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© Scania CV
01:00-01
Issue 2011-02 en-GB
©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine ................................. 3
Information, new exchange engine........................... 6
2 ©
Scania CV AB 2010, Sweden 01:00-01
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the correct
equipment option are ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines starts with 572. The engines are test run and the basic settings have been
made.
01:00-01 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine
Engine DS/DSC/DC9
Exchange engine DS/DSC/DC9 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Coolant filter
14 Oil sump
15 Rocker covers
16 Turbocharger
4 ©
Scania CV AB 2010, Sweden 01:00-01
17 Ventilation pipe
18 Oil cooler
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC/DC9:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
01:00-01 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option are ordered.
6 ©
Scania CV AB 2010, Sweden 01:00-01
Equipment, new exchange engine
Engine DC9
New exchange engine DC9 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Compressor
14 Oil sump
15 Rocker covers
01:00-01 ©
Scania CV AB 2010, Sweden 7
16 Turbocharger
17 Ventilation pipe
18 Oil cooler
19 Starter motor
20 Alternator
21 Drive belts
22 Oil pressure monitors
23 Control unit (See TI 16-090702)
The following parts are not included in new exchange engine DC9:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
8 ©
Scania CV AB 2010, Sweden 01:00-01
Model DS/DSC/DC9
Engine Order hp Engine Euro Gearbox Power Increased EDC/ Right- Cab
No. speed take-offs exhaust PDE hand
brake drive
power
DS9 05 L11,23,39 572 456 255 2,200 Manual
DS9 05 L15 572 456 255 2,200 Manual Yes
DS9 05 L13,25 572 456 255 2,200 Automatic
DS9 06 L05 572 457 255 2,200 Manual
DS9 06 L07 572 457 255 Automatic
DS9 06 L09 572 457 255 Manual
DS9 06 L11 572 457 255 Automatic
DSC9 01 L01,11 572 400 275 2,200 Manual
DSC9 01 L03 572 400 275 2,200 Automatic
DSC9 02 572 458 282 2,200 Manual
L09,19,39
DSC9 02 L13 572 458 282 2,200 Manual Yes
DSC9 02 L11,21 572 458 282 2,200 Automatic
DSC9 07 L01,45 572 490 252 2,200 1 Manual
DSC9 08 L01,29 572 491 283 2,200 1 Manual
DSC9 09 L01-L12 572 529 250 2,200 2 Yes Yes
DSC9 10 L01,43 572 492 220 2,200 1
DSC9 11 L01 572 563 220 2,000 2 Yes
DSC9 12 L01 572 564 260 2,000 2 Yes
DSC9 13 L01 572 565 310 2,000 2 Yes
DC9 01 L01 572 574 230 2,000 3 EDC
DC9 02 L01 572 575 260 2,000 3 EDC
DC9 03 L01 572 576 300 3 EDC
DC9 11 L01 577 085 310 3 Manual PDE
DC9 11 L01 577 180 310 3 Automatic PDE
DC9 12 L01 577 086 270 3 Manual PDE
DC9 12 L01 577 181 270 3 Automatic PDE
DC9 13 L01 577 087 230 3 Manual PDE
DC9 13 L01 577 182 230 3 Automatic PDE
DC9 16 L01 577 102 230 4 Manual PDE
DC9 16 L01 577 183 230 4 Automatic PDE
DC9 17 L01 577 103 270 4 Manual PDE
DC9 17 L01 577 186 270 4 Automatic PDE
DC9 18 L01 577 104 310 4 Manual PDE
DC9 18 L01 577 189 310 4 Automatic PDE
DC9 22 L01 572 682 320 1,600 5
DC9 24 L01 577 216
DC9 29 L01 577 153 EEV
01:00-01 ©
Scania CV AB 2010, Sweden 9
Engine Order hp Engine Euro Gearbox Power Increased EDC/ Right- Cab
No. speed take-offs exhaust PDE hand
brake drive
power
DC9 30 L01 577 154 EEV
DC9 32 L01 577 160 320 1,600 5/EEV
DC9 35 L01 572 683 230 5
DC9 36 L01 572 688 280 5
DC9 37 L01 577 199 P
DC9 38 L01 577 200 P
DC9 39 L01 577 201 P
DC9 E02 L01 577 178 EEV
10 ©
Scania CV AB 2010, Sweden 01:00-01
Order number DS/DSC9
G-P-R-T92
Engine type Order No. Injection pump Core part No. Note
DSC9 01 L01 572 400 PE6P120A 320 RS7103 1 572 400
DSC9 01 L03 572 400 PE6P120A 320 RS7103 1 572 400 a
DSC9 01 L11 572 400 PE6P120A 320 RS7103 1 572 400 b
a. Transfer the flywheel and mark the engine type plate again.
b. Mark the engine type plate again.
01:00-01 ©
Scania CV AB 2010, Sweden 11
Order number DS/DSC9
G-P-R-T93
Engine type Order No. Injection pump Core part No. Note
DS9 05 L11 572 456 PE6P120A 320 RS7138 1 572 456
DS9 05 L13 572 456 PE6P120A 320 RS7138 1 572 456 a
DS9 05 L15 572 456 PE6P120A 320 RS7138 1 572 456 b
DS9 05 L23 572 456 PE6P120A 320 RS7138 1 572 456 b
DS9 05 L25 572 456 PE6P120A 320 RS7138 1 572 456 a
DS9 06 L05 572 457 PE6P120A 320 RS3196 1 572 457
DS9 06 L07 572 457 PE6P120A 320 RS3196 1 572 457 a
DS9 06 L09 572 457 PE6P120A 320 RS3196 1 572 457 b
DS9 06 L11 572 457 PE6P120A 320 RS3196 1 572 457 a
DSC9 02 L09,39 572 458 PE6P120A 320 RS7138 1 572 458
DSC9 02 L11 572 458 PE6P120A 320 RS7138 1 572 458 a
DSC9 02 L13,19 572 458 PE6P120A 320 RS7138 1 572 458 b
DSC9 02 L21 572 458 PE6P120A 320 RS7138 1 572 458 a
DSC9 07 L01 572 490 PE6P120A 320 RS7138Z 1 572 490 Euro 1
DSC9 07 L45 572 490 PE6P120A 320 RS7138Z 1 572 490 b Euro 1
DSC9 08 L01 572 491 PE6P120A 320 RS7138 1 572 491 Euro 1
DSC9 08 L29 572 491 PE6P120A 320 RS7138 1 572 491 b Euro 1
DSC9 09 572 529 PE6P120A 320 RS7279 1 572 529 Euro 2
L01,02,03,04,05,06,
07,08,09,10,11,12
DSC9 10 L01 572 492 PE6P120A 320 RS3196 1 572 492 Euro 1
DSC9 10 L43 572 492 PE6P120A 320 RS3196 1 572 492 b Euro 1
a. Transfer the flywheel and mark the engine type plate again.
b. Mark the engine type plate again.
