Connector Tables for Harness 243-1069 RENR9523-01 Diagnostic Code Listing

Flash Flash
February 2006 PID-FMI Description
Codes
PID-FMI Description
Codes
A-C1 A-C2 A-C10 N/A No Diagnostic Codes Detected 55 0111-04 Coolant Level voltage low 12
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 0001-05 Cylinder #1 Injector current low 72 0111-11 Very Low Coolant Level 62
GN-16-HV K738-A5 1 180-9340 PU-16-HV T957-A16 1 180-9340 YL-18 F421-A13 1 180-9340
0001-06 Cylinder #1 Injector current high 72 0111-14 Low Coolant Level Warning
2 - YL-16-HV T958-A17 2 180-9340 PK-18 G833-A46 2 180-9340
GY-18 T852-A32 3 180-9340 0002-05 Cylinder #2 Injector current low 72 0121-05 Low/High Retarder current low 14
BR-16-HV T959-A18 3 180-9340 ACCESSORY TABLE
4 - 0002-06 Cylinder #2 Injector current high 72 0121-06 Low/High Retarder current high 14
BU-18 T855-A34 5 180-9340 BU-16-HV T960-A19 4 180-9340 QTY PART NAME P/N
6 8T-8737 GY-16-HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 0003-05 Cylinder #3 Injector current low 73 0122-05 Med/High Retarder current low 14
7 - WH-16-HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 0003-06 Cylinder #3 Injector current high 73 0122-06 Med/High Retarder current high 14
BR-16-HV K737-A4 8 180-9340 BU-16-HV X983-A7 7 180-9340 1 WEDGE 155-2261 0004-05 Cylinder #4 Injector current low 73 0166-14 Rated Engine Power Special Instructions
9 -
10 8T-8737 OR-16-HV X985-A14 8 180-9340 0004-06 Cylinder #4 Injector current high 73 0168-01 Low ECM Battery Power 17
11 8T-8737 BR-16-HV X987-A37 9 180-9340
A-C11 0005-05 Cylinder #5 Injector current low 74 0171-03 Ambient Air Temperature voltage high
12 8T-8737 BR-16-HV K737-A54 10 180-9340
BU-18 995-A12 13 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 0005-06 Cylinder #5 Injector current high 74 0171-04 Ambient Air Temperature voltage low
GN-16-HV K738-A5 11 180-9340
BU-16-HV K739-A3 14 180-9340 BU-18 995-A12 1 180-9340 0006-05 Cylinder #6 Injector current low 74 0171-11 Ambient Air Temperature Data Lost
BU-16-HV K739-A56 12 180-9340
PK-18 R746-A20 15 180-9340 PK-18 G833-A44 2 180-9340
16 8T-8737 ACCESSORY TABLE 0006-06 Cylinder #6 Injector current high 74 0174-00 High Fuel Temperature Warning 65
ACCESSORY TABLE
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N 0022-11 Primary to Secondary Engine Speed Calibration 42 0174-03 Fuel Temperature voltage high 13
QTY PART NAME P/N
18 8T-8737 1 PLUG AS. 155-2252
1 PLUG AS. 155-2269 0022-13 Engine Speed Signal Calibration Not Performed 42 0174-04 Fuel Temperature voltage low 13
19 8T-8737
20 8T-8737
200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 FRONT VALVE COVER REAR VALVE COVER 0030-08 PTO Throttle signal invalid 29 0190-00 Engine Overspeed Warning 35
1 WEDGE 155-2258
21
22
8T-8737
8T-8737
1 WEDGE 155-2261 CONNECTOR CONNECTOR 0030-13 PTO Throttle out of calibration 29 0190-08 Primary Engine Speed Loss of Signal 34
23 8T-8737
A-C3 INTAKE VALVE ACTUATION A-C2 A-C3
0041-03 8 Volt Supply voltage high 21 0191-07 Transmission Not Responding 68
24 8T-8737 A-C12 0041-04 8 Volt Supply voltage low 21 0224-11 Theft Deterrent Active 00
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE SOLENOID VALVE A-S4
CLR-GA WIRE NAME POS TERM/PLUG (H807 YL-18) 0043-02 Key Switch Fault 71 0224-14 Theft Deterrent Active with Engine Cranking 00
WH-18 G856-A8 26 180-9340 BR-16-HV K737-A55 1 180-9340
27 8T-8737 BU-16-HV K739-A57 2 180-9340
WH-18 G856-A8 1 180-9340 A-C15 0054-05 Auxiliary Output #06 current low 66 0231-02 J1939 Data Incorrect 58
GY-18 994-A10 28 180-9340 YL-18 G857-A9 2 180-9340
GN-16-HV T961-A28 3 180-9340 0054-06 Auxiliary Output #06 current high 66 0231-12 J1939 Device Not Responding
29 8T-8737 ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-16-HV T962-A29 4 180-9340 0055-05 Auxiliary Output #07 current low 67 0232-03 5 Volt Supply voltage high 21
QTY PART NAME P/N
31 8T-8737 OR-16-HV T860-A25 5 180-9340 0055-06 Auxiliary Output #07 current high 67 0232-04 5 Volt Supply voltage low 21
32 8T-8737 1 PLUG AS. 155-2269
YL-16-HV X986-A22 6 180-9340 0064-08 Secondary Engine Speed loss of signal 34 0246-11 Brake Pedal Switch #1 Fault
33 8T-8737 1 RECEPTACLE AS. 3E-3364
BR-16-HV X984-A30 7 180-9340
34 8T-8737 2 PLUG 8T-8737 0071-00 Idle Shutdown Override 01 0247-11 Brake Pedal Switch #2 Fault
WH-18 E964-A26 35 180-9340 WH-16-HV T856-A31 8 180-9340
200mm PAINT/PRO 110-3202 0071-01 Idle Shutdown 47 0252-11 Engine Software Incorrect 59
YL-18 G857-A9 36 180-9340 GN-16-HV T857-A36 9 180-9340
1 WEDGE 155-2261 INTAKE VALVE ACTUATION FUEL
37 8T-8737 OR-16-HV X989-A51 10 180-9340 0071-14 PTO Shutdown 47 0253-02 Check Customer or System Parameters 56
38 8T-8737 PRESSURE SENSOR TEMPERATURE

C15 On-highway Engine

PU-16-HV X988-A52 11 180-9340 A-S5 0084-00 Vehicle Overspeed Warning 41 0253-11 Check Transmission Customer Parameters 56
39 8T-8737 A-S6
40 8T-8737 12 8T-8737 A-C13 A-C13 SENSOR (K739 BU-16-HV) (K737 BR-16-HV) 0084-01 Vehicle Speed loss of signal 31 0283-05
Intake Valve Actuation System Oil Pressure
97
41 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG A-C10 Solenoid current low
42 8T-8737 BR-18 G826-A21 A 180-9339 Intake Valve Actuation System Oil Pressure
QTY PART NAME P/N
ENGINE COOLANT

