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J Bio Tribo Corros (2017) 3:31

DOI 10.1007/s40735-017-0092-1

Novel Ionic Liquid Compound Act as Sweet Corrosion Inhibitors


for X-65 Carbon Tubing Steel: Experimental and Theoretical
Studies
M. A. Migahed1 • M. M. EL-Rabiei2 • H. Nady2,3 • Amr. Elgendy1 •

E. G. Zaki1 • M. I. Abdou1 • E. S. Noamy1

Received: 16 April 2017 / Revised: 3 May 2017 / Accepted: 19 May 2017 / Published online: 30 May 2017
 Springer International Publishing Switzerland 2017

Abstract Three novel ionic liquid-based imidazolium But it faces serious corrosion problems when exposed to
gemini dicationic compounds (I, II and III) synthesized, aggressive medium as formation water, which gathered as
characterized by FTIR and 1HNMR spectroscopic tech- the most corrosive and serious environment in oil field
niques and were evaluated as corrosion inhibitors for X-65 processes. Sweet corrosion of C-steel given a great atten-
carbon tubing steel in oil well formation water under sweet tion in recent years, Because CO2 gas found naturally in
environment by electrochemical techniques. The inhibition wells or inject during enhanced oil recovery techniques.
effect was found effected by the inhibitor concentration With the presence of water phase, CO2 dissolves to form
and the spacer length in their chemical structure. Adsorp- weak carbonic acid [5–10]. This acid is more destructive if
tion of the investigated inhibitors obeyed Langmuir iso- compared with solution of strong acid at a given pH as
therm which shows a mixed type of adsorption mechanism. shown by Eqs. (1, 2).
SEM and EDX techniques investigate the surface mor- CO2ðgÞ  CO2ðaqÞ ð1Þ
phology and show less damage for inhibited sample.
Finally, theoretical calculations study the influence of CO2ðaqÞ þ H2 O  H2 CO3ðaqÞ ð2Þ
inhibitors structure on the inhibition efficacy to give a
Sweet corrosion mainly occurs in the form of general
hypothetical interpretation about inhibitors performance.
and localized corrosion. Injection of inhibitors accepted as
the most practical and economically cost-effective method
Keywords Sweet corrosion  Ionic liquids  SEM  DFT
minimizes the corrosive attack on metals [11, 12]. Unfor-
calculations
tunately, many efficient inhibitors are toxic which increases
the demand to synthesize eco-friendly inhibitors [13]. Ionic
1 Introduction
liquids (ILs) compounds are recently used as corrosion
inhibitors in oil industry process to protect equipment. ILs
Carbon tubing steel (C-steel) is usually employed as a part
compounds have low melting point, high conductivity and
of transportation and production in oil industry due to its
negligible vapor pressure so it is considered as environ-
low-cost, easy fabrication and excellent properties [1–4].
mental corrosion inhibitor, and many ILs are based on
imidazolium compounds as cations [14–17]. Sasikumar
et al. [18] have investigated the inhibition behavior of
& Amr. Elgendy
Amr_elgendy40@yahoo.com
1-decyl-3-methylimidazolium tetra fluoroborate for mild
steel in acidic medium. It was found that this compound
1
Egyptian Petroleum Research Institute, shows a good inhibition performance for mild steel in 1 M
Nasr City 11727, Cairo, Egypt HCl solution. Tawfik [19] has synthesized and evaluated
2
Chemistry Department, Faculty of Science, Fayoum the inhibition performance of three ionic liquid-based
University, Fayoum, Egypt gemini cationic surfactant for carbon steel corrosion in
3
Chemistry Department, Faculty of Science and Arts in acidic environment, and it was found that the three ionic
Qurayat, Al-Jouf University, Sakaka, Kingdom of Saudi liquids (IL2, IL3 and IL6) containing quaternary N with
Arabia

