Beruflich Dokumente
Kultur Dokumente
Prepared By -
Harsh Gupta
P.NO. - 163636
AET-2016
Tata Steel Ltd. (KPO)
CONTENTS
1 Introduction 1
Parts of a belt conveyor 3
a. Conveyor Belts
b. Idlers
2 c. Conveyor Pulleys
d. Drive Arrangement
e. Take up unit
f. Miscellaneous Equipment
4 Appendix - IS - Codes Selection 8
5 References 9
INTRODUCTION
CLASSIFCATION OF CONVEYORS -
1. Belt conveyor
2. Chain conveyor
3. Haulage conveyor
4. Cable conveyor
5. Bucket conveyor
6. Roller conveyor
7. Screw conveyor
8. Hydraulic conveyor
9. Pneumatic conveyor
6. Chain or rope driven belt conveyor Serves as a load carrier with rope and chain drive.
1
PARTS OF A BELT CONVEYOR -
1. Conveyor belts
2. Idlers
3. Pulleys
4. Drives
5. Take-ups
6. Loading and unloading devices
7. Belt cleaners
8. Training idlers
9. Conveyor structure
10. Transfer terminals (Junction house)
2
PARTS OF A BELT CONVEYOR
CONVEYOR BELTS -
Refer to IS:1891 - Conveyor and elevator textile belting.
Cotton fabric ply constructed rubber covered belting is the most common type of belt for flat
and trough belt conveyors. The internal carcass of woven fabric gives the longitudinal strength
of pulling the loaded belt and transverse strength for supporting the load, and the cover of
rubber and/or plastics protects the carcass from damage. Number of fabric plies varies from 3
for shorter belt widths (300mm and above) to a maximum of 12 to 14 plies for belt width of
2000mm.
Belt Covers - The requirements of the cover is to work satisfactorily in contact with the
materials to be carried by the belt. For this purpose, sufficient thickness (not less than 1.0 mm)
of top and bottom surface covers of different rubber compounds and plastics are used. Covers in
the following grades are available:
Grade M24, Grade N17, Grade N17 (synthetic), Grade HR, Grade FRAS, PVC Grades.
Belt Designation -
N17-250 / 4
No. Of plies
Grade
Full Thickness
Breaking Strength
(kN/m)
3
IDLERS -
Refer to IS:8598 - Specification for idlers and idler sets for belt conveyors.
d1 l d2
Shape of
idler set N 133 x 1000 A x 25
4
CONVEYOR PULLEYS -
Refer to IS:8531 - Specification for pulleys for belt conveyors.
As the conveyor belt passes around these bend pulleys, the plies of the belt are elongated in
proportion to the distance of the ply form center of the pulley. The differential elongation of one
ply over the other is taken up by the rubberized bonding between two plies. Larger the pulley,
less is differential elongation between the plies hence less tendency to ply separation. This is the
reason the bend pulleys are made large.
Following parameters are required to specify a pulley -
1. Type of pulley - Head/Tail/Bend/Snub
2. Diameter of pulley
3. Face width of pulley
4. Diameter of shaft
5. Diameter of bearing
6. Flat or Crowned
7. Type of lagging (if required)
DESIGNATION OF PULLEY -
Face Width
Diameter Crowning
5
DRIVE ARRANGEMENT -
1. Motor -
a. Type
b. Power rating
c. Speed
d. Supply voltage
2. Reducer
a. Type
b. Size
c. Reduction ratio
d. Hold back - Yes / No
3. Couplings
a. Type
b. Size
4. Brakes
a. Type
b. Torque
TAKE UP UNIT -
Refer to IS:11592 - Selection and designation of belt conveyors.
There are following different type of take up arrangements -
1. Loop take up
2. Gravity weight take up unit for intermediate points
3. Gravity weight take up unit for end pulleys
4. Screw take up
6
MISCELLENIOUS EQUIPMENTS -
1. Belt cleaning device
2. Loading and unloading devices
3. Training idlers
4. Conveyor structure
5. Transfer terminals (Junction House)
7
APPENDIX
IDLER
Type of Idler -
a. Straight Carrying and Return
1
Idlers
b. Troughing Idler Sets IS:8598
a. Straight and Carrying Idler
b. Troughing Idler Sets
2 Idler Construction - Steel Tubes IS: 9295
3 Mounting of Idler Rollers
4 Idler Dimensions
a. Diameter
b. Length IS:8598
c. Troughing Angle
d. Edge Clearance
e. Idler Spacing
5 Bearing for Idler Roller
CONVEYOR PULLEYS
1 Material of pulley
2 Manufacturing Method
3 Dimensions
4 Surface Roughness IS:8531
5 Surface Material (if required)
6 Bearing for Idler Roller
7 Bearing Housing
DRIVE ARRANGEMENT
8
1 Motor Selection
2 Shaft Coupling (Flexible)
3 Gearbox Selection
4 Braking Arrangement
BELT CLEANERS
1 Scrapper / Wiper / Roller Brush
2 Material
3 Dimensions
TRAINING IDLERS
1 Distance between Training Idlers
2 Tilt Angle
9
REFERENCES
1. “Introduction to material handling” - Siddhartha Ray - New age publication
2. IS:11592 - Selection and designation of belt conveyors
3. IS:1891 - Conveyor and elevator textile belting
4. IS:8598 - Specification for idlers and idler sets for belt conveyors
5. IS:9295 - Steel tubes for idlers for belt conveyors
6. IS:8531 - Specification for pulleys for belt conveyors
10