH, 79373 Müllheim
- Country Germany
- Local Agent AUMA Middle East
- Address Tourist Club Street, P.O. Box 46153
- Telephone +971 26 449243
- Fax +971 26 448561
- Email auma@emirates.net.ae
2.0 MODEL NO./TYPE Please refer torque sheet.
3.0 STANDARD/CODE APPLICABLE IEC
4.0 LOCAL CONDITIONS
4.1 Location
4.2 Climate
- Tropical/Arctic/Temperate Tropical
- Ambient Temperature °C 55
- Temperature (solar) °C 80
- Relative Humidity % 100
4.3 Languages
- Labels English
- Rating Plates English
- Documentation English
4.4 Installation
- Indoor/Outdoor Indoor
- Under Sunshade/Without Sunshade Under Sunshade
- Area Classification (safe/hazardous) Safe
5.8 Starter
- Integral (Required / Not required) Required
5.9 Transformer
- Integral (Required / Not required) Required
5.30 Enclosure
- Open Fan Cooled/TEFC N/A
- Protection Class IP IP68
- Type (e/d/n/p) N/A
- Gas Group (IIA/IIB/IIC) N/A
- Temp. Group(T1/T2/T3) N/A
6.0 INSPECTION
8.0 DOCUMENTATION
(Requirement as per specification) Required
1. SCOPE
Item Description ADWEA Specs.W-P-SS-009 Rev 2 VAG Specs. Compliance Deviation Remarks
1 Manufacturer
- Name of the Manufacturer VAG-Armaturen GmbH,Mannheim,Germany
- Model No (s) EKN
RESILIENT SEATED BUTTERFLY VALVES
These requirements shall apply for butterfly valves which These requirements apply for butterfly valves which shall
shall be used for pipelines of sizes above DN300 unless be used for pipelines of size DN300 .Butterfly valves will
CLAUSE 5.2 specified otherwise.Butterfly valves shall be resilient be resilient seated having double flanged ends meeting comply none
seated having double flanged ends meeting requirements requirements of the relevant standards,as specified.
of the relevant standards,as specified.
The face to face dimension of butterfly valves shall comply The phase to phase dimension of butterfly valves shall
with ISO 5752 series 14 and shall have a nominal pressure comply with ISO 5752 series 14 and shall have a nominal
rating as indicated in the data sheet.Tha valve body end pressure rating as indicated in the data sheet.Tha valve
flanges shall comply with the requirements of BS/ISO body end flanges shall comply with the requirements of
drilling standards.The body shall be manufactured from EN1092-2 as mentioned in the respective data
ductile iron EN 1563,EN-GJS-400-15,EN-GJS-500-7 sheets.The body shall be manufactured from ductile iron
unless otherwise specified. .The body parts shall be EN 1563,EN-GJS-400-15(GGG40).The body parts shall comply none
circular with the diameter not less than the nominal pipe be circular with the diameter not less than the nominal
bore.The valve shall be closed by clockwise movement of pipe bore.The valve shall be closed by clockwise
the hand wheel and a direction arrow clearly indicating movement of the hand wheel and a direction arrow clearly
'open' and 'closed' positions in English shall be cast on the indicating 'open' and 'closed' positions in English shall be
hand wheels. marked on the hand wheels.
The valve shall have a local integral open/closed position The valve will have a local integral open/closed
indicator to indicate the valve open/close position as a mechanical position indicator to indicate the valve
comply none
percentage. The valve body shall also be provided with open/close position as a percentage. The valve body shall
suitable lifting lugs. also be provided with suitable lifting lugs.
Worm gear or sliding crank gear box device shall require a Worm gear box device shall require a maximum input
maximum input force on the handwheel of not more than force on the handwheel of not more than 250 N pull upto
250 N pull upto DN400 and not more than 400 N pull for DN400 and not more than 400 N pull for sizes larger than
sizes larger than DN 400 to develop the required torque for DN 400 to develop the required torque for rated working comply none
rated working pressure but not less than the rating required pressure but not less than the rating required for 16 bars
for 16 bars differential pressure. differential pressure.
Worm gear box shall be furnsihed with a device to indicate Worm gear box will be furnsihed with a device to indicate
the valve position. The gearbox housing shall be of ductile the valve position. The gearbox housing shall be of ductile
cast iron acc.to EN 1563.EN-GJS-400-15,EN-GJS-500-7, cast iron acc.to EN 1563,EN-GJS-400-15(GGG40) the
the worm shall be self locking and of hardened alloy worm shall be self locking and of hardened alloy steel.The comply none
steel.The worm shaft shall be fully machined of 360 deg worm shaft shall be fully machined of 360 deg
(segments are not allowed).
Item Description ADWEA Specs.W-P-SS-009 Rev 2 VAG Specs. Compliance Deviation Remarks
The gearbox shall have end stops in both directions for The gearbox shall have end stops in both directions for
rotation of min. 90 deg. The input shaft shall be cylindrical rotation of min. 90 deg. The input shaft shall be cylindrical
with parallel key. The mouning flange of the worm gear box with parallel key. The mouning flange of the worm gear comply none
to the valve shall be acc. to ISO 5211 box to the valve shall be acc. to EN specs.
The coupling for connection to the valve shaft shall be The coupling for connection to the valve shaft shall be
splined coupling type. The worm gear box shall be suitable splined coupling type. The worm gear box will be suitable
for operation at an ambient temperature of 0 upto 60 degC for operation at an ambient temperature of 0 upto 60 comply none
and shall be water and dust tight type IP 67. degC and shall be water and dust tight type IP 67.
The disc shall be designed to withstand the max pressure The disc shall be designed to withstand the max pressure
differential across the valve in either direction of flow. The differential across the valve in either direction of flow. The
disc shall be contoured to ensure the lowest possible disc shall be contoured to ensure the lowest possible
resistance to flow and shall be suitable for throttling resistance to flow and shall be suitable for throttling
operation with minimum vibration.The disc material shall operation with minimum vibration.The disc material shall comply none
be of ductile iron EN 1563,EN-GJS-400-15,EN-GJS-500- be of ductile iron EN 1563,EN-GJS-400-15(GGG40).The
7.The disc closure seating shall be in resilient type disc closure seating shall be in resilient type
The valve disc shall rotate through an angle between 0 to The valve disc shall rotate through an angle between 0 to
90 deg inclusive, from a fully opened or fully closed 90 deg inclusive, from a fully opened or fully closed
position and the reverse. The butterfly valves shall be position and the reverse. The butterfly valves shall be
suitable for horizontal installation and shall be capable of suitable for horizontal installation and shall be capable of comply none
satisfactory operation with the direction of flow in principle satisfactory operation with the direction of flow in principle
direction. direction.