Electrical System
0084-02 Vehicle Speed signal invalid 36 0283-06 97
43 8T-8737 1 PLUG AS. 155-2252 BU-18 G827-A50 B 180-9339
Solenoid current high
44 8T-8737
200mm PAINT/PRO 110-3202 OR-18 T853-A11 C 180-9339 TEMPERATURE SENSOR INTAKE MANIFOLD 0084-08 Vehicle Speed signal out of range 36 0283-07 Intake Valve Actuation Oil Pressure not responding 91
45 -
YL-18 E966-A49 46 180-9340 1 WEDGE 155-2258 ACCESSORY TABLE A-C11 AIR TEMPERATURE 0084-10 Vehicle Speed signal rate of change 36 0284-05 Engine Coolant Diverter current low 98
BU-18 E965-A48 47 180-9340 QTY PART NAME P/N
48 8T-8737 1 RECEPTACLE AS. 3E-3370
SENSOR 0084-14 Quick Stop Occurrence 0284-06 Engine Coolant Diverter current high 98

49 8T-8737 A-C4 SECONDARY ENGINE A-C9

0091-08 Throttle Position Invalid 32 0285-05 Intake Valve Actuator #1 current low 92
50
51
8T-8737
8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
1
200mm
WEDGE
PAINT/PRO
3E-3371
110-3202 SPEED/TIMING MXS1-UP 0091-13 Throttle Position out of calibration 28 0285-06 Intake Valve Actuator #1 current high 92
WH-18 G828-A38 A 180-9339 0100-01 Low Oil Pressure Warning 46 0285-07 Intake Valve Actuator #1 not responding 92
52 -
GN-18 G829-A43 B 180-9339
SENSOR (CAMSHAFT) A-S1 A-S3 NXS1-UP
PU-16-HV X988-A52 53 180-9340 0100-03 Oil Pressure voltage high 24 0286-05 Intake Valve Actuator #2 current low 92
BU-18 G827-A50 54 180-9340 GY-18 994-A10 C 180-9339 A-C14 A-C7 (G828 WH-18) (G833 PK18) 0100-04 Oil Pressure voltage low 24 0286-06 Intake Valve Actuator #2 current high 92
55 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
BU-18 C967-A15 56 180-9340 0100-11 Very Low Oil Pressure 46 0286-07 Intake Valve Actuator #2 not responding 92
QTY PART NAME P/N BU-18 T855-A34 1 180-9340
GY-18 R747-A6 57 180-9340
1 RECEPTACLE AS. 3E-3370 YL-18 H807-A35 2 180-9340
A-S2 0102-03 Boost Pressure voltage high 25 0287-05 Intake Valve Actuator #3 current low 93
58 8T-8737 (G829 GN-18)
59 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE 0102-04 Boost Pressure voltage low 25 0287-06 Intake Valve Actuator #3 current high 93
QTY PART NAME P/N
60 8T-8737 1 WEDGE 3E-3371
TIMING 0105-00 High Intake Manifold Air Temperature Warning 64 0287-07 Intake Valve Actuator #3 not responding 93
OR-16-HV X989-A51 61 180-9340 1 PLUG AS. 155-2269 BOOST 0105-03 Intake Manifold Air Temperature voltage high 38 0288-05 Intake Valve Actuator #4 current low 93
YL-18 F421-A13 62 180-9340 200mm PAINT/PRO 110-3202 CALIBRATION
63 8T-8737 A-C5 PRESSURE 0105-04 Intake Manifold Air Temperature voltage low 38 0288-06 Intake Valve Actuator #4 current high 93
64 8T-8737
1 WEDGE 155-2261 (TC) PROBE
CLR-GA WIRE NAME POS TERM/PLUG SENSOR 0105-11 Very High Intake Manifold Air Temperature 64 0288-07 Intake Valve Actuator #4 not responding 93
65 8T-8737
WH-18 G828-A40 A 180-9339 ENGINE OIL CONNECTOR
66 8T-8737 A-C6 0108-03 Barometric Pressure voltage high 26 0289-05 Intake Valve Actuator #5 current low 94
67 8T-8737 GN-18 G829-A42 B 180-9339 A-C15
PRESSURE A-C12 0108-04 Barometric Pressure voltage low 26 0289-06 Intake Valve Actuator #5 current high 94
68 8T-8737 GY-18 R747-A6 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
69 - ACCESSORY TABLE GY-18 T852-A32 1 180-9340 ATMOSPHERIC SENSOR 0110-00 High Coolant Temperature Warning 61 0289-07 Intake Valve Actuator #5 not responding 94
70 8T-8737 0110-03 Coolant Temperature voltage high 27 0290-05 Intake Valve Actuator #6 current low 94
71 8T-8737
QTY PART NAME P/N YL-18 H807-A53 2 180-9340
PRESSURE A-C4
1 RECEPTACLE AS. 3E-3370 ACCESSORY TABLE 0110-04 Coolant Temperature voltage low 27 0290-06 Intake Valve Actuator #6 current high 94
WH-18 G828-A1 72 180-9340
73 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N SENSOR ENGINE 0110-11 Very High Coolant Temperature 61 0290-07 Intake Valve Actuator #6 not responding 94
OR-18 T853-A11 74 180-9340 1 WEDGE 3E-3371 1 PLUG AS. 155-2269 A-C5 CONTROL 0111-01 Low Coolant Level Warning 62 0385-01 Low Intake Valve Actuation System Oil Pressure
75 8T-8737 200mm PAINT/PRO 110-3202
0111-02 Coolant Level signal invalid 12 0385-03 Intake Valve Actuation System Oil Pressure voltage high 95
76 -
1 WEDGE 155-2261 MODULE
BR-16-HV X987-A37 77 180-9340 A-C6 ENGINE COOLANT A-C1
0111-03 Coolant Level voltage high 12 0385-04 Intake Valve Actuation System Oil Pressure voltage low 95
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG PRIMARY ENGINE
YL-18 H807-A33 79 180-9340
WH-18 G828-A39 A 180-9340
DIVERTER SOLENOID
BR-18 G826-A21 80 180-9340 SPEED/TIMING
81 8T-8737 GN-18 G829-A41 B 180-9340 VALVE
SENSOR (CRANKSHAFT)
82 8T-8737 PK-18 R746-A20 C 180-9340 A-C14
83 8T-8737 ACCESSORY TABLE A-C8
84 8T-8737
QTY PART NAME P/N
85 8T-8737
86 8T-8737 1 PLUG AS. 155-2267 Related Electrical Service Manuals
Harness 243-1069
87 8T-8737 200mm PAINT/PRO 110-3202
88 8T-8737 Title Form Number
1 WEDGE 155-2276

