A - Frascold Presentation

QUALITY, RELIABILITY, ENERGY AND ENVIRONMENT
WELCOME TO
PRESENTATION
1
Compressors and Solutions for AC&R Industry
ABOUT FRASCOLD
 78 years of experience
 A large and complete range of Compressors
 More than 140 partners in more than 60 countries
 One of the largest Manufacturers of Semi-Hermetic Compressors in the

world
2
FRASCOLD COMPANY PROFILE
1936 Foundation (Open Compressors)
1970 - 1980 Industrial growth (Semi-hermetic reciprocating compressors)
1980 - 1990 International consolidation (exported more than 70% of our

whole products)
1990 - 2000 Introduction of Screw Compressors
2006 Celebrated 70 years and started to produce a new line of

Compressors for natural refrigerants
2000 Frascold started worldwide Operations with

Experience, Resources, Technologies and a large number of
qualified people.
2012 Commenced Indian Operations - Frascold India Pvt Ltd

(FIPL)
3
FIPL COMPANY PROFILE
FIPL was born in June, 2012

Factory Inauguration at Ahmedabad, on 26th October, 2012.
• To be close to Indian Customers

• To bring down the Lead time to 2 to 4 Weeks from 10 to12 Weeks, by keeping
Stock
• To Provide World Class Service Centre for Frascold Products
• To Assemble the Value added Products for India and SAARC Countries
 Water Cooled & Air Cooled Condensing Units
 Compressor Racks
 Compressor Packages
4
FRASCOLD OFFICES IN INDIA
FIPL- North
Noida
FIPL-Corporate
Office & Factory
Ahmedabad
FIPL-East &
North-East
FIPL-West Kolkata
Mumbai
FIPL-South
Chennai
5
FRASCOLD GLOBAL MARKET NETWORK
Our Global market network
We sell our products all around the world consolidating

and continuously expanding our market share
Sales distribution
- Europe
- Asia
- America
- Oceania
- Africa:
- Market share in Europe: 22,8% (ASERCOM statistics 2010)
6
PRODUCTS RANGE
SEMI HERMETIC COMPRESSORS
RECIPROCATING SCREW
Single stage CXH – CXW (compact)
Double stage CXIT (built-in VFD)
Tandem CXF (flooded evaporator)
ECOinside (optimized R134a) RTS (remote oil separator)
VS (built-in VFD)
OPEN
TS (transport)
CO2 sub critical - 55bar Reciprocating for transport
Screw series ATS (HFC – R717)

CO2 trans critical - 130bar
Reciprocating Open type
AXH and AXY (ATEX)
Condensing units LBT & SH
7
SEMI-HERMETIC RECIP COMPRESSORS
Compressor Range
• 86 Models
W
• 0.5 - 80 HP
• 4 - 240 mᶾ/hr [50Hz]
Z
8 cylinders
V
11 models
S 6 cylinders
168 – 240 m³/h
Q 40 - 80 HP
10 models
106 – 154 m³/h
D 25 - 50 HP
B 4 cylinders
A Forced lubrication
43 models
20-56 / 59-103 m³/h electronic pressure switch
4 - 20 / 15 - 35 HP
2 Cylinders
22 models
4 – 19 m³/h
0.5 - 4 HP
8
STANDARD RECIPROCATING COMPRESSORS
• 86 models: 2, 4, 6 and 8 cylinders

• 0.5 HP – 80 HP 4 – 240 mᶾ/h @50Hz
• Splash lubrication for models up to 20 HP
• Forced lubrication oil pump for models over 15 HP
• All compressors rated for inverter duty
9
AIR-COOLED CONDENSING UNIT
10
CANOPY FOR AIR-COOLED CONDENSING UNIT
STURDY and
RELIABLE HOUSING
11
WATER-COOLED CONDENSING UNIT
12
COMPARISON with BITZER
Compact & Light Weight
Semi-hermetic reciprocating compressors series: A - B - D Single stage
Frascold Weight Bitzer Weight Difference 634

