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The attached calculations are a supplement to the Utility Pipe Settlement calculations
provided by GEI reference project number 1705137.
The analysis is verification of the pipe performance based on the loading conditions
detailed the GEI Utility Pipe Settlement document.
An improved bedding and backfill condition will be used for a minimum distance
from structure wall to the first lap weleded joint past the buttstrap connection near
structure walls. Improved bedding and backfill is:
o Flowable fill up to springline of the pipe for pipe cover depths of 15 feet
or greater.
o For less than 15 feet of cover over the pipe, either stone (#57 or
equivalent) to the top of the pipe or flowable fill to spring line of the pipe.
Welded buttstrap connection at structure walls and the next lap weld joint past
will be welded both inside and out. (4 welds total for a buttstrap and 2 welds for a
lap joint)
The attached analysis, prepared by CR James consulting, evaluates 78” and 60” pipe as
described in the Utility Pipe Settlement document by GEI and will be stamped by a
Maryland PE. The pipe cylinders were evaluated for the stresses and loads estimated by
the FEA settlement analysis completed, which assumes no couplings installed on the pipe
outside the structures. Pipe parameter for diameter, thickness and material properties are
based on the attached Pipe Wall Thickness Design Calculations from Northwest Pipe
Company.
The FEA developed maximum shear and moments expected in the installed pipe
cylinders. Those load conditions were evaluated. The shear was reviewed using the
procedure found in ASCE MOP #79 and is attached for reference. The procedure
assumes a support angle for the 60” and 78” of 120 and 150 degrees respectively supplied
by the improved bedding described above.
Maximum moment and axial load were review and found to be within acceptable levels.
Combined stress from the maximum conditions of longitudinal bending and hoop stress
were reviewed using the Strain Energy Analysis method from Structural Mechanics of
Page 2 March 12, 2018
Buried Steel Pipe Appendix F. The analysis utilizes the Huber-Hencky-von Mises
equation and von Mises ellipse and the results are with the defined limits.
The FEA settlement analysis by GEI and the associated pipe cylinder calculations
attached were completed without couplings outside the structure walls. The pipe
cylinders were found to be within acceptable limits of the analysis.
With the elimination of unrestrained pipe joints, unequal hydrodynamic thrust forces
acting on the pipe cylinder are resolved though the fully restrained, welded pipe. In
accordance with AWWA M11, Steel Pipe A Guide for Design and Installation, a fully
restrained welded steel pipeline with joints capable of resisting the longitudinal forces,
thrust blocks to resist hydrodynamic forces are not needed. An analysis of the lap welded
joint strength is provided in the submitted Northwest Pipe Design Calculations Report.
The weld stress analysis is attached for reference.
Tact= P*PI*[(OD-2*T)^2]/4
Where:
OD = STEEL PIPE O.D.
T = WALL THICKNESS
Tw = WELD SIZE
Sall = ALLOWABLE STRESS IN WELD = 50% or 75% of Yield Strength
Sact = ACTUAL STRESS IN WELD
P = DESIGN PRESSURE
Tall = ALLOWABLE THRUST
Tact = ACTUAL THRUST
Yield Strength = 42,000 psi (ASTM A139 Gr C Pipe)
WORKING PRESSURE
P OD T Tw Tall Tact Sall (psi) Sact
(psi) (in) (in) (in) (lb) (lb) (50% of Yield) (psi)
50 79.000 0.500 0.500 1,842,686 238,918 21,000 2,263 Good
50 73.000 0.500 0.500 1,702,735 203,575 21,000 2,086 Good
50 60.750 0.375 0.375 1,062,751 141,372 21,000 2,321 Good
TEST PRESSURE
P OD T Tw Tall Tact Sall (psi) Sact
(psi) (in) (in) (in) (lb) (lb) (75% of Yield) (psi)
75 79.000 0.500 0.500 2,764,029 358,377 31,500 3,394 Good
75 73.000 0.500 0.500 2,554,102 305,363 31,500 3,130 Good
75 60.750 0.375 0.375 1,594,127 212,058 31,500 3,482 Good
March 9, 2018
Allan Myers
Attn: Tom Jacoby
Geotechnical
1805 Berks Rd
Environmental and
Worcester PA, 19490
Water Resources
Engineering
Re: Sanitary Pump Station
Support of Excavation Design – Back River Waste Water Treatment Plant
Improvements, Baltimore, Maryland
GEI Project Number: 1705137
Dear Tom,
GEI Consultants Inc., (GEI) is pleased to submit our calculations to evaluate the estimated settlement,
stresses and forces of the 78 inch pipes that run between the EQ Drain Valve Vault and EQ Storage
Tank Vault and the 60 inch pipe that runs between the Influent Pump Station and Fine Screen
Facility, subject to additional loading by raising the existing grade up 4 feet and 10 ft, respectively, at
the Back River Waste Water Treatment Plant, Baltimore, Maryland. This work was performed in
accordance with our signed agreement dated December 1, 2017.