12 ©
Scania CV AB 2010, Sweden 01:00-01
Order number DSC/DC9
94 L/D/C/G
Engine type Order No. Injection pump Core part No. Note
DSC9 11 L01 572 563 PES6P120A 320 RS8038 1 572 563 Euro 2
DSC9 12 L01 572 564 PES6P120A 320 RS8038 1 572 564 Euro 2
DSC9 13 L01 572 565 PES6P120A 321 RS8038 1 572 565 Euro 2
DC9 01 L01 572 574 PES6H120 320 RS27 1 572 574 Euro 3
DC9 02 L01 572 575 PES6H120 320 RS27 1 572 575 Euro 3
DC9 03 L01 572 576 PES6H120 320 RS27 1 572 576 Euro 3
01:00-01 ©
Scania CV AB 2010, Sweden 13
Order number DC9
P-R
14 ©
Scania CV AB 2010, Sweden 01:00-01
01:00-05
Issue 2008-02 en
Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
number of these engines starts with 572. The engines are test run and the basic settings have been
made.
Engine DS/DC/DSC/DSI9
Exchange engine DS/DC/DSC/DSI9 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Turbocharger
17 Oil cooler
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.
Engine DC9
New exchange engine DC9 consists of the following parts in addition to the engine:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Compressor
14 Oil sump
15 Rocker covers
17 Ventilation pipe
18 Oil cooler
19 Starter motor
20 Alternator
21 Drive belts
22 Control unit
The following parts are not included in new exchange engine DC9
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
K92
Engine type Order no. Injection pump Core part no. Note
DS9 03 B01 572 406 PE6P120A 320 RS7102 1 572 406
K93
Engine type Order no. Injection pump Core part no. Note
DS9 05 B02 572 498 PE6P120A 320 RS7138 1 572 498
DSC 905 B05 572 498 PE6P120A 320 RS7138 1 572 498 a
a. Mark the type plate again.
K94
Engine type Order no. Injection pump Core part no. Note
DSC9 15 B02 572 611 PES6P120A 320 RS8038 1 577 611 Euro 2
DC9 19 B02 577 135 1 577 135 Euro 3
L94
Engine type Order no. Injection pump Core part no. Note
DSC9 11 B01 572 594 1 572 594
DSC9 12 B01 572 609 PES6P120A 320 RS8038 1 572 609 Euro 2
a
DSC9 12 B01 577 006 1 577 006
DSC9 13 B01 572 612 1 572 612 Euro 2
DCS9 15 B01 572 582 1 572 582
DC9 01 B01 572 614 1 572 614 Euro 3
DC9 02 B01 572 615 1 572 615 Euro 3
DC9 03 B01 572 616 1 572 616 Euro 3
DC9 04 B01 572 614 1 572 614 b
Euro 3
a
DC9 04 B01 577 018 1 577 018 Euro 3
b
DC9 05 B01 572 615 1 572 615 Euro 3
DC9 06 B01 572 616 1 572 616 b Euro 3
OSC9 G01 B01 572 620 1 572 620 a
N94
Engine type Order no. Injection pump Core part no. Note
DSC9 11 C01 572 608 PES6P120A 320 RS8038 1 572 608 Euro 2
DSC9 12 C01 572 610 PES6P120A 320 RS8038 1 572 610 Euro 2
DC9 01 C01 572 617 1 572 617 Euro 3
DC9 02 C01 572 613 1 572 613 Euro 3
DC9 02 C01 577 013 1 577 013 a Euro 3
DSI9 E01 C01 572 619 PE6P120A 320 RS8050 1 572 619 Euro 2
a. New exchange engine.
F94
Engine type Order no. Injection pump Core part no. Note
a Euro
DSC9 15 B03 577 134 1 577 134 2
a. New exchange engine.
©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine ..............................3
Information, new exchange engine ......................6
2 ©
Scania CV AB 2010, Sweden 01:00-15
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the
correct equipment option are ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing
parts, such as pistons and cylinder liners, are new. These engines no longer occur in production.
The part numbers of these engines starts with 572. The engines are test run and the basic settings
have been made.
01:00-15 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine
Engine DS/DSC/DC11
Exchange engine DS/DSC/DC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
4 ©
Scania CV AB 2010, Sweden 01:00-15
15 Rocker covers
16 Turbocharger
• Ventilation pipe
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC11:
• Compressor (included with PDE and HPI engines)
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Control unit
01:00-15 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option are ordered.
6 ©
Scania CV AB 2010, Sweden 01:00-15
Equipment, new exchange engine
Engine DC11
New exchange engine DC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Compressor
14 Oil sump
01:00-15 ©
Scania CV AB 2010, Sweden 7
15 Rocker covers
16 Turbocharger
17 Ventilation pipe
18 Oil cooler
19 Starter motor
20 Alternator
21 Drive belts
22 Temperature monitors and sensors
23 Oil pressure monitors
24 S6 control unit for C007 (See TI 16-090702)
The following parts are not included in new exchange engine DC11:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
8 ©
Scania CV AB 2010, Sweden 01:00-15
Model DS/DSC/DC11
01:00-15 ©
Scania CV AB 2010, Sweden 9
Engine model Order hp Engine Euro Gearbox Cab Increased EDC/
No. speed exhaust PDE
brake
power
DC11 08 L02 577 128 340 3 P PDE
DC11 08 L02 577 129 R
10 ©
Scania CV AB 2010, Sweden 01:00-15
Order number DS/DSC11
G-P-R-T112
Engine type Order No. Injection pump Core part No. Note
DS11 01 L01 572 387 PE6P110A 720 RS3040 1 572 387
DS11 14 L01 572 387 PE6P110A 720 RS3040 1 572 387
DS11 14 L04 572 387 PE6P110A 720 RS3040 1 572 387 a, b
DS11 14 L08 572 387 PE6P110A 720 RS3040 1 572 387 a
DS11 02 L01 572 352 PE6P120A 720 RS7001 1 572 352
DS11 15 L01 572 352 PE6P120A 720 RS7001 1 572 352
DS11 15 L03 572 352 PE6P120A 720 RS7001 1 572 352 a, b
DS11 15 L11 572 352 PE6P120A 720 RS7001 1 572 352 a
DSC11 01 L01 572 366 PE6P120A 320 RS7007 1 572 366
DSC11 01 L03 572 366 PE6P120A 320 RS7007 1 572 366 a, b
DSC11 01 L04 572 518 PE6P120A 320 RS7007 1 572 518
DSC11 01 L09 572 386 PE6P120A 320 RS7007 1 572 386
DSC11 01 L15 572 386 PE6P120A 320 RS7007 1 572 386 a
a. Mark the engine type plate again.
b. Renew the fuel filter for the water separator and mark the engine type plate again.
