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Heat Transfer Analysis

Step

00 Heat Transfer Analysis Summary


Heat Transfer Analysis
 Heat Transfer Analysis
- In nature, heat is transferred when there is a temperature change within an object or a material
- Heat transfer analysis is used to predict the amount of transferred energy caused by the temperature change in the object.

 Method of Heat transfer


Conduction
Transfer of energy from a region of a higher temperature to that of a lower temperature by the chain reaction of vibrating molecules or electrons
Convection
Transfer of energy by movement through a medium, like air or liquid
Radiation
Exchange of energy between two distant objects, separated by no particular medium, via electromagnetic waves,.

 Governing equation for steady state heat transfer analysis is


Particularity of Heat Transfer Analysis similar to the one for linear static analysis.

 Material Property
- Unlike stress analysis, enter thermal conductivity and Type of
Property Behavior Action
specific heat only for heat transfer analysis. Analysis
Stress
Stiffness Displacement Energy
Analysis
Heat Source
 Boundary/Load Condition Setting
Convection Thermal (Generation,
Temperature
- Enter fixed temperature, convection and radiation condition. Analysis Conductivity Gradient,
Thermal Flux)
- Enter internal heating and heat flux.
Fluid Analysis Viscosity Flux Water channel

Electronic
Model Conductivity Tension Current load
Analysis Chip 2
Step

00 Heat Transfer Analysis Summary


Types of Heat Transfer Analysis
 Linear Heat Transfer Analysis
• The conditions that induce heat transfer are independent of temperature.

Nonlinear Heat Transfer Analysis

• The conditions that induce heat transfer are dependent on temperature.

Steady State Heat Transfer Analysis

• It is the state of equilibrium of energy at which the amount of inflow and outflow energy are equal.
• As a structure is heated, the temperature of the structure increases with time. This is called the transient state
at which conditions vary over a period of time.
• Over a period of time, the amount of inflow and outflow energy become equal and, thus, no more temperature
change occurs.
• This is called the steady state and the analysis of such a state is called steady state heat transfer analysis.

Transient Heat Transfer Analysis

• All cases except steady state, the temperature of a structure varies with respect to time.
• In such a case, the internal temperature of a material changes with respect to its location and time. Therefore,
a function of the location and time is needed to perform the analysis.
Chip 3
Step

00 Heat Transfer Analysis Summary


Important Terminology

Initial Temperature

• The temperature of a structure at its time of creation is defined as an initial condition of heat
transfer analysis.
• Can be entered as an analysis control data and apply it on entire structure.
• It is unnecessary to establish the initial temperature in steady state heat transfer analysis;
however, it is required in unsteady state heat transfer analysis.

Specified Temperature

• Specified temperature forms a boundary condition in heat transfer analysis, and the location at
which a specific temperature is assigned maintains the given temperature.
• Play a similar role as in structural analysis.

Chip 4
Step

00 Heat Transfer Analysis Summary


Important Terminology

 Heat Generation

• Simulate the internal heat generation in a solid and is used as a load vector in heat transfer
analysis.
• Heat generation is defined as the energy per unit time per unit volume.
• As the volume of a structure increases, total heat generation rate increases.
• Play a similar role as the self-weight in the structural analysis.

Heat Flux

• Simulate the heat flowing into a face and is used as a load vector in heat transfer analysis.
• Heat flux is defined as the energy per unit time per unit area.
• As the surface area of a structure increases, the amount of generated energy increases.
• Play a similar role as the pressure load in the structural analysis.

Chip 5
Step

00 Heat Transfer Analysis Summary


Important Terminology

Conduction

• When the temperature of a body increases, the heat flows into the body as its molecules gain
kinetic energy and move more vigorously.
• If a specific part of the body is heated, the molecules gain energy and become vigorous as
they collide with each other, which causes vibration.
• The chain reaction remains active until there is no temperature change. The energy is
transferred by the movement of neighboring molecules in a stationary fluid or solid matter.
• Thermal Conductivity is the property of a material’s ability to conduct heat.
• The heat flux by conduction is measured using Fourier’s Law.

= Heat flow rate unit area in direction n

Knn = thermal conductivity in direction n


T = temperature
dT/dn = thermal gradient in direction n
Chip 6
Step

00 Heat Transfer Analysis Summary


Important Terminology

 Convection

• Heat is transferred as liquid or air with high and low temperature parts move around.
• Forced Convection is the artificial convection in which a fluid is forced to flow above the surface
of a body using a pump. Free Convection occurs when the buoyancy of a fluid is caused by the
variation of density within the fluid due to the temperature c.
• The heat flow rate of convection is directly proportional to temperature change.
• The heat flux by convection is calculated using Newton’s Law.

q  
hf TTBS TB = Heat flow rate per unit area between surface and fluid

hf = convective film coefficient


TS = surface temperature
TB = bulk fluid temperature

Chip 7
Step

00 Heat Transfer Analysis Summary


Important Terminology

 Radiation

• Exchange of energy between two distant objects, separated by no particular medium, via
electromagnetic waves.
• The radiation heat flow between the faces of two objects is calculated using Stefan-
Boltzmann Law.
A i Fij Ti  Tj
4 4
Q
  = Heat flow rate from surface i to surface j

σ = Stefan-Boltzmann constant
ε = emissivity
Ai = area of surface I
Fij = form factor from surface I to surface j
Ti = absolute temperature of surface I
Tj = absolute temperature of surface j

Chip 8
Step

00 Heat Transfer Analysis Summary


Important Terminology

Thermal Strain

• The temperature change tends to alter the volume of an object.


• The deformation of an object is calculated using coefficient of thermal expansion, α, and
temperature change, ΔT.
t ( T ) = Thermal Strain
α = Coefficient of thermal expansion
ΔT = temperature

Thermal Stress

• The stress caused by the deformation of an object due to the temperature change.
• For statically determinate structures, only deformation occurs; stress is ignored.
• For statically indeterminate structures, thermal stress occurs.
t E  ( T ) = Thermal Stress
α = Coefficient of thermal expansion
ΔT = temperature
E = Elastic Modulus
Chip 9
Step

00 Summary

Summary
 Heat Transfer Analysis

-
Unit: N, mm

Geometric Model: Lamp.x_t


Lamp Static Heat
- Material : 6061Alloy

Glass
Transfer Analysis
 Loads and Boundary Conditions

- Temperature Condition : 60˚C

- Convection Condition

External Temperature : 20˚C

Convection Coefficient :

10 W/m2[T]

 Results Verification

- Temperature

Lamp 10
Step

Objectives of Tutorial
 Understanding Heat Transfer Analysis
- Perform heat transfer analysis.
- Understand and verify the analysis conditions.

Analysis Summary
 Target Model  Boundary Condition (Temperature Condition,
 Finite Element model
Convection Condition)

Temperature Condition Convection Condition


3 Lamps (60˚C) External Temp: 20 ˚C
Convection Coef: 10 W/m2[T]

Lamp 11
Step

Mesh generation (by neglecting some edges)


Mesh generated by
suppressing edges

Meshes are
generated as if there
are no “MIDAS IT”
edges.
If mesh is generated without considering
“Midas IT” edges, a messy meshing will Mesh generated
result around it. by including all
Fortunately, some edges can be neglected edges
before meshing by using Suppress Edge
feature. When edges of
“MIDAS IT” are not
ignored, the quality of
meshing will be very
poor.

