S/C Reference: Subcontractor: Reference:

INSPECTION AND TEST PLAN Rev. 0

SP Mechanical Engineering Co.,Ltd ITP No. SPM-IRPC-02/2014
Description:
Sheet : 1/2
INSPECTION & TEST PLAN FOR REFRACTORY INSTALLATION Project:
Location Where ITP is Applicable: Repair Refractory at DCC Plant
Date: 30-May-2014
Convertor Unit at DCC Plant
Inspection Level
Activity No.

Applicable Codes/Standards and

Signature

Signature

Signature
QC Form To Be Used to
Description Of QC Activity Referance Specification Acceptance Criteria Comments / Remarks

IRPC
SPM

MSS
Verify Compliance
Reference

1 General

1.1 Verify DWG. Refractory As per Dwg. V R

1.2 Verfy Materials specification SPM Supplied As per materials specification V R

1.3 Storage Materials at dry area SPM Warehouse Manufacturer instruction V R

1.4 Qualify workmanship DEP. 64.24.32.30 Gen V R

1.5 Refractory Installation Procedure As per attached proceder V W

As marked according to
2 Remove existing damaged refractory inspection

2.1 Cleaning scrap refractory & Y-anchor remaining - V R

2.2 Inspection after removed and cleaned by blasting. Visual Inspection - V R Power tool cleaning at area can not blasting

As per DEP. 64.24.32.30 Gen.

3 Welding anchor/ Stud December 1997

3.1 Welding new V-anchor

3.2 Welding new stud

3.3 Hammering test & Inspection - V W

Page 1 381709274.xls
 S/C Reference: Subcontractor: Reference:
INSPECTION AND TEST PLAN Rev. 0
SP Mechanical Engineering Co.,Ltd ITP No. SPM-IRPC-02/2014
Description:
Sheet : 1/2
INSPECTION & TEST PLAN FOR REFRACTORY INSTALLATION Project:
Location Where ITP is Applicable: Repair Refractory at DCC Plant
Date: 30-May-2014
Convertor Unit at DCC Plant
Inspection Level
Activity No.

Applicable Codes/Standards and

Signature

Signature

Signature
QC Form To Be Used to
Description Of QC Activity Referance Specification Acceptance Criteria Comments / Remarks

IRPC
SPM

MSS
Verify Compliance
Reference

4 Coating casing with coal tar Following Materials Spec.

4.1 Coating casing with coal tar Manufacturer Instruction Blasting according to requirements V R

4.2 Inspection after finished - V R

As marked according to
7 Refractory's repair inspection
- Following Materials Spec.

7.1 Replacement new ceramic fiber - Installation Procedure V R

7.2 Replacement new insulation board - Installation Procedure

7.3 Replacement new fire brick - Installation Procedure V R

Replacement new castable (mixing record Check list in QA/QC

7.4 - Manufacturer Instruction
form )
V R
7.5 Replacement new below expension joint - As per Dwg.

7.6 Inspection after repair Visual Inspection - W W

8 Final Inspection Visual Inspection W W

Key For Inspection Levels: Rev Date Revision Description By Approved

SPM IRPC Innitial
Prepared Approved 0 30 May 2011 For Review and Approval Anak R.
H= Mandatory Hold Point
S= Survillance
W= Witness Name Print
V= Verify
R = Review Signature

Date

Page 2 381709274.xls