Finite element modeling (Plaxis) was performed to estimate the settlements, stresses and forces in the
pipes.
for
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Page
CALCULATION COVER PAGE Rev. No.
Client Allan Myers
Project Back River Waste Water Treatment Plant
GEI Project No. 1705137 Document No. Utility Pipe Settlement
Calculation Title Estimate of Pipe Settlement Calculations
Summary
The calculations included evaluate the estimated settlement, stresses and forces of the 78 inch pipes that
run between the EQ Drain Valve Vault and EQ Storage Tank Vault and the 60 inch pipe that runs between
the Influent Pump Station and Fine Screen Facility, subject to additional loading by raising the existing
grade up 4 feet and 10 ft, respectively.
Finite element modeling (Plaxis) was performed to estimate the settlements, stresses and forces in the
pipes. The modeling considered the following:
• Each pipe is considered as a plate running from pipe centerline to pipe centerline.
• The X-Axis boundary is considered as the vaults.
• The connection of the pipe to the vaults (x-boundaries) is fixed to prevent displacement
horizontally or vertically.
• Settlement of the Vaults is not considered in this modeling
• This modeling is performed with the understanding that others will use the stress and force results
to determine the structural impacts to the proposed piping.
The soil properties and strata used in the analyses are the same as those listed in the Geotechnical
Engineering Report for Back River Waste Water Treatment Plant Headworks (SC 918) prepared by E2CR,
Inc on August 12, 2014. Additional soil properties for the Plaxis analysis were selected from the available
geotechnical laboratory and in-situ testing data presented in the report. The analyses considered the water
table present at EL 5.
The pipes are modeled using the EA, EI, and w (weight) as calculated from the pipe calculations provided
by ASWP Transmittal #1B and by email with Northwest Pipe Company representatives on February 23,
2018 and in an email provided by Northwest Pipe Company on February 23, 2018.
The design considers a surcharge representing the addition of fill (unit weight 115 pcf x height of fill).
Summary
The calculations included evaluate the estimated settlement, stresses and forces of the 78 inch pipes that
run between the EQ Drain Valve Vault and EQ Storage Tank Vault and the 60 inch pipe that runs between
the Influent Pump Station and Fine Screen Facility, subject to additional loading by raising the existing
grade up 4 feet.
Finite element modeling (Plaxis) was performed to estimate the settlements, stresses and forces in the
pipes. The modeling considered the following:
Each pipe is considered as a plate running from pipe centerline to pipe centerline.
The X‐Axis boundary is considered as the vaults.
The connection of the pipe to the vaults (x‐boundaries) is fixed to prevent displacement
horizontally or vertically.
Settlement of the Vaults is not considered in this modeling
The soil properties and strata used in the analyses are the same as those listed in the Geotechnical
Engineering Report for Back River Waste Water Treatment Plant Headworks (SC 918) prepared by E2CR,
Inc on August 12, 2014. Additional soil properties for the Plaxis analysis were selected from the available
geotechnical laboratory and in‐situ testing data presented in the report. The analyses considered the water
table present at EL 5.
The pipes are modeled using the EA, EI, and w (weight) as calculated from the pipe calculations provided
by ASWP Transmittal #1B and by email with Northwest Pipe Company representatives on February 23,
2018.
The design considers a surcharge representing the addition of fill (unit weight 115 pcf x height of fill).
Signature Block & Record of Revisions
Rev. Description Code Pages/Sections Signature Date
P ALL 3/9/2018
0 Issued for Review R ALL
A ALL
Codes: P = Prepared; R = Reviewed, Approved=A.
60-inch Pipe Cross Section ADDENDUM NO. 3 2/20/2017 BCA
INV. 50.16
10" FLUSHING WATER
INV. 45.50
INV. 45.50
INV. 46.64
INV. 46.97
INV. 45.28
PROPOSED
INV. 46.64
INV. 48.74
INV. 45.50
GRADE
INV. 50.07
TRENCH DRAIN
60 60 60 60 60 60
INV. 42.49
INV. 49.98
PROPOSED PROPOSED
GRADE GRADE
50 50 50 50 50 50
40 40 40 40 40 40
INFLUENT INFLUENT INFLUENT
PUMP PUMP PUMP
STATION STATION STATION
1
3
O.
O.
O.