Thermal Load Application

Let’s say the temperature


of the lamp has constant
temperature of 60˚C. The
analysis assigns the Application of Convection
specified temperature on Condition
the corresponding lamp Apply convection conditions on all
parts. Specified parts except the lamp parts where
temperature can be specific temperature is assigned.
assigned at a point, curve Convection conditions are only
or a surface of the part. applied on the surfaces.

Lamp 12
Step

01 Model & LBC > Geometry > Import

Procedure
1 Click [ ] (New) Icon.
2 Click [Geometry] - [Import].

3 Model: Select Lamp.x_t.


2
4 Unclick [Search Contact Faces]

5 Click [Open].

3
Note: Tutorial models are

included in the folder,

Manuals /Tutorials/Files, in the


5
installed program folder.

Click [New] to activate all menus


4
If the option [Search Contact
Faces] is checked when importing
the CAD model, all contact faces
will be automatically defined as
welded contacts. • Check File type and Length Unit

Lamp 13
Step

02 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] - [Material].
2 In the Material Library, select the

group Aluminum Alloys.


3 Select 6061 Alloy. 2
1
4 Click [Apply].

Lamp 14
Step

03 Model & LBC > Geometry > Material

Procedure
1 In the Material Library, select the

group Other Non-metals.

2 Select Glass.

3 Click [OK]. 1

Lamp 15
Step

01 Model & LBC > Geometry > Modify Name of Parts

Procedure
1 Click all parts
1
2 Click F2 on keyboard then modify

all parts name

Lamp1,2,3

Lamp Case

Lamp Support

Lamp 16
Step

04 Model & LBC > Geometry > Material(Material Assignment-6061 Alloy)

Procedure
1 Open the model tab in the working

window , right-click Geometry.

2 After selecting the corresponding 1

parts, right-click them and

select 6061 Alloy.

Select [Material] > [6061 Alloy].

Lamp 17
Step

05 Model & LBC > Geometry > Material(Material Assignment-Glass)

Procedure
1 Open the model tab in the working

window , right-click Geometry.


1
2 After selecting the corresponding

parts, right-click them and

Select Glass.

Select [Material] > [Glass].

Lamp 18
Step

06 Model & LBC > Thermal Load > Temperature

Procedure
1 Click [Thermal Load] - [Temp.] 1
2 Name: Enter “Lamp Temp”.

3 Target: Select 3 Parts

(Refer to Picture).
4
Temperature: Enter “60”.
5
Click [OK].
2

Lamp 19
Step

07 Model Works Tree > Geometry > Hide Parts and Unit Change

Procedure
1 In [Model Works Tree] -

[Geometry], hide the parts of lamp.

(Uncheck the appropriate parts,

Refer to Picture)
2
Select [N-m-kg-sec-J] in Unit Bar.

1
By hiding unnecessary parts for
1
convection, the needed parts can
be selected more easily.

For convenience, units used in


coefficient of convection and the
current project match.
Since the coefficient of convection
is 10W/(m2[T]), select the units [N-
m-kg-sec-J].
2

Lamp 20
Step

08 Model & LBC > Thermal Load > Convection

Procedure
1 Click [Thermal Load] -

[Convection] Icon.
2 Name: Enter “Convection”.
3 Target: Select 63 faces 1

(Refer to Picture).
2
2
4
Ambient Temperature: Enter “20”.
5 Film Coefficient: “10”. 3

6 Click [OK].
7 right-click in the working window 4

and select Hide All Labels.

(This will hide all labels for clearer 5

view)

Click [ ] (Select All) button to 6


select the entire model displayed
on the work window.
Note that unnecessary parts were
hidden in previous step for this
operation.
7

Lamp 21
Step

09 Model Works Tree > Geometry > Hide Parts and Unit Change

Procedure
1 In [Model Works Tree] -

[Geometry], reactivate all the

hidden parts.

(Check the appropriate parts,

Refer to Picture)
2
Select [N-mm-kg-sec-J] in Unit

Bar.

1
.

Lamp 22
Step

10 Model & LBC > Mesh > Suppress

Procedure
1 Click [Geometry]-[Simplify]
2 Click [ ](Top) Icon.

3 Click “Manual” 1

Target: Select 69 segments

(Refer to Picture).
2
4 Select target “Small Edge” 3
5 Click “Remove” 4
6 Click [OK].

If the area of interest is dragged


over with a mouse, the line
elements within the area are
automatically selected.
Using Suppress Edge, ignore all
the unnecessary lines for meshing .

Lamp 23
Step

11 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Select all the models as target.

3 Select High Speed Tetra Mesher.

4 Increase the number of elements

by moving the scrolling bar towards


Part (P) 2
More until maximum.
2
5 Click [OK].

Click [ ] (Select All) button to


select all parts.

Move the scroll bar to left until


6.0352mm is reached

Lamp 24
Step

11 Model & LBC > Geometry > Contact

Procedure
1 Click [Geometry]->Contact
2 Click “Auto. Cont.” 1

3 Select all the models as 5 objects.

4 Searching Distance “Untick Auto”

and input “2” mm

5 Click [OK].
2

Lamp 25
Step

12 Analysis & Results > Analysis Case > General

Procedure
1 Click [Analysis Case] - [General]. 1

2 Name: Enter “Lamp”.

Analysis Type: Select

[Nonlinear Steady Heat Transfer].

3 Click [OK].

Lamp 26
Step

13 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform]. 1

2 Click [OK]..

3 Save As: Enter “Lamp”.

4 Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation. 4
3

Lamp 27
Step

14 Analysis & Results Works Tree > Lamp > Heat Transfer Analysis (Steady State) > Temperature

Procedure
1 Click [ ] (Top) Icon.

2 In the Analysis & Results Works


1
Tree, double-click
2
TEMPERATURE.

Lamp 28
Step

00 Summary

Summary
 Heat Transfer Analysis

-
Unit: N, mm

Geometric Model:
Heat Static Case Heat
-
Heat Case.x_t

Material : Brass
Transfer Analysis
Al60635 (user defined)

 Load and Boundary Condition

- Heat Generation Condition :

0.22W/mm3

- Convection Condition

External Temperature : 55˚C

Convection Coefficient : 3e-5

W/mm2[T]

 Results Verification

- Temperature

Heat Case 29
Step

00
Objectives of Tutorial
Understand Heat Transfer Analysis
- Perform heat transfer analysis.
- Understand and verify the analysis conditions.

Analysis Summary
 Target Model  Boundary Condition
 Finite Element model
(Heat Generation Condition, Convection Condition)

Heat Generation Condition :

0.22W/mm3

Convection Condition
External Temperature : 55˚C
Convection Coefficient : 3e-5 W/m2[T]

Heat Case 30
Step

00
User defined material

 Material properties
- Unlike the stress analysis, only enter thermal conductivity, specific heat
and density in heat transfer analysis.