Connector and Splice

89 8T-8737 Troubleshooting RENR5088
90 8T-8737
91 8T-8737 Systems Operation / Testing and Adjusting
Locations
A-C7 SENR9692
92 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
93 8T-8737
94 8T-8737 BU-18 E965-A48 1 180-9340
95 8T-8737 YL-18 E966-A49 2 180-9340
96 8T-8737 ACCESSORY TABLE
97 8T-8737 QTY PART NAME P/N
98 8T-8737
OR-16-HV T860-A25 99 180-9340
1 PLUG AS. 155-2269 © 2006 Caterpillar Printed in U.S.A.
GN-16-HV T857-A36 100 180-9340 200mm PAINT/PRO 110-3202
YL-16-HV X986-A22 101 180-9340 1 WEDGE 155-2261 All Rights Reserved
WH-16-HV T856-A31 102 180-9340
BR-16-HV X984-A30 103 180-9340
GY-16-HV T858-A23 104 180-9340 A-C8
WH-16-HV T962-A29 105 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV T959-A18 106 180-9340
BK-18 E963-A27 1 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340 WH-18 E964-A26 2 180-9340
109 8T-8737 ACCESSORY TABLE
110 8T-8737 QTY PART NAME P/N
BU-16-HV X983-A7 111 180-9340
1 PLUG AS. 155-2269
112 -
OR-16-HV X985-A14 113 180-9340 200mm PAINT/PRO 110-3202
114 - 1 WEDGE 155-2261 Connector Tables for
WH-16-HV
PU-16-HV
T859-A24 115
T957-A16 116
180-9340
180-9340
Harness 234-5003
117 - A-C9 J-C1
YL-16-HV T958-A17 118 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
119 - BU-18 C967-A15 1 180-9340 PU-16-NW T957-J1 1 180-9339
120 8T-8737
PK-18 G833-A45 2 180-9340 YL-16-NW T958-J2 2 180-9339
ACCESSORY TABLE
QTY PART NAME P/N ACCESSORY TABLE BR-16-NW T959-J3 3 180-9339
BU-16-NW T960-J4 4 180-9339
1 PLUG AS. 227-4002 QTY PART NAME P/N
GY-16-NW T858-J5 5 180-9339
200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 WH-16-NW T859-J6 6 180-9339
FRONT VALVE COVER
200mm PAINT/PRO 110-3202 BU-16-NW X983-J7 7 180-9339 CONNECTOR INTAKE VALVE
1 WEDGE 155-2261 OR-16-NW X985-J8 8 180-9339
J-C1 ACTUATOR 2 1&2 RETARDER
BR-16-NW X987-J9 9 180-9339
BR-16-NW K737-J10 10 180-9339 J-C7 SOLENOID
GN-16-NW K738-J11 11 180-9339
BU-16-NW K739-J12 12 180-9339 J-C8
Connector Tables for Harness 243-2321,248-4233 & 263-9001 ACCESSORY TABLE

(* Applies to Harness 263-9001) QTY PART NAME P/N 3&4 RETARDER

1 RECEPTACLE AS. 3E-8969
1 WEDGE 3E-5180 SOLENOID INTAKE VALVE
A-C1 A-C2 A-C10 J-C9 ACTUATOR 1
J-C6 J-S3
(NOTE G) CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
J-S4 (X987 BR-16-NW) J-C6
CLR-GA WIRE NAME POS TERM/PLUG (K739 BU-16-NW)
GN-16 HV K738-A5 1 180-9340
PU-16 HV T957-A16 1 180-9340 YL-18 F421-A13 1 180-9340 ENGINE COOLANT DIVERTER BU-16-NW X983-J7 A 154-2389
2 - YL-16 HV T958-A17 2 180-9340 PK-18 G833-A46 2 180-9340
SOLENOID VALVE FRONT VALVE COVER BR-16-NW X987-J20 B 154-2389
GY-18 T852-A32 3 180-9340 BR-16 HV T959-A18 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
A-C14 CONNECTOR

RENR9523-01
4 - BU-16 HV T960-A19 4 180-9340 QTY PART NAME P/N QTY PART NAME P/N
BU-18
PK-18
T855-A34
386-A61
5
6
180-9340
8T-8737
GY-16 HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 A-C2 REAR VALVE COVER
1
1
PLUG
SEAL
153-9693
154-0877
7 - WH-16 HV T859-A24 6 180-9340 *1 *PLUG AS. *230-4011 1 CLIP 154-3769
BR-16 HV K737-A4 8 180-9340 BU-16 HV X983-A7 7 180-9340 200mm PAINT/PRO 110-3202 CONNECTOR
J-S1
9
10
-
8T-8737
OR-16 HV X985-A14 8 180-9340 1 WEDGE 155-2261 A-C3 J-C7 (T858 GY-16-NW) 3

BR-16 HV X987-A37 9 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CYLINDER

11 8T-8737 OR-16-NW X985-J8 A 154-2389
BR-16 HV K737-A54 10 180-9340 NUMBER
12 8T-8737 A-C11 BR-16-NW X987-J19 B 154-2389
BU-18 995-A12 13 180-9340 GN-16 HV K738-A5 11 180-9340 LABEL
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
BU-16 HV K739-A3 14 180-9340 BU-16 HV K739-A56 12 180-9340
BU-18 995-A12 1 180-9340 QTY PART NAME P/N J-S2
PK-18 R746-A20 15 180-9340 ACCESSORY TABLE 1 PLUG 153-9693 (T859 WH-16-NW)
16 8T-8737 PK-18 G833-A44 2 180-9340
QTY PART NAME P/N 1 SEAL 154-0877
GN-18 G829-A2 17 180-9340 ACCESSORY TABLE
18 8T-8737 1 PLUG AS. 155-2252 1 CLIP 154-3769
QTY PART NAME P/N
19 8T-8737 200mm PAINT/PRO 110-3202
1 PLUG AS. 155-2269 A-S5 J-C8

