1) PLC Program to Control Level of Parallel Tanks

Two tanks are connected in parallel with a stream line. Heat and Cool the same material and control level of
both tanks. Implement this in PLC using Ladder Diagram programming language.

2) PLC Program to Control Mixing in a Tank

Material A and Material B are collected in a tank. These materials are mixed for a while. Mixed product is then
drained out through Outlet valve. Implement this in PLC using Ladder Logic programming language.
3) PLC Program to Count and Pack Parts from Conveyor
Objects are moving on a conveyor belt 1. When an empty box is detected, conveyor belt starts and 5pcs are
packed in a box. When box is filled, it is carried to the storage area via conveyor belt 2. Implement automation
of this process in PLC using Ladder Diagram programming language.

4) PLC Program to Control the Sequence of Conveyors

A feeder drops material on the conveyor which sends material for further process through one more
conveyor. Conveyor must start automatically when material is dropped on it. Implement automation of this in
PLC using Ladder Diagram programming language.
5) PLC Program to Operate Drilling of Parts
Whenever a part is placed on the drilling table, pneumatic clamper clamps the part and drilling process is
done. When drilling is done, clamper releases the part by releasing pressure. When another part is detected,
the process is repeated. Implement this in PLC using Ladder Diagram programming language.

6) PLC Program to Maintain the Pressure Head in a Bottle Filling System

Bottle filling has a constant speed of filling 20 bottles per minute. This speed depends on level of the tank due
to its head pressure. To maintain this speed, pressure head of the filling tank has to be maintained at a
particular. Implement this automation in PLC using Ladder Diagram programming language.
7) PLC Program to Heat the Liquid in Tank by Steam Flow
Heating of the liquid in the tank is to be performed. To heat this liquid, steam flow is controlled. If the
temperature is detected less than the set point, increase the steam flow and vice-versa. Implement
automation of this process in PLC using Ladder Diagram programming language.

 To detect temperature, RTD PT100 is used. This RTD has a range from -200°C to 650°C.
 Let’s say that the temperature of liquid in the tank is to be maintained at 100°C. Calibrate RTD to operate in this
range.
 RTD PT100 has a resistance of 100Ω when it is at 0°C and 138.4Ω when at 100°C.
 Calibrate 4-20mA output such that when input is 0°C, it gives 4mA output and when it is 100°C, it gives output
20mA.

8) PLC Program for Oil and Water Separation Process

Implement programming of Oil and Water separation process in PLC using Ladder Diagram programming
language.
9) PLC Program to Heat and Bend Glass Tubes
Heated glass tubes are passing in a process line having a particular length which are to be bent. To
manufacture fluorescent bulbs, these tubes are to be bent in U-Shape. Automate this process in PLC using
Ladder Diagram programming language.

10) PLC Program to Control Level of a Single Tank

One open tank is installed in the plant of which liquid level is to be controlled. When level reaches the Level
Low, Outlet flow is blocked and inlet flow is allowed until high level is achieved. And when Level High is
detected, outlet flow is allowed and inlet flow is blocked.