Disc edges shall be machined with rounded corners and Disc edges shall be machined with rounded corners and
shall be polished to a smooth finish and the seat shall be shall be polished to a smooth finish and the seat shall be
designed so as to allow the valve disc to close at an angle designed so as to allow the valve disc to close at an angle
normal to the axis of the pipe.Adjustable mechanical stops normal to the axis of the pipe.Adjustable mechanical
shall be provided to prevent overtravel of the valve stops shall be provided to prevent overtravel of the valve Comply none
disc.The stops,shaft and disc fixing shall be capable of disc.The stops,shaft and disc fixing shall be capable of
absorbing full operating torque with a minimum design absorbing full operating torque with a minimum design
safety factor of five. safety factor of five.
Each valve shall be tested in accordance with the Each valve shall be tested in accordance with the
requirements of the relevant BS/DIN standards for body requirements of the relevant EN 12266 standards for body
test,seat test and disc strength test.Seat test shall be test,seat test and disc strength test.Seat test shall be
carried out in each direction and the valve shall be drop carried out in each direction and the valve shall be drop comply none
tight.Disc strength tests shall also be carried out in each tight.Disc strength tests shall also be carried out in each
direction. direction.
Item Description ADWEA Specs.W-P-SS-009 Rev 2 VAG Specs. Compliance Deviation Remarks
The shaft shall be of Duplex SS Grade 1.4462 designed to The shaft shall be of Duplex SS Grade 1.4462 designed
withstand the max torque that will be imposed by the to withstand the max torque that will be imposed by the comply none
operator. operator.
It may be one piece or attached as two stub ends on The shaft will be attached as stub ends on opposite sides
opposite sides of the disc of the disc comply none
The means of attachment of the shaft to the disc shall be The means of attachment of the shaft to the disc shall be VAG design incorporates self
by using fixings of pattern which precludes the assembly by using fixings of pattern which precludes the assembly lubricating Bronze bearing due to
becoming loose in operational service.Self lubricating becoming loose in operational service. Self lubricating better self lubricating property
yes
PTFE (Poly Tetra Flouro Ethylene) faced bearings with bronze bearings with EPDM (Ethylene Propylene Diene and mechanical strength.
EPDM (Ethylene Propylene Diene Monomer) 'O' rings Monomer) 'O' rings seals will be provided. Superior material proposed.
seals shall be provided.
The sealing ring shall be attached to the disc edge The sealing ring shall be attached to the disc edge
comply none
circumference by a retaining ring circumference by a retaining ring
For internal protection of butterfly valves,non toxic fusion For internal protection of butterfly valves,non toxic fusion
bonded epoxy(FBE),non toxic ceramic enamel coatings or bonded epoxy(FBE) is provided.
non toxic rubber lining are acceptable. comply none
For butterfly valves with FBE internal protection,internal For butterfly valves with FBE internal protection,internal
and external coating of the valves including the surfaces of and external coating of the valves including the surfaces
the disc and the sealing surface of the flanges shall be non of the disc and the sealing surface of the flanges shall be
toxic fusion bonded epoxy(powder coating) with minimum non toxic fusion bonded epoxy(powder coating) with
dry film thickness of 300micorns at any point.The minimum dry film thickness of 300micorns at any comply none
maximum dry film thickness shall be as per paint point.The maximum dry film thickness shall be as per
manufacturer recommendations. paint manufacturer recommendations.
Butterfly valves with internal rubber lining shall be as Butterfly valve with epoxy coating proposed.
clause 5.3
The coating shall be done after shot blasting in accordance The coating shall be done after shot blasting in
with ISO 8501-01 Gr.SA2.5 or Swedish standard SIS 055 accordance with ISO 8501-01 Gr.SA2.5 comply none
900
A suitable external locking device shall be provided on the A suitable external locking device will be provided on the
non drive shaft ends,to enable the gear to be removed with non drive shaft ends,to enable the gear top be removed
the valve remaining in service in the open or closed with the valve remaining in service in the open or closed
comply none
position.Internal fastenings such as nuts,bolts and washers position.Internal fastenings such as nuts,bolts and
shall be of stainless steel. washers shall be of stainless steel.
Item Description ADWEA Specs.W-P-SS-009 Rev 2 VAG Specs. Compliance Deviation Remarks
The valve shall be provided with a suitable handwheel of The propsed valves are operated with Electric Head stock and foot bracket are
adequate diameter for the duty required.the valve shall be Actuator or hanwheel with extension spindles. not requested for this project.
provided also with extension spindles stainless steel
316.Headstocks and foot brackets shall be provided where
specified.Headstock shall incorporate a valve position Comply
indicator.the head stock shall be manufactured in ductile
iron to EN 1563,EN-GJS-400-15,EN GJS-500-7
The valves shall have necessary provision and the facility The valves shall have necessary provision and the facility
to be coupled with an electrical actuator,if required at a to be coupled with an electrical actuator,if required at a comply none
later date. later date.
Material Specifications(at a glance)
- body & flanges Ductile iron EN 1563,EN-GJS-400-15,EN-GJS-500-7 Ductile iron EN 1563,EN-GJS-400-15(GGG40) comply none
- disc Ductile iron EN 1563,EN-GJS-400-15,EN-GJS-500-7 Ductile iron EN 1563,EN-GJS-400-15(GGG40) comply none
Reinforced sealing is not
necessary due to special profile
- disc seal steel reinforced EPDM EPDM yes of the VAG EPDM sealing ring,
which suits the pressure
requirement.
- retaining ring Stainless steel 1.4571 Stainless steel 1.4571 comply none
- shaft Duplex SS Grade 1.4462 Duplex SS Grade 1.4462 comply none
VAG design incorporates self
lubricating Bronze bearing due to
- Shaft bearing Self lubricating PTFE,with EPDM 'O' ring seals Bronze G Cu.Sn.10 with EPDM 'O' ring seals. yes better self lubricating property
and mechanical strength.
- Nuts,bolts & washers for Superior material proposed.
High tensile hot dipped galvanised to BS 729(400 N/mm2 ) Not in valve supplier scope
pipe flanges.
