Advance Manufacturing Technology MDB 4213

Advance Manufacturing Technology

(MDB 4213)
A.P. Dr. Shahrul Kamaruddin  Extension: 7169  Room 17.03.31

ASSESSMENT

• Course Work 50%

Quizzes: 5%
Individual Assignments: 5%
Group Project: 10%
Test 1 & 2: 30%
Final Examination : 50%
• Total : 100%

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Advance Manufacturing Technology MDB 4213

Advance Manufacturing Technology (MDB 4213)

Course Outcomes:
At the end of the course, the students should be able to:
1
Identify the technology in advanced machining
processes.
2
Identify the technology in advanced joining and welding
processes.

3 Develop the knowledge in design and fabrication of

Students will be assessed using Bloom’s Taxonomy: additive manufacturing/layer manufacturing.
1. Cognitive/Knowledge
2. Affective/Attitude
3. Psychomotor/Skill
4
Identify the principle of production system and layout for
manufacturing

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Advance Manufacturing Technology MDB 4213

Advance Manufacturing Technology (Lesson Plan)

1 2-3 4-6 7-9 10 - 12

Advanced Machining Advanced Joining and Rapid tools and Computer Integrated
Introduction Processes Welding Processes Prototyping Manufacturing System
o Fundamental of • Advanced Joining • Introduction Cellular manufacturing
advance • Types of machining • Adhesive • Subtractive processes FMS
manufacturing • Chemical bonding • Additive processes JIT
• Electrochemical • Mechanical • RP System Lean Manufacturing
• Laser / electron beam Joining • Rapid Tooling AI
• Water / abrasive jet • Advanced Welding • Rapid Manufacturing
• Electrical discharge Machining • Friction welding
(EDM) • Friction stir welding
• EDM Wire Cut
• EDM Die Sinker

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Advance Manufacturing Technology MDB 4213

Traditional manufacturing is
based on the use of dedicated
plant and production lines with
little or no flexibility.

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Advance Manufacturing Technology MDB 4213

Advanced manufacturing is the use of

innovative technologies and methodologies for
improved competitiveness in the
manufacturing sectors.

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Advance Manufacturing Technology MDB 4213

The aim of advanced manufacturing is to :

Enhance output

Increase:
- added value
- quality
- responsiveness to market
- flexibility
Reduce:
- time to market
- unit quantities
- material content
- material inventory
- under utilised capital plant.
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Advance Manufacturing Technology MDB 4213

Advanced manufacturing:
1. involves versatile production methods that fully utilise
capital plant and are more efficient, effective and responsive.

2. has the capacity to accommodate the varying production

requirements

3. mass customisation commonly encountered by industry,

without the need for excessive capital investment.

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Advance Manufacturing Technology MDB 4213

The technologies involved in advanced manufacturing

can be divided into THREE main groupings:
Efficient production

Intelligent production

Effective organisation

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Advance Manufacturing Technology MDB 4213

EFFICIENT PRODUCTION
INVOLVES : Design, Simulation, Physical And Computer Modelling,
Advanced Production Technologies, And Control Techniques.

EMPHASIS is on simultaneous rather than sequential engineering.

RELEVANT PRODUCTION TECHNOLOGIES INCLUDE:

• rapid prototyping – additive manufacturing
• near net shape manufacture
• precision casting, machining and joining techniques.

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Advance Manufacturing Technology MDB 4213

INTELLIGENT PRODUCTION
INVOLVES the use of ICT in manufacturing and
related logistics systems.

EMPHASIS
• production orientated intelligent machines, cells and
production lines
• implementing systems for the extended life and optimal
use of production facilities through efficient monitoring,
maintenance and repair strategies.

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Advance Manufacturing Technology MDB 4213

EFFECTIVE ORGANISATION
INVOLVES the efficient co-ordination and exploitation of
manufacturing resources.

EMPHASIS
Physical resources and knowledge
- virtual tendering and enterprises,
- shared facilities and resources, novel organisations
- knowledge management and trading, and electronic
commerce.
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