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31 Page 2 of 19 J Bio Tribo Corros (2017) 3:31

long alkyl-saturated chains (cation) and bromide (anion) Table 1 Physical properties and chemical composition of deep oil
showed corrosion inhibition properties for the protection of well formation water used in this investigation
carbon steel in aqueous 1.0 M HCl. The performance of Value Unit
these compounds is depending on forming a protective
Physical properties
layer among metal and the corroding medium. Adsorption
of inhibitor may be occured through physisorption and/or pH 3.2
via chemisorption, the former involve electrostatic attrac- Turbidity 272 FAU
tion between the charged metal and charged inhibitor Density 1.060 g/cm3
molecules but the later involve charge transfer and for- Salinity as NaCl 82,257 mg/L
mation of a coordinate-type bond between the inhibitor and Total hardness 3564 mg/L
metal surface [20–22]. Here in this work, novel ionic liq- Chemical properties
uid-based imidazolium dicationic inhibitors were synthe- Ionic species
sized from low-cost dicarboxylic acids to mitigate Sulfide 788 mg/L
corrosion of X-65 steel under sweet condition by different Calcium 2776 mg/L
electrochemical techniques. Additionally, the surface Barium 28 mg/L
morphology of X-65 samples was studied by SEM and Strontium 39 mg/L
EDX. Finally, the inhibition performance correlated with Chloride 49,980 mg/L
theoretical calculations as in the literature many research- Iron 58.45 mg/L
ers found a clear relationship between the molecular
structures of the synthesized inhibitors and their inhibition
efficiency.
was raised up to 200 C for 6 h, and when the splitting
water was close to demanded amount, the mixture was
2 Materials and Experimental Work cooled down. Then (0.1 mol) of obtained product was
refluxed with (0.2 mol) chlorododecane in the presence of
2.1 Composition of X-65 Steel ethanol at 70 C for 72 h to obtain the diquaternary ionic
liquid compounds. The product compound was permitted
The working electrode was prepared from X-65 steel in to cool, then purified by diethyl ether and left to dry
cylindrical shape with 0.5 cm2 exposed surface area, hav- [23–25].
ing the following composition (in wt%): 0.09% (C), 1.52% Chemical structure of the prepared inhibitors was con-
(Mn), 0.02% (Cr), 0.04% (Ni), 0.004% (Mo), 0.02% (Cu), firmed by FTIR and 1HNMR spectroscopic techniques:
0.002% (V) and the rest is mainly Fe. A copper wire was
• (IR) Infrared spectra analyses performed using (FTIR)
patched to the back side of the electrode as an electrical
Fourier transform infrared spectrophotometer (ATI
connection.
Mattson Series FTIRTM).
• Nuclear magnetic resonance spectra 1H (NMR) analy-
2.2 Electrolyte Solution
ses recorded by BRUKER spectrometer at 400 MHz
using dimethyl sulphoxide as a solvent, and the
The corrosive medium used in this examination is the
trimethylsilane peak taken as the zero (0.0 ppm).
formation water which naturally flows with oil production
obtained from Qarun Petroleum Company, Egypt (QPC).
The chemical composition of this water is listed in Table 1 2.4 Electrochemical Measurements
test medium purging with CO2 from an external source as
the display in Fig. 1. Corrosion measurements as open-circuit potential, Tafel
polarization and electrochemical impedance spectroscopy
2.3 Synthesis of Evaluated Inhibitors were conducted using a Volta lab 80 (Tacussel-Radiometer
PGZ 402) potentiostat controlled by Voltamaster-4 soft-
Synthesis of investigated inhibitors was performed in two ware model at 25 C. In a conventional three-electrode
steps as shown in Scheme 1. Diethylenetriamine (DETA) Pyrex glass 250-ml cell with a platinum counter electrode
was refluxed with dicarboxylic acids (succinic, adipic and (CE), X-65 as working electrode and saturated calomel
sebacic acid) (2:1 molar ratio) in 100 mL xylene as the (SCE) as a reference electrode to which all potentials were
solvent at 140 C for 3.5 h. When the theoretically calcu- referred. The working electrode was polished before each
lated amount of water was removed, the solvent was experiment with a series of abrasive silicon carbide papers
removed by distillation. After that, the reaction temperature up to 2500 grit, cleaned with bi-distilled water, engrossed

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J Bio Tribo Corros (2017) 3:31 Page 3 of 19 31