A 0.5 4 Y 36 2KC-05.2 43 19%
A 0.7 6 Y 36 2JC-07.2 43 19%
A1 7 Y 36 2HC-1.2 44 22%
A 1.5 7 Y 36 2HC-2.2 45 25%
A 1.5 8 Y 36 2GC-2.2 45 25%
385
B 1.5 10 Y 38 2FC-2.2 45 18% . 390 ‫‏‬
B 2 10 Y 40 2FC-3.2 47 18%
D 2 11.1 Y 45 2EC-2.2 67,5 50%
D 2 13.1 Y 45 2DC-2.2 67,5 50%
D 3 13.1 Y 49 2DC-3.2 70,5 44%
D 3 15.1 Y 49 2CC-3.2 70 43% 550
D 4 16.1 Y 51 2CC-4.2 70 37% (-
D 3 18.1 Y 49 4FC-3.2 82 67% 13%)‫‏‬
D 4 18.1 Y 51 4FC-5.2 86 69%
13
Compact & Light Weight
Semi-hermetic reciprocating compressors series: Q - S Single stage
Frascold Weight Bitzer Weight Difference

Q 4 25 77 4EC-4.2 84 9%
Q 5 25 79 4EC-6.2 86 9%
Q 5 28 79 4DC-5.2 85,5 8%
Q 7 28 79 4DC-7.2 88,5 12%
Q 5 33 79 4CC-6.2 90,5 15%
Q 7 33 79 4CC-9.2 90,5 15%
Q 5 36 79 4VC-6.2 127 61%
Q 7 36 79 4VC-10.2 136 72%
S 8 42 117 4TC-8.2 131 12%
S 12 42 120 4TC-12.2 138 15%
S 10 52 120 4PC-10.2 136 13%
S 15 52 126 4PC-15.2 147 17%
S 15 56 130 4NC-12.2 138 6%
S 20 56 132 4NC-20.2 150 14%
14
15
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STANDARD RECIPROCATING COMPRESSORS
Semi-hermetic reciprocating compressors series:

A-B-D-Q-S-V-Z-W
Single Stage
Valve plate
■ 86 different models: 2 - 4 - 6 - 8 cylinders
■ Displacement [50 Hz]: 4…240 m3/h hi-tech
■ Electric Motor : 0,5…80 HP ptc sensor Diagnose
V–Z-W
Main characteristics: DeltaP-II
■ Design for different refrigerants (HCFC-HFC)V – Z - W
■ High efficiency electric motors suitable for Inverter
■ Valve plate and pistons designed for minimal clearance
■ Optimized bore/stroke ratio
■ PTFE covered bushes for low mechanical losses
■ Crankshaft widely dimensioned and dynamically balanced
■ Efficient lubrication systems
■ Cylinders honing with auto-motive technology
■ Internal safety valve from HP to LP 121 certifications
■ Electronic protection device with diagnostic functions
■ ASERCOM certified performances
■ Accessories
17
ASERCOM CERTIFICATIONS
118 Frascold compressors have ASERCOM certified performances

(Association of European Refrigeration Components Manufacturers)
■ The compressor's certification ensures that the published performances match
those measured according to the standard European EN12900.
The list of certified products with additional information can be found on
www.asercom.org
ASERCOM mission
■ Creating the standard for performances and safety,
for better environmental protection, at the service of
refrigeration and air conditioning industry.
Reciprocating compressors certifications:

■ Frascold: 121 certifications
■ Copeland: 57 certifications
■ Bock: 56 certifications
■ Bitzer: 54 certifications (New ECOLINE = 0 certifications)
■ Dorin: 30 certifications
18
FRASCOLD COMPRESSOR USPs
PISTON OPTIMIZED DESIGN

•‫‏‬Pistons‫‏‬heads‫‏‬shaped‫‏‬to match with suction reeds
•‫‏‬Optimized‫‏‬bore-stroke ratio
•‫‏‬Oval‫‏‬shaped
Low
Clearance
High Capacity
19
20
PISTON
COMPARISON WITH COMPETITORS
Standard design
21
CRANK SHAFT OPTIMIZED DESIGN
Standard design
Empty eccentrics
(lower noise and vibrations and better reliability)
Reduced tolerances with new teflon coated bearings