Thermal Load Application


Not only temperature conditions but constant heat generation can be
also applied in thermal load. In this case, the heat generation of
0.22W/mm3 is assigned to the heat source.

Heat Case 31
Step

01 Model & LBC > Geometry > Import

Procedure 1

1 Click [ ] (New) Icon.


2 Click [Geometry] - [Import].

3 Model: Select Heat Case.x_t.

4 Check [Search Contact Faces]. 2

5 Click [Open].

Note: Tutorial models are


3
included in the folder,

Manuals /Tutorials/Files, in the

installed program folder. 5

Click [New] to activate all menus.

4
If the option [Search Contact
Faces] is checked when importing
the CAD model, all contact faces will
be automatically defined as welded
contacts. • Check File type and Length Unit

Heat Case 32
Step

02 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] - [Material].
2 In the Material Library, select

Copper and its Alloys.


3 Select Brass. 2
1
4 Click [Apply]. 3

Heat Case 33
Step

03 Model & LBC > Geometry > Material

Procedure
1 Name: Enter Al 60635.
2 Elastic Modulus: Enter 69000,

Poisson's Ration: Enter 0.33, 1

Mass Density: Enter 2.7e-6, 2

Thermal Expansion Coefficient:

Enter 2.4e-5,

Conductivity: Enter 0.2,

Specific Heat: Enter 900.


3 Click [OK].

Heat Case 34
Step

04 Model & LBC > Geometry > Material (Material Assignment-Brass)

Procedure
1 After selection of the model in

working window, click Geometry.


1
2 After selecting the part called

“Brass”, right-click the mouse and

select [Material] > [Brass]. 2

Heat Case 35
Step

05 Model & LBC > Geometry > Material (Material Assignment-Al 60635)

Procedure
1 After selection of the model in

working window, click Geometry.

2 After selecting the part called 1

“Case”, right-click the mouse

and select [Material] > [Al 60635].

Heat Case 36
Step

06 Model & LBC > Thermal Load > Heat Generation

Procedure
1 Click [Thermal Load] – 1

[Heat Generation].

2 Name: Enter “Heat Source”.

3 Target: Select 1 Part

(Refer to Picture)

4 Heat Generation: Enter “0.22”.


2
5 Click [OK].
3

Heat Case 37
Step

07 Model & LBC > Thermal Load > Convection

Procedure
1 Click [Thermal Load] -

[Convection].

2 Name: Enter “Convection”.


1
3 Target: Select 88 Faces

(Refer to picture).
2 2
4 Ambient Temperature: Enter“55”.

5 Film Coefficient: “3e-5”. 3

6 Click [OK].

7 right-click in the working window


4
and select Hide All Labels.

(This will hide all Labels and clean 5

the view)

Click [ ] (Select All) button to


select the entire model displayed 6
on the work window.
7

Heat Case 38
Step

08 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Select all the models as target.

3 Select Hybrid Mesher.

4 Increase the number of elements

by moving the scrolling bar towards


2
More.
2
5 Click [OK].

Click [ ] (Select All) button to


select the entire model displayed
on the work window.

Move the scroll bar to left until


5.102mm is reached.

Heat Case 39
Step

09 Analysis & Results > Analysis Case > General

Procedure
1 Click [Analysis case] - [General]. 1

2 Name: Enter “Heat Case”.

Analysis Type: Select

[Nonlinear Steady Heat Transfer].

3 Click [OK].

Heat Case 40
Step

10 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform]. 1

2 Click [OK].

3 Save As: Enter “Heat Case”.

4 Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation.

3
4

Heat Case 41
Step

11 Analysis & Results Works Tree> Heat Case > Nonlinear Steady Heat Transfer >Temperature

Procedure
1 In the Analysis and Result Tree,

double-click TEMPERATURE.

Heat Case 42
Step

00 Summary

Summary
 Heat Transfer Analysis

-
Unit: N, mm

Geometric Model: Chip.x_t


Chip Thermal Stress
- Material : Copper

Ceramic
Analysis
 Load and Boundary Condition

- Heat Generation Condition :

0.01W/mm3

- Convection Condition

External Temperature : 20˚C

Convection Coefficient : 2e-5

W/mm 2[T]

- Boundary Condition : Fixed

 Results Verification

- Temperature

- Displacement

- Stress

Chip 43
Step

00
Objectives of Tutorial

 Understanding Thermal Stress Analysis


- Understand heat transfer and thermal stress analysis
- Verify the results (displacement, stress) of the analysis.

Analysis Summary
 Target Model  Boundary Condition (Fixed)  Finite Element model

Fixed

Convection Condition
Heat Generation Condition :
External Temperature : 20 ˚C
0.01W/mm3
Convection Coefficient : 2e-5 W/mm2[T]

Chip 44
Step

00
Thermal Stress
The type of stress caused by the deformation of an object due to temperature change
For statically determinate structures, only deformation occurs; stress is ignored.
For statically indeterminate structures, thermal stress occur.

t E  ( T ) = Thermal Stress
α = Coefficient of thermal expansion
ΔT = temperature
E = Elastic Modulus

Thermal Strain

 The temperature change tends to alter the volume of the object.


 The deformation of the object is calculated using coefficient of thermal expansion, α, and temperature change, ΔT.

t ( T ) = Thermal Strain

α = Coefficient of thermal expansion


ΔT = temperature

Chip 45
Step

01 Model & LBC > Geometry > Import

1
Procedure
1 Click [ ] (New) Icon.
2 Click [Geometry] - [Import].

3 Model: Select Chip.x_t.

4 Check [Search Contact Faces]. 2

5 Click [Open]

3
Note: Tutorial models are

included in the folder,

Manuals /Tutorials/Files, in the

installed program folder. 5

Click [New] to activate all menus. 4

If the option [Search Contact


Faces] is checked when importing
the CAD model, all the faces in
contact will be automatically • Check File type and Length Unit
defined as welded contacts.

Chip 46
Step

02 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] - [Material].
2 In the Material Library, select

Copper and its Alloys.


3 Select Copper. 2
1
4 Click [Apply].

Chip 47
Step

03 Model & LBC > Geometry > Material

Procedure
1 In the Material Library, select

Other Non-metals.

2 Select Ceramic Porcelain.


1
3 Click [OK].

Chip 48
Step

04 Model & LBC > Geometry > Material (Material Assignment-Ceramic Porc.)

Procedure
1 In Model Works Tree window,

select the 3 parts, Case_01,

Case_02 and Case_03, of the

model.
2
right-click them, and select
1
[Material] > [Ceramic Porcelain].

Chip 49
Step

05 Model & LBC > Geometry > Material (Material Assignment-Copper)

Procedure
1 In Model Works Tree window,

select all the other parts of the

model.
2
right-click them and select

[Material] > [Copper].