30 Page
20 8T-8737 1 WEDGE 155-2258
*1 *PLUG AS. *230-4011 (K739 BN-16-HV) INJECTOR 4 INJECTOR 1
21 8T-8737 ENGINE COOLANT CLR-GA WIRE NAME POS TERM/PLUG
22 8T-8737 200mm PAINT/PRO 110-3202 BR-16-NW K737-J10 A 154-2389 J-C5 J-C2
23 8T-8737 A-C3 1 WEDGE 155-2261 TEMPERATURE SENSOR BU-16-NW K739-J17 B 154-2389
24 8T-8737 ACCESSORY TABLE
BK-18 E963-A27 25 180-9340
CLR-GA WIRE NAME POS TERM/PLUG A-C11 A-S6 QTY PART NAME P/N
WH-18 G856-A8 26 180-9340 BR-16 HV K737-A55 1 180-9340
A-C12
(K739 BU-16-HV) 1 PLUG 153-9693
27 8T-8737 BU-16 HV K739-A57 2 180-9340 (SPECIFIC TO HARNESSES 1 SEAL 154-0877
GY-18 994-A10 28 180-9340 GN-16 HV T961-A28 3 180-9340 243-2321 AND 248-4233 ONLY) 1 CLIP 154-3769
29 8T-8737
PK-18 G833-A47 30 180-9340
WH-16 HV T962-A29 4 180-9340 CLR-GA WIRE NAME POS TERM/PLUG FUEL
31 8T-8737 OR-16 HV T860-A25 5 180-9340 WH-18 G856-A8 1 180-9340 INTAKE VALVE ACTUATION TEMPERATURE
J-C9
CLR-GA WIRE NAME POS TERM/PLUG
YL-16 HV X986-A22 6 180-9340 YL-18 G857-A9 2 180-9340
32
33
8T-8737
8T-8737 BR-16 HV X984-A30 7 180-9340
PRESSURE SOLENOID VALVE INTAKE VALVE ACTUATION SENSOR GN-16-NW K738-J11 A 154-2389 INJECTOR 2
ACCESSORY TABLE BU-16-NW K739-J18 B 154-2389
34 8T-8737 WH-16 HV T856-A31 8 180-9340 QTY PART NAME P/N A-C15 PRESSURE SENSOR A-C10 ACCESSORY TABLE J-C3
WH-18 E964-A26 35 180-9340
YL-18 G857-A9 36 180-9340
GN-16 HV T857-A36 9 180-9340 1 PLUG AS. 155-2269 A-C13 QTY PART NAME P/N INJECTOR 3
37 8T-8737 OR-16 HV X989-A51 10 180-9340 1 RECEPTACLE AS. 3E-3364 1 PLUG 153-9693
38 8T-8737 PU-16 HV X988-A52 11 180-9340 2 PLUG 8T-8737 1 SEAL 154-0877 J-C4
39 8T-8737 1 CLIP 154-3769
12 8T-8737 200mm PAINT/PRO 110-3202
40 8T-8737
ACCESSORY TABLE 1 WEDGE 155-2261
41 8T-8737
42 8T-8737 QTY PART NAME P/N
1 PLUG AS. 155-2252 A-C13
43 8T-8737
44 8T-8737 200mm PAINT/PRO 110-3202 CLR-GA WIRE NAME POS TERM/PLUG
45 - 1 WEDGE 155-2258 BR-18 G826-A21 1 180-9340
YL-18 E966-A49 46 180-9340 BU-18 G827-A50 2 180-9340 HARNESS 243-2321
BU-18 E965-A48 47 180-9340
48 8T-8737
OR-18 T853-A11 3 180-9340 ONLY
49 8T-8737
CLR-GA
A-C4
WIRE NAME POS TERM/PLUG
ACCESSORY TABLE Connector Tables for
50 8T-8737
WH-18 G828-A38 1 180-9340
QTY PART NAME P/N
Harness 234-5004
51
52
8T-8737
- GN-18 G829-A43 2 180-9340
1 PLUG AS. 230-4013
BOOST PRESSURE AIR SHUTOFF
200mm PAINT/PRO 110-3202 E-C1
PU-16 HV X988-A52 53 180-9340 GY-18 994-A10 3 180-9340 SENSOR INTAKE MANIFOLD A-C16 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 G827-A50 54 180-9340
55 8T-8737
ACCESSORY TABLE
A-C6 AIR TEMPERATURE BR-16-NW K737-E1 1 180-9339
A-C14 BU-16-NW K739-E2 2 180-9339
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
SENSOR GN-16-NW T961-E3 3 180-9339
GY-18 R747-A6 57 180-9340 1 PLUG AS. 237-0227
58 8T-8737 200mm PAINT/PRO 110-3202 BU-18 T855-A34 1 180-9340 A-C9 WH-16-NW T962-E4 4 180-9339
OR-16-NW T860-E5 5 180-9339
59
60
8T-8737
8T-8737
YL-18 H807-A35 2 180-9340
AIR SHUTOFF YL-16-NW X986-E6 6 180-9339 REAR VALVE COVER
ACCESSORY TABLE
OR-16 HV X989-A51 61 180-9340 A-C5 QTY PART NAME P/N SWITCH
BR-16-NW X984-E7 7 180-9339
INTAKE VALVE CONNECTOR
YL-18 F421-A13 62 180-9340 WH-16-NW T856-E8 8 180-9339
63 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2269 SECONDARY ENGINE A-C17 GN-16-NW T857-E9 9 180-9339 ACTUATOR 5 E-C1 INTAKE VALVE
WH-18 G828-A40 1 180-9340 OR-16-NW X989-E10 10 180-9339
64
65
8T-8737
8T-8737 GN-18 G829-A42 2 180-9340
200mm PAINT/PRO 110-3202 SPEED/TIMING PU-16-NW X988-E11 11 180-9339 5&6 RETARDER E-C6 ACTUATOR 4
1 WEDGE 155-2261
66 8T-8737 GY-18 R747-A6 3 180-9340 SENSOR (CAMSHAFT) 12 180-9339 SOLENOID E-C5
67 8T-8737 ACCESSORY TABLE A-C7 A-S7 ACCESSORY TABLE
68 8T-8737 A-C15 A-S1 A-S3 (386 PK-18) QTY PART NAME P/N E-C8 E-S2
69 - QTY PART NAME P/N
(G828 WH-18) (G833 PK-18) 1 RECEPTACLE AS. 3E-8969 (X989 OR-16-NW) INTAKE VALVE
70 8T-8737 1 PLUG AS. 230-4013 CLR-GA WIRE NAME POS TERM/PLUG
1 WEDGE 3E-5180 INTAKE VALVE
71 8T-8737 200mm PAINT/PRO 110-3202 GY-18 T852-A32 1 180-9340 A-S4 ACTUATOR 3
WH-18 G828-A1 72 180-9340 YL-18 H807-A53 2 180-9340 (H807 YL-18) ACTUATOR 6
E-C4
73 8T-8737 ACCESSORY TABLE A-S2 CLR-GA WIRE NAME POS TERM/PLUG E-C7 E-S3 E-C4
OR-18 T853-A11 74 180-9340 A-C6 QTY PART NAME P/N (G829 GN-18) HARNESS 243-2321 YL-16-NW X986-E6 A 154-2389 (X988 PU-16-NW)
75 8T-8737
76 -
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2269 & 248-4233 ONLY OR-16-NW X989-E13 B 154-2389
WH-18 G828-A39 1 180-9340 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
BR-16 HV X987-A37 77 180-9340
78 8T-8737 GN-18 G829-A41 2 180-9340 QTY PART NAME P/N
1 WEDGE 155-2261
YL-18 H807-A33 79 180-9340 PK-18 R746-A20 3 180-9340 1 PLUG 153-9693
BR-18 G826-A21 80 180-9340 1 SEAL 154-0877
ACCESSORY TABLE
81 8T-8737 TIMING 1 CLIP 154-3769

Harness 234-5004
QTY PART NAME P/N A-C16
82 8T-8737
83 8T-8737 1 PLUG AS. 237-0227 (SPECIFIC TO HARNESS CALIBRATION E-C5

Connector and Splice

243-2321 ONLY)
84 8T-8737 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG PRIMARY ENGINE ENGINE OIL (TC) PROBE CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X984-E7 A 154-2389 E-S1
85 8T-8737 CONNECTOR
86
87
8T-8737
8T-8737
A-C7
PK-18 386-A59
BU-18-HV K739-A58
1
2
180-9340
180-9340
SPEED/TIMING
SENSOR (CRANKSHAFT)
PRESSURE SENSOR
A-C4 A-C12 ENGINE CONTROL
OR-16-NW X989-E12

QTY
B
ACCESSORY TABLE
PART NAME
154-2389

P/N
Locations (T860 OR-16-NW)

88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE

89 8T-8737 BU-18 E965-A48 1 180-9340 QTY PART NAME P/N A-C8 MODULE 1 PLUG 153-9693
90 8T-8737 1 SEAL 154-0877
91 8T-8737
YL-18 E966-A49 2 180-9340 1 PLUG AS. 155-2269 A-C1 1 CLIP 154-3769
ACCESSORY TABLE 200mm PAINT/PRO 110-3202
92 8T-8737
QTY PART NAME P/N 1 WEDGE 155-2261 E-C6
93 8T-8737
94 8T-8737
1 PLUG AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG INJECTOR 6
200mm PAINT/PRO 110-3202
95 8T-8737
A-C17 ATMOSPHERIC WH-16-NW T856-E8
PU-16-NW X988-E15
A
B
154-2389
154-2389 E-C3
96 8T-8737 1 WEDGE 155-2261
97 8T-8737
(SPECIFIC TO HARNESS PRESSURE SENSOR ACCESSORY TABLE
243-2321 ONLY) QTY PART NAME P/N
OR-16 HV T860-A25
98
99
8T-8737
180-9340 A-C8 CLR-GA WIRE NAME POS TERM/PLUG A-C5 1 PLUG 153-9693
GN-16 HV T857-A36 100 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-18 386-A60 1 180-9339 1 SEAL 154-0877
YL-16 HV X986-A22 101 180-9340 2 8T-8737 1 CLIP 154-3769
BK-18 E963-A27 1 180-9340
WH-16
BR-16
WH
HV
T856-A31 102 180-9340
X984-A30 103 180-9340
WH-18 E964-A26 2
ACCESSORY TABLE
180-9340
QTY
ACCESSORY TABLE
PART NAME P/N Harness 243-2321,248-4233 E-C7