01:00-15 ©
Scania CV AB 2010, Sweden 11
Order number DS/DSC11
P-R-T113
Engine type Order No. Injection pump Core part No. Note
DS11 34 L01 572 475 PE6P120A 720 RS7020 1 572 475
DS11 34 L02 572 475 PE6P120A 720 RS7020 1 572 475 a
DSC11 12 L01 572 453 PE6P120A 720 RS7017 1 572 453
DSC11 12 L02 572 453 PE6P120A 720 RS7017 1 572 453 a
DSC11 13 L01 572 447 PE6P120A 720 RS7139 1 572 447
DSC11 16 L01 572 454 PE6P120A 720 RS7017X 1 572 454
DSC11 17 L01 572 463 PE6P120A 720 RS7020O 1 572 463
DSC11 17 L03,05,12 572 463 PE6P120A 720 RS7020O 1 572 463 a
DSC11 18 L01 572 438 PE6P120A 720 RS7126 1 572 438
DSC11 18 L03,06,15 572 438 PE6P120A 720 RS7126 1 572 438 a
DSC11 21 L12 572 493 PE6P120A 720 RS7188O 1 572 493 Euro 1
DSC11 21 L26 572 493 PE6P120A 720 RS7188O 1 572 493 a, Euro 1
DSC11 21 L28 572544 PE6P120A 720 RS7188O 1 572 493 b, Euro 1
DSC11 22 L16,17 572 487 PE6P120A 720 RS7211 1 572 487 c, Euro 1
PE6P120A 720 RS7355
DSC11 22 L26 572 530 PE6P120A 720 RS7211 1 572 530 b, Euro 1
DSC11 22 L27 572 487 PE6P120A 720 RS7211 1 572 487 c, Euro 1
DSC11 23 572 533 PE6P120A 720 RS7188 1 572 533 a, Euro 1
L19,24,29,33
DSC11 23 L31 572 533 PE6P120A 720 RS7188 1 572 533 a,b, Euro 1
DSC11 39 L01 572 533 PE6P120A 720 RS7188 1 572 533 a, Euro 1
DSC11 39 L02 572 533 PE6P120A 720 RS7188 1 572 533 a,b, Euro 1
DSC11 70 L01 572 535 PE6P120A 720 RS7211 1 572 535 Euro 2
DSC11 70 L02 572 535 PE6P120A 720 RS7211 1 572 535 a, Euro 2
a. Mark the engine type plate again.
b. Increased exhaust brake power.
c. Transfer flywheel.
12 ©
Scania CV AB 2010, Sweden 01:00-15
Order number DSC/DC11
114 L/C/G
c. Cradle-mounted alternator
a. Lug-mounted alternator
01:00-15 ©
Scania CV AB 2010, Sweden 13
Order number DC11
P-R
14 ©
Scania CV AB 2010, Sweden 01:00-15
01-00-20
Issue 2013-11 en-GB
©
Scania CV AB 2013, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6
Version DS/DSC/DSI/DC11.................................................. 9
2 ©
Scania CV AB 2013, Sweden 01-00-20
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the correct
equipment option are ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines starts with 572. The engines are test run and the basic settings have been
made.
01-00-20 ©
Scania CV AB 2013, Sweden 3
Equipment, exchange engine
Engines DS/DSC/DSI/DC11
Exchange engines DS/DSC/DSI/DC11 consist of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Oil cooler
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Turbocharger
4 ©
Scania CV AB 2013, Sweden 01-00-20
The following parts are not included in exchange engines DS/DSC/DSI/DC11:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Control unit
01-00-20 ©
Scania CV AB 2013, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option are ordered.
6 ©
Scania CV AB 2013, Sweden 01-00-20
Equipment, new exchange engine
Engine DSC11
The new exchange engine DSC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Oil cooler
13 Dipstick
14 Fuel filter
15 Cover
16 Oil sump
17 Rocker covers
18 Turbocharger
19 Oil filler pipe
20 Compressor
21 Starter motor
22 Alternator
23 Temperature monitors and sensors
24 Oil pressure monitors
25 S6 control unit for C007 (See TI 16-090702)
• Ventilation pipe
01-00-20 ©
Scania CV AB 2013, Sweden 7
The following parts are not included in the new exchange engine DSC11:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber
8 ©
Scania CV AB 2013, Sweden 01-00-20
Model DS/DSC/DSI/DC11
Engine model Order HP Rotational Euro Gearbox PTO Increased exhaust EDC/
No. speed brake power PDE
DS11 15 B01 572 384 305 2,000 Manual
DS11 15 B02 572 419 305 2,000 Manual
DS11 25/26 C01 572 412 242 2,200
DS11 34 B05 572 474 310 2,000 Automatic
DS11 74 C01 572 515 257 2,000 Automatic
DSC11 01 B01 572 427 333 2,000
DSC11 01 B02 572 501 333 2,000
DSC11 08 C01 572 542 310
DSC11 13 B01 572 461 354 2,000 Manual
DSC11 16 B01 572 480 316 2,000 Manual
DSC11 17 B01 572 485 316 2,000 Manual
DSC11 18 B01 572 519 364 2,000
DSC11 21 B02,06 572 527 320 1,900 1 Manual
DSC11 22 B02,06 572 517 381 1,900-2,100 1 Manual EDC
DSC11 22 B03,05,07 572 489 381 1,900-2,100 1 EDC
DSC11 23 B02 572 555 362 1,900 1 Yes
DSC11 24 C01 572 507 260 2 EDC
DSC11 24 C01 572 559 260 2 EDC
DSC11 70 B01 572 560 381 2,100 2 Yes
DSC11 81 B01 572 562 340 1,900 2
DSI11 E01 C02 572 514 257 2,000
DSI11 E01 C02 572 566
DC11 04 B02 572 600 380 1,900 3 PDE
DC11 03 B02 572 599 340 1,900 3 PDE
DSC11 21 B05 572 537 1
DS11 74 B02 572 486 310 2,000 EDC
DSC11 24 B01 572 580 260 EDC
DSC11 71 B02 572 595 234 EDC
DSC11 21 C02 572 541 320 1,900 1
DSC 11 08 B12 577 130
01-00-20 ©
Scania CV AB 2013, Sweden 9
Order number DS11
N112, CN112
Engine type Order No. Injection pump Core part No. Note
DS11 25/26 C01 572 412 PE6P120A 720 RS7001 1 572 412
10 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC/DSI11
N113
Engine type Order No. Injection pump Core part No. Note
DS11 74 C01 572 515 PE6P120A 720 RS7020 1 572 515 EN-5 250 940
DSC11 08 C01 572 542 PE6P120A 720 RS7126Z 1 572 542 EN-5 339 382
DSC11 24 C01 572 507 PE6P120A 720 RS8029 1 572 507 Euro 2, EN-5 339 382
DSC11 24 C01 572 559 PE6P120A 720 RS8029 1 572 559 Euro 2, EN 5 339 383-
DSC11 21 C02 572 541 PE6P120A 720 RS 7188O 1 542 541 a Euro 1, EN 5 339 383-
RQ 200/950 PA745-3
DSI11 E01 C02 572 514 PE6P120A 720 RS7021 1 572 514 EN-5 339 382
DSI11 E01 C02 572 566 PE6P120A 720 RS7021 1 572 566 EN 5 339 383-
a. Replace flywheel for Voith gearbox.