Fig. 1 Schematic
representation for the
electrochemical cell used in this
work

in acetone to remove polishing residue and then engrossed instrument supplied with EDX spectroscopy system. EDX
in corroded medium for 90 min until a steady-state study depends on the interaction between X-ray radiations
potential was attained. EIS test was implemented at OCP and the surface of CS sheets, and this interaction recorded
within a frequency range from 100 kHz to 50 mHz using as voltage signals by the X-ray detector and data sent to a
ten steps per frequency decade. AC signal with 10 mV pulse processor, which measures the signs and passes them
amplitude was applied to perturb the system [26]. The into an analyzer to examine the data and display it [27].
polarization curves measured change the electrode poten-
tial from -800 to -300 mV automatically with scan rate 2.6 Surface Tension Measurements
2 mV/s. corrosion current densities values calculated using
the Tafel extrapolation interim of ±200 mV with respect to The surface tension (c) for the synthesized inhibitors was
OCP. measured with a direct technique using a Du Nouy Ten-
siometer (Krüss K6 tensiometer) at 25 C. Different con-
2.5 Surface Observation and EDX Analysis centration from inhibitors was prepared in double-distilled
water (72 mN/m). The platinum ring was rinsed several
The change in the surface morphology of CS sheets (pol- times in acetone prior each analysis. Surface tension values
ished, uninhibited and inhibited) after engrossing samples for each concentration were measured three times for all
for 15 days in the corroding medium in the absence and samples within 2-min wait between each reading and then
presence of 300 ppm of inhibitor (I) was examined by take the average of these values. CMC value was detected
using Quanta 250 FEG (Field Emission Gun, FEI associ- at the break point in the plot between (c) and (–ln c (conc))
ation, Netherlands), scanning electron magnifying of synthesized ionic liquid [28].

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Scheme 1 Synthesis of ionic liquid-based imidazolium gemini dicationic inhibitors (I, II and III)

2.7 Computational Study respectively, 3367 cm-1 corresponding to vN–H; and 1063,
669.02 cm-1 for the asymmetric and symmetric stretching
Quantum chemical calculations for ILs compounds were N?–C as seen in Fig. 2.
1
geometrically set by 3-21 G** basis set with Hyperchem HNMR spectroscopy shows d = 7.79 ppm (t, 4H of
7.5 using density functional theory (DFT). Quantum 2NH2 group), d = 2.57 ppm (m, 8H of 2C2H4 group),
parameters as energy of the highest occupied (ELUMO) and d = 3.2, 3.3 ppm (m, 50H of 2C12H25 group),
lowest unoccupied (EHOMO) molecular orbitals, energy gap d = 3.4 ppm (t, 8H of 4CH2 group in the imidazole ring
(DEL–H = ELUMO - EHOMO), hardness (g), electronega- attached to quaternary and t nitrogen), d = 2.4, 2.5 ppm (q,
tivity (X), dipole moment (l), number of electron trans- 4H of 2CH2 group of the aliphatic spacer), d = 2.4,
ferred (DN) and softness (r) = 1/g were calculated [29]. 2.57 ppm (t, 4H of C2H4 spacer group), d = 1.36 ppm CH2
attached quaternary nitrogen of the imidazoline ring and
the carbon of aliphatic chain and d = 0.85 ppm (t, 6H of
3 Results and Discussion 2CH3 group at the end of the aliphatic chain) as displayed
in Fig. 3.
3.1 Characterization of Inhibitors
3.2 Electrochemical Measurements
The structure of the investigated inhibitors (I, II and III)
confirmed by FTIRTM spectroscopy shows the following 3.2.1 OCP Results
absorption bands agreement to the reported characteristics.
Inhibitor (I) (2, 20 -(ethane-1, 2-diyl) bis (1-(2-aminoethyl)- Figure 4a–c shows the potential–time curves of CS elec-
1-dodecyl-4, 5-dihydro-1H-imidazol-1-ium) dichloride as a trode engrossed in test medium saturated with CO2 was
representative sample shows the following absorption bands measured as function of immersion time versus (SCE) in
1649,1332 cm-1 corresponding to (C=N of imidazole ring); the absence and presence of various concentrations of
1552 cm-1, corresponding to the (N–H) bending absence of inhibitor (I, II and III) at 25 C, respectively. All mea-
C=O band at 1720 cm-1 confirms the cyclization of amide surements were carried out until steady-state potential was
compound; 2929 and 2915 cm-1 (CH3 and CH2), recognized at which (Ioxidation = Ireduction). In blank

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Fig. 2 FTIR spectrum of ionic liquid inhibitor (I) as representative sample

Fig. 3 1HNMR spectrum of ionic liquid inhibitor (I) as representative sample

solution, potential was decreased toward negative values addition of inhibitor to the corroding medium produces a
indicating the initial dissolution process of the pre-im- slight positive shift which was attributed to development of
mersion air-formed oxide film and the attack on the bare a protecting film from inhibitors molecule on metal-active
metal until steady state attended by the way [30]. With sites surface [31].