& 263-9001 Connector and

GY-16 HV T858-A23 104 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-16 HV T962-A29 105 180-9340 QTY PART NAME P/N 1 RECEPTACLE AS. 3E-3364 GN-16-NW T857-E9 A 154-2389
BR-16 HV T959-A18 106 180-9340 1 PLUG AS. 155-2269 200mm PAINT/PRO 110-3202 PU-16-NW X988-E14 B 154-2389
GN-16
BU-16
HV
HV
T961-A28 107 180-9340
T960-A19 108 180-9340
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2261
1 WEDGE 3E-3365
Splice Locations QTY
ACCESSORY TABLE
PART NAME P/N
109 8T-8737
110 8T-8737
1 PLUG 153-9693 INJECTOR 5
1 SEAL 154-0877
BU-16 HV X983-A7 111 180-9340
A-C9 1 CLIP 154-3769 E-C2
112 -
OR-16 HV X985-A14 113 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
E-C8
114 - BU-18 C967-A15 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
WH-16 HV T859-A24 115 180-9340 PK-18 G833-A45 2 180-9340
PU-16 HV T957-A16 116 180-9340 BR-16-NW K737-E1 A 154-2389
ACCESSORY TABLE BU-16-NW K739-E2 B 154-2389
117 -
YL-16 HV T958-A17 118 180-9340 QTY PART NAME P/N ACCESSORY TABLE
119 - 1 PLUG AS. 155-2269 QTY PART NAME P/N
120 8T-8737 *1 *PLUG AS. *230-4011 1 PLUG 153-9693
ACCESSORY TABLE 1 SEAL 154-0877
200mm PAINT/PRO 110-3202
QTY PART NAME P/N 1 CLIP 154-3769
1 PLUG AS. 227-4002 1 WEDGE 155-2261
 A-C13
2304013
INTAKE VALVE ACTUATION +5 VOLTS A G826-A21 BR-18
PRESSURE SENSOR GROUND B G827-A50 BU-18
22 3-0099 SIGNAL C T853-A11 OR-18 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
N/O
RELAY

A-C13 TO VEHICLE
3E3370 AIR INLET AIR INLET SHUTOFF COMPONENTS
KEY SWITCH
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 SHUTOFF SOLENOID RELAY (N/O) OFF TO +BATTERY
ACTUATION PRESSURE GROUND YL-16 B G827-A50 BU-18 213-1626 241-8371 ON P1
SENSOR 224-4535 SIGNAL GN-16 C T853-A11 OR-18 NOTE H NOTE H START CHECK ENGINE LAMP TWISTED 1607689
L994-YL
PAIRS
HARNESS 243-1069 RD-12 TO +BATTERY 1

211-7888 G879-OR 2 +5V

993-BR 3 INPUT SENSOR RETURN #2
NOTE H WARNING LAMP 659-PK L994-YL C985-BU 4 +8V
9 PIN CAB 659-PK H795-PK 5 AP SENSOR/SWITCH RETURN(NOTE L)
A-C13 J-C2 CONNECTOR NOTES B AND E G843-OR 6 INPUT #6
2304013 GROUND 7E6513 +BATTERY B SPEEDOMETER G841-GN INPUT #4
INTAKE NOTE Z
7
+5 VOLTS 1 G826-A21 BR-18 T957-J1 PU-16-NW 1 -BATTERY A SIGNAL+ C974-PU C974-PU E794-YL 8 J1587 DATA LINK POSITIVE
VALVE ACTUATION INJECTOR 1 J
GROUND 2 G827-A50 BU-18 A-C16 T858-J13 GY-16-NW 2 ALTERNATOR C973-GN E793-BU 9 J1587 DATA LINK NEGATIVE
PRESSURE SENSOR SIGNAL 3 STARTER H E718-PK OUTPUT #2
T853-A11 OR-18 1552269 NOTES B AND E SIGNAL- C973-GN 10
248-2168 MOTOR J1587 - G E793-BU G837-YL 11 OUTPUT #5
386-A59 PK-18 1 GROUND TACHOMETER
HARNESS 248-4233 J1587 + F E794-YL E991-GY OUTPUT #3
K739-A58 BU-16-HV 2 TOP J-C6 J1939 SHIELD E A249-BK SIGNAL+ 450-YL G836-WH
12
13 OUTPUT #4
VIEW 1539693 J1939 - D K990-GN 450-YL 14
A-C17 A-C18 AIR INLET NOTE D J1939 + C K900-YL SIGNAL- 451-BR 451-BR
AIR INLET X983-J7 BU-16-NW A 15
3E-3364 155-2269 SHUTOFF X987-J20 BR-16-NW B INTAKE VALVE ACTUATOR 1 NOTE D 16
SHUTOFF SOLENOID F713-OR 17 INPUT #14
386-A60 PK-18 1 RELAY E793-BU L901-GY 18 INPUT SENSOR RETURN #1(NOTE L)
A-C15 2 MOMENTARY - 12V + -12V + - 12V + E794-YL G838-BR 19 OUTPUT #6
1552269 J-C3 A249-BK G839-BU OUTPUT #7
PUSHBUTTON (NO) TO CHASSIS
20
INTAKE VALVE ACTUATION 7E6513 K990-GN G840-PU 21 OUTPUT #8
RD-16 1 BATTERY 3 BATTERY 2 BATTERY 1 J1939 DATALINK
PRESSURE SOLENOID VALVE T852-A32 GY-18 TO +BATTERY T958-J2 YL-16-NW 1 K900-YL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
RD-16 2 H807-A53 YL-18 T858-J14 GY-16-NW 2 INJECTOR 2 J906-BR E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
231-3269(12V)
MANUAL AIR INLET G834-PU 24 INPUT #15 NEGATIVE
SHUTOFF SWITCH G835-OR 25 INPUT #15 POSITIVE
INTAKE VALVE ACTUATION 14 AWG GXL 101-RD 26 INPUT #10
10A
PRESSURE SOLENOID VALVE GN-16 1 J-C7 G933-YL 27 INPUT #9
GN-16 2 1539693 14 AWG GXL 101-RD L994-YL 28 CHECK ENGINE LAMP
236-9837(24V) 10A
X985-J8 OR-16-NW A 659-PK 29 WARNING LAMP
INTAKE VALVE ACTUATOR 2 ENGINE 14 AWG GXL
X987-J19 BR-16-NW B 10A 101-RD K998-BU 30 OUTPUT #1
BLOCK
G880-PK 31 OUTPUT #9
G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
14 AWG GXL 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
J-C4 14 AWG GXL 229-BK K990-GN J1939 DATA LINK NEGATIVE
A-C14 14 AWG GXL
34
7E6513 229-BK C978-BR 35 SET
1552269
ENGINE COOLANT DIVERTER T959-J3 BR-16-NW 1 C974-PU 36 SPEEDOMETER POSITIVE
SOLENOID VALVE RD-16 1 T855-A34 BU-18 T859-J16 WH-16-NW 2 INJECTOR 3 C973-GN 37 SPEEDOMETER NEGATIVE
RD-16 2 H807-A35 YL-18 C978-BR C978-BR 450-YL 38 TACHOMETER POSITIVE
240-7339(12V) H795-PK
AIR SHUTOFF MANUAL AIR
C979-OR
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
C979-OR 451-BR
E717-GN
39
40
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
ENGINE COOLANT DIVERTER INLET SHUTOFF E971-GN INPUT #11
CIRCUIT
41
GN-16 1 J-C8 B-C1 B-C2
SOLENOID VALVE SWITCH CONNECTOR H795-PK C992-PU C992-PU A249-BK 42 J1939 DATA LINK SHIELD
GN-16 2 1552269 3E3364 7E6513 43
240-6822(24V)
T957-J1 PU-16-NW K737-J10 BR-16-NW A K737-B1 BR-16 1 1&2 RETARDER C979-OR 44 RESUME
(PEDAL RELEASED POSITION)
LEFT T958-J2 YL-16-NW K739-J17 BU-16-NW B K739-B2 BU-16 2 SOLENOID C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
T959-J3 BR-16-NW H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
VIEW T960-J4 BU-16-NW G842-GY 47 INPUT #5
CRUISE CONTROL ON/OFF SWITCH 101-RD UNSWITCHED +BATTERY
A-C2 J-C1 J-S1 J-C9 B-C1 B-C2
48