EN
EN
EN
RG
RG
RG
ELEVATION (FT)
ELEVATION (FT)
ELEVATION (FT)
ELEVATION (FT)
ELEVATION (FT)
ELEVATION (FT)
HA
HA
HA
ISC
ISC
ISC
30 30 30 30 30 30
SD
SD
SD
" IP
" IP
" IP
60
60
60
20 20 20 20 20 20
INSTALL 60" 45° VERTICAL BEND
DISCHARGE PIPING
DISCHARGE PIPING
CONNECT TO FINE
CONNECT TO FINE
CONNECT TO FINE
SCREEN FACILITY
SCREEN FACILITY
SCREEN FACILITY
CONNECT TO 60"
CONNECT TO 60"
CONNECT TO 60"
STEEL PUMP
STEEL PUMP
STEEL PUMP
STA. 0+19.1
STA. 0+59.4
STA. 0+64.4
STA. 0+19.1
STA. 0+59.5
STA. 0+64.5
STA. 0+19.1
STA. 0+59.8
STA. 0+64.8
STA. 0+00
STA. 0+00
STA. 0+00
INV. 20.65
INV. 20.65
INV. 38.50
INV. 38.50
INV. 20.65
INV. 20.65
INV. 38.50
INV. 38.50
INV. 20.65
INV. 20.65
INV. 38.50
INV. 38.50
2
0 0 0 0 0 0
0+00 +50 0+64 0+00 +50 0+64 0+00 +50 0+65
RESTRAIN ALL JOINTS RESTRAIN ALL JOINTS RESTRAIN ALL JOINTS
STA. 0+00 TO 0+64.4 STA. 0+00 TO 0+64.5 STA. 0+00 TO 0+64.8
60" IPS DISCHARGE NO. 1 60" IPS DISCHARGE NO. 2 60" IPS DISCHARGE NO. 3
STA. 0+00 THROUGH STA. 0+64.4 STA. 0+00 THROUGH STA. 0+64.5 STA. 0+00 THROUGH STA. 0+64.8
2. SEE DRAWING CU00-501 FOR PIPE BEDDING DETAILS. THRUST BLOCK. REFER TO DETAIL 3 ON DRAWING S05-108.
111 1481
ADDENDUM NO. 3 2/20/2017 BCA
60
78-inch Pipe Cross Section 60
INV. 35.10
40 40
EQ EQ
DRAIN STORAGE
VALVE TANK
VALVE
ELEVATION (FT)
VAULT
ELEVATION (FT)
VAULT
30 30
STA. 1+00
INV. 28.94 STA. 2+00
INV. 28.14 STA. 3+00
INV. 27.33 STA. 4+00
INV. 26.53 STA. 5+00
INV. 25.72
20 20
STA. 0+20.9
STA. 2+17.0
STA. 3+54.6
STA. 5+55.9
STA. 5+60.2
INV. 29.74
INV. 29.58
INV. 28.00
INV. 26.89
INV. 25.32
INV. 25.32
0 0
0+00 +50 3 1+00 +50 2+00 +50 3+00 +50 4+00 +50 5+00 +50 5+60
RESTRAIN ALL JOINTS
STA. 0+00 TO 5+60.2
126 1481
Client Allan Myers Page 4
Project Back River WWTP Pg. Rev. 0
By HMI Chk. DSW App. JG
Date 3/5/2018 Date 3/5/2018 Date 3/6/2018
GEI Project No. 1705137 Document No.
Subject Pipe Settlement Estimate
Modulus
Primary Primary Unloading/ Possion's Ratio
Exponent for Failure
Unloading Loading Reloading for Unloading/
Stress Ratio
Stratum Modulus Modulus Modulus Reloading
Dependency
E50,ref Eoed,ref Eur,ref m ν Rf
2 2 2
lb/ft lb/ft lb/ft ‐ ‐ ‐
1. Strata definitions and starred (*) soil properties are from the project geotechnical engineering report.
2. Strata depths were estimated from boring HW‐16, located within the structure footprint.
3. Values selected for ψ, m, ν, and Rf are commonly used for the soil types.
4. The Eoed values were estimated from the DMT tangent moduli. E50 was assumed to be 2xEoed for NC clays and 1xEoed for
sands and OC clays. Eur was assumed to be 4xEoed for all soils (Vermeer 2001).
Client Allan Myers Page 5
Project Back River WWTP Pg. Rev. 0
By HMI Chk. DSW App. JG
Date 3/5/2018 Date 3/5/2018 Date 3/6/2018
GEI Project No. 1705137 Document No.
Subject Pipe Settlement Estimate
*Assumes a unit weight of steel of 490 lbf/ft3 and that the pipe is filled with water
Client Allan Myers Page 6
Project Back River WWTP Pg. Rev. 0
By HMI Chk. DSW App. JG
Date 3/5/2018 Date 3/5/2018 Date 3/6/2018
GEI Project No. 1705137 Document No.