1

Chip 50
Step

06 Model & LBC > Boundary > Support

Procedure
1 Click [Boundary] - [Support]. 1

2 Select Bottom in the View Tools.

3 Name: Enter “Fix”.

4 Select Face as the type.


5 Target : Select 8 Faces.
2
(Refer to Picture)
6
Condition: Select [Fixed].
7
Click [OK]. 3

Chip 51
Step

07 Model & LBC > Thermal Load > Heat Generation

Procedure
1
1 Click [Thermal Load] –

[Heat Generation].
2 Name: Enter “Heat Source”.
3 Target: Select 1 Part

(Refer to Picture)

4 Heat Generation: Enter “0.01”.


2
5 Click [OK]..
3

Chip 52
Step

08 Model & LBC > Thermal Load > Convection

Procedure
1 Click [Thermal Load] -

[Convection].

2 Name: Enter “Convection”.


1
3 Target: Select 141 Faces

(Refer to Picture).
3
4
3 Ambient Temperature: Enter“20”.
2
5 Film Coefficient: “2e-5”.
6 Click [OK]. 3
7
right-click in the working window

and select Hide All Labels.

(This will hide all labels for clearer 4

view)

Click [ ] (Select All) button to


select the entire model displayed
on the work window. 6

Chip 53
Step

09 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Select all the models as target.

3 Select Hybrid Mesher.

4 Click [OK].
2

Click [ ] (Select All) button to


select the entire model displayed
on the work window.

Chip 54
Step

10 Analysis & Results > Analysis Case > General

Procedure
1 Click [Analysis case] - [General].
1
2 Name: Enter “Chip”.

Analysis Type: Select

[Linear Thermal Stress(Steady

Sate)].

3 Click [OK].

Chip 55
Step

11 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform].
1
2 Click [OK].

3 Save A: Enter “Chip”.

4 Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation.

3
4

Chip 56
Step

12 Analysis & Results Works Tree > Chip > Nonlinear Steady Heat Transfer > Temperature

Procedure
1 In the Analysis & Results Works

Tree, double-click
1
TEMPERATURE.

Chip 57
Step

13 Analysis & Results Works Tree > Chip > Linear Static > Total Displacement

Procedure
1 In the Analysis & Results Works

Tree, double-click

TOTAL TRANSLATION (V).

Chip 58
Step

14 Analysis & Results Works Tree > Chip > Linear Static > Von Mises Stresses

Procedure
1 In the Analysis & Results Works

Tree, double-click

SOLID STRS VON MISES.

Chip 59
Step

00 Summary

Summary
 Static Heat Stress Analysis

- Unit: N, mm Board Static Heat Stress


- Geometric Model: Board.x_t

Analysis
 Material

- User Defined Material

- PCB

 Loads and Boundary

Condition, Thermal Load

- Boundary Condition (Fixed)

- Gravity

- Heat Flux, Convection, Heat

Generation conditions

 Results Verification

- Temperature distribution

- Total displacements, von-

Mises Stresses

Board 60
Step

00
Objectives of Tutorial
Applying necessary conditions for thermal stress analysis and verifying the results of the analysis
- Thermal load application (constant temperature, convection, heat flux, heat generation)
- Static load application (gravity)
- Boundary Condition application (fixed)

Analysis Summary
 Target Model  Boundary Condition (Fixed)
Temperature Condition : 80 ˚C

Fixed (8 Holes)
Temperature Condition : 50˚C Heat Flux : 0.007W/mm2

 Finite Element Model

Force
Convection Condition Heat Generation : 0.0003W/mm3
External Temperature : 40 ˚C

Convection Coefficient : 2e-5 W/mm2[T]

Board 61
Step

00
Necessary Conditions for Thermal Stress Analysis

Temperature

Condition : 80

˚C

Heat Flux: 0.007W/mm2 Heat Generation: 0.0003W/mm3


Temperature Condition : 50 ˚C
Heat flux is the heat flowing through the Heat generation is defined as the energy
The location at which a specific
surface of an object and is defined as the per unit time per unit volume.
temperature is assigned maintains the
energy per unit time per unit area. It It plays a similar role as the self-weight in
given temperature.
plays a similar role as the pressure load the structural analysis.
It plays a similar role as the boundary
in the structural analysis.
condition in the structural analysis.

Convection (Heat conduction):

External Temperature : 40 ˚C Fixed (8 Holes)

Convection Coefficient : 2e-5 W/mm2[T]


Boundary conditions:
Forced Convection is the artificial convection in which a fluid is The 8 holes of the model are fixed.
forced to flow above the surface of a body using a pump.
Free Convection occurs when the buoyancy of fluid is caused
by the variation of density within the fluid due to the
temperature change.

Board 62
Step

01 Model & LBC > Geometry > Import

Procedure 1

1 Click [ ] (New) Icon.


2 Click [Geometry] - [Import].

3 Model: Select Board.x_t.

4 Check [Search Contact Faces]. 2

5 Click [Open].

Note: Tutorial models are


3
included in the folder,

Manuals /Tutorials/Files, in the

installed program folder.


5

If the option [Search Contact 4


Faces] is checked when importing
the CAD model, all contact faces
will be automatically defined as
welded contacts.
• Check File type and Length Unit

Board 63
Step

02 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] - [Material].
2 Name: Enter “Thermal”.
2
3 Elastic Modulus: Enter “2.1e5”.

Poisson's Ration: Enter “0.3”.


1 3
Mass Density: Enter “7.8e-6”.

Thermal Expansion Coefficient:

Enter “1.1e-5”.

Conductivity: Enter “0.05”.

Specific Heat: Enter “500”.

4 Click [Apply].

Board 64
Step

03 Model & LBC > Geometry > Material

Procedure
1 In the Material Library,

Select Plastics.
2 Select “PCB”. 1
3 Click [OK].

Board 65
Step

04 Model & LBC > Geometry > Material (Material Assignment-PCB)


Procedure
1 In the Model Works Tree,

right-click the corresponding part,

Main Board, for PCB Material.

(Refer to Picture)
2
Select [Material] > [PCB].
1

Board 66
Step

05 Model & LBC > Geometry > Material (Material Assignment-Thermal)


Procedure
1 In the Model Works Tree,

Select all the rest parts of the

model, then right-click them.

2 Select [Material] > [Thermal].

Board 67
Step

06 Model & LBC > Boundary > Support

Procedure
1 Click [Boundary] - [Support]. 1

2 Name: Enter “Support”.

3 Target: Select 8 Holes (16 Faces)

(Refer to Picture).

4 Condition: Select [Fixed].

5 Click [OK].
3

Board 68
Step

08 Model & LBC > Thermal Load > Temperature

Procedure
1
1 Click [Thermal Load] - [Temp.].

2 Name: Enter “Temp1”.

3 Target: Select 4 Parts

(Refer to picture)
4
Temperature: Enter “80”.
5
Click [Apply].
2

Board 69
Step

09 Model & LBC > Thermal Load > Temperature

Procedure
1
1 Name: Enter “Temp2”.
2 Target: Select 6 Parts

(Refer to picture)
3 Temperature: Enter “80”.
4 Click [OK].