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Fig. 4 OCP measurements of


carbon steel immersed in oil
well formation water saturated
with CO2 in the absence and
presence of different
concentrations of a inhibitor (I),
b inhibitor (II) and c inhibitor
(III) at 25 C

3.2.2 EIS Measurements Nyquist plots, a single, depressed and capacitive-like


semicircle was appeared in the absence and after adding
EIS measurements were performed at OCP to enhancement inhibitor. The diameter of Nyquist plots increases as con-
data about the efficiency of the synthesized inhibitors on centration increased which refers to inhibitor molecules are
X-65 CS electrode engrossed in the test medium containing adsorbed on the metal surface and corrosion decreases
various concentrations of inhibitors. Nyquist and Bode under the charge transfer mechanism [32]. The slightly
plots are seen in Figs. 5a–c and 6a–c, respectively. In depressed nature of semicircle is attributed to dispersion in

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frequency due to different physical phenomena as inho- The values of inhibition efficiency (g%) are estimated
mogeneity and roughness of the solid during corrosion from Rct values by the following equation:
[33]. EIS spectra were fitted with a suitable equivalent 
g% ¼ 1  RctðuninhÞ =RctðinhÞ  100 ð3Þ
circuit (EC) as displayed in Fig. 7.
Parameters as film resistance (Rf), film double-layer Rct(inh) and Rct(uninh) are the charge movement resistance
capacitance of ILs inhibitor (Cf) and double-layer capaci- values in the presence and absence of the inhibitor,
tance (Cdl) are listed in Table 2. respectively. The impedance data revealed that values of

Fig. 5 Nyquist impedance


curve of carbon steel immersed
in oil well formation water
saturated with CO2 in the
absence and presence of
different concentrations of
inhibitor. a Inhibitor (I),
b inhibitor (II) and c inhibitor
(III) at 25 C

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Fig. 6 Bode curve of carbon


steel immersed in oil well
formation water saturated with
CO2 in the absence and
presence of different
concentrations of inhibitor of
different concentrations of
a inhibitor (I), b inhibitor (II)
and c inhibitor (III) at 25 C

Rct and Rf increase while Cf decreases gradually with of synthesized inhibitors shows the following sequences:
increase in concentration of the three synthesized inhibitors III \ II \ I. The change in efficiency values obtained from
as displayed in Fig. 8 due to the formation of a protecting Tafel and EIS techniques was attributed to the difference in
film from inhibitor molecule between the metal and solu- the statues of electrode surface in the two techniques [37].
tion [34, 35]. Decrease in Cdl values due to increase in the
thickness of adsorbed film at the electrode surface by 3.2.3 Tafel Polarization Results
exchanging water at solution/metal interface with ILs
molecules confirms that corrosion is controlled by a charge Figure 9a–c shows the polarization measurements of CS
transfer process [36]. In phase angle plots when concen- electrode engrossed in the test medium in the presence and
tration of ILs is greater than 100 ppm, there are two time absence of various concentrations (50–300 ppm) of ionic
constant peaks, which indicates that an adsorbed film from liquid inhibitors (I, II and III) at 25 C. The electrochem-
inhibitor is formed. Inhibition efficiency obtained from EIS ical polarization parameters as bc and ba are the cathodic

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51.0
65.2
69.2
75.2
86.8
47.7
61.6
68.4
74.7
83.4
42.1
57.0
68.0
73.2
82.2
Table 2 Electrochemical parameters for carbon steel engrossed in corrosive medium in the absence and presence of different concentrations of inhibitors obtained from electrochemical

g%


Rct (ohm cm2)

1759.0
291.5
594.0
837.6
947.0

556.5
758.8
923.3

503.5
678.2
912.2
1175
2214

1153

1087
1638
0.99
0.95
0.93
0.92
0.91
0.89
0.91
0.87
0.88
0.85
0.83
0.90
0.83
0.81
0.79
0.78
n2
Fig. 7 Equivalent circuit (EC) used to simulate impedance data for
carbon steel in oil well formation water saturated with CO2 gas

Cdl (lF/cm2)
and anodic Tafel slopes, respectively. Corrosion potential
Ecorr, corrosion current density (icorr), polarization resis-

47.05
43.61
36.03

61.82
45.42
42.56
32.85

75.82
46.23
43.09
34.57
31.6

32.2

34.5
149.3
tance (RP) and percent of inhibition efficiency (g%) were

30
calculated from polarization curves and given in Table 3.
The percent of inhibition efficacy (g%) and the values of
Rp were calculated with the following equations [38, 39]:

Rf (X cm2)
h ¼ 1  iinh =iuninh ð4Þ
g% ¼ ð1  iinh =iuninh Þ  100 ð5Þ
13.8
23.7
31.2
39.8
47.1
51.3
18.2
22.3
29.1
35.8
42.5
15.9
17.4
19.3
22.2
24.5
Rp ¼ ba bc =2:303iinh ðba þ bc Þ SternGeary equation
ð6Þ
0.93
0.92
0.91
0.88
0.87
0.86
0.90
0.92
0.89
0.88
0.86
0.92
0.89
0.86
0.85
0.83
where iinh and iuninh represent the values of corrosion
n1

current density in the presence and absence of inhibitor,


respectively; it is worth noting that with adding inhibitor
the values of corrosion current density and corrosion rate
Cf, (lF cm2)

increase as shown in Figs. 10 and 11, respectively. But the


inhibition performance increase with increase in concen-
tration of ILs inhibitors as shown in Fig. 12. By inspection
9.2
8.7
7.3
6.5

9.2
8.3
6.8

9.7
8.5
7.1
15.6
10.3

11.8
10.6

12.3
11.9
of Tafel slopes bc, ba and Ecorr values in Table 3, for all
inhibitors the inhibitive action is of a mixed type (anodic
and cathodic) as they are almost constant and independent
of inhibitor concentration compared to the blank, and so
Rs (ohm cm2)

the synthesized compounds not affect the metal dissolution


mechanism but effect on corrosion rate (Figs. 10, 11, 12).
0.591
0.138

0.245
9.392
0.864
0.964

6.703
1.34
5.00
1.07

2.18
7.11
5.85

6.09
8.10
13.2

The difference between inhibitors efficiency may be


attributable to the spacer length, and inhibitor with longer
spacer has low performance due to longer distance
between the two head hydrophobic groups in the gemini
impedance spectroscopy at 25 C
Conc. (ppm)

structure decreases the charge density of head groups and


lower adsorption of inhibitor [40–42].
Blank

100
200
300

100
200
300

100
200
300
25
50

25
50

25
50

3.3 Surface Tension Results

Figure 13 shows the variation surface tension (c) of vari-


Inhibitors

ous concentrations of the synthesized inhibitors (I, II and


III) at 25 C. It was found that c values decrease with
(III)
(II)
(I)

surfactants concentration increase until critical micelle

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synthesized compounds favors adsorption than micelliza-


tion [46]. For surfactants used as corrosion inhibitor it
should show a low CMC value and high effectiveness,
from Table 4 parameter the order of effectiveness is
(I) [ (II) [ (III) which is in great agreement with experi-
mental measurements.

3.4 Adsorption Isotherm

Adsorption is essential method that provides fundamental


information about the interaction between inhibitor mole-
cules and CS surface [47]. Two essential forms of
adsorption can occur at the surface of electrode, i.e.,
Fig. 8 Change of charge transfer resistance with concentration of physical adsorption and/or chemical adsorption. Similarly
inhibitor (I, II and III) for carbon steel in oil well formation water
saturated with CO2 at 25 C
to many imidazolium inhibitors, adsorption of investigated
inhibitors fitted with Langmuir isotherm in which Cinh/h
plotted against Cinh for the inhibitors as displayed in
concentration reached. CMC represents the value of con- Fig. 14. Langmuir adsorption calculated by this Eq. (14)
centration at which it becomes favorable for surfactant [48]:
molecules to form micelles and decrease interaction of Cinh= ¼ Kads þ Cinh
h ð13Þ
either their head groups or their tail groups with the sol-
vent, CMC values determined at the crossing of the two where Cinh is inhibitor molar concentration, h degree of
linear portions of curve c versus -lnC of inhibitor con- surface coverage and Kads is the standard adsorption con-
centration. The obtained values of CMC, cCMC, effective- stant, obtained from the reciprocal of the intercepts on Y-
ness of surface tension reduction(pCMC), surface excess axis. The regression coefficient is around unity
concentration (Cmax), minimum area per molecule(Amin), (r2 [ 0.9998) indicating that the inhibition of assessed
Gibbs free energy of micellization DGmic and adsorption inhibitors is attributed to their adsorption [49]. The slope of
DGads, PC20 were calculated and given in Table 4 using a plot is around 1. This deviation from unity clarified on the
the following equations [43, 44]. basis of the interaction between the adsorbed inhibitor
pCMC ¼ c  cCMC ð7Þ molecules on the surface of metal by mutual attraction or
repulsion, also from Kads the values of DGads obtained by
Cmax ¼ ð1=nRT Þðoc=olnCÞ ð8Þ next equation [50]:
T 
DGads ¼ RTlnð55:5Kads Þ ð14Þ
Amin ¼ 1016 =ðNmax Þ ð9Þ
 where T is the absolute temperature in kelvin, R is the
DGmic ¼ 2:303nRTlogðCMCÞ ð10Þ
universal gas constant (8.314 J/mol K) and the value 55.5
 