01-00-20 ©
Scania CV AB 2013, Sweden 11
Order number DS/DSC11
K112
Engine type Order No. Injection pump Core part No. Note
DS11 15 B02 572 419 PE6P120A 720 RS7001 1 572 419 EN 5 250 941-
DSC11 01 B02 572 501 PE6P120A 720 RS7007 1 572 501
12 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC11
K113
Engine type Order No. Injection pump Core part No. Note
DS11 34 B05 572 474 PE6P120A 720 RS7020 1 572 474
DSC11 13 B01 572 461 PE6P120A 720 RS7139 1 572 461
DSC11 16 B01 572 480 PE6P120A 720 RS7017X 1 572 480
DSC11 17 B01 572 485 PE6P120A 720 RS7020O 1 572 485
DSC11 18 B01 572 519 PE6P120A 720 RS7126 1 572 519
DSC11 21 B02,06 572 527 1 572 527 Euro 1 EN-5 339 539
DSC11 22 B02,06 572 517 PE6P120A 720 RS7211 1 572 517 Euro 1
DSC11 22 B03,05,07 572 489 PE6P120A 720 RS7211 1 572 489 Euro 1
DSC11 23 B02 572 555 PE6P120A 720 RS7188 1 572 555 Euro 1
DSC11 70 B01 572 560 PE6P120A 720 RS8039 1 572 560 Euro 2
DSC11 81 B01 572 562 PE6P120A 720 RS8039 1 572 562 Euro 2
DSC11 71 B02 572 595 1 572 595 Euro 2
01-00-20 ©
Scania CV AB 2013, Sweden 13
Order number DC11
K114
14 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC11
L112
Engine type Order No. Injection pump Core part No. Note
DS11 15 B01 572 384 PE6P120A 720 RS7001 1 572 384
DSC11 01 B01 572 427 PE6P120A 720 RS7007 1 572 427
01-00-20 ©
Scania CV AB 2013, Sweden 15
Order number DS/DSC11
L113
Engine type Order No. Injection pump Core part No. Note
DS11 21 B05 572 537 PE6P120A 720 RS7188O 1 572 537 Euro 1
DS11 74 B02 572 486 1 572 486
DSC11 24 B01 572 580 1 572 580
16 ©
Scania CV AB 2013, Sweden 01-00-20
01-00-10
Issue 2007-05 en
©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3
©
2 Scania CV AB 2007, Sweden 01-00-10
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.
Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.
©
01-00-10 Scania CV AB 2007, Sweden 3
Equipment, exchange engine
Engine DSC9
Exchange engine DSC9 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Turbocharger
©
4 Scania CV AB 2007, Sweden 01-00-10
16 Ventilation pipe
17 Oil cooler
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DSC9:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Control unit
©
01-00-10 Scania CV AB 2007, Sweden 5
Model DSC9
©
6 Scania CV AB 2007, Sweden 01-00-10
Order number DSC9
Moxy
Engine type Order No. Injection pump Core part No. Note
DSC9 42 A02S 573660 1573660
©
01-00-10 Scania CV AB 2007, Sweden 7
01-00-40
Issue 2007-05 en
©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3
©
2 Scania CV AB 2007, Sweden 01-00-40
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.
Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 572. The engines are test run and the basic settings are set.
©
01-00-40 Scania CV AB 2007, Sweden 3
Equipment, exchange engine
Engine DS/DSC14
Exchange engine DS/DSC14 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Compressor
4 Oil cooler
5 Oil cleaner
6 Injection equipment
7 Flywheel housing
8 Intake manifold
9 Exhaust manifold
10 Thermostat housing
11 Oil sump
12 Rocker covers
13 Turbocharger
14 Ventilation pipe
• Flywheel
• Fuel filter
• Coolant pipe
©
4 Scania CV AB 2007, Sweden 01-00-40
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC14:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
©
01-00-40 Scania CV AB 2007, Sweden 5
Model DS/DSC14
©
6 Scania CV AB 2007, Sweden 01-00-40
Order number DS/DSC14
R-T142
Engine type Order No. Injection pump Core part No. Note
DSC14 01 L01 572 350 PE8P110A 920 4LS3020 1 572 350
DSC14 06 L01 572 350 PE8P120A 920 4LS7002 1 572 350
a
DSC14 06 L02 572 350 PE8P120A 920 4LS7002 1 572 350
b
DSC14 06 L06 572 350 PE8P120A 920 4LS7002 1 572 350
DSC14 01L02,13 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
a
DSC14 01 L04 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
b
DSC14 01 L10,15 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
DSC14 02 L01,02,03,04 572 439 PE8P120A 920 4LS7008X 1 572 439
DSC14 05 572 436 PE8P120A 920 4LS7125S 1 572 436
L01,02,03,04,05,06
c
DSC14 05 L09 572 436 PE8P120A 920 4LS7125S 1 572 436
DSC14 06 572 434 PE8P120A 920 4LS7016 1 572 434
L01,02,03,04,09,10
c
DSC14 06 L13,14 572 434 PE8P120A 920 4LS7016 1 572 434
a. Renew fuel filter for the water separator and mark the engine model plate again.
b. Mark the engine type plate again.
c. Transfer the flywheel and mark the engine type plate again.
©
01-00-40 Scania CV AB 2007, Sweden 7
Order number DSC14
R-T143
Engine type Order No. Injection pump Core part No. Note
a
DSC14 03 572 482 PE8P120A 920 4LS7125 1 572 482
L03,04,07,08,17,25,27
DSC14 03 L12 572 482 PE8P120A 920 4LS7125 1 572 482
DSC14 04 L08,09 572 526 PE8P120A 920 4LS7149 1 572 526
a
DSC14 06 L17,18,24 572 484 PE8P120A 920 4LS7016 1 572 484
DSC14 06 L19 572 484 PE8P120A 920 4LS7016 1 572 484
a
DSC14 08 L01,02,05,06,18 572 488 PE8P120A 920 4LS7189Q 1 572 488 Euro 1
DSC14 08 L17 572 488 PE8P120A 920 4LS7189Q 1 572 488 Euro 1
DSC14 08 L20 572 516 PE8P120A 920 4LS7189Q 1572 516 Euro 1
DSC14 09 L07 572 503 PE8P120A 920 4LS7205 1 572 503 Euro 1
DSC14 09 L08 572 496 PE8P120A 920 4LS7205 1 572 496 Euro 1
a,b
DSC14 09 L13 572 503 PE8P120A 920 4LS7205 1 572 503 Euro 1
a
DSC14 09 L14 572 496 PE8P120A 920 4LS7205 1 572 496 Euro 1
a
DSC14 10 L06,14,22 572 499 PE8P120A 920 4LS7189 1 572 499 Euro 1
a,b
DSC14 10 L12,13 572 521 PE8P120A 920 4LS7189 1 572 521 Euro 1
DSC14 10 L19 572 499 PE8P120A 920 4LS7189 1 572 499 Euro 1
DSC14 10 L21 572 521 PE8P120A 920 4LS7189 1 572 521 b Euro 1
DSC14 16 L02,04 572 536 PE8P120A 720 4LS7331-10 1 572 536 Euro 1
a. Mark the engine type plate again.
b. Increased exhaust brake power.
