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Food Packaging
Lesson 5:
Metal Packaging Materials
M.S. Ashanty Miguel Piña Rodriguez
ampina@itesm.mx Module 2: Food Packaging
Materials
Campus Queretaro
Fall 2011
Objectives
• To learn what metals are used for food
packaging
• Important attributes
▫ Strenght
▫ Ductility
▫ Drawability
▫ Solderability Iron Steel Tinplate
▫ Weldability
▫ Nontoxicity
▫ Lubricity
▫ Lacquerability
▫ Corrosion-resistant
▫ Bright surface
• Iron manufacturing
▫ Hematile (Fe2O3) or magnetite (Fe3O4)
+ coke (solid fuel)
+ limestone & dolomite (fluxes)
Reduction
Iron oxides Metallic iron
heat 1800°C
• Cannot be soldered
▫ Instead, welding and organic
adhesives
Alloying
Effect
element
Reduces corrosion resistance of aluminium and leads
Copper
to higher rate of general corrosion
Manganese Slight increase in corrosion resistance
Beneficial influence. Alloy has a good corrosion
Magnesium
resistance
Small influence. Reduces resistance in acid media, and
Zinc
increases it in alkalis
Slight reduction in corrosion resistance, depeding on
Silicon
its form and location
Chromium Incerases corrosion resistance
Reduces corrosion resistance. The most common
Iron
cause of pitting
Titanium Little influence on corrosion resistance
Metal Cans
Parts of a Can
ENDS
BODY
Types of Cans
3-piece can
By construction
2-piece can
Cylindrical
Rectangular
By shape
Oval
Trapezoidal
Narrowed can
Particular
Widen can
characteristics
Beaded can
Nomenclature shape, capacity, diameter
End Manufacture
• Developed for optimum deformation behavior
▫ Depending on plate tickness, the contour of the
expansion rings and the countersink depth
▫ Welding preparation:
Enameled, and printed if needed
Weld area left bare
Blanks are rolled into cylinders
The two overlapping edges are welded together
• Wire welded operation
▫ Wave alternating current
For tinplate, a continuous copper wire electrode
Removes tin picked-up during the welding process
▫ High electrical resistance rise temperature to 900°C
▫ Repair side striping (enameling) of internal surface
To prevent traces of iron being picked up by beverages and
acidic foods
▫ In two stages
The end curl is gradually rolled inwards, tucked up
underneath the body hook
Seam is tightened by a shallower seamign roll
• Materials used
▫ Tinplate is the best for D&I (tin is soft
and ductile)
▫ Aluminium food cans are shallow
drawn. Major application for beverage
packaging
▫ ECCS plate is not suitable (chromium-
based coating is hard)
DRD 2-piece Can
• Multistage drawing process
▫ Sequential drawing cups to a smaller diameter
▫ Metal flows from the base to the wall of the
container
Wall and base thickness are identical to blank
• Excessive side wall thickness (0.2 mm)
• Material used
▫ ECCS
• Used for food packaging
▫ Thick walls withstand pressure reversals
• Beaded body
• DRD process
• Types
▫ Protective coating
▫ Decorative coating
Protective Coatings
• Used when packaging-product interaction could
reduce shelf life or product quality to an
unacceptable level
▫ Prevents interaction
• 2 applications methods
▫ Roller coating (most used)
If physical contact is possible (external)
▫ Spraying
If physical contact is not possible (internal)
• Common applications
▫ Condiments (mustard,
mayonnaise)
▫ Dessert sauces
▫ Cheese spreads
▫ Pate
• Cold impact extrusion of an aluminum slug
• Inside enamel
▫ Epoxyphenolic or acrylic
• Hermetically sealed
• Disadvantages
▫ Sucsceptible to rupture during processing
Internal pressure > external process pressure
• Advantages
▫ Easy disposal
▫ Weight and space saving
▫ Easy to carry, reaheat and serve
▫ Meal, Ready-to-eat (MRE)
• Resealable
▫ Zippers – made of PP
▫ Secondary barrier to shield the zipper
• Easy to open
▫ Laser scoring, bunrs off a portion of the substrate
• Typical 3-layer pouch
▫ PET layer (12 µm)
Stregth and toughness
▫ Middle layer of aluminum foil (7-9 µm)
Light and gs barrier
▫ Inner layer of CPP (10-100 µm)
Heat stability, srength, compatibility
▫ Additional inner layer of PA (15-25 µm)
For longer shelf life
• 5 food classes:
▫ Highly corrosive: apple and grape juice, berries,
cherries, prunes
▫ Moderately corrosive: apples, peaches, pears, citrus
fruits, tomato juice
▫ Mildly corrosive: peas, corn, meat and fish
▫ Strong detinners: green beans, spinach, asparagus,
tomato products
▫ Beverages
• Corrosion accelerators in food
▫ O2, anthocyanins, nitrates, sulfur compounds and
trimethylamines
• Lata-botella
▫ 100% mexican design by Jumex
▫ 100% recyclable and biodegradable
5 years to degradate into the environment
▫ How is it made????
Sustainable Metal
• 100% recyclable
▫ Indefinitely
• Used cans save 95% energy 60 days
▫ 20 used = 1 new
• Recycling 1 aluminum can
▫ Light a 100W bulb for 4hrs
▫ TV for 3hrs
• Recycling 7 steel cans
▫ 26hrs of a 60W bulb
• Steel cans contain up to
25% recycled steel