1552252 NOTE Y T858-J5 GY-16-NW T858-J13 GY-16-NW LO E716-GY C983-WH 49 ENGINE COOLANT LEVEL NORMAL
A-C14 1552269 3E3364 7E6513 MED K900-YL J1939 DATA LINK POSITIVE
T858-J14 GY-16-NW H795-PK 50
1552269 T957-A16 PU-16-HV 1 T957-J1 PU-16-NW K738-J11 GN-16-NW A K737-B1 BR-16 1 3&4 RETARDER HI 51
ENGINE COOLANT DIVERTER RETARDER SOLENOID ON/OFF SWITCH 101-RD UNSWITCHED +BATTERY
RD-16 1 T855-A34 BU-18 T958-A17 YL-16-HV 2 T958-J2 YL-16-NW J-S2 K739-J18 BU-16-NW B K739-B2 BU-16 2 SOLENOID LO 52
SOLENOID VALVE T959-A18 BR-16-HV 3 T959-J3 BR-16-NW T859-J6 WH-16-NW T859-J15 WH-16-NW MED
E717-GN 101-RD 53 UNSWITCHED +BATTERY
RD-16 2 H807-A35 YL-18 C984-YL ENGINE COOLANT LEVEL LOW
240-6825(12V) T960-A19 BU-16-HV 4 T960-J4 BU-16-NW T859-J16 WH-16-NW CLUTCH PEDAL POSITION SWITCH N/C
HI 54
T858-A23 GY-16-HV 5 T858-J5 GY-16-NW J-C5 55
T859-A24 WH-16-HV 6 T859-J6 WH-16-NW X983-J7 BU-16-NW 7E6513 H795-PK C977-BU C977-BU K999-GN 56 INPUT #1
ENGINE COOLANT DIVERTER X983-A7 BU-16-HV 7 X983-J7 BU-16-NW X985-J8 OR-16-NW 57
SOLENOID VALVE GN-16 1 T960-J4 BU-16-NW 1 (PEDAL RELEASED POSITION) K980-PK INPUT #2
GN-16 2 X985-A14 OR-16-HV 8 X985-J8 OR-16-NW J-S3 INJECTOR 4 58
240-6822(24V) X987-A37 BR-16-HV 9 X987-J9 BR-16-NW X987-J9 BR-16-NW X987-J20 BR-16-NW T859-J15 WH-16-NW 2 C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K737-A54 BR-16-HV 10 K737-J10 BR-16-NW X987-J19 BR-16-NW K982-YL 60 INPUT #3
A/C HIGH PRESSURE SWITCH N/C TWISTED PAIRS
HARNESS 243-1069 K738-A5 GN-16-HV 11 K738-J11 GN-16-NW 61
K739-A56 BU-16-HV 12 K739-J12 BU-16-NW H795-PK E971-GN E971-GN G881-BU 62 INPUT #12
K737-J10 BR-16-NW 229-BK 63 -BATTERY
FRONT VALVE COVER PASSIVE MAGNETIC G882-WH INPUT #13
K738-J11 GN-16-NW NOTE C VEHICLE SPEED G808-BU 1 G808-BU 64

A-C11 CONNECTOR J-S4 E-C4 NOTE F G809-GN 2 G809-GN 229-BK 65 -BATTERY

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR C986-BR ACCELERATOR PEDAL POSITION
2304011 K739-J12 BU-16-NW K739-J18 BU-16-NW 1539693 66
K739-J17 BU-16-NW NOTE X ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 229-BK 67 -BATTERY
ENGINE COOLANT G845-PU 68 INPUT #8
SIGNAL 1 995-A12 BU-18 X986-E6 YL-16-NW A +8 V RD A C985-BU C985-BU
TEMPERATURE SENSOR GROUND 2 INTAKE VALVE ACTUATOR 3 ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 69
G833-A44 PK-18 X989-E13 OR-16-NW B
234-5012 G837-YL J906-BR 70 IGNITION KEY SWITCH
ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN
A-C3 E-C1 ARC
1552252 NOTE Y E-C5 SOLENOID SUPPRESSOR
A-C11 K737-E1 BR-16-NW 1539693 ENGINE CONTROL MODULE (ECM) J1
K737-A55 BR-16-HV 1 K737-E1 BR-16-NW K739-E2 BU-16-NW NOTE X
1552269 K739-A57 BU-16-HV 2 K739-E2 BU-16-NW T961-E3 GN-16-NW X984-E7 BR-16-NW A
ENGINE COOLANT T961-A28 GN-16-HV 3 T961-E3 GN-16-NW T962-E4 WH-16-NW X989-E12 OR-16-NW B INTAKE VALVE ACTUATOR 4
SIGNAL 1 995-A12 BU-18 T962-A29 WH-16-HV 4 T962-E4 WH-16-NW
TEMPERATURE SENSOR GROUND 2 E-S1
G833-A44 PK-18 T860-A25 OR-16-HV 5 T860-E5 OR-16-NW T860-E5 OR-16-NW T860-E16 OR-16-NW
130-9811
X986-A22 YL-16-HV 6 X986-E6 YL-16-NW T860-E17 OR-16-NW
HARNESS 243-1069 X984-A30 BR-16-HV 7 X984-E7 BR-16-NW E-C2
T856-A31 WH-16-HV 8 T856-E8 WH-16-NW X986-E6 YL-16-NW 7E6513
T857-A36 GN-16-HV 9 T857-E9 GN-16-NW X984-E7 BR-16-NW T961-E3 GN-16-NW 1
X989-A51 OR-16-HV 10 X989-E10 OR-16-NW T856-E8 WH-16-NW T860-E17 OR-16-NW 2 INJECTOR 5
X988-A52 PU-16-HV 11 X988-E11 PU-16-NW T857-E9 GN-16-NW
12 E-S2
A-C9 REAR VALVE COVER X989-E10 OR-16-NW X989-E13 OR-16-NW E-C6
2304011 X989-E12 OR-16-NW 1539693
INTAKE MANIFOLD AIR CONNECTOR E-S3
SIGNAL 1 C967-A15 BU-18 NOTE X
TEMPERATURE SENSOR GROUND 2 X988-E11 PU-16-NW X988-E14 PU-16-NW T856-E8 WH-16-NW A
G833-A45 PK-18 X988-E15 PU-16-NW INTAKE VALVE ACTUATOR 5 (+) BATTERY
234-5013 X988-E15 PU-16-NW B
(+) BATTERY SWITCHED