©
8 Scania CV AB 2007, Sweden 01-00-40
Order number DSC14
144 L-C-G
Engine type Order No. Injection pump Core part No. Note
a Euro 2
DSC14 13 L04 572 557 PES8H120 720 LS1003 1 572 557
b Euro 2
DSC14 13 L04 572 624 PES8H120 720 LS1003 1 572 624
a Euro 2
DSC14 15 L02 572 558 PES8H120 720 LS1003 1 572 558
DSC14 15 L02 572 625 PES8H120 720 LS1003 1 572 625 b Euro 2
a. With torque converter with gear changing clutch.
b. Without torque converter with gear changing clutch.
©
01-00-40 Scania CV AB 2007, Sweden 9
01-00-45
Issue 2007-05 en
©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3
Model DSI14........................................................................ 6
©
2 Scania CV AB 2007, Sweden 01-00-45
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.
Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.
©
01-00-45 Scania CV AB 2007, Sweden 3
Equipment, exchange engine
Engine DSI14
Exchange engine DSI14 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Compressor
4 Oil cooler
5 Oil cleaner
6 Injection equipment
7 Flywheel housing
8 Intake manifold
9 Exhaust manifold
10 Thermostat housing
11 Oil sump
12 Rocker covers
13 Turbocharger
14 Ventilation pipe
• Flywheel
• Fuel filter
©
4 Scania CV AB 2007, Sweden 01-00-45
• Coolant pipe
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DSI14:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
©
01-00-45 Scania CV AB 2007, Sweden 5
Model DSI14
©
6 Scania CV AB 2007, Sweden 01-00-45
Order number DSI14
©
01-00-45 Scania CV AB 2007, Sweden 7
01-00-50
Issue 2011-02 en-GB
©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6
Model DC16......................................................................... 9
2 ©
Scania CV AB 2010, Sweden 01-00-50
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part numbers of these engines starts with 572. The engines are test run and the basic settings have
been made.
01-00-50 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine
Engine DC16
Exchange engine DC16 consists of the following parts in addition to the engine body:
1 Suspension brackets (Only D-train brackets are to be fitted. Renew existing ones if not D-train
brackets).
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
4 ©
Scania CV AB 2010, Sweden 01-00-50
15 Rocker covers
16 Oil cooler
17 Turbocharger
The following parts are not included in exchange engine DC16:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Air pipe
• Control unit
• Compressor
• Starter motor
• Alternator
01-00-50 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.
6 ©
Scania CV AB 2010, Sweden 01-00-50
Equipment, new exchange engine
Engine DC16
New exchange engine DC16 consists of the following parts in addition to the engine body:
1 Suspension brackets (The brackets differ depending on whether the engine location is high (a) or
low (b))
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
01-00-50 ©
Scania CV AB 2010, Sweden 7
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger
18 Air pipe
19 S6 control unit for C007 (see TI 16-090702)
20 Compressor
21 Starter motor
22 Alternator
The following parts are not included in the new exchange engine DC16:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber
• Dipstick
8 ©
Scania CV AB 2010, Sweden 01-00-50
Model DC16
01-00-50 ©
Scania CV AB 2010, Sweden 9
Order number DC16
164 L-C-G
10 ©
Scania CV AB 2010, Sweden 01-00-50
Order number DC16
P-R-T
01-00-50 ©
Scania CV AB 2010, Sweden 11
01:00-30
Issue 2012-02 en-GB
©
Scania CV AB 2012, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6
2 ©
Scania CV AB 2012, Sweden 01:00-30
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct engine type (see type plate) and the
correct equipment option is ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines start with 572. The engines are test run and the basic settings are set.
01:00-30 ©
Scania CV AB 2012, Sweden 3
Equipment, exchange engine
Engine DSC/DC/DT12
Exchange engine DSC/DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger
4 ©
Scania CV AB 2012, Sweden 01:00-30
• Compressor
The turbocompound is included in exchange engine DT12.
The following parts are not included in exchange engine DSC/DC/DT12:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
01:00-30 ©
Scania CV AB 2012, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.
6 ©
Scania CV AB 2012, Sweden 01:00-30
Equipment, new exchange engine
Engine DC/DT12
New exchange engine DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger
01:00-30 ©
Scania CV AB 2012, Sweden 7
18 Compressor (type 720)
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off shaft
23 S6 control unit for C007 (see TI 16-090702)
24 Prepared for a retarder
The turbocompound is included in new exchange engine DT12.
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
• Fan ring bracket
• Exhaust brake
• Charge air pipe
8 ©
Scania CV AB 2012, Sweden 01:00-30
DSC/DC/DT12 version
01:00-30 ©
Scania CV AB 2012, Sweden 9
Engine model Order No. hp Euro PTO EDC/PDE/HPI Cab Note
DC12 17 L02 577 163 Geared-up fan
DC12 23 L01 577 202 R
DC12 24 L01 547 203 R
DC12 23 L01 577 204 P
DC12 24 L01 577 205 P
DC12 22 L01 577 206 R
DC12 22 L01 577 207 P
DC12 26 L01 577 209
a. New exchange engine
10 ©
Scania CV AB 2012, Sweden 01:00-30
Order number DSC/DC/DT12
124 L/C/G
Engine type Order No. Injection pump Core part No. Note
DSC12 01 L01 572 538 PES6P120A 720 LS8032 1 572 538 With EDC, Euro 2
DSC12 02 L01 572 539 PES6P120A 720 LS8037 1 572 539 a Without EDC,
Euro 2
DSC12 05 L01 572 567 1 572 567 a PDE, Euro 2
c. Cradle-mounted alternator.
a. Lug-mounted alternator.