Board 70
Step

10 Model & LBC > Thermal Load > Heat Generation

Procedure
1
1 Click [Thermal Load] –

[Heat Generation].
2 Name: Enter “Heat Source”.
3 Target: Select 1 Part

(Refer to Picture).
4 Heat Generation: Enter “0.0003”.
2
5 Click [OK].

Board 71
Step

11 Model & LBC > Thermal Load > Heat Flux

Procedure
1 Click [Thermal Load] - [Heat Flux]. 1
2 Name: Enter “Heat”.

3 Target: Select the 4 surfaces.

(Refer to Picture)
4
Heat Flux: Enter “0.007”.
5
Click [OK].
2

Board 72
Step

12 Model & LBC > Thermal Load > Convection

Procedure
1 Click [Thermal Load] -

[Convection].

2 Name: Enter “Convection”.


1
3 Target: Select 97 Faces (Refer to
3
picture).

4 Ambient Temperature: Enter“40”.


2
5 Convection Coefficient: “2e-5”.

6 Click [OK].
3

Select all the planes, except the


contact planes between the parts 6

and the board.

Board 73
Step

13 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Target: Select All the Models
3
3D Mesher: Select Hybrid Mesher.
4
Increase the number of elements
2
by moving the scroll bar towards

More.
5 2
Click [OK].

Move the scroll bar to left until


5.5918mm is reached.

Board 74
Step

14 Analysis & Results > Analysis Case > Generate

Procedure
1 Click [Analysis Case] - [Generate]. 1

2 Name: Enter “Board”.

Analysis Type: Select

[Steady State Thermal Stress].


3
Click [OK].

Board 75
Step

15 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform]. 1

2 Click [OK].

3 Save As: Enter “Board”.

4 Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation.

3
4

Board 76
Step

16 Analysis & Results Works Tree> Board > Nonlinear Steady Heat Transfer > Temperature

Procedure
1 In the Nonlinear Steady Heat

Transfer tab of the Analysis &

Results Works Tree, double-click


1
TEMPERATURE.

Board 77
Step

17 Analysis & Results Works Tree > Board > Linear Static > Total Displacement

Procedure
1 Select Auto Scale(*0.5).
2 In the Linear Static tab of the

Analysis & Results Works Tree, 1

double-click

TOTAL DISPLACEMENT.
2

Board 78
Step

18 Analysis & Results Works Tree> Board > Linear Static > Von Mises Stresses

Procedure
1 In the Linear Static tab of the

Analysis & Results Works Tree,

double-click

SOLID STRS VON MISES.

Board 79
Transient Heat Transfer
Step

00 Summary

Summary
 Transient Heat Transfer

Analysis

- Unit: N, mm
Board Transient Heat
- Geometric Model: Board.x_t
Transfer Analysis
 Material

- User Defined Material

 Load & Boundary Conditions,

Thermal Load

- Heat Flux, Convection, Heat

Generation

- Analysis Type Condition

 Results Verification

- Temperature Distribution

Board 81
Step

00
Objectives of Tutorial

 Applying necessary conditions for transient heat transfer analysis and verifying the results of the analysis
- Apply thermal transient load (fixed temperature, gradient, heat flux, heat generation)
- Apply condition terminating the analysis (Sensor)

Analysis Summary
 Target Model  Boundary Condition (Transient) Temperature Condition :
Temperature Condition : 20  50˚C 20  60˚C Heat Flux : 0  0.01W/mm2

 Finite Element model

Convection:
Heat generation : 0  0.0005W/mm3
External Temperature : 20  30 ˚C

Convection Coefficient : 2e-005 W/mm2[T]

Board 82
Step

00
Necessary conditions for Heat Transfer Analysis

Heat Flux : 0  0.01W/mm2

Convection Condition

External Temperature : 20  30 ˚C
Heat Generation : 0  0.0005W/mm3
Convection Coefficient : 2e-5 W/mm2[T]
Heat flux is the heat flowing through the
Heat generation is defined as the energy
surface of an object and is defined as the The location at which a specific
per unit time per unit volume.
energy per unit time per unit area. temperature is assigned maintains the
It plays a similar role as the self-weight in
It plays a similar role as the pressure given temperature.
the structural analysis.
load in the structural analysis. It plays a similar role as the boundary
condition in the structural analysis.

Temperature Condition : Temperature

20  50 ˚C Condition : 20  60

˚C

Forced Convection is the artificial convection in which a fluid is


forced to flow above the surface of the body using a pump.
Free Convection occurs when the buoyancy of fluid is caused
by the variation of density within the fluid due to the
temperature change.

Board 83
Step

01 Model & LBC > Geometry > Import

Procedure 1

1 Click [ ] (New) Icon.


2 Click [Geometry] - [Import].

3 Model: Select Board.x_t.

4 Check [Search Contact Faces]. 2

5 Length Unit of the Model (s):

Select [mm].
6 Click [Open].

The option [Search Contact Faces]


4
is the default setting, which
automatically searches for contact
faces. 5

Board 84
Step

02 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] - [Material].
2 Name: select “PCB”.
2
3 Elastic Modulus: Enter “113000”.
1
Poisson's Ratio: Enter “0.42”.
3
Mass Density: Enter “1.68e-006”.

Thermal Expansion Coefficient:

Enter “4.2e-007”.

Conductivity: Enter “0.00556”.

Specific Heat: Enter “1500”.

4 Click [Apply].

Chip 85
Step

03 Model & LBC > Geometry > Material

Procedure
1 Name: Enter “Component”.
2 Elastic Modulus: Enter “2.1e5”.
1
Poisson's Ratio: Enter “0.3”.

Mass Density: Enter “1.1e-5”.


2
Thermal Expansion Coefficient :

Enter “7.8e-6”.

Conductivity : Enter “0.05”.

Specific Heat : Enter “500”.


3 Click [OK].

Chip 86
Step

04 Model & LBC > Geometry > Material (Material Assignment-PCB)


Procedure
1 After selecting the model in the

working window, right-click the

Main Board of the model.

2 Select [Material] > [PCB].

Chip 87
Step

05 Model & LBC > Geometry > Material (Material Assignment-Component)


Procedure
1 After selecting all the rest parts of

the model, right-click them.

2 Select [Material] > [Component].

Chip 88
Step

06 Model & LBC > Function > Time Function

Procedure
1 In the LBC window, right-click

Function and select

Time Function…

2 Name: Enter “ambient temp”. 1

3 Enter the following values in the

same order:

“0”, “20”

“15”, “30” 2

“50”, “30”
3
4 Click [OK]..

It defines the function of ambient


temperature with respect to time.

Chip 89
Step

07 Model & LBC > Function > Time Function

Procedure
1 In the LBC window, right-click

Function and select

Time Function…

2 Name: Enter “heat flux”. 1

3 Enter the following values in the

same order:

“0”, “0.000”

“5”, “0.008”

“10”, “0.008”
3
“15”, “0.010”

“50”, “0.010”
4 Click [OK].

It defines the function of heat flux


with respect to time.