A-C9 E-C3 STARTING CIRCUIT

1552269 7E6513
INTAKE MANIFOLD AIR
SIGNAL 1 C967-A15 BU-18 T962-E4 WH-16-NW 1 (-) BATTERY / SENSOR RETURN
TEMPERATURE SENSOR GROUND 2 INJECTOR 6
G833-A45 PK-18 ECM
T860-E16 OR-16-NW 2
130-9811 SENSOR / ACTUATOR SUPPLY
MOUNTING
HARNESS 243-1069 BOLT E-C7
A-C1 ECM SIGNAL PLUS TO ECM
1539693
2274002 GROUND NOTE X SIGNAL MINUS TO ECM
A-S5 J2 STRAP
T857-E9 GN-16-NW A
K737-A54 BR-16-HV K737-A4 BR-16-HV K738-A5 GN-16 1 RETARDER SOLENOID LOW/HI X988-E14 PU-16-NW B INTAKE VALVE ACTUATOR 6 CONTROL PLUS FROM ECM
K737-A55 BR-16-HV 2 CONTROL MINUS FROM ECM
T852-A32 GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
A-S6 4 E-C8 CAT DATA LINK
K739-A56 BU-16-HV K739-A3 BU-16-HV T855-A34 BU-18 5 COOLANT DIVERTER SOLENOID VALVE B-C1 B-C2
A-C10 1539693
K739-A57 BU-16-HV 386-A61 PK-18 6 AIR SHUTOFF 3E3364 7E6513
230-4011 NOTE X
FUEL K739-A58 BU-16-HV 7
K737-E1 BR-16-NW A K737-B1 BR-16 1 5&6 RETARDER
SIGNAL 1 F421-A13 YL-18 K737-A4 BR-16-HV 8 RETARDER SOLENOID MED/HI
TEMPERATURE SENSOR GROUND 2 A-S5 K739-E2 BU-16-NW B K739-B2 BU-16 2 SOLENOID
G833-A46 PK-18 386-A59 PK-18 386-A61 PK-18 9
234-5013 10
386-A60 PK-18
11
12
995-A12 BU-18 13 ENGINE COOLANT TEMPERATURE
A-C10 K739-A3 BU-16 14 RETARDER COMMON
1552269 K738-A5 GN-16-HV R746-A20 PK-18 15 BOOST PRESSURE SENSOR
SIGNAL 1 F421-A13 YL-18 T856-A31 WH-16-HV
FUEL TEMPERATURE T857-A36 GN-16-HV
16

SENSOR 130-9811 GROUND 2 G833-A46 PK-18 G829-A2 GN-18 17 PRESSURE SENSOR RETURN
T858-A23 GY-16-HV 18
T860-A25 OR-16-HV 19
HARNESS 243-1069 T957-A16 PU-16-HV 20
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
21
22 LEFT SIDE VIEW
23
T961-A28 GN-16-HV 24
T962-A29 WH-16-HV
X983-A7 BU-16-HV
E963-A27 BK-18
G856-A8 WH-18
25
26
PRIMARY ENGINE SPEED/TIMING-
TIMING CALIBRATION PROBE(+) REAR VALVE COVER RIGHT SIDE VIEW
A-C12 X984-A30 BR-16-HV 27 CONNECTOR
1552269 X985-A14 OR-16-HV 994-A10 GY-18 28 ENGINE OIL PRESSURE SENSOR FRONT VALVE COVER A-C3
X986-A22 YL-16-HV INTAKE MANIFOLD AIR
TIMING CALIBRATION(TC) 1 G856-A8 WH-18 29 CONNECTOR TEMPERATURE SENSOR
X987-A37 BR-16-HV G833-A47 PK-18 TEMPERATURE SENSOR COMMON
PROBE CONNECTOR 2 G857-A9 YL-18 X988-A52 PU-16-HV
30
SECONDARY ENGINE A-C2
31 BOOST PRESSURE A-C9 INTAKE VALVE ACTUATION
T859-A24 WH-16-HV 32 SPEED/TIMING SENSOR
HARNESS 243-2321 & 248-4233 ONLY X989-A51 OR-16-HV PRESSURE SENSOR
33 SENSOR (CAMSHAFT) A-C6 A-C13
34 A-C7
E964-A26 WH-18 35 PRIMARY ENGINE SPEED/TIMING+
G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-)
37
G856-A8 WH-18 38
INTAKE VALVE ACTUATION
G857-A9 YL-18 39
T853-A11 OR-18 40 PRESSURE SOLENOID VALVE
G826-A21 BR-18 41 A-C15
G827-A50 BU-18 42
995-A12 BU-18 43
F421-A13 YL-18 44
C967-A15 BU-18 45
T852-A32 GY-18 E966-A49 YL-18 46 SECONDARY ENGINE SPEED/TIMING+
A-C7 T855-A34 BU-18 E965-A48 BU-18 47 SECONDARY ENGINE SPEED/TIMING-
SECONDARY 1552269 48

ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 A-S4 49

H807-A35 YL-18 H807-A33 YL-18
RENR9523-01

50
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18
H807-A53 YL-18 51
201-6616 52
A-S3 X988-A52 PU-16 53 INTAKE VALVE ACTUATOR 5&6
ENGINE COOLANT DIVERTER
G833-A44 PK-18 G833-A47 PK-18 G827-A50 BU-18 54 IVA OIL SENSOR COMMON
A-C8 G833-A46 PK-18 55 SOLENOID VALVE
PRIMARY 1552269 G833-A45 PK-18 C967-A15 BU-18 56 INTAKE MANIFOLD AIR TEMPERATURE TIMING CALIBRATION (TC) A-C14
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 R747-A6 GY-18 57 ATMOSPHERIC PRESSURE
PROBE CONNECTOR
58
(CRANKSHAFT) SIGNAL+ WH-18 2 E964-A26 WH-18 A-C12
59
201-6615 60
30 Page, Color 2

X989-A51 OR-16 61 INTAKE VALVE ACTUATOR 3&4

F421-A13 YL-18 62 FUEL TEMPERATURE
P401 A-S2 63
G829-A42 GN-18 G829-A2 GN-18 64
PRIMARY ENGINE 1552269 G829-A43 GN-18 65
SPEED/TIMING SENSOR SIGNAL- 1 E963-A27 BK-18 G829-A41 GN-18 66
(CRANKSHAFT) SIGNAL+ 2 E964-A26 WH-18 67
191-8303 68
69
HARNESS 243-1069
70
A-S2 71
G829-A42 GN-18 G829-A2 GN-18 G828-A1 WH-18 72 PRESSURE SENSOR SUPPLY +5V
G829-A41 GN-18 73
A-C6 G829-A43 GN-18 T853-A11 OR-18 74 INTAKE VALVE ACTUATION OIL PRESSURE
2370227 75
BOOST +5 VOLTS 1 HARNESS 243-1069 76
G828-A39 WH-18
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 X987-A37 BR-16 77 INTAKE VALVE ACTUATOR 1&2
78
249-0096 SIGNAL 3 R746-A20 PK-18
H807-A33 YL-18 79 CDV & IVA OIL VALVE RETURN
G826-A21 BR-18 80 IVA OIL PRESSURE SENSOR +5V
A-S2 81
A-C6 G829-A41 GN-18 G829-A2 GN-18 82
155-2267 G829-A42 GN-18 83
BOOST G829-A43 GN-18 84
+5 VOLTS OR-18 A G828-A39 WH-18
85
PRESSURE SENSOR GROUND YL-18 B G829-A41 GN-18 HARNESS 248-4233 86
239-3478 SIGNAL GN-18 C R746-A20 PK-18
87
HARNESS 243-1069 88
89
90
A-S1 91
A-C6 G828-A39 WH-18 G828-A1 WH-18 92 ENGINE COOLANT
2370227 G828-A40 WH-18 93 TEMPERATURE SENSOR
BOOST +5 VOLTS 1 G828-A39 WH-18 G828-A38 WH-18 94 A-C11
95
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 96
248-2165 SIGNAL 3 R746-A20 PK-18 97
HARNESS 248-4233 A-S1 98

G828-A39 WH-18 G828-A1 WH-18 T860-A25 OR-16 99 INJECTOR 5&6 SUPPLY

G828-A40 WH-18 T857-A36 GN-16 100 INTAKE VALVE ACTUATOR 6 RETURN J1
G828-A38 WH-18 X986-A22 YL-16 101 INTAKE VALVE ACTUATOR 3 RETURN
T856-A31 WH-16 102 INTAKE VALVE ACTUATOR 5 RETURN
HARNESS 243-1069 X984-A30 BR-16 103 INTAKE VALVE ACTUATOR 4 RETURN
A-C5 T858-A23 GY-16 104 INJECTOR 1&2 SUPPLY
2304013 T962-A29 WH-16 105 INJECTOR 6 RETURN
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 T959-A18 BR-16 106 INJECTOR 3 RETURN
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 T961-A28 GN-16 107 INJECTOR 5 RETURN
SIGNAL 3 R747-A6 GY-18 A-S1 T960-A19 BU-16 108 INJECTOR 4 RETURN ENGINE CONTROL
249-0094 109
G828-A39 WH-18 G828-A1 WH-18 MODULE (ECM)
110
G828-A40 WH-18
G828-A38 WH-18 X983-A7 BU-16 111 INTAKE VALVE ACTUATOR 1 RETURN
A-C5 112 FUEL ATMOSPHERE
3E3370 HARNESS 248-4233 X985-A14 OR-16 113 INTAKE VALVE ACTUATOR 2 RETURN PRIMARY ENGINE TEMPERATURE PRESSURE SENSOR
ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 114 TIMING A-C5
T859-A24 WH-16 INJECTOR 3&4 SUPPLY SPEED/TIMING SENSOR
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18 115
CALIBRATION
SIGNAL GN-18 C 994-A10 GY-18 T957-A16 PU-16 116 INJECTOR 1 RETURN SENSOR (CRANKSHAFT) A-C10
194-6722 R747-A6 GY-18 PORT
E963-A27 BK-18 117 A-C8
HARNESS 243-1069 E964-A26 WH-18 T958-A17 YL-16 118 INJECTOR 2 RETURN A-C1
E965-A48 BU-18 119 P1/J1
E966-A49 YL-18 120 ENGINE OIL
R746-A20 PK-18 PRESSURE SENSOR
A-C5 R747-A6 GY-18 A-C4
2304013
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18
PRESSURE SENSOR GROUND 2 G829-A42 GN-18
248-2162 SIGNAL 3 R747-A6 GY-18
HARNESS 248-4233

227-4002

A-C4 THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE (S/N: MXS)
2370227 155-2252
ENGINE OIL +5 VOLTS A G828-A38 WH-18
PRESSURE SENSOR GROUND B G829-A43 GN-18
SIGNAL C 10 9 8 7 6 5 4 3 2 1 7E-6513 153-9693 (NOTE X) IDENT HARNESS CHG
249-0098 994-A10 GY-18
22 21 20 19 18 17 16 15 14 13 12 11
12 11 10 9 8 7 A 248-4233 01 (J2 / ENGINE / EARLY PRODUCTION)
A 243-1069 01 (J2 / ENGINE / EARLY PRODUCTION)
32 31 30 29 28 27 26 25 24 23 A 263-9001 04 (J2 / ENGINE)
A-C4 Wire 1
3E3370 44 43 42 41 40 39 38 37 36 35 34 33 A 243-2321 00 (J2 / ENGINE /AIR SHUTOFF)
ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 52 51 50 49 48 47 46 45
E 234-5004 07 (REAR - IVA/INJECTOR/RETARDER)
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18 1 2 3 4 5 6 A B B J 234-5003 06 (FRONT - IVA/INJECTOR/RETARDER)
194-6725 SIGNAL GN-18 C R747-A6 GY-18 60 59 58 57 56 55 54 53
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
Wire 2 TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
HARNESS 243-1069 68 67 66 65 64 63 62 61
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
76 75 74 73 72 71 70 69 Harness identification code Harness And Wire Symbols DO NOT CONNECT TO GROUND.
88 87 86 85 84 83 82 81 80 79 78 77
This example indicates NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
A-C4 3E-8969 wire 135 in harness "AG". Connector Reference NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
2370227 98 97 96 95 94 93 92 91 90 89
ENGINE OIL Designator TO THE BATTERY IS NOT REQUIRED.
+5 VOLTS 1 G828-A38 WH-18 155-2269 230-4011
PRESSURE SENSOR GROUND 2 G829-A43 GN-18
110 109 108 107 106 105 104 103 102 101 100 99 NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
248-2167 SIGNAL 3 994-A10 GY-18 120 119 118 117 116 115 114 113 112 111 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
7 8 9 10 11 12
P174 J174 J274 Part Number For SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
HARNESS 248-4233
P274 Connector Assembly
1306795 1306795 1117898 3E5179 THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
1 325-AG135 PK-14 1 325-A135 PK-14 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
2 OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
6 5 4 3 2 1
Plug Receptacle NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
2
Socket Wire MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
Pin Wire Fuse THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
160-7689 Gauge
Color OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
Pin or Socket NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
Single Wire Ground Number 243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
Connector Circuit Connection 200-L32 BK-14 CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
155-2267 3E-3370 237-0227 230-4013 248-2433.
Number
NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
Identification NOTE Y: IF MAIN HARNESS 263-9001 OR 243-2321, INTERNAL HARNESS C1 CONNECTOR
105-9344 3E8969 WILL BE USED. IF MAIN HARNESS 248-4233 OR 243-1069, INTERNAL
B A HARNESS C1 CONNECTOR 262-6073 WILL BE USED.
A B NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
Component REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
GRAY RED Part Number
C 3 2 1 NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
3 2 1
C AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
-BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
TOOL CABLE 139-4166.