01:00-30 ©
Scania CV AB 2012, Sweden 11
Order number DC/DT12
P, R, T
DC12 10 L01 577 115 1 577 115 P a PDE, Euro 4, geared-up fan
DC12 10 L01 577 118 1 577 118 P a PDE, Euro 4, normal fan
a
DC12 13 L01 577 097 1 577 097 R PDE, Euro 4
a HPI, Euro 4, OCV
DT12 12 L01 577 098 1 577 098
a HPI, Euro 4
DT12 03 L01 572 659 1 572 659
a SCR, HPI, Euro 5
DC12 15 L01 577 112 1 577 112
a
DC12 15 L01 577 119 1 577 119 P
DC12 13 L01 577 117 1 577 117 P a PDE, Euro 4
a Euro 4, PDE, normal fan
DC12 13 L01 577 208 1 577 208
a Euro 4, HPI, OCV
DT12 17 L01 577 121 1 577 121
DT12 17 L01 577 177 1 577 177 a Euro 4, HPI, CCV
a Euro 4, HPI, CCV
DT12 12 L01 577 179 1 577 179
DT12 14 L02 577 157 1 577 157 Japan
DT12 15 L02 577 158 1 577 158 Japan
DC12 18 L01 577 124 1 577 124 P
DC12 18 L01 577 125 1 577 125 R
DC12 06 577 126 1 577 126
DC12 17 577 127 1 577 127
DT12 18 577 144 1 577 144
DC12 17 L02 577 163 1 577 163 P Geared-up fan
DC12 23 L01 577 202 1 577 202 R
DC12 24 L01 547 203 1 547 203 R
DC12 23 L01 577 204 1 577 204 P
DC12 24 L01 577 205 1 577 205 P
DC12 22 L01 577 206 1 577 206 R
DC12 22 L01 577 207 1 577 207 P
DC12 26 L01 577 209 1 577 207
a. New exchange engine.
01:00-30 ©
Scania CV AB 2012, Sweden 12
01:00-30 ©
Scania CV AB 2012, Sweden 13
01:00-35
Issue 2012-02 en-GB
©
Scania CV AB 2012, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6
2 ©
Scania CV AB 2012, Sweden 01:00-35
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct engine type (see type plate) and the
correct equipment option is ordered.
Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines start with 572. The engines are test run and the basic settings are set.
01:00-35 ©
Scania CV AB 2012, Sweden 3
Equipment, exchange engine
Engine DSC/DC12
Exchange engine DSC/DC12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger
4 ©
Scania CV AB 2012, Sweden 01:00-35
• Compressor
The following parts are not included in exchange engine DSC/DC12:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
01:00-35 ©
Scania CV AB 2012, Sweden 5
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.
6 ©
Scania CV AB 2012, Sweden 01:00-35
Equipment, new exchange engine
Engine DC/DT12
New exchange engine DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger
01:00-35 ©
Scania CV AB 2012, Sweden 7
18 Compressor
19 Starter motor
20 Alternator
21 Drive belts
22 S6 Control unit for C007 (See TI 16-090702)
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
8 ©
Scania CV AB 2012, Sweden 01:00-35
DC/DT12 version
01:00-35 ©
Scania CV AB 2012, Sweden 9
Order number DSC/DC12
K124
10 ©
Scania CV AB 2012, Sweden 01:00-35
Order number DC/DT12
01:00-35 ©
Scania CV AB 2012, Sweden 11
01-00-55
Issue 2007-05 en
©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3
Model DI12.......................................................................... 6
©
2 Scania CV AB 2007, Sweden 01-00-55
Information, exchange engine
Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.
Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.
©
01-00-55 Scania CV AB 2007, Sweden 3
Equipment, exchange engine
Engine DI12
Exchange engine DI12 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Turbocharger
©
4 Scania CV AB 2007, Sweden 01-00-55
The following parts are not included in exchange engine DI12:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
©
01-00-55 Scania CV AB 2007, Sweden 5
Model DI12
©
6 Scania CV AB 2007, Sweden 01-00-55
Order number DI12
©
01-00-55 Scania CV AB 2007, Sweden 7
01:01-05
Issue 2011-02 en-GB
Cylinder head D9
©
Scania CV AB 2010, Sweden
Contents
Information Information cylinder head ....................................3
2 ©
Scania CV AB 2010, Sweden 01:01-05
Information cylinder head
01:01-05 ©
Scania CV AB 2010, Sweden 3
Equipment, cylinder heads
D9
Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve seat insert (intake valve)
7 Valve seat insert (exhaust valve)
8 Intake valve
4 ©
Scania CV AB 2010, Sweden 01:01-05
9 Exhaust valve
10 Valve spring
11 Valve discs
12 Split collet
13 Protection ring
14 Valve cap
• Valve stem seal
01:01-05 ©
Scania CV AB 2010, Sweden 5
Order number D9
Engine type Order No. Casting no. Original part Core part No. Note
no.
DN/DS/DSC9 570 078 1 523 413 1 523 413 1 570 078
1 321 236
343 999
394 401
1 318 279
DN/DS/DSC9 570 079 1 523 413 1 523 413 1 570 079 a
1 321 236
343 999
394 401
1 318 279
DSC9 11/12/13/15 570 096 1 521 825 1 570 096
1 344 352
DSI9 E01 570 089 1 521 825 1 570 089
1 344 352
D9 570 123 1 909 203 1 570 123 P-R-T-series, PDE
1 846 123
1 750995
1 743 122
1 750 995
DC901, 02, 03 570 165 1 521 826 1 521 826 1 570 165 With plastic rocker
cover
1 434 915 With injection
pump
1 425 097
DC9 570 166 1 921 303 1 570 166 XPI
1 874 583
1 855 950
1 849 155
1 519 411
DC9A 570 125 1 757 286 1 757 286 1 570 125 Swirl 1.7, PDE
1 912 779
1 846 124
DC9A 574 203 1 525 011 1 574 203
1 392 158
DC9 570 988 2 002 702 1 570 988 FAME
OSC9 G01 B01 570 190 1 521 710 1 570 190
1 434 168
a. Increased exhaust brake power.
6 ©
Scania CV AB 2010, Sweden 01:01-05
01:01-10
Issue 2012-02 en-GB
©
Scania CV AB 2012, Sweden
Contents
Information Ordering, cylinder head ............................................ 3
2 ©
Scania CV AB 2012, Sweden 01:01-10
Information, exchange cylinder head
01:01-10 ©
Scania CV AB 2012, Sweden 3
Equipment, cylinder heads
D11
Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve seat insert (intake valve)
7 Valve seat insert (exhaust valve)
8 Intake valve
9 Exhaust valve
10 Valve spring
4 ©
Scania CV AB 2012, Sweden 01:01-10
11 Valve discs
12 Split collet
13 Protection ring
14 Valve cap
15 Nipple
16 Gasket
17 Valve stem seal
18 Pin
01:01-10 ©
Scania CV AB 2012, Sweden 5
Order number D11
Engine type Order No. Casting No. Original part No Core part No. Note
D/DS11 570 088 253 757 1 523 418 1 570 088 a
6 ©
Scania CV AB 2012, Sweden 01:01-10
Engine type Order No. Casting No. Original part No Core part No. Note
DTC11 570 087 1 523 415 1 523 415 1 570 087 b
1 300 612
1 528 006
1 337 361
DC11 570 073 1 912 792 1 912 792 1 570 073 4 series, PDE
1 846 125
1 743 124
1 448 282
1 421 746
1 450 057
DC11 570 123 1 909 203 1 909 203 1 570 123 P-R-T-series,
PDE
1 846 123
1 743 122
1 750 995
a. The intake valve is adjusted to 0.45 mm. Renew the instruction plate on the rocker cover if necessary.
b. Increased exhaust brake power.