Chip 90
Step

08 Model & LBC > Function > Time Function

Procedure
1 In the LBC window, right-click

Function and select

Time Function…

2 Name: Enter “heat gen”. 1

3 Enter the following values in the

same order:

“0”, “0.0000”
2
“2”, “0.0003”

“10”, “0.0003”

“15”, “0.0005”

“50”, “0.0005” 3

4 Click [OK].

It defines the function of heat


generation with respect to time.

Chip 91
Step

09 Model & LBC > Function > Time Function

Procedure
1
In the LBC window, right-click

Function and select

Time Function…
2 Name: Enter “temp_50”. 1
3 Enter the following values in the
same order:
“0”, “20”
“10”, “50”
“50”, “50” 2
4 Click [OK].
Repeat input Name: “temp_60”.
Enter the following values in the
same order:
“0”, “20” 3

“10”, “60”
“50”, “60”
Click [OK].

It defines the function of


temperature load with respect to
time.

Chip 92
Step

10 Model & LBC > Boundary > Support

Procedure
1 Click [Boundary] - [Support]. 1

2 Name: Enter “Fixed”.

3 Target: Select 8 Holes (16 Faces)

(Refer to Picture)
4 Condition: Select [Fixed].

5 Click [OK].
2

Chip 93
Step

11 Model & LBC > Static Load > Gravity

Procedure
1
1 Click [Static Load] - [Gravity].
2 Name: Enter “Gravity”.

3 Components: Enter [Gz] “-9806”.

4 Click [OK].

Please verify the direction of the


Axis in the model before applying
Gravity Load on the model.
4

Chip 94
Step

12 Model & LBC > Transient Thermal Load > Transient Temperature

Procedure
1 Click [Transient Thermal] – 1

[Trans. Temp.].

2 Name: Enter and Loa Set“Tran.

Temperature-50”.

3 Target: Select 4 Parts

(Refer to Picture)
2
4 Temperature: Enter “1”.
5 Time Function: Select [temp_50].
6 Click [OK]. 3

Chip 95
Step

13 Model & LBC > Transient Thermal Load > Transient Temperature

Procedure
1 Name: Enter “Transient Fixed

temperature_60”.
2 Target: Select 6 Parts

(Refer to Picture)

3 Temperature: Enter “1”.


4 Time function: Select [temp_60].
1
5 Click [OK].

Chip 96
Step

14 Model & LBC > Transient Thermal Load > Transient Heat Generation

Procedure
1
1 Click [Transient Thermal] -

[Transient Heat Generation].

2 Name: Enter “Trans. Heat

Generation”.
3 Target: Select 1 Parts

(Refer to Picture)
2
4 Heat generation: Enter “1”.
5 Time Function: Select [heat gen]. 3

5 Click [OK].
4

Chip 97
Step

15 Model & LBC > Transient Thermal Load > Transient Heat Flux

Procedure
1 Click [Transient Thermal] -
1
[Transient Heat Flux].

2 Name: Enter “Trans. Heat Flux”.

3 Target: Select 4 Faces

(Refer to Picture)
4
Heat Flux : Enter “1”.
2
5 Time Function: Select [heat flux].
6
Click [OK]. 3

Chip 98
Step

16 Model & LBC > Transient Thermal Load > Convection

Procedure
1 Click [Transient Thermal] –

[Transient Convection]. 1

2 Name: Enter “Trans. Convection”

3 Target: Select 97 Faces

(Refer to Picture)
4 Ambient Temperature: Enter “1”.
2
5 Time Function: Select [ambient temp)]
6 Convection Coefficient: Enter “2e-5”. 3

7
Click [OK].
4

Select all faces, except the contact 7


faces between the parts.

Chip 99
Step

17 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Target: Select All Models (16

Models).
3 3D Mesher: Select Hybrid Mesher.

4 Increase the number of elements


2
by moving the scroll bar towards
2
More.
5 Click [OK].
3
4

Drag the scroll bar to the left to


obtain approximately 2.3995mm.

Chip 100
Step

18 Model > Sensor

Procedure
1 In the Model Works Tree, right-click 2

“Sensor” and select “Add…”


3
2 Name: Enter “Sensor”. 4
3 Type: Select [Face].
4 Target: Select 1 Face

(Refer to Picture)
5 Click [OK].

5
1

Chip 101
Step

19 Analysis & Results > Analysis Case > General

Procedure
1 Click [Analysis Case] - [General]. 1

2 Name: Enter “Transientboard”.

Solution Type: [Nonlinear

Transient Thermal Stress].

Click the button [ ] (Analysis


3
Control)
2 3

Chip 102
Step

20 Analysis & Results > Analysis Case > General

Procedure
1 Click Contact tab. 1

2 Click [Geometry...] to open the

window Output Part Selection


2
3 Click [ ] to move all the parts 3

into Selected Part(s) section.

4 Click [OK]. 5
5 Check the option [Initial Tolerance]

and enter "0.01". 6

6 Click [Add]
4
7 Click [OK].
8 In the window Analysis Case

Add/Modify, Click [OK].

Chip 103
Step

21 Analysis & Results > Analysis Case > General

Procedure
1 In the window Analysis Case

Add/Modify, check Subcase

Control.
2
2 Click the button [ ](Subcase 1

Control).

Chip 104
Step

22 Analysis & Results > Analysis Case > General

Procedure
1 Click Nonlinear Transient tab. 1
2 Time Duration: Enter “50”.

Number of Time Steps: Enter “50”.

Intermediate Output: Enter “1”. 2

3 Check [Initial Temperature] and

Enter “20”.
4 Check Sensor ,then select [Sensor],

and select [ ] and enter the value 3

“100”.

Check [When Temperature

Changes Less Than] and enter

“0.001”.

5 Click [OK].
4
6 In the window Analysis case

Add/Modify, Click [OK].

Determine the conditions of the 5


sensor or the temperature change,
which will terminate the analysis.

Chip 105
Step

23 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform]. 1

2 Click [OK].

3 Save As: Enter “Board Transient”.


4
Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation.

3
4

Chip 106
Step Analysis & Results Works Tree> Nonlinear Transient Thermal Stress > Heat Transfer

24 Analysis(Transient) (Required) > INCR=52 (TIME=50.0000) > Temperature

Procedure
1 From the results displayed in the

Analysis & Result window,

double-click TEMPERATURE.

Chip 107
Step

25 Analysis & Results > Advanced > Extract Result

Procedure
1 Result: Select

[Nodal Thermal Results].


1
Data: Select [TEMPERATURE]. 3

2
Click [Select All]
3
Nodal Result Extraction:

Enter “1860”, “13”, “406”, “562”,

“1540”, “1412” (Refer to Picture)


4 2
Click the button [Table] to obtain

the results.

Chip 108
Step

26 Analysis & Results Works Tree> Nonlinear Transient Thermal Stress > Linear Static (Required) >
Total Displacement

Procedure
1 Linear Static (Required) :

double-click

[TOTAL DISPLACEMENT (V)]. 2


2 Analysis & Results > General :

Select [Real].