DGads ¼ DGmic  ð0:006  pcmc  Amin Þ ð11Þ is the water molar concentration. The values of DGads and
Kads of inhibitor (I, II, and III) are listed in Table 5. The
Pc20 ¼ logc20 ð12Þ
negative sign of DGads indicates that the inhibitor mole-
c is the surface tension of pure water, cCMC is the surface cules are spontaneously adsorbed onto the metal surface,
generally, DGads value up to -20 kJ/mol or lower is
tension at CMC, R is the gas constant and ðoc=olnCÞ is
T profound physisorption while those more negative than
the slope of c versus –lnC, N is Avogadro’s number, -40 kJ/mol are profound chemisorption. The large values
n taken as 3 for dimeric surfactant and PC20 is the con- of Kads indicate a strong adsorption property [51]. Calcu-
centration at which c diminished by 20 mN/m. From data lated DGads values indicated that inhibitors could adsorb
in Table 4, it was found the CCMC for synthesized surfac- on CS surface engrossed in corroding medium by mixed
tants increase and pCMC decrease with longer spacer length, sort (physical and also chemical).
also Amin values decrease with shorter spacer length
because shorter spacer makes the head groups are more 3.5 Quantum Investigation
tightly at the air/solution interface and this increase their
effectiveness [45]. DGads are always more negative than Quantum chemical calculations were utilized to made
the DGmic, prove spontaneity of the two processes and the correlation between inhibitor structure and their inhibition

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Fig. 9 a–c Potentiodynamic


polarization curve of carbon
steel in oil well formation water
saturated with CO2 in the
absence and presence of
different concentrations of
a inhibitor (I), b inhibitor (II)
and c inhibitor(III) at 25 C

efficacy [52]. Figure 15 shows Frontier molecular distri- with ELUMO values, i.e., the lower its values the easier to
butions (HOMO and LUMO) for the investigated inhibi- inhibitor to accept an electron from a metal surface. Energy
tors. It can be seen that the HOMO spreads along the gap DEL–H is related to the stability index of any inhibitor.
imidazoline ring and the LUMO mainly concentrated in Thus, the higher DE values of an inhibitor the lower its
halogen regions opposite to the HOMO. From density efficiency because the ionization potential will be high and
functional theory, the energy of EHOMO and ELUMO has the energy requested to eliminate an electron from the
important roles in predicting the adsorption centers in outer occupied orbital will be high [53]. Quantum param-
inhibitor molecules, i.e., as EHOMO values increase as eter is computed and recorded in Table 6, and from this
electron donation of inhibitors molecule to empty metal d- parameter it is clear that EHOMO values are in order
orbitals and adsorption increases. Alternatively, the ability (I [ II [ III) which suggest the electron donation of IL(I)
of inhibitor molecules to receive an electron is associated is the highest and so adsorb in C-steel surface to great

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Table 3 Polarization parameters for carbon steel engrossed in corrosive medium in the absence and presence of different concentrations of
inhibitors obtained from potentiodynamic curves at 25 C
Inhibitors Conc. (ppm) -Ecorr (mv Icorr (lA/ Corr. Rate ba (mV -bc (mV Rp h g%
vs. SCE) cm2) (lm/Y) dec-1) dec-1) (ohm.cm2)

(I) Blank 578.5 125.9 1472 355.0 120.2 439.03 – —-


25 569.9 29.8 348.0 151.4 120.7 630.8 0.763 76.3
50 560.1 25.4 303.0 159.2 121.9 769.73 0.794 79.8
100 556.7 19.17 224.2 131.6 151.2 1270 0.848 84.8
200 538.2 16.3 190.8 131.7 251.3 1710 0.870 87.0
300 534.3 12.05 140.9 142.8 265.5 2410 0.904 90.4
(II) 25 559.7 38.1 445.1 180.7 188.5 931.12 0.698 69.8
50 541.9 25.9 303.7 173.7 165.3 1170 0.794 79.4
100 544.4 25.18 294.4 134.1 222.1 1050 0.80 80.0
200 538.4 18.8 220.4 126.4 181.2 1250 0.850 85.0
300 528.5 12.96 151.6 143.8 252.4 2280 0.897 89.7
(III) 25 565.1 82.0 959.0 234.7 164.8 428.61 0.349 34.9
50 542.3 27.0 315.3 149.3 121.8 717.61 0.786 78.6
100 549.5 25.2 295.0 172.8 168.6 1190 0.799 79.9
200 535.2 19.0 222.6 145.6 179.6 1380 0.849 84.8
300 498.3 14.56 170.2 139.8 229.0 1910 0.884 88.4