01:01-10 ©
Scania CV AB 2012, Sweden 7
01-01-15
Issue 2011-02 en-GB
©
Scania CV AB 2010, Sweden
Contents
Information Information, cylinder head ....................................... 3
2 ©
Scania CV AB 2010, Sweden 01-01-15
Information, cylinder head
01-01-15 ©
Scania CV AB 2010, Sweden 3
Equipment, cylinder heads
D12
Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Split collet
4 ©
Scania CV AB 2010, Sweden 01-01-15
Order number D12
Engine type Order No. Casting no. Original Core part No. Note
part no.
DSC12 570 067 1 846 592 1 846 592 1 570 067 EN-5707809, inline
1 494 347 1 494 347
1 363 625
DSC12 570 074 1 846 591 1 846 591 1 570 074 EN5707810-, inline
1 448 285
1 450 060 4 series
D12 570 073 1 912 792 1 912 792 1 570 073 PDE
1 846 125
1 743 124
1 450 057
1 448 282
1 421 746
D12 570 123 1 909 203 1 909 203 1 570 123 P-R-T-series, PDE
1 846 123
1 743 122
1 750 995
D12 570 076 1 938 801 1 938 801 1 570 076 4 series, HPI
1 912 794
1 804 713
1 743 125
1 522 361
1 450 059
1 448 279
D12 570 121 1 909 204 1 909 204 1 570 121 P-R-T-series, HPI
1 804 713
1 743 125
1 483 900
01-01-15 ©
Scania CV AB 2010, Sweden 5
01:01-20
Issue 2008-05 en
D14
Note! The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Valve guide (intake valve)
3 Valve guide (exhaust valve)
4 Valve seat insert (intake valve)
5 Valve seat insert (exhaust valve)
6 Intake valve
7 Exhaust valve
8 Valve spring
9 Valve discs
10 Collet
Engine type Order no. Casting no. Original part Core part no. Note
no.
DS/DSC14 570 092 258 793 1 523 419 1 570 092
289 622
DSC14 570 093 367 385 1 523 419 1 570 093
1 523 419
1 319 873
DS/DSC/DSI14 570 045 1 523 419 372 384 1 570 045 Classified
1 319 876 295 095
367 385
257 793
269 780
289 622
DSC/DSI14 570 077 1 523 419 1 523 419 1 570 077
1 319 876
DSC/DSI14 570 080 1 523 420 1 523 420 1 570 080
1 335 134
3 97 775
a
DSC/DSI14 570 081 1 523 420 1 523 420 1 570 081
1 335 134
397 775
DSC14 13/15 570 082 1 523420 1 523 420 1 570 082
1 335 134
397 775
a. Increased exhaust brake power.
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, cylinder head ............................................ 3
©
2 Scania CV AB 2007, Sweden 01-01-25
Information, exchange cylinder head
©
01-01-25 Scania CV AB 2007, Sweden 3
Equipment, cylinder head
D16
Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part No is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Collet
©
4 Scania CV AB 2007, Sweden 01-01-25
Order number D16
Engine type Order No. Casting No. Original part Core part No. Note
No.
DC16 574 374 1 750 995 1 750 995 1 574 374 PDE
1 743 122
1 522 193
1 450 058
1 450 275
©
01-01-25 Scania CV AB 2007, Sweden 5
01-10-01
Issue 2007-05 en
Crankshaft D9
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3
©
2 Scania CV AB 2007, Sweden 01-10-01
Information, exchange crankshaft
Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).
©
01-10-01 Scania CV AB 2007, Sweden 3
Equipment, crankshafts
D9
©
4 Scania CV AB 2007, Sweden 01-10-01
Order number, D9 crankshaft
Engine type Order Crankshaft Marked Original part Core part No. Note
No. No.
a
DN/DS/DSC9 570 720 344 720 357 780 357 780 1 570 720
344 721 357 781
344 722 357 782
344 723 357 783
344 724 357 784
DSC9 11/12 570 880 1 338 810 1 338 810 1 570 880
1 338 811
DSC9 13/15 1 338 812
1 338 813
1 338 814
DC9 574 420 1 490 686 377 170 1 490 686 1 574 420
1 770 201
1 770 202
1 770 203
1 770 204
a. Hub 355 480 is required for fitting, if the returned crankshaft is marked 344 720, 344 721, 344 722, 344 723 or 344 724
for engines with MO-5060251.
©
01-10-01 Scania CV AB 2007, Sweden 5
01-10-05
Issue 2007-05 en
Crankshaft D11
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3
©
2 Scania CV AB 2007, Sweden 01-10-05
Information, exchange crankshaft
Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).
©
01-10-05 Scania CV AB 2007, Sweden 3
Equipment, crankshafts
D11
©
4 Scania CV AB 2007, Sweden 01-10-05
Order number, D11 crankshaft
Engine type Order No. Crank- Marked Original Core part Note
shaft part No No.
DN/DS/DSC/DSI11 570 790 342 060 342 061 342 060 1 570 710 a b
342 062 342 063
342 064 522 670
342 066 522 670
DN/DS/DSC/ 570 790 1 308 467 1 314 280 1 308 467 1 570 790 a, b
DSI11, DTC11,
DSC1122
1 314 281 1 314 282
1 314 283 1 314 284
DC11 01 570 960 1 399 252 1 440 591 1 399 252 1 570 960
DC11 02 1 440 592 1 440 593
1 440 594
D/DS11 570 810 161 155 (161 475) 1 570 350 c d Classified polygonal
161 155
D/DS11 570 810 245 576 249 218 (245 576) 1 570 380 cd
Classified polygonal
279 590 279 591 249 218
279 592 279 593 (279 590)
279 594 291 270 291 270
DN/DS/DSI11 570 810 327 060 327 061 (327 060) 1 570 650 c Classified polygonal
327 062 327 063 (327 070)
327 064 327 071
a
DN/DS/DSI11 570 810 326 270 326 271 (326 270) 1 570 640 Classified polygonal
326 272 326 273 (326 633)
326 274 326 634
DN/DS/DSI11 570 810 1 314 300 1 314 301 (1 321 864) 1 570 810 a Classified polygonal
1 314 302 1 314 303 (1 314 300)
1 314 304 1 321 865
DN/DS/DSI11 570 800 357 440 357 441 (357 460) 1 570 740 a
Classified not
polygonal
357 442 357 443 (357 440)
357 444 357 461
DN/DS/DSI11 570 800 1 314 290 1 314 291 (1 321 860) 1 570 800 a Classified not
polygonal
1 314 292 1 314 293 (1 314 290)
1 314 294 1 321 861
a. 8 counterweights
b. Adapted for pull-type clutch.
c. 12 counterweights.
d. If the exchange crankshaft is marked 327 060, 327 061, 327 062, 327 063, 327 064, 326 270, 326 271, 326 272, 326 273,
326 274, 1 314 300, 1 314 301, 1 314 302, 1 314 303 or 1 314 304 the crankshaft damper hub is also supplied.