Approved non toxic fusion bonded epoxy powder coating Approved non toxic fusion bonded epoxy powder coating
min 300 microns or ceramic enamel coating min.300 min 300 microns.The maximum dry film thickness shall
microns.The maximum dry film thickness shall be as per be as per Paint manufacturer recommendations
Internal coating comply none
Paint manufacturer recommendations. Or Rubber lining as
per clause 5.3
Approved fusion bonded epoxy powder coating to minDFT Approved fusion bonded epoxy powder coating to
of 300microns or two coat system of 2 pack high buiild minDFT of 300microns .Maximum dry film thickness shall
External coating solids epoxy coating(as per clause 5.2)of minimum DFT be as per paint manufacturer recommendations. comply none
300microns.Maximum dry film thickness shall be as per
paint manufacturer recommendations.
- bearing cover Ductile iron EN 1563,EN -GJS 400-15 Ductile iron EN 1563,EN -GJS 400-15(GGG40) comply none
- Gear housing/body Ductile iron EN 1563,EN -GJS 400-15 Ductile iron EN 1563,EN -GJS 400-15(GGG40) none
- Gear internal parts Stainless steel Major Parts Stainless steel comply none
- Mounting screws Stainless steel DIN 17440-1.4401 Stainless steel DIN 17440-1.4401 comply none
5. CONSTRUCTION REQUIREMENTS
Valves, strainers and other devices mounted in underground Noted Not in valve manufacturer
pipelines shall be installed in reinforced concrete chambers
scope
complete with all accessories and protection systems as per
the project specifications and drawings. Valves, strainers
and other devices shall be adequately supported
independently of the pipes to which they connect to prevent
the pipe having to bear the weight of the valve.
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MATERIALS COMPLIANCE SHEET
page 2 of 4
MATERIALS COMPLIANCE SHEET
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MATERIALS COMPLIANCE SHEET
page 4 of 4
Actuator Compliance
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3. Site Conditions
3.1 General
For general climatic conditions applicable to the project installations, refer to Specification for Noted
General Technical Requirements.
3.2 Altitude
Altitude where motor actuators will be installed shall not be more than 1000 meter above sea
Confirmed
level.
4. DESIGN CONSIDERATIONS
4.1 General
The motor actuators for valves shall be of a standard, well tested and proven design which
Confirmed
ensures maximum safety to personnel, maximum service reliability and economic operation.
Design and construction shall be simple and well laid-out and shall provide good accessibility
to components and parts.
The motor actuator shall be used for valve OPEN / CLOSE or for modulating applications depending on
the process requirement.
Confirmed
For control valves in typical pressure, flow and level control loops, for modulating application, the motor
actuator shall be of high accuracy multi-turn modulating actuators, controlled by an external (4-20) mA
signal and fitted with (4-20) mA position transmitter. Modulating actuators shall be microprocessor
Not Applicable
controlled with field grade LCD.
The Modulating actuator shall be capable to deliver accurate torque to operate the valve with high
dynamics through the entire set of process envelop Confirmed
The modulating actuator shall be suitable for duty in accordance to IEC 60034-1 S4 – 50%. Not Applicable
The actuators shall be suitable for use on a nominal 415 V, 3 phase, 50 Hz power supply (or
as specified in the data sheet) and are to incorporate motor integral reversing starter, local Confirmed
control facilities and terminals for remote control and indication connections.
The actuator shall include a device to ensure that motor runs with the correct rotation for the
required direction of valve travel with either phase sequence of the three phase power supply Confirmed
connected to the actuator or signal the wrong phase sequence.
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4.2 Actuator Sizing
The actuator shall be sized to guarantee valve closure at the specified differential pressure. Comply. Please
The safety margin of motor power available for seating and unseating the valve shall be refer the attached
sufficient to ensure torque switch trip at maximum valve torque with the supply voltage 10% actuator TDS.
below nominal. The operating speed shall be as stated in the data sheet.
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5.1 Motor
The electric motor shall be 3 phase squirrel cage, Class F insulated, with a time rating of 15
minutes at 40C or twice the valve stroking time, whichever is longer, at an average load of at Confirmed
least 33% of maximum valve torque.
Electrical and mechanical disconnection of the motor should be possible without draining the
lubricant from the actuator gear case. Confirmed
The handwheel drive must be mechanically independent of the motor drive and any gearing
should be such as to permit emergency manual operation within a reasonable time.
Clockwise operation of the handwheel shall close the valve. Confirmed
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5.4 Drive Bushing
The actuator shall be furnished with a drive bushing easily detachable for machining to suit Confirmed
the valve stem or gear box input shaft.
The drive bush shall be positioned in the detachable base of the actuator to facilitate the use
of standard length valve system. Thrust bearing, when housed in separate thrust base, should Confirmed
be of sealed for life type.
5.5 Torque and Turns Limitation
Torque setting shall be 40 to 100% rated torque. Confirmed
As an alternative to providing valve position any of the four above contacts shall be selectable
to signal one of the following:
- valve opening or closing;
- valve moving (by pulsing); Confirmed
- motor trip on torque in mid travel;
- motor stalled;
- actuator being operated by handwheel.
Local position indication
The actuator shall include a position indicator with a display from fully open to fully closed.
Red, green and yellow lights corresponding to OPEN, CLOSED and INTERMEDIATE/ FAULT
Confirmed
positions shall be included on the actuator.
Provision shall be included in the design for the addition of a contactless transmitter to give 4 Confirmed
- 20 mA analogue signal corresponding to valve travel and position for remote indication.
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5.7 Integral Starter and Transformer
The reversing contactor starter, control transformer and local control shall be built into the
valve actuator and suitably housed to prevent breathing and condensation build-up. The
starter shall be suitable for 60 starts per hour, and must comprise mechanically and Confirmed
electrically interlocking reversing contactors rated according to the motor size, with coils fed
from a control transformer with a suitable rating. Solid state type starter is also acceptable.
The common connection of the contactor coils shall be grounded at the transformer so that
the contactors may drop out in the event of a leakage to ground. The primary winding shall be
separated from the secondary winding by a grounded screen. Confirmed
Local control only, off (no electrical operation) remote control plus local stop only. It shall be
possible to select maintained or non-maintained local control. Confirmed
The local control shall be arranged so that the direction of valve travel can be reversed
without the necessity of stopping the actuator.
Confirmed
5.9 Control Facilities
The necessary wiring and terminals shall be provided in the actuator for the following control
Confirmed
functions:
Removable links for substitution by internal interlocks to inhibit valve opening/closing.
Connections for external remote controls fed from an internal 24V DC supply and/or from an Confirmed
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external supply of (min. 12V, max. 120V) to be suitable for any one or more of the following
methods of control :
a) Open, Close and Stop.
b) Open and Close. Confirmed
c) Two-wire control, energize to close (or open), de-energize to open (or close).