Subject Pipe Settlement Estimate
Reaction at Building
Maximum Pipe Maximum Bending
Pipe Model (Maximum Shear in Axial Load in Pipe
Deflection in Pipe
Pipe)
inches kips kip*ft kips
60 inch Pipe
Main Run 0.37 135 1008 49.4
Wall Connection 0.04 159 1653 28.3
78 inch Pipe
Main Run 1.14 177 3029 19.2
Wall Connection 0.01 188 3260 17.8
*Shear, bending, and axial forces as calculated by Plaxis are given per foot. To obtain the numbers
above, the Plaxis output values were multiplied by the outer diameter of the pipe.
Output Version 2017.1.0.0
4.4
40.00
3.6
3.2
20.00 2.8
2.4
2
0.00
1.6
1.2
-20.00
0.8
0.4
-40.00 0
0.00 50.00 100.00 150.00 200.00 250.00 300.00 350.00 400.00 450.00 500.00 550.00 [ft]
360
150.00
320
100.00
280
50.00
240
0.00 200
-50.00 160
120
-100.00
80
-150.00
40
-200.00
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149
Geotechnical Engineering Report
Back River WWTP Headworks (SC 198)
15
August 2014
Page 8 of 49
6.2.4 Stratum II
Stratum II underlies Stratum I and is about 15 feet to 20 feet thick. It consists of very soft to soft
Lean CLAY, SILT, and Silty CLAY with pockets of Sand. This Stratum belongs to gray Arundel
Clay. The N-values were WOH (weight of hammer) or WOR (weight of rod) to about 10 bpf
(HW-11A).
Stratum II is soft, plastic, and compressible. It is critical to establish the stress history of the soils
in Stratum II as that will determine the settlement and the strength characteristics of the stratum.
Since the N value was very low (WOH or WOR), the correlation between N and Cohesion could
not be used.
Unconfined compression test indicate that the cohesion varies from about 240 psf to 730 psf. The
CPTs indicate that the cohesion varies from about 280 psf to about 1,000 psf. The DMTs indicate
that the cohesion varies from about 320 psf to about 560 psf.
13
Geotechnical Engineering Report
Back River WWTP Headworks (SC 198)
16
August 2014
Page 9 of 49
The overburden pressure is about 1,600 psf. Based on Bjerrum’s correlation, the strength to
overburden stress ratio is about 0.25 for a Plasticity Index (PI) value of 17 (Bjerrum &
Flodin, 1960). Therefore the shear strength should be about 400 psf, if the soil is normally
consolidated. Consolidation tests indicate that the soils are normally consolidated to slightly pre-
consolidated. Based on the different test methods, it appears that soils are slightly pre-
consolidated with the pre-consolidation pressure being about 1.2 tsf to 1.5 tsf.
Based on the field and the laboratory test data, the engineering properties of Stratum II for
design, are assumed to be as follows:
In the northern sections of the site, particularly in the EQ Tank area, an additional layer of
greenish gray Lean CLAY was encountered at a depth of about 40 feet to 50 feet. This clay layer
14
Geotechnical Engineering Report
Back River WWTP Headworks (SC 198)
17
August 2014
Page 10 of 49
is about 5 feet to 20 feet thick, and was identified as Stratum IIIA. It appears to be continuous in
the area of the tanks but discontinuous in the southern portions of the site. The Clay soils of
Stratum IIIA is preconsolidated, with the preconsolidation pressure being about 2.5 tsf to about
3.0 tsf. Its over-consolidated ratio (OCR) is about 2. Its cohesion varies from about 800 psf to
about 1,600 psf.
The engineering properties of Stratum III and Stratum IIIA are as follows:
6.2.6 Stratum IV
Stratum III is underlain by Stratum IV which is about 30 feet to 40 feet thick. Stratum IV
consists of dense to very dense SANDs. Stratum IV extends from about between EL -20 feet and
EL -30 feet to between EL -50 feet and EL -60 feet. This Stratum belongs to the lower sand
facies of the Patuxent formation The N-values range between 14 bpf to more than 50 bpf. The
average N-value was selected to be 40 bpf. The engineering properties of Stratum IV are as
follows:
15
20
21
Please see the attached documents for Approval. We request the approval of this transmittal by 1/22/18. These
are the design calculations in their entirety. The only revisions in this submittal are to the "Collar and Wrapper
Outlet Reinforcement Per M11" page. All other pages are the same. The revisions on the aforementioned page
are note by a "1" on the far left column.
Sincerely,
Ben Coggin