Fig. 10 Change of corrosion


current density with
concentration of inhibitor (I, II
and III) for carbon steel in oil
well formation water saturated
with CO2 at 25 C

extent, but ELUMO and DE values are in reverse order Usually, inhibitors which have higher EHOMO values
(III [ II [ I), which indicate the high ability of inhibitor have more electrons donating to the electrode surface and
(I) to accept electron and over inhibitor (II and III) and so so, (v) values will decrease when increasing the inhibition
the inhibition efficacy increase in the order (I [ II [ III). effectiveness. The values of (v), (r) softness of the inhi-
When the global hardness increases, the reactivity increa- bitor and the numbers of transferred electrons are com-
ses and so decreases the inhibition ability inhibitor. Values puted as follows [55, 56].
of (g) were calculated by Eq. (15), which shows that
inhibitor I has lower hardness value if compared to inhi- 1
X¼ ðEHOMO þ ELUMO Þ ð16Þ
bitors II and III [54]. 2
1 r ¼ 2ðELUMO  EHOMO Þ ð17Þ
g¼ ðEHOMO  ELUMO Þ ð15Þ
2

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Fig. 11 Change of corrosion


rate with concentration of
inhibitor (I, II and III) for
carbon steel in oil well
formation water saturated with
CO2 at 25 C

Fig. 12 Change of inhibition


efficacy with concentration of
inhibitor (I, II and III) for
carbon steel in oil well
formation water saturated with
CO2 at 25 C

Fig. 13 Change of surface


tension (c) with –ln C inhibitor
(I, II and III) for carbon steel in
oil well formation water
saturated with CO2 at 25 C

Xinh  XFe molecule, respectively, that measures the resistance of an


DN ¼ ð18Þ atom to a charge transfer. According to Lukovits’s study,
2ðginh þ gFe Þ
the inhibition efficiency increases by increasing ability of
where, Xinh and XFe are the absolute electronegativity of the these inhibitors to donate an electron to the metal surface
inhibitor and iron molecule, respectively, which related to [57]. To calculate DN, the theoretical values of XFe
the ability of the molecule to pull electron toward itself; (7 eV/mol) and gFe (0 eV/mol) are used. From Table 6, it
ginh and gFe are the absolute hardness of Fe and inhibitor

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31 Page 14 of 19 J Bio Tribo Corros (2017) 3:31

Table 4 Surface tension parameters of inhibitors (I, II and III) at 25 C


Inhibitors CMC (mol/l) cCMC (mN/m) pCMC (mN/m) Cmax (mol/cm2) Amin (Å2) DGmic kJ/mol DGads kJ/mol Pc20 (mol/l)

(I) 9.4E-04 33.9 38.4 7.58E-11 218.9 -17.2 -22.3 6.63


(II) 1.82E-03 36 36.3 7.50E-11 221.29 -16.1 -20.9 6.15
(III) 3.38E-03 39 33.3 7.22E-11 229.80 -15.0 -19.6 5.48

Fig. 14 Langmuir adsorption


isotherm curve (Ci/h vs. Ci)
from polarization data for
synthesized inhibitor on carbon
steel surface in oil well
formation water saturated with
CO2 at 25 C

Table 5 Thermodynamic
Inhibitor Slope Regression coefficient (r2) Kads (M-1) DGads (kJ/mol
parameter for adsorption of the
synthesized inhibitor for carbon (I) 1.08 0.9995 81,717.6 -37.97
steel in oil well formation water
saturated with CO2 at 25 C (II) 1.09 0.9986 61,509.0 -37.27
(III) 1.03 0.9897 26,826.7 -35.21