Surface hardened by nitriding ( N2)
22
CRANK SHAFT
COMPARISON WITH COMPETITORS
Standard design
23
ELECTRIC MOTORS
THE BEST SUPPLIERS
• Highest efficiency and reability motors
( only UE supplier – Sisme and Leroy Somer )
Standard design
24
CONNECTING RODS
INNOVATIVE DESIGN
STANDARD DESIGN
Standard design
25
CONNECTING RODS
INNOVATIVE DESIGN

Oil reservoir in the big and little endsStandard
for a better lubrication at the start up
of the connecting
design rod
Special alluminium alloy with thermal treatment
26
FLANGES INNOVATIVE DESIGN

Optimized design
• bigger oil reservoir Standard design
27
FLANGES INNOVATIVE DESIGN
Standard design
• bigger oil reservoir
28
VALVE PLATE
INNOVATIVE DESIGN
•‫‏‬Optimized‫‏‬discharge‫‏‬holes‫‏‬to‫‏‬reduce‫‏‬the‫‏‬pressure‫‏‬drops
•‫‏‬Reduced‫‏‬oil‫‏‬sticking‫‏‬effect 
Standard design
29
VALVE PLATE
COMPARISON WITH COMPETITOR
Others
30
Semi-hermetic reciprocating compressors series: V – Z – W

Single stage
CHARACTERISTICS
• Forced lubrication
• Oil differential pressure switch included
• Discharge temperature sensor included
• Electric motor with PTC thermistors and
electronic module INT69 TM (NEXT: INT69TM Diagnose)
• Pistons/Valve plate design HLC
(Low clearance / High efficiency)
• PTFE coated bearings
ADVANTAGES
• Higher oil charge than competitors
• More models than competitors
• Low weights
• HIGH COP
31
FRASCOLD – INTELLIGENCE
New technology on Frascold Compressors
INT69®Diagnose INT69TML®Diagnose
32
Protection and diagnostic device:
■■ INT69 ® Diagnose
(standard on Q and S, from 4 to 20 HP)
■■ INT69 ® Diagnose
(optional on A, B and D, from 0.5 to 4 HP)
■■ INT69 TML ® Diagnose

(standard on V, Z and W, Compressors
with oil pump from 20 HP to 80 HP)
33
Protection function
In response to malfunctions of the compressor, the device
identifies the causes through the recognition and storage of the errors:
■■ Monitoring of the switching cycles

■■ Monitoring of discharge temperature
■■ Monitoring of motor temperature
■■ Monitoring of the stability of motor temperature
■■ Monitoring of manipulations
■■ Monitoring of oil pump pressure (only INT69TML®Diagnose)
34
FRASCOLD – CAPACITY REGULATION TECHNOLOGY
New C. C. system RSH
 4 steps for 4 cylinders compressor and 2 steps for 2 cylinders

 Suitable for all gases and in the whole application envelope
 All pistons always in action (no «vacuum effect»)
 Vibration on partial load the same or lower than 100%
 Could be installed on standard compressor
 Oil stable inside compressor
35
New C. C. system RSH
36
New C. C. system & RSH - Benefits
 Simple and innovative mechanical system for capacity regulation

 Unique solution on the market for small capacity compressors
 2 and 4 step capacity control
 Better stability of suction pressure
 Reduction of on-off cycle
 Better efficiency and reliability of the system
 Reduction of vibration when RSH is activated
37
FRASCOLD – NEW 2-STAGE COMPRESSORS
Comparison: external inter-stage circuit vs. new 2-stage design
Injection point Discharge valve Mixing point
Suction valve Injection point
38
39
Main features:
• 7 models 4 and 6 cylinders, from 25 to 103 m3/h (1° stage)
• External inter-stage circuit replaced by internal passages and special cylinder heads
• Mixing point close to the injection point: proper cooling of the electric motor and the hot
gas in order to avoid ice formation on the compressor’s body
• Suitable for HFC’s, including R407A and R407F, as well as HCFC’s
Application:
• Low and ultra low temperature applications like Plate & Blast Freezers
40
FRASCOLD – NEW OPEN TYPE COMPRESSORS
 Bitzer: 110-127-152 m3/h
 Displacement: 146-162-188 m3/h  Bock: 152-179 m3/h