Chip 109
Step

27 Analysis & Results Works Tree> Nonlinear Transient Thermal Stress > Linear Static (Required) >
Von-MISES Stresses

Procedure
1 Linear Static (Required) :

double-click

[SOLID STRS VON MISES] 2


2 Analysis & Results > General:

Select [Auto Scale (*0.5)].

Board 110
Step

00 Summary

Summary
 Transient Heat Transfer

Analysis

- Unit: N, mm
Heat Case Transient Heat
- Geometric Model:

Heat Case.STEP
Transfer Analysis
 Material

- User defined material

 Load & Boundary Conditions,

Thermal Load

- Convection, Heat generation

- Analysis type condition

 Results Verification

- Temperature distribution

Heat Case 111


Step

00
Objectives of Tutorial

Applying necessary conditions for transient heat transfer analysis and verifying the results of the analysis
- Apply thermal transient load (fixed temperature, gradient, heat flux, heat generation)
- Apply conditions terminating the analysis (Sensor)

Analysis Summary
 Target Model  Boundary Condition (Transient)
Heat Generation Condition : 0  0.20W/mm3
Heat Generation Condition : 0  0.15W/mm3 Use of load scale factor

 Finite Element Model

Convection Condition

External Temperature : 50  70˚C

Convection Coefficient : 2e-005 W/mm2[T]

Heat Case 112


Step

01 Model & LBC > Geometry > Import

Procedure 1

1 Click [ ] (New) Icon.


2 Click [Geometry] - [Import].

3 Model: Select heat case3.x_t.

4 Check [Search Contact Faces]. 2

5 Length Unit of the Model (s):

Select [mm].
6
Click [Open].

When importing a CAD model,


always check the units used in the 4
model before setting the option,
[Length Unit of the Model].
5

Heat Case 113


Step

02 Model & LBC > Geometry > Material

Procedure
1 Model Works Tree: right-click

[Alloy Steel(Isotropic)] and

select [Edit…]

2 Name: Enter “Brass”. 1

3 Elastic Modulus: Enter“100000”. 2

Poisson's Ratio: Enter“0.345”.

Mass Density: Enter“8.6e-006”.

Thermal Expansion Coefficient :


3
Enter “1.8e-007”.

Ref. Temperature : Enter “20”.

Conductivity : Enter “0.159”.

Specific Heat : Enter “381”.


4 Click [OK].

4
Heat Case 114
Step

03 Model & LBC > Geometry > Material

Procedure
1 Click [Geometry] – [Material].

2 Name: Enter “Al 60635”.


2
Elastic Modulus: Enter “69000”.

Poisson's Ratio: Enter “0.33”. 1


3
Mass Density: Enter“2.7e-006”.

Thermal Expansion Coefficient :

Enter “2.4e-5”.

Ref. temperature : Enter “20”.

3 Conductivity : Enter “0.2”.

Specific Heat : Enter “900”.


4 Click [OK].

Heat Case 115


Step

04 Model & LBC > Geometry > Material (Material Assignment-Al 60635)

Procedure
1 Select the corresponding part of

the model in the working window,

then right-click it.

(Refer to picture).
2 Select [Material] > [Al 60635].

Heat Case 116


Step

05 Model & LBC > Geometry > Material (Material Assignment-Brass)


Procedure
1 Select the corresponding parts of

the model in the working window,

then right-click them.

(Refer to picture).
2
Select [Material] > [Brass].

1
2

Heat Case 117


Step

06 Model & LBC > Function > Time Function

Procedure
1
In the LBC window, right-click

Function and select 1

Time Function…
2 Name: Enter
“Transient Heat Generation_1”.
3
Enter the following values in the
same order:
“0”, “0.00”
2
“5”, “0.10”
“10”, “0.14”
“15”, “0.15”
“20”, “0.15”
“30”, “0.15”
“50”, “0.15”
4
Click [Apply].
3

It defines the function of transient


heat generation with respect to time.

Heat Case 118


Step

07 Model & LBC > Function > Time Function

Procedure
1 Name: Enter “Transient Heat

Generation_2”. 1
2 Enter the following values in the

same order:

“0”, “0.00”

“1”, “0.15”
2
“5”, “0.20”

“50”, “0.20”
3 Click [Apply].

Heat Case 119


Step

08 Model & LBC > Function > Time Function

Procedure
1 Name:

Enter “External Temperature”. 1


2 Enter the following values

in the same order:

“0”, “50”

“20”, “70”
2
“30”, “70”

“50”, “70”
3 Click [OK].

Heat Case 120


Step

09 Model & LBC > Transient Thermal Load > Transient Heat Generation

Procedure
1 Click [Transient Thermal] - 1

[Transient Heat Generation].

2 Name: Enter

“Trans. Heat Generation-1”.


3 Target: Select 1 Part

(Refer to picture)
2
4 Heat Generation: Enter “1”.
5 Time Function: Select 3

[Transient Heat Generation_1].


5
4
Click [Apply].
5

Heat Case 121


Step

10 Model & LBC > Transient Thermal Load > Transient Heat Generation

Procedure
1 Name: Enter

“Trans. Heat Generation-2”.

2 Target: Select 1 Part

(Refer to picture)

3 Heat Generation: Enter “1”.

4 Time Function: Select [Transient


1
Heat Generation_2].

5 Click [OK]. 2

3
4

Heat Case 122


Step

11 Model & LBC > Transient Thermal Load > Transient Convection

Procedure
1 Model Tree : Select the specified

part and [Hide] it. 2

2 Click [Transient Thermal] -

[Transient Convection].

3 Name: Enter “Trans. Convection”.


3
4
Target: Select 10 Planes

(Refer to picture) 4

5 Ambient Temperature: Enter“1”.


6 Time Function: 5

1 6
Select [External Temperature].

7 Film Coefficient: Enter “0.0004”.


7
8 Click [Apply].

8
Select all faces, except the contact
faces between the parts.

Heat Case 123


Step

11 Model & LBC > Transient Thermal Load > Transient Convection

Procedure
1 Model Tree:

Select [Show Only (I)] to see 2

only the selected part(s).

2 Click [Transient Thermal] -

[Transient Convection].
3
3 Name:

Enter “Tran. Convection-2”. 4

4 Target: Select 84 Faces

(Refer to Picture) 5
1
5
6
Ambient Temperature: Enter“1”.
6 Time Function: Select
7
[External Temperature].

7 Film Coefficient: Select “0.0004”.

8 Click [OK]. 8

Select all faces, except the contact


faces between the parts.

Heat Case 124


Step

12 Model & LBC > Mesh > Size Control

Procedure
1 Click [Mesh] - [Size Control].

2 Select [Hide] in the Model Tree. 1

3 Target: Select 8 Edges.

4 Select [Number of Divisions].

Divisions: Enter “2”.


5
Click [OK].
3

2 5

When generating a mesh, the


mesher algorithm first checks if the
size control settings have been
assigned to the parts, and takes
them into consideration to perform
meshing.

Heat Case 125


Step

13 Model & LBC > Mesh > Auto Mesh

Procedure
1 Click [Mesh] - [Auto Mesh].
1
2 Target: Select All the models (3

Models).