is evident that DN values are in the order: (I [ II [ III) oxide inclusion [58]. While when CS sample engrossed
indicate that inhibitor (I) has the highest electron donation, in corrosive medium without inhibitor for 15 days, SEM
according to this calculation it is expected that inhibitors image shows severely damaged and very rough surface
are donors of electrons, and CS surface is the electron by chloride attack as shown in Fig. 16b. But Fig. 16c
withdraw, which is in complete agreement with results shows the SEM photomicrograph of CS sample after
obtained from experimental work. treated with 300 ppm of inhibitor (I) in test medium for
the same time a significantly smooth surface shown and
less damaged compared with Fig. 16b reveals that
3.6 SEM and EDX Characterization selected inhibitor exhibits a good protecting layer on CS
surface through the development of a protective film. In
Scanning electron microscope is an important tool to order to assure the presence of layer from inhibitor and
study the metal surface morphology and assure the show its composition, EDX spectra recorded in Fig. 17a–
interaction between inhibitor and metal surface. In this c where Fig. 17a shows EDX spectrum of polished CS
work, the SEM photomicrographs recorded for X-65 sample with high surface properties, but the EDX spectra
carbon steel sample in tested medium (blank) and Fig. 17b in the presence of O and Cl are maybe due to
inhibited medium with the optimal concentration of corrosion products. By adding 300 ppm of inhibitor (I),
inhibitor (I that have the highest inhibition) results shown CS sample surface enhanced by the existence of char-
in Fig. 16a–c. Where Fig. 16a shows smooth surface acteristic peak of nitrogen, furthermore, decrease in
contains minor scratches obtained during abrasion is free oxygen and chloride contribution relative to blank sample
from pits and a characteristic inclusion, which may be an as in Fig. 17c attributed to the development of protecting

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J Bio Tribo Corros (2017) 3:31 Page 15 of 19 31

Fig. 15 HOMO and LUMO orbital occupation for the investigated inhibitors (I, II and III)

Table 6 Quantum chemical


Inhibitors EHOMO (eV) ELUMO (eV) DE (eV) I (eV) A (eV) X (eV) g (eV) r (eV-1) DN
calculations of the investigated
inhibitors using density (I) -1.68 0.61 2.29 1.68 -0.61 0.535 1.145 0.87336 2.29
functional theory (DFT)
(II) -3.97 0.9 4.87 3.97 -0.9 1.55 2.56 0.38986 1.122
(III) -4.91 0.98 5.89 4.91 -0.98 1.965 2.945 0.33955 0.985

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31 Page 16 of 19 J Bio Tribo Corros (2017) 3:31

Fig. 16 SEM micrographs for X-65 carbon steel surface. a abraded sample, b after immersion in test solution for 15 day, c after immersion in
test solution containing 300 ppm of inhibitor (I) at 25 C

film from inhibitor molecules [59] which is adherent to 3. The surface tension measurements revealed that com-
the surface lead to a high level of inhibition. pound (I) acquire the lowest CMC if compared with
compound (II, III) and inhibitors have a stronger
tendency to adsorb rather than to micellize. Adsorption
4 Conclusion of the synthesized inhibitor is of mixed type (ph-
ysisorption and chemisorption) as concluded from
Impact obtained from this investigation revealed numerous Gibbs free energy values obtained from Langmuir
conclusions: adsorption model.
4. SEM photographs demonstrated that the inhibitor
1. Ionic liquid-based inhibitors synthesized from low-cost
molecules formed a good protecting film on the
dicarboxylic acid were found to have good inhibition
surface of carbon tubing steel by isolating its surface
efficiency for X-65 carbon steel engrossed in oil well
from the corrosive medium.
water under sweet environment.
5. Quantum parameters confirmed the high inhibition
2. The length of the spacer in ILs structure is the key
efficiency of inhibitor (I) over II and III which agree
effect on percent of inhibition and the order of
with experimental results.
inhibition is (I [ II [ III).

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J Bio Tribo Corros (2017) 3:31 Page 17 of 19 31

Fig. 17 EDX micrographs for


X-65 carbon steel surface.
a abraded sample, b after
immersion in test solution for
15 day and c after immersion in
test solution containing
300 ppm of inhibitor (I) at
25 C

Acknowledgements This work was encouraged by the Egyptian their molecular structure and steel microstructure. Corros Sci
Petroleum Research Institute (EPRI). The authors are greatly Dr E. 47:735–755
A. Khamis for her support to provide quantum chemical calculations. 2. Al-Sabagh AM, Migahed MA, Gad ES, Halawa AH, EL-Bary
HMA (2015) Synthesis of some novel surfactants based on di-
oleamide and evaluation of their performance as corrosion inhi-
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