Selection of maintained or push-to-run control for modes (a) and (b) above shall be provided
and it shall be possible to reverse valve travel without the necessity of stopping the actuator. Confirmed
The starter contactors shall be protected from excessive current surges during travel reversal.
The internal circuits associated with the remote control and monitoring functions are to be
designed to withstand simulated lightning impulses of up to 1.1kV. Confirmed
The actuator shall be able to connect to the control cabinet using hard wires, wired Process Fieldbus or Confirmed, offered
Fibre Optic Process Fieldbus cables or combination of them, as required by the Project. actuator are with
hard wire option.
5.10 Monitoring Facilities Confirmed
Facilities shall be provided for monitoring actuator operation and status.
Monitor (status) relay, having on change over contact, the relay being energized from the Confirmed. Status
control transformer only when the Local/Off/Remote selector is in the remote position to relay contacts are
indicate that the actuator is available for remote operation in control. programmable as
required
5.11 Wiring and Terminals
Internal wiring shall be of tropical grade PVC insulated stranded cable of appropriate size for Confirmed
the control and 3-phase power. Each wire shall be clearly identified at each end.
The terminals shall be embedded in a terminal block of high tracking-resistance compound, or
the use of multi pin plug and socket.
Confirmed
The terminal compartment shall be separated from the inner electrical components of the
actuator by means of a watertight seal.
Confirmed
The terminal compartment of the actuator shall be provided with a minimum of 3 threaded
cable entries.
Confirmed
All wiring supplied as part of the actuator to be contained within the main enclosure for
physical and environmental protection. External conduit connections between components is
Confirmed
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not acceptable.
A durable terminal identification card showing plan of terminals shall be provided attached to
the inside of the terminal box cover indicating :
- Serial number
- External voltage values
Confirmed
- Wiring diagram number
- Terminal layout
Suitable earthing bolt shall be provided for grounding the actuator
5.12 Enclosure
Enclosure of the actuator shall be O-ring sealed, watertight to IP 67 fully protecting the motor Confirmed
and all the other internal electrical elements of the actuator from ingress of water and dust.
Enclosure of the actuator must allow for temporary site storage without the need for electrical
supply connection.
Confirmed
All external fasteners shall be stainless steel. Confirmed
5.13 Nameplate
The nameplate shall be of corrosion resistant material fixed to a non-removable part of the
motor actuator. Nameplate shall give the following information:
- Manufacturers name
- Serial number and year of manufacture
- Rated ambient temperature Confirmed
- Rated power
- Rated voltage, phase, frequency
- Rated full load current
- Insulation class
- Rated starting current
- Enclosure class and protection
5.14 Painting/Coating
Painting and coating shall be to Manufacturer's standard finish unless specified otherwise in Confirmed
the tender document.
5.15 Start-Up Kit
Each actuator shall be supplied with a start-up kit comprising installation instructions,
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electrical diagram and sufficient spare cover screws and seals to allow for any site losses
during the commissioning period.
5.16 Materials
Materials for motor actuators shall be as follows :
Electrical housings and covers - Aluminium alloy
Gearcase - Cast iron
Thrust bases - SG (ductile iron) Please refer to the
Hand wheel – Steel attached ‘Material
Drive bushes and wormwheels - Aluminium bronze
Wormshafts - Case hardened steel
List’
Center columns - Steel heat treated
Oil/gear and thrust bearing lubrications - As per manufacturer's Specifications.
Alternate materials to those specified above may be accepted subject to ADWEA/Engineer
approval.
5.17 Travel Timing Confirmed, Step
The actuator’s control unit shall have a timer board for enabling the selection of the proper travelling mode shall be
time so as the opening and closing time can be adjusted for the entire or any portion of the valve travel, provided if
if required by the Project required to
increase the
closing time.
5.18 Spare Parts Spare parts not
Spare parts shall be provided as per manufacturer's instruction for start up and for two years
required for 2 year
of operation.
of operation.
6.1 Inspection TPI if any shall be
Visual inspection of motor actuator its parts and accessories may be required by the notified in
ADWEA/Engineer or inspector representing them at any stage of the construction.
advance.
The requirements for such inspection shall be indicated on the data sheet or accompanying
documents.
Inspection can be
carried out as per
the attached ITP.
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6.2 Testing
Motor actuators shall before leaving manufacturers works be tested by the manufacturer to
the requirements of the specified standards. Some or all tests may be witnessed by the TPI if any shall be
ADWEA/Engineer or inspector representing them. The witnessed tests shall be indicated on notified in advance
the data sheets or accompanying documents and the Contractor shall inform the
ADWEA/Engineer or inspector representing them one week in advance of the test dates.
Motors actuators offered for inspection shall be complete and ready for shipment. Confirmed
6.2.1 Routine Tests
All motor actuators shall be subjected to the following routine tests:
- Measurement of speed and check of direction of rotation.
- Dielectric test.
- Measurement of insulation winding resistance.
- Measurement of winding resistance.
- Hand and pushbutton operations. Confirmed
- Measurement of torque (Nm) at minimum and maximum torque settings on both OPEN &
CLOSE direction.
- Measurement of motor current at minimum and maximum torque settings on both OPEN
& CLOSE direction.
- Measurement of motor actuator stalled current at both directions.
- Measurement of motor actuator average load current both direction.
6.2.2 Special Tests
Any one or more of the following tests may be required of the manufacturer to be carried out
on the motor, if specifically required on the data sheet or accompanying documents:
- Measurement of acoustic sound level.
- Measurement of vibration. Not applicable
Also motors for special duties or equipped with special protection equipment may require
additional tests.
The crates shall be marked with the place of destination, the Purchaser's name, order
number, type of equipment, etc.
Confirmed
Enclosed with the motor actuators the following documents shall be included in suitable
wrapping:
- Electrical connection diagram.
- General arrangement drawing
Confirmed
- Erection instructions.
- Operating and maintenance manual.
8. DATA REQUIREMENTS
- General arrangement drawing(s)
- Name/tag plate lists
- Component arrangement drawing (s)
- Material lists
- Material descriptive literature
- Performance data/curve(s)
- Control circuit diagram(s) Confirmed
- Connection/terminal - diagram(s)
- Type test certificate(s)
- Routine test certificate(s) report(s)
- Weight data sheet(s)
- Recommended spare parts list(s)
- Installation instruction(s)
- Operating and maintenance instructions
- Completed data sheets
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Inspection and Test Plan
Catalogues for Proposed Valves and Actuator
ELECTRIC ACTUATORS
for industrial valve automation
ABOUT THIS BROCHURE
This brochure intends to describe functions and possible applications for electric
actuators, actuator controls and gearboxes. The document offers an introduction into
the topic, an overview on products and founded explanations regarding design and
function of electric AUMA actuators.
On the rear pages of this brochure, you will find a a chapter with detailed technical data
for swift product selection. For device selection, further information can be obtained
from our separate specific data sheets. It will be our pleasure to assist you and provide
any further details that might be needed.
The latest information on AUMA products can be found on the Internet at www.auma.
com. All documents, including dimensional drawings, wiring diagrams, technical and
electrical data sheets, as well as inspection certificates are available on the Internet in
digital form.
2
APPLICATIONS
WATER ENERGY
> Sewage treatment plants > Fossil power plants (coal, gas, oil)
> Water treatment plants > Nuclear power plants
> Drinking water distribution > Cogeneration power plants
> Sewage disposal > District heating
> Seawater desalination > Hydroelectric power plants
> Steel constructions for water systems > Geothermal power plants
> Solar thermal power plants
Drinking water abstraction and distribution, as well as sewage > Biogas power plants
disposal and purification are basic prerequisites for infrastructure
development. Security of suppliy is crucial for modern water Power plants consisting of systems such as water and steam circuits,
industry. Piping of different lengths and nominal diameters must be flue gas purification, cooling tower, boiler systems, and turbines.
automated with a multitude of valve types. AUMA actuators are The control system regulates the processes within these systems to
widely used in steel constructions for water systems to operate be visualised within the control room. Electric actuators mounted to
weirs and sluice gates. AUMA are well implanted in the water valves control water and steam flows within piping systems. AUMA
industry due to their broad product portfolio including multi-turn, actuators offer an interface for all automated valves adapted to the
part-turn, and linear actuators. In combination with high corrosion power plant control systems. When used in power plants, AUMA
protection, they guarantee a long service life, low in maintenance. actuators are characterised by their superior tolerance with regard
to voltage, vibration, and temperature and can be adapted to any
mounting position required.
6
WHAT IS AN ELECTRIC ACTUATOR?
The basic requirements for actuators have been specified in the international standard
EN 15714-2 since 2009.
8
Requirement for diversity Requirement for reliability
Process engineering plants with pipe systems and valve automation Process engineering plants are only effi cient, economically viable
are required all around the globe. Not only types of plants and and safe if all components involved provide reliable service during
valves are crucial factors for electric actuators but also the climatic the entire lifetime. Many plants are scheduled for lifetimes of several
conditions in which they are operated. AUMA actuators guarantee decades. Consequently, reliable actuator service is expected during
reliable and safe service under most extreme environmental all this time. Of course, AUMA can continue to supply spare parts
conditions. for types ranges which are scheduled to be discontinued for quite a
long time period.
International test authorities confirm the quality of AUMA actuators
designed, manufactured and tested to customer specifications by
issuing product certificates.
9
OPERATION MODES – OPEN-CLOSE, POSITIONING, AND MODULATING DUTY
Valves are driven in compliance with the required application and Actuators for open-close duty and positioning duty
their design. Actuator standard EN 15714-2 distinguishes between (classes A and B or types of duty S2 - 15 min/30 min)
three applications: AUMA actuators for open-close and positioning duty are identified
by type designations SA and SQ:
> Class A: OPEN-CLOSE duty.
The actuator is required to drive the valve through its entire > SA 07.2 – SA 16.2
travel from the fully open position to the fully closed position or > SA 25.1 – SA 48.1
vice versa. > SQ 05.2 – SQ 14.2
> Class B: Inching/positioning or positioning duty.
The actuator is required to occasionally drive the valve to any Actuators for modulating duty
position (fully open, intermediate and fully closed). (class C or types of duty S4 - 25 %/50%)
> Class C: Modulation or modulating duty. AUMA actuators for modulating duty can be identified by type
The actuator is required to frequently drive the valve to any designations SAR and SQR:
position between fully open and fully closed.
> SAR 07.2 – SAR 16.2
Switching frequency and motor operation mode > SAR 25.1 – SAR 30.1
Modulating duty and open-close duty subject the actuator to > SQR 05.2 – SQR 14.2
different mechanical loads. Consequently, special actuator types are
available for each operation mode.
The types of duty for actuators in compliance with IEC 60034-1 and
EN 15714-2 (also refer to page 70) are typical distinction criteria.
For modulating duty, additional indication is made of the permissi-
ble number of starts.
18
SWITCHING OFF IN END POSITIONS PROTECTIVE FUNCTIONS
An actuator will be switched off once the end position is reached. Overload protection for the valve
Two switch-off mechanisms are available and applied depending on If an excessive torque is applied during travel, e.g. due to a trapped
the type of valve. object within the valve, the controls switch off the actuator to
protect the valve.
> Limit seating
Controls automatically switch off the actuator as soon as the Thermal motor protection
preset seating position in one end position is reached. AUMA actuators are equipped with thermoswitches or PTC
> Torque seating thermistors within the motor windings. They trip as soon as the
Controls automatically switch off the actuator as soon as the temperature within the motor exceeds 140 °C. Embedded within
preset torque is applied at the valve end position. the controls, they optimally protect the motor winding against
overheating.
For actuators without integral controls, the type of seating must be
programmed within the external control system. For actuators Thermoswitches or PTC thermistors offer better protection than
equipped with AM or AC integral controls, the type of seating is set thermal overload relays since the temperature rise is measured
at controls level. The type of seating might differ for each of both directly within the motor winding.
end positions.
Setpoint control
Controls receive a position value from the
host DCS, e.g. as 0/4 – 20 mA signal. The
integral positioner compares this value with
the current valve position and operates the
actuator until actual value equals setpoint.
The valve position is transmitted to the DCS.
19
INTEGRATION WITHIN THE DCS - AM AND AC ACTUATOR CONTROLS
AC 01.2 (AUMATIC)
AC controls are your perfect solution if the application requires With the development of the AC 01.2, particular emphasis was laid
self-adapting control functions, data logging, confi gurable interface on user-friendliness and the ease of integration of actuators into the
or if valve and actuator are to be integrated into a Plant Asset DCS. The large graphic display is used to perform menu-controlled
Management System due to advanced diagnostic functions. programming of the controls, optionally using AUMA CDT (refer to
page 28) via wireless Bluetooth connection. For fieldbus connec-
AC controls are equipped with a parallel interface for free confi gura- tions, AC programming can be performed from the control room.
tion and/or interfaces to fieldbus systems as used within process
automation.
23
2
24
5 8
Remo
mote
te
e S0001 Off 1 M0009
Position Display...
47.3
3% Device ID
Settings
Go to Down ▼ Ok Esc
6 9
Remo
mote
te
e S0003 Off 1 M0086
7 10
Off S0008 Off S0011
S00
Warnings: 2 Fault: 1
Torque wrn CLLOSE Torque fault CLOSE
E
Op. time warning
7 Diagnostics/monitoring displays
Environmental conditions are continuously monitored during active
operation. When exceeding permissible limits e.g. operating time,
AC controls generate a warning signal.
25
UNIFORM DESIGN FOR SA AND SQ
AC
SA
44
Integral controls 6 Switchgear
Actuators equipped with AM or AC integral controls can be In standard version, reversing contactors are used to switch the
electrically driven via local controls as soon as the electrical motor on or off. If modulating actuators are expected to
power supply is connected. Actuator controls contain switch- perform a high number of starts, we
gears, power supply units and interfaces to the DCS. They can recommend using thyristor units not subject
process operation commands and feedback signals from the to wear (also refer to page 72).
actuator.
49
8
11
12
10
Non-Intrusive - without requiring any tools or opening the 10 Vibration and temperature sensors
device - all settings are made externally if equipped with an The electronic board houses a vibration and temperature sensor for
electronic control unit (MWG) and AC integral controls. continuous temperature measurement. Data is evaluated using inter-
nal diagnostic functions.
7 Absolute encoder - Limit
Positions of magnets in the four gear stages correspond to the valve 11 Heater
position. This type of limit sensing identifies valve position changes The heater minimises condensation within the switch compartment
even in case of power failure. Consequently, battery backup is not (also refer to page 71).
required.
12 Mechanical position indicator
8 Absolute encoder - Torque Optional position indication disc identifies valve position even
Magnet position senses the torque applied at valve flange. without power supply during manual actuator operation.
End position and torque settings are saved in the electronic control
unit. These settings are still available and valid even when replacing
AC controls.
51
5
1a
1
1b
63
SA MULTI-TURN ACTUATORS AND SQ PART-TURN ACTUATORS
Hereafter, please find the standard supply voltages (other voltages DC current
upon request). Some actuator versions or sizes are not available
Voltages
with the stipulated motor types or voltages/frequencies. For [V]
detailed information, please refer to the separate electrical data 24; 48; 60; 110; 220
sheets.
MOTOR
Type of duty according to IEC 60034-1/EN 15714-2 Rated values for motor protection
Thermoswitches are used as motor protection as standard. When
3-phase AC 1-phase AC
Type current current DC current using integral controls, motor protection signals are internally
SA 07.2 – SA 16.2 S2 - 15 min, S2 - 15 min / 1
S2 - 15 min/ processed. This also applies for the optional PTC thermistors. For
S2 - 30 min/ classes A,B1 classes A,B actuators without integral controls, signals must be processed in
classes A,B
external controls.
SA 25.1 – SA 48.1 S2 - 15 min, – –
S2 - 30 min/
classes A,B
SAR 07.2 – SAR 16.2 S4 - 25 %, S4 - 25 %1/ – Rating of the thermoswitches
S4 - 50 %/ class C1 1-phase AC voltage
Switch rating I max
class C (250 V AC)
SAR 25.1 – SAR 30.1 S4 - 25 %, – – cos ϕ = 1 2.5 A
S4 - 50 %/ cos ϕ = 0.6 1.6 A
class C
SQ 05.2 – SQ 14.2 S2 - 15 min, S2 - 15 min/ S2 - 15 min/ DC voltage Switch rating I max
S2 - 30 min/ classes A,B1 classes A,B 60 V 1A
classes A,B
SQR 05.2 – SQR 14.2 S4 - 25 %, S4 - 25 %/ – 42 V 1.2 A
S4 - 50 %/ class C1 24 V 1.5 A
class C
Special motors
Indications on type of duty refer to the following conditions: For special requirements, the actuators can be equipped with
Nominal voltage, 40 °C ambient temperature, average load of special motors, e.g. brake motors or two-speed motors.
approx. 35 % of maximum torque
1
not available for all sizes
70
CERTIFICATES
Actuators must be reliable and dependable. They determine the The importance of environmentally sound production is reflected in
cycle of precisely defined work processes. Reliability does not begin our certifications according to ISO 9001 and ISO 14001.
during commissioning.
However, quality management is no one-time or static matter. It has
For AUMA, this commences with a well-thought out design, careful to be proven day by day. Numerous audits by our customers and
selection of material used and conscientious production using independent institutes confirm these high standards.
state-of-the-art machinery. With clearly controlled and supervised
production steps we pay close attention to the environment.
CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
certifies that
ISO 9001:2008
ISO 14001:2004
BS OHSAS 18001:2007
are fulfilled. The certificate is valid in conjunction
with the main-certificate until 2015-06-08
Certificate Registration No. 12 100/104/116 4269/01 TMS
Munich, 2012-07-24
TGA-ZM-07-92
80
EU DIRECTIVES INSPECTION CERTIFICATE
Declaration of Incorporation in compliance with the Machinery After assembly, all actuators are thoroughly tested and torque
Directive and Declaration of Conformity according to the Low switches are calibrated. This process is recorded in the inspection
Voltage and EMC Directives. certificate.
AUMA actuators fulfil the requirements of the Low Voltage and Where can I get the certificates?
EMC Directives. This has been proved in extensive tests. Therefore, All confirmations, records and certificates are filed at AUMA and
AUMA issue a Declaration of Conformity. provided as printed or digital version on request.
The declarations of incorporation and conformity form a joint The documents can be downloaded from the AUMA website at any
certificate, also integrated within the operation instructions. time; some of them are password protected.
According to the Low Voltage and EMC directives, the devices are > www.auma.com
labelled with the CE mark.
81
AUMA Riester GmbH & Co. KG
Aumastr. 1
D-79379 Muellheim
Tel +49 7631-809-0
Fax +49 7631-809-1250
riester@auma.com
Subject to changes without notice. The product features and technical data provided do not express or imply any
Certificate Registration No.
warranty. Y006.065/003/en/1.13 12 100/104 4269
Previous Approvals
Certification for Non Toxicity.
Approval Number: 1701509
Test Report: M106251A, B & C. M106248A & B. M106246.
The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the
requirements of BS6920-1:2000 and/or 2014 'Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of the water'.
The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the
approval of its mechanical or physical properties for any use.
COATINGS, PAINTS & LININGS - FACTORY APPLIED PIPE & FITTINGS COATINGS. 5030
Resicoat factory applied, epoxy powder coatings. The coatings are electrostatically applied by spray onto a panel pre-heated for
15 minutes@225°C and then post cured for 15 minutes@220°C. For use with water up to 85°C. The following grades are
manufactured at Germany, Reutlingen: Resicoat R4 blue: R4-ES HJ601R, R4-ES HJ605R, R4-ES HJ606R, R4-FB HJC03R, R4-
FB HJC04R, R4-FB HJC06R, R4-FB HJC08R, R4-FB HJC12R PAM blue, R4-FB HJC23R, R4-FB HJC33R, R4-FB HJC34R,
R4-FB HJC36R, R4-ES HJF01R, R4-ES HJF09R, R4-ES HJF10R, R4-ES HJF13R PAM blue, R4-ES HJF14R, R4-ES HJF21R,
R4-ES HJF22R, R4-ES HJF23R, R4-ES HJF24R, R4-ES HJF26R, R4-ES HJF42R, R4-ES HJF47R, R4-ES HJG05R, R4-ES
HJG07R, R4-ES HJG08R, R4-ES HJH01R. Resicoat R4 red/red-brown: R4-FB HGC07R, R4-FB HGC17R, R4-ES HGF03R, R4-
ES HGF04R, R4-ES HGF10R, R4-ES HGF17R, R4-ES HGF20R, R4-ES HGH02R. Resicoat R4 black: R4-ES HNF04R & R4-FB
HNC01R. Resicoat R4 green: R4-FB HKC71R. Resicoat R8 blue: R8-ES HJF97R, R8-FB HJC37R & R8-FB HJC38R. Resicoat
R2 blue R2-ES HJF5BR. The following grades are manufactured at USA, Nashville: Resicoat R4 blue: R4-ES HJ606R, R4-ES
HJF10R, R4-ES HJF24R & R4-ES HJF42R. Resicoat R4 red/red-brown: R4-FB HGC17R & R4-ES HGF17R. Resicoat R4 green:
R4-ES HKF47R. The following grades are manufactured at China, Suzhou: Resicoat R4 blue: R4-FB HJC03R, R4-FB HJC06R,
R4-FB HJC23R, R4-ES HJF01R, R4-ES HJF10R, R4-ES HJF13R, R4-ES HJF14R, R4-ES HJF22R, R4-ES HJF24R & R4-ES
HJF42R. Resicoat R4 red/red-brown: R4-ES HGF03R, R4-ES HGF04R & R4-ES HGF17R. Resicoat R4 black: R4-ES HNF04R
Resicoat R2 blue: R2-ES HJF5BR. The following grades are manufactured at Izmir, Turkey: Resicoat R2 blue: R2-ES HJF3D4 &
R2-ES HJF4D4. Resicoat R4 blue: R4-ES HJF1C4 & R4-ES HJF2C4.
This is a re-approval of 1112500 which is valid between December 2011 and December 2016.
An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, “Materials which
have passed full tests of effect on water quality”.
Yours faithfully
Jason Furnival
Approvals & Enquiries Manager
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
ISO Certificates.
CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
certifies that
ISO 9001:2008
are fulfilled.
The certificate is valid from 2015-08-10 until 2018-07-22.
Certificate Registration No.: 12 100 28910 TMS.
ISO 14001:2004
are fulfilled. The certificate is valid from 2014-09-02 until 2017-08-24.
Certificate Registration No. 12 104 28910 TMS
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
are fulfilled. The certificate is valid in conjunction
with the main certificate from 2015-06-09 until 2018-06-08.
Certificate Registration No. 12 100/104/116 4269/01 TMS
Dubai
United Arab Emirates ﺍﻻﻣﺎﺭﺍﺕ ﺍﻟﻌﺮﺑﻴﺔ ﺍﻟﻤﺘﺤﺪﺓ
MANAGER Sven Ingolf Erlandsen ﺳﻔﻴﻦ ﺍﻧﺠﻮﻟﻒ ﺍﻳﺮﻻﻧﺪﺳﻴﻦ ﺍﻟــﻤــﺪﻳـﺮ
NATIONALITY Norway ﻧﺮﻭﻳﺠﻲ ﺍﻟﺠﻨﺴﻴﺔ
ISSUE DATE 14/10/2015 ٢٠١٥/١٠/١٤ ﺗﺎﺭﻳﺦ ﺍﻹﺻﺪﺍﺭ
VALID TILL 31/12/2017 ٢٠١٧/١٢/٣١ ﺗﺎﺭﻳﺦ ﺍﻻﻧـﺘﻬﺎﺀ
ACTIVITY General Trading ﺗﺠﺎﺭﺓ ﻋﺎﻣﺔ ﺍﻟــﻨﺸــﺎﻁ
CN:139853 (O)
ﺇﺩﺍﺭﺓ ﺍﻟـﺘـﺴــﺠـﻴـﻞ ﺍﻟــﺘـﺠــﺎﺭﻱ
COMMERCIAL REGISTRATION DEPARTMENT
ﻭﺛﻴﻘﺔ ﺇﻟﻜﺘﺮﻭﻧﻴﺔ ﻣﻌﺘﻤﺪﺓ ﻭ ﺻﺎﺩﺭﺓ ﺑﺪﻭﻥ ﺗﻮﻗﻴﻊ ﻣﻦ ﺳﻠﻄﺔ ﺍﻟﻤﻨﻄﻘﺔ ﺍﻟﺤﺮﺓ ﻟﺠﺒﻞ ﻋﻠﻲ
Approved electronic document issued without signature by
JEBEL ALI FREE ZONE AUTHORITY
VAG Company Profile
Wir bewegen Wasser. We move water.
S ta n d o r t e
Subsidiaries
1 Germany Mannheim
2 Austria VIENNA 3
3 CANADA MAGOG, QUEBEC 21
4 C h i l e San t i ago de C h i l e 20
5 C h i na Ta i cang
6 C Z E C H R E P U B LIc ( J M A ) HODONIN
7 F r ance Chassieu 12
8 H u nga r y B u dape s t
9 Ind i A HY D E r abad
10 IT A LY San G i u l i ano
11 M a l ays i a K U A La LU M P UR
12 M e x i co M on t e r r e y
13 POLAND W A RS A W
14 Roman i a b r a s ov
15 RUSSI A SAMARA
16 So u t h af r i ca J o h anne s b u r g
17 So u t h af r i ca K r u ge r s do r p
4
18 UAE D u ba i
19 UK Pa i s l e y
20 US A ( G A Ind u s t r i e s ) C r anbe r r y Twp, P A
21 US A
(Rodney hunt, Fontaine) ORANGE, MA
22 V i e t nam Ho C h i M i n h C i t y
Unsere Standorte
19 15
Our subsidiaries
13
1 6
2 8
7 14
10
18
9
22
11
We will continue on our course as a solution provider. The pace will be maintained, our sails
have been set. We have the ideas, the motivation, we are innovative and we have an enter-
prising spirit. We focus on the latest production technology. As a solution provider, VAG has
set new standards in water and wastewater technology. Innovative and customised solutions
constantly enrich our product range. We‘d like you to join us in discovering the VAG world, with
a staff of almost 1,600 employees.
The VAG-Group
has 22 subsidiaries
around the world.
Mannheim, 13 Uhr
Mannheim, 1 p.m.
Mannheim, Germany, 1 p.m. In one of VAG‘s production three shifts a day are needed to meet the high demand.
halls, an engineer carries out a leak test on a new butter- Hyderabad, India, 5.30 p.m. A lorry full of valves is lea-
fly valve. It is one of the more than 5,000 custom-made ving our new assembly hall. Our global presence enables
valves VAG produces each year. At the other side of the us to provide our customers with products, services and
globe... Santiago de Chile, 9 a.m. A VAG technician is at technology around the world.
a dam servicing hollow jet discharge valves. Taicang City,
China, 8 p.m. The VAG plant is still bustling:
Unser globales Netzwerk wurde
seit 2002 um Niederlassungen
in 18 Ländern erweitert.
VAG valves are found wherever water is conveyed, purified, A modern system of water management is needed – and we
stored and distributed. We move water – and water moves can deliver. Benefit from our practical experience, our service
us. It is mankind‘s most vital resource. points around the world and our international network of
partner companies.
Mit mehr als 250 eigenen Vertriebs-
mitarbeitern betreuen wir unsere
Kunden rund um den Globus.
We are proud of our history, which goes back VAG was the market leader in South America
to 1872, the year in which Carl Bopp and and set up distribution warehouses around the
Carl Reuther set up a manufacturing plant world. Since then, VAG has consistently evolved
specializing in pumps and industrial valves. In into a modern, global, solution provider. State-
just a few years, Bopp and Reuther were leading of-the-art manufacturing technology enables
a company with international standing. In 1925, the company to continue its course towards a
they joined forces with a number of other valve successful future. We made the biggest invest-
manufacturers to found the sales company, ments in the history of our company in the last
VAG-Armaturen GmbH. As early as the 1920s, five years.
Hauptstandort und Kompetenzzentrum
innerhalb der Gruppe ist Mannheim,
von hier aus liefert VAG in alle Welt.
G Dubai/UAE 25° 16 North 55° 17’ EAst: 2.00 PM > V A G P e n n s y l va n i a / US A 4 0 ° 3 6 ’ NORTH 7 5 ° 2 8 ’ W EST : 6 . 0 0 A M
Quality is the product of the work environment and DIN EN 1074-2 with 2,500 switching cycles.
the production processes. To ensure we manufacture DVGW approval means they meet the highest Ger-
products that meet the highest quality standards, man drinking water standard. The elastomer approval
we make substantial investments in the analysis, de- certifies they have microbiological properties. VAG‘s
velopment and optimisation of our production valves meet the highest requirements for heavy-duty
processes, which follow the KAIZEN and Toyota corrosion protection. The epoxy-based coating is
principles. Each valve is tested in a simulated environ- suitable for drinking water systems and guarantees a
ment. For example, the valves used in water supply long product life. We know from our customers that
lines are submitted to endurance tests according to our valves work for fifty years and more.
Die VAG Gruppe
beschäftigt weltweit
fast 1.600 Mitarbeiter.
AG Mannheim/Deutschland 49° 29‘ North 8° 28‘ EAst: 12.00 AM > V A G Ta i c a n g / C h i n a 3 1 ° 2 7 ’ N o r TH 121° 07’ E
Innovative solutions that help our customers evolve: VAG Anti-surge, pressure surge protection.
VAG Pressure Management. A side-effect of This efficient combination of Venting Valve and
selectively reducing the pressure in the supply Disk Check Valve protects valves, pumps and
system is the conservation of large amounts of pipelines against uncontrolled pressure surges.
drinking water. A supply system with little to no VAG Polyethylene valves.
pressure fluctuations minimizes water loss, consi- The light polyethylene valves have a long service
derably increases the supply system‘s service life life, seamless joints and create a secure connec-
and reduces the risk of pipes bursting. tion to polyethylene pipeline systems.
VAG ist Technologieführer
im Bereich Armaturen und
Lösungen für Staudämme.
VAG radically changed wastewater technology individual solutions, for example, the supply of
and the way water is supplied and distributed extinguishing water at Frankfurt airport, for flood
today. We set standards with products such protection or for biogas plants. Our knowledge
as our BETA Gate Valves. Today, VAG valves
®
flows into projects around the world, such as the
are used virtually everywhere – in dams, in transport of demineralized seawater through the
reservoirs, waterworks, drinking water supply desert in Oman, the treatment of mine water in
lines, and sewage purification plants. We also Czech mines, and dams.
complement our standard product range with
Zweimal im Jahr findet bei VAG ein
Armaturen-Training mit Teilnehmern
aus mehr als 25 Ländern statt.
More than 1,600 highly trained people are what ensure they get the right advice. We help them
makes VAG a highly qualified manufacturer and choose the right products and services and even
solution partner. Unlike other suppliers, VAG com- help them put their projects into operation. And
bines manufacturing know-how and many years once that’s done, we’re there in the background,
of local and international on-site experience. This always ready to step in and help. Around the
is how we create industry and custom solutions world, we provide service, deliver spare parts and
that help companies become more competitive. carry out maintenance and repair work on site,
We help our customers plan their projects and including third-party products.
A G S A M A R A / RUSSI A 5 3 ° 2 ’ NORTH 5 0 ° 1 5 ’ Ea s t : 8 . 0 0 P M > V A G O P ER A / IT A LY 4 5 ° 3 7 ’ NORTH 9 ° 2 1 ’ Ea s t : 1 . 0 0 P M > VA
Unsere Standorte
Our subsidiaries
AG Mannheim/Deutschland 49° 29‘ North 8° 28‘ EAst: 12.00 AM > V A G Ta i c a n g / C h i n a 3 1 ° 2 7 ’ N o r TH 121° 07’ E
Unsere Standorte
Our subsidiaries
Unsere Standorte
Our subsidiaries