3 Click [Option>>].

4 3D Mesher: Select Hybrid Mesher. 2


2
5 Number of Elements:

Check [User-Defined], Enter “3”.

6 Miscellaneous:

Check [Adaptive Seed]. 3

7 Click [OK].

Before meshing, the nodes on


surfaces like edges and corners
of the geometric object are
arranged naturally. 5

Heat Case 126


Step

14 Analysis & Results > Analysis Case > General

Procedure
1
1 Click [Analysis Case] - [General]

2 Name: Enter “Heat Case

Transient”.

Solution Type: Select [Nonlinear

Transient Heat Transfer].


3 2
Click the button [ ] (Analysis

Control).
3

Heat Case 127


Step

15 Analysis & Results > Analysis Case > General

Procedure
1 Click Nonlinear Transient tab. 1
2 Time Duration: Enter “60”.

Number of Time Steps: Enter “60”.


2
Intermediate Output : Enter “1”.

3 Check [Initial Temperature] and

enter “50”.
4 Check [When Temperature

Changes Less Than] and 3

enter “0.001”.
5 Click [OK].

Determine the conditions of the


sensor or the temperature change
which will terminate the analysis.
4

Heat Case 128


Step

17 Analysis & Results > Analysis > Perform

Procedure
1 Click [Analysis] - [Perform]. 1

2 Click [OK].

3 Save As:

Enter “Heat Case Transient”.


4
Click [Save(S)].

Once midas NFX starts, the solver


becomes engaged. Click “Stop
Execution!” to interrupt the
calculation.

3
4

Heat Case 129


Step
Analysis & Results Works Tree> Transient Heat Transfer Analysis> Heat Transfer
18 Analysis (Transient State)> INCR=22 (TIME=22.0000) > Temperature
Procedure
1 From the result of Transient Heat

Transfer Analysis in the

Analysis & Results,

double-click TEMPERATURE.

Ball Valve 130


Step

19 Analysis & Results > Advanced > On-Curve Diagram

Procedure
1 Name: Enter “Diagram”.

2 Select first Position

3 Select second Position

4 Click [OK].

Ball Valve 131


Step

00 Summary

Summary
 Transient Heat Transfer

Analysis

- Unit: N, mm
Ball Valve
- Geometric Model:

Ball Valve.STEP

 Material

- User Defined Material

 Load & Boundary Conditions,

Thermal Load

- Heat Flux, Convection,

Heat generation

- Analysis Type condition

 Results Verification

- Temperature distribution

Ball Valve 132


Step

01 Model & LBC > Geometry > Import

Procedure 1

1 Click [ ] (New) Icon.


2 Click [Geometry] - [Import].

3 Model: Select Ball Valve.STEP

4 Check [Search Contact Faces]. 2

5 Length Unit of the Model (s):

Select [mm].
6 3
Click [Open].

The option [Search Contact


Faces] is the default setting, 4
which automatically searches for
contact faces.
5

Ball Valve 133


Step

02 Model & LBC > Geometry > Material

Procedure
1 In the database, select [Steel].
2 Select [SUS316].

3 Click [Apply]. 1

Ball Valve 134


Step

03 Model & LBC > Geometry > Material

Procedure
1 In the database, select [Steel].
2 Select [SUS304].

3 Click [OK]. 1

Ball Valve 135


Step

04 Model & LBC > Geometry > Material (Material Assignment-SUS316)

Procedure
1 Select the shown parts in the work

window

2 Right-click the highlighted parts in


2
Model Works Tree. (Refer to

Picture)
3
3 Select [Material] > [SUS316].

Ball Valve 136


Step

05 Model & LBC > Geometry > Material (Material Assignment-SUS304)

Procedure
1 Select the shown parts in the work

window

2 Right-click the highlighted parts in


2
Model Works Tree. (Refer to

Picture)

3 Select [Material] > [SUS304]. 3

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Step

06 LBC Works Tree > Function > Time Function

Procedure
1
1 In LBC Works Tree, right-click

Function and select [Time

Function].
2 Name: Enter “Fluid

Temperature”.
3
Enter the given times and values.

(Refer to Picture)
2
4 Click [OK].

It defines the function of fluid


temperature respect to time.

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Step

07 Model & LBC > Function > Time Function

Procedure
1
1 In LBC Works Tree, right-click

Function and select [Time

Function].
2 Name: Enter “External

Temperature”.
3
Enter the given times and values.

(Refer to Picture)
2
4 Click [OK].

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Step

10 Model & LBC > Transient Thermal Load > Transient Temperature

Procedure
1 Name: Enter “Transient Fixed

Temperature”.

2 Type: Select “Face”.

3 Select 22 Faces. (Refer to Picutre)

4 Temperature: Enter “1”.


1
5 Time Function: Select [Fluid

Temperature]. 2
6 Click [OK].
3

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Step

14 Model & LBC > Transient Thermal Load > Transient Convection

Procedure
1 Name: Enter “Transient

Convection”.

2 Select 68 Faces. (Refer to Picture)

3 Ambient temperature: Enter “1”.

4 Time Function: Select [External


1
Temperature].
5
Film Coefficient: Enter “0.0003”.
2
6 Click [OK].

Select all faces, except the faces in 6


contacts between the parts.

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Step

15 Model & LBC > Mesh > Auto Mesh

Procedure
1 Select All 6 Objects. (Refer to

Picture)

2 3D Mesher: Select [High Speed

Tetra Mesher].

3 Increase the number of elements 2

by moving the scroll bar towards

Less.
4 Click [OK]. 2

Move the scroll bar to left until


4.9093 mm is reached.

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Step

17 Analysis & Results > Analysis Case > General

Procedure
1 Name: Enter “Transient Heat

Transfer Analysis”.

2 Analysis Type: [Nonlinear

Transient Heat Transfer].

3 Click [ ] (Analysis Control) 1

button. 3
2

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Step

18 Analysis & Results > Analysis Case > General

Procedure
1
1 Select [Nonlinear Transient] tab.

2 Enter Time Duration: “60”,


2
Number of Time Steps: “60”,

Intermediate output: “5”.

3 Check [Initial Temperature] and

enter “50”.

It determines the time duration of


the heat transfer analysis. Since
the temperature and load vary over
a period of time, a reasonable
number of time steps must be
defined.

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Step

20 Analysis & Results > Analysis > Perform

Procedure
1 Save As: Enter “Ball Valve”.
2 Click [OK].

Once midas NFX has been launched,


the solver becomes engaged. Click
“Stop Execution!” to interrupt the
calculation.
1

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Step
Analysis & Results Works Tree> Transient Heat Transfer Analysis> Heat Transfer Analysis(Transient)

21 > INCR=60 (TIME=60.0000) > Temperature

Procedure
1 From the result of Nonlinear

Transient Heat Transfer Analysis

in the Analysis & Results,

double-click TEMPERATURE.

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Step

22 Analysis & Results> General > Edge Type

Procedure
1 Edge Type: Select [Mesh edge].

2 Show/Hide: Select [Min/Max].


1

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