 Dorin: 162-188 m3/h
41
FRASCOLD – SCREW COMPRESSORS
Frascold screw compressors

Semi-hermetic Open
Compact Refrigeration
 Industrial
systems
 Air Conditioning Industrial systems
 Process cooling  Low temp apps
Low temp apps
 Heat pump  Supermarkets
Ammonia
 Chiller  Cold stores
Rack
 Rack
42
FRASCOLD COMPRESSORS FOR TRANSPORT
Semi-hermetic recip compressors series: A - B - D

Single stage
New TS compressors
with low height (178mm)
43
FRASCOLD – SELECTION SOFTWARE
Selection Software
Available for download at www.frascold.it
44
FRASCOLD – SELECTION SOFTWARE
New Spare Parts Selection Software

Select the part you need
45
FRASCOLD CERTIFICATIONS
Certified Efficiency by
UK E.C.A. SCHEME (by Carbon Trust)
46
FRASCOLD TECHNICAL INNOVATION
With the very extensive range on the market, get the best
performance using the most appropriate technology for
each individual application
- Reciprocating and screw compressors
- Condensing unit
Giving you more added value solutions!
Frascold’s technological expertise delivers the maximum in:

- Performances
- Efficiency
- Energy savings
47
FRASCOLD…‫‏‏‬FOR‫‏‬YOU
“Frascold, the brand you can trust in…”
48

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QUALITY, RELIABILITY, ENERGY AND ENVIRONMENT

 A large and complete range of Compressors

 More than 140 partners in more than 60 countries

 One of the largest Manufacturers of Semi-Hermetic Compressors in the

1936 Foundation (Open Compressors)

1970 - 1980 Industrial growth (Semi-hermetic reciprocating compressors)

1980 - 1990 International consolidation (exported more than 70% of our

1990 - 2000 Introduction of Screw Compressors

2006 Celebrated 70 years and started to produce a new line of

2000 Frascold started worldwide Operations with

2012 Commenced Indian Operations - Frascold India Pvt Ltd

FIPL was born in June, 2012

• To be close to Indian Customers

Our Global market network

We sell our products all around the world consolidating

- Market share in Europe: 22,8% (ASERCOM statistics 2010)

SEMI HERMETIC COMPRESSORS

Single stage CXH – CXW (compact)

Double stage CXIT (built-in VFD)

Tandem CXF (flooded evaporator)

ECOinside (optimized R134a) RTS (remote oil separator)

CO2 sub critical - 55bar Reciprocating for transport

Screw series ATS (HFC – R717)

• 86 models: 2, 4, 6 and 8 cylinders

Compact & Light Weight

Semi-hermetic reciprocating compressors series: A - B - D Single stage

Frascold Weight Bitzer Weight Difference 634

Compact & Light Weight

Semi-hermetic reciprocating compressors series: Q - S Single stage

Frascold Weight Bitzer Weight Difference

Semi-hermetic reciprocating compressors series:

118 Frascold compressors have ASERCOM certified performances

Reciprocating compressors certifications:

PISTON OPTIMIZED DESIGN

CRANK SHAFT OPTIMIZED DESIGN

Reduced tolerances with new teflon coated bearings

Special alluminium alloy with thermal treatment

FLANGES INNOVATIVE DESIGN

• bigger oil reservoir Standard design

FLANGES INNOVATIVE DESIGN

• bigger oil reservoir

Semi-hermetic reciprocating compressors series: V – Z – W

New technology on Frascold Compressors

Protection and diagnostic device:

■■ INT69 TML ® Diagnose

■■ Monitoring of the switching cycles

New C. C. system RSH

 4 steps for 4 cylinders compressor and 2 steps for 2 cylinders

New C. C. system RSH

New C. C. system & RSH - Benefits

 Simple and innovative mechanical system for capacity regulation

Comparison: external inter-stage circuit vs. new 2-stage design

Injection point Discharge valve Mixing point

Suction valve Injection point

 Bitzer: 110-127-152 m3/h

 Displacement: 146-162-188 m3/h  Bock: 152-179 m3/h

Frascold screw compressors

Semi-hermetic recip compressors series: A - B - D

Available for download at www.frascold.it

New Spare Parts Selection Software

UK E.C.A. SCHEME (by Carbon Trust)

- Reciprocating and screw compressors

Giving you more added value solutions!

Frascold’s technological expertise delivers the maximum in: