Modular Delivery of UOP

Technologies. Project Fast

Track Implementation
Olga Buzdalina–
PT&E Regional Manager
OOO “UOP” Moscow

April, 2015

1914 - 2014 A Century of Innovation

in the Oil and Gas Industry

© 2014 UOP LLC. All rights reserved. UOP 6600G-1

 Presentation Overview

 Benefits of Modularization for

fast track delivery of projects

 UOP Products and Services for

Modular Refinery Units

 UOP’s Modular Work Process

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 UOP Offers Complete Solutions

 Complete Technology Package

– Basic Engineering Design
– Key mechanical equipment
– Engineering services
– *Modular construction
– Installation support
– Inspection Services
(Key equipment, Rx, Comp, HX)
– Planning and consulting studies
 Since 1987, UOP has sold more than
270 Modular projects to our licensees
and EPC contractors around the world

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 What We Understand
of Russian Project Basis
 Limited local resources to
execute and fabricate units
 Remote location
 Timely Delivery
 High Quality
 Technical on-spec
performance
 Cost Effective Execution
scheme
 Meeting local codes (GOST)
 Layout for ease of operation
and maintenance teams
 Safe execution
 Risk management

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 Why Modular?

Current challenges to Russian Projects

 Long schedules not meeting market demands
 Project timing and budget overruns common
 RDIs overburdened
Opportunities for improvement
 Better management of project design phases
 Improved transfer of technical design to EP contractors
 Early procurement of critical equipment to reduce risk
and improve schedule
 Modular equipment to reduce construction time / site
congestion and complexity

Lower risk and improved NPV

Reduces schedule, fixes cost, eliminates difficult site construction
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 Why UOP Modular?
Traditional “stick-build” approach Modular Supply by UOP

VS

• Site Congestion • Quality Assurance and Control

• Poor Site Logistics • Reduced Site Congestion
• More Cranes and Crane Time • Easier and Safer Site Logistics
• Longer Schedule • Limited Crane Usage
• Higher Safety Risk • Shorter Schedule
• Higher Execution Risk • Low Safety Risk
• Weather becomes a factor/risk • Low Execution Risk
• Low Labor Requirements
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 UOP Modular Products
Since 1987, UOP has sold more (3) 1 Under
than 270 Modular projects Execution
Around the world
• CCR™ Regenerator Sections 65
• Recovery Plus™ Systems 37
• Isomerization Units 17
• NGL Separation Units 90
• Offshore Separex™ Systems 15
• Merox ™ Units 55
• Naphtha Block Units 3 15 55
53

65 37 17

90

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 UOP Modular CCR Regenerator

Specialized Technology

 Continuous Solids Transfer - Special piping

& equipment layout requirements
 Over 500 instruments, including analyzers
and nuclear level instruments
 Operating at temperature over 500°C and
in corrosive conditions requires special
metallurgy
 Large height-to-width ratio of the structure
 Need operation & maintenance friendly
layout at lower decks, where equipment,
piping, and instrument density is high

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 UOP Modular CCR Regenerator
Experience List
 UOP has sold (65), designed and delivered more
CCR Regenerator Sections than any
other Contractors

– 300 PPH (1 unit) – 2000 PPH (3 units)

– 450 PPH (5 units) – 2500 PPH (1 units)
– 700 PPH (6 units) – 3000 PPH (3 units)
– 1000 PPH (15 units) – 4500 PPH (6 units)
– 1500 PPH (13 units) – 6000 PPH (1 unit)
– 7000 PPH (3 units)
 Only UOP Modular has supplied every type and
capacity of UOP CCR Regenerator Section
 UOP has delivered three Modular CCR units
for Russia to date
– Tanneco – Delivered 2010
– Sibur - Delivered 2011
– Rosneft -Tuapse, Delivered 2013
– ZAO Antipinsky – In progress
– Gazpromneft, Moscow Oil- In progress

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 Modular-Site Installation, SIBUR CCR

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 Modular-Site Installation, SIBUR CCR

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 Modular-Site Installation, SIBUR CCR

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 Modular-Site Installation, SIBUR CCR

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 UOP CCR Platforming Reactor Supply

 UOP Modular delivery of the CCR

Platforming stacked reactors enables
fast-track project execution
 Delivery of the reactors together with
the Modular CCR Section optimizes
crane use for cost savings

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 UOP Modular: Penex / DIH
 UOP is the leading world-wide provider of
isomerization technology. More than 120 Penex
units are in operation.
 A Penex Process Unit designed and built under
UOP supervision is the most effective way to insure
UOP process requirements are satisfied.
 UOP Modular has delivered 10 Penex units, ranging
in combined feed capacity from 1,500 bpsd to 27,000
bpsd (50 – 900 kMTA)

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 UOP Modular Penex / DIH Process Unit

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 UOP Modular Penex / DIH Process Unit

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 Refinery Configurations –
Where Does Merox Fit?
Fuel Gas
Extraction Fuel Gas

Saturate LPG
Gas. Con. Extraction LPG

LSR
Gasoline
Sweetening
Naphtha
Naphtha PlatformingTM Gasoline
ATM HDS
HDS Unit
Crude Kerosene/
Tower Kerosene/
Jet Fuel
Jet Fuel
Sweetening
Diesel
Diesel
HDS
Merox Diesel
Diesel

LPG Alkylation
FCC Extraction Inalk
Cat. Con.
Vacuum
Tower FCC Heavy
Heavy
Gasoline Fuel
FuelOil
Oil
Sweetening

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 Refinery Scope of Supply
OSBL (utilities, controls etc) UOP Scope
Sat Gas LPG  ISBL process configuration
Plant MeroxTM
 Basic design for ISBL
Isom process units
Unit
NHT  Supply of non-licensed

Products Tankage
Unit
CCR Plat process units (LPG treating,
Unit
1) CDU

Amine etc.)
Kero
MeroxTM  Supply of modular units
as shown
DHT
Unit

Other Services
 Duty spec and FEED design
for OSBL units by UOP
OSBL
UOP
Modular
Not  Site installation Services
offered
Unit during construction
by UOP

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 Plot Plan – Modularization of UOP Units

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 UOP’s Work Process
Detailed Design & Procurement Module Fabrication Shipping Installation

Direct incorporation of UOP’s experience from UOP Detailed Engineering

basic engineering and 200+ operating units
into the detailed engineering design

UOP Basic Engineering

UOP procures all tagged equipment and instruments to

feed Detailed Design activities within the first 6-8 months

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 UOP’s Work Process
Detailed Design & Procurement Module Fabrication Shipping Installation

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 UOP’s Work Process
Detailed Design & Procurement Module Fabrication Shipping Installation

 UOP prepares Site Installation

Specifications indicating field
activities necessary for site
installation

 UOP Installation Advisor is

dispatched to jobsite to
provide site installation
consulting services

Modular Execution

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 UOP Value

• With UOP, your risk is minimized:

– UOP’s goal is aligned with your goal
• UOP’s 100 year history insures our commitment to you
and the project
• UOP provides a single point accountability for the
process critical equipment
– UOP stands with our customers to ensure flawless start-up
• UOP’s worldwide technical support helps our customers
maximize their profit by optimizing on-stream reliability

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 UOP Experience in Russia

Customer Scope Status

Tanneco, Nizhnekamsk Modular CCR Regenerator Delivered 2010

Sibur, Tobolsk Modular CCR Regenerator Delivered 2010

• Modular CCR Regenerator
Rosneft, Tuapse • Platforming Reactor Delivered 2010
• High Flux Exchangers

• Modular CCR Regenerator

Antipinsky, Tyumen In Progress
• Platforming Reactor

Gazpromneft, Moscow Modular CCR Regenerator In Progress

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