: PROCESS HAZARD ANALYSIS ~ CHARTER
Dated: 12.12.17
Plant: Ammonia
Section: Reforming (Process gas Hydrotreating, Desulpuriting, Primary and
Secondary reforming, Fuel gas circus,
Scope: Process gas from Battery limit to 1101-C outlet, Fuel crcuts of
101-8, 103-8, Tunnel and Super-heater burners,
Dacipion raw
1010,1020 162-02 Model
1058. 162-03 Model
OED. 1108-6 (62.04 Mode!
Fuel {63-0101 Model
Date: 18,Dec, 2017~31.Dec, 2017 December 2017
‘Time duration: 9830hrs~ 14:00 hrs
Ven
Conference Room# 02, Admin Bulli
PHA TEAM
Full Time Members:
Abdul Ghar (Lead TS0)~ Leader
Hafiz Hamre Hassan (SEIC)
Syed Ahead Shah (USE Ammonia}
Salman Isum Shahzad (Process Engineer)
‘Yusreb ighl (instrument Engineer)
“Mobsin Ahmed (Equlpment Engineer)
. Jawad All chan (Project Engineer)
Muhammad Asif (oardman Ammonia)
Tahir Hussain (Area Operator Ammonia)
10, Hafsa Shahid (HSE)
rt Time Members:
11, Muhammad ifan Saleem (Machinery Engineer)
2, Abdul Qadir Tarim! (Electrical Engineer)3. M. Masub Khan Inspection Engineer)
Documentation Required:
51 Dossier
Updated PRIDS A° Sheet / Also soft version
PSI Top Level document
‘Modification data
‘Alarm and interiock data of Reforming Section
MSDS ofthe Chemicals being handled
Responsibility: Process Engineer
Responsibility: Project Engineer
Responsibility: Process Engineer
Responsibility: Project Engineer
Responsibility: Operation Engineer
Responsibility: Instrument Engineer
Responsibility: Operation Engineer
Standards operating procedures wit Limts/deviations Responsibility: Operation Engineer
1
2.
3.
4
5. Previous PHA/ HAZOP Reports
G
2
a
a
Emergency Handling procedures
10, Troubleshoot history/Experience
Responsbiity: Operation Engineer
‘Responsibility: Operation Engineer
1 Inspection Reports of Safety critical equipment in the Loop and compliance status of the
Recommendations mentioned In the Report
12. Details of Temporary Repairs
13. Data Sheets ofthe Equipment
14, Harard Area Classification drawings
15. Piping specification of Reforming section
16. Energy and Materia
17. Catalyst Detalls/specfcation
lance data
18. PM plan of Rotary Equlament
19. PM plans of Static Equipment
20. PM plan of Electrical Equipment
21, PM plan of instrument
22, Dells of previous Incidents in Reforming section
and other industrial data
Responsibility: Inspection Engineer
esponsibility: Inspection Engineer
Responsibility: Equipment Engineer
Responsibility: Electrical Engineer
Responsibility: Project Engineer
Responsibility: Process Engineer
Responsibility: Process Engineer
Responsibility: Machinery Engineer
‘Responsibility: Inspection Engineer
Responsibility: Electrical Engineer
Responsibility: Instrument Engineer
Responsibility: HSE EngineerKick off Meeting:
Akick off meeting willbe held on 18.0ec,2017 to discuss the scope of study, HAZOP_
"Methodclogy to be used and compilation of the documentation database mentioned above,
‘One hour refresher traning of PHA team will also be conducted on HAZOP by PHA leader fo:
developing the understanding ofthe technique being used forthe study
Fleld Tour:
‘field tou of Reforming section willbe carried out on-—~---——~ for developing know how af
area & toassess Ergonomic issues that may be faced during fied activities by area operator.
Out of four PHA techniques, HAZOP will be used depending on our process conditions and
relevance ofthis method. ll possible deviations in operating parameters willbe studied in ¢
rigorous fashlon using guide words foreach parameter,
Facility sting willbe considered during field tour and in process hazard analysis proceedings OF
Partcularinterest will be those facilites that could aggravate or magnify a realized hazard
‘Human factor wil also be given importance during process hazard analysis to identify area
where han ero ly,
\ ees \r
‘arPRovED BY
IM TAUSEEF BasiT
PRODUCTION MANAGER