©
01-10-05 Scania CV AB 2007, Sweden 5
01-10-10
Issue 2007-05 en
Crankshaft D12
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3
©
2 Scania CV AB 2007, Sweden 01-10-10
Information, exchange crankshaft
Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).
©
01-10-10 Scania CV AB 2007, Sweden 3
Equipment, crankshafts
D12
©
4 Scania CV AB 2007, Sweden 01-10-10
Order number, D12 crankshaft
Engine type Order Crankshaft Marked Original Core part No. Note
No. part No
DSC12 01, 02 L01 570 870 1 421 506 1 376 800 1 421 506 1 570 870
1 376 801 1 376 802
1 376 806 1 376 804
DC12 574 410 1 423 374 1 743 584 1 743 584 1 574 410
1 440 581 1 770 191
1 440 582 1 770 192
1 440 583 1 770 193
1 440 584 1 770 194
©
01-10-10 Scania CV AB 2007, Sweden 5
01-10-15
Issue 2007-05 en
Crankshaft D14
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3
©
2 Scania CV AB 2007, Sweden 01-10-15
Information, exchange crankshaft
Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).
©
01-10-15 Scania CV AB 2007, Sweden 3
Equipment, crankshafts
D14
©
4 Scania CV AB 2007, Sweden 01-10-15
Order number, D14 crankshaft
DS/DSI14 570 780 269 870 269 871 305 730 1 570 600 Classified
polygonal
269 873 296 260 (298 260) 1 570 390
296 261 296 262 (305 729)
296 263 296 264
296 265 296 266
©
01-10-15 Scania CV AB 2007, Sweden 5
Engine type Order Crankshaft Marked Original Core part Note
No. part No No.
305 730 277 433
DS/DSI14 570 780 318 920 318 921 326 552 1 570 610 Classified
polygonal
318 922 318 923 (318 920)
318 924 318 925 (326 551)
318 926 346 190 349 257
346 191 346 192 (349 256)
346 193 346 194 (346 190)
346 195 346 196
DS/DSI14 570 780 373 080 373 081 375 533 1 570 780 Classified
polygonal
373 082 373 083 (375 532)
373 084 373 085 (373 080)
373 086
DS/DSC/DSI14 570 770 373 100 373 101 375 536 1 570 770 Classified
373 102 373 103 (375 535)
373 104 373 105 (373 100)
373 106
©
6 Scania CV AB 2007, Sweden 01-10-15
01-10-20
Issue 2007-05 en
Crankshaft D16
©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3
©
2 Scania CV AB 2007, Sweden 01-10-20
Information, exchange crankshaft
Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).
©
01-10-20 Scania CV AB 2007, Sweden 3
Equipment, crankshafts
D16
©
4 Scania CV AB 2007, Sweden 01-10-20
Order number, D16 crankshaft
©
01-10-20 Scania CV AB 2007, Sweden 5
04:01-01
Issue 2009-02 en
Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.
• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture
K384 4/8
Exchange clutch K384
K384 4/8
Clutch type Order No. New number Core part No. Note
K384 4/8 571 212 282 655 1 571 212
319 827
324 460
(363 687)
(282 646)
(319 814)
Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.
• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.
• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K422 1/2
K422 1/2
Clutch type Order No. New number Core part No. Note
K422 1 571 201 304 594 1 571 201 16 1/2" a
143 036
254 919
K422 2 571 200 304 592 1 571 200 16 1/2"
175 104
254 902
a. Where a lower pedal pressure is required
Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.
• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K422 3/4/5/9/12
Exchange clutches 571 207, 571 209 and 571 214 comprise:
1 Pressure plate
2 Diaphragm spring
3 Clutch cover
• Coupling disc (571 209 only)
K422 3/4/5/9/12
Clutch type Order No. New number Core part No. Note
K422 3 571 207 234 680 1 571 207 16 1/2
K422 4/9/12 571 214 327 557 1 571 214 16 1/2
234 682
K422 5 571 209 264 091 1 571 209 16 1/2 a
a. With EK420 power take-off
K432 6/8/15/17/30/31/32/34
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
a. Clutch 1 513 719 has been replaced by 1 321 259 or 571 220 plus mounting kit
1 749 126.
b. Clutch 1 513 720 has been replaced by 1 321 259 or 571 220 plus mounting kit
1 749 126.
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K432 5/7/10/14
K432 5/7/10/14
Clutch type Order No. New number Core part No. Note
K432 5/7/10/14 571 227 1 370 794 1 571 227
382 576
1 113 870
1 321 254
1 361 679
1 365 486
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K432 1/3/4/9/11/12
K432 1/3/4/9/11/12
Clutch type Order No. New number Core part No. Note
K432 1/3/4/9/11/12 571 219 329 439 1 571 219
294 884
1 102 425
Clutch K422 8
Clutch
• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture
K422 8
K422 8
Clutch type Order No. New number Core part No. Note
K422 8 571 213 315 427 1 571 213 16 1/2 a
a. With GRE870/871
Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.
1 Basic version
2 Variant of basic version
3 Production designation
4 Month of manufacture
5 Year of manufacture
K442 1/2
K422 1/2
Clutch type Order No. New number Core part No. Note
K422 1/2 571 215 317 353 1 571 215 16 1/2 a
a. With torque converter
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K432 16/18
Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit 1 341 683.
K432 16/18
Clutch type Order No. New number Core part No. Note
K432 16/18 571 289 1 382 331 1 571 289 a
a. Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit
1 341 683.
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K432 36/38
Clutch type Order No. New number Core part No. Note
K432 36/38 571 315 1 522 424 1 571 315
Clutch
K432
Does not have any marking but has different bolts for the pressure plate leaf springs.
K432 19/33/35/37/39
Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit 1 341 683.
Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.
K432 19/33/35/37/39
Clutch type Order No. New number Core part No. Note
K432 19 571 269 1 407 912 a
a. Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit
1 341 683.
b. Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.
©
Scania CV AB 2007, Sweden
Table of contents
Design R660 ......................................................................... 3
©
2 Scania CV AB 2007, Sweden 08:05:01
Design
Axle gear
The appearance of the axle gear in the service exchange system is as follows:
©
08:05:01 Scania CV AB 2007, Sweden 3
Order number
©
4 Scania CV AB 2007, Sweden 08:05:01
Axle gear R660, Buses
Axle gear Order No. Original part No. Core part No. Note
R660 574 516 1 413 376 1 574 516 2.92:1
R660 574 529 1 732 316 1 574 529 3.07:1
1 413 377
R660 574 518 1 413 378 1 574 518 3.42:1
R660 574 519 1 413 379 1 574 517 3.80:1
R660 574 520 1 413 380 1 574 520 4.22:1
©
08:05:01 Scania CV AB 2007, Sweden 5
08:05:05
Issue 2007-09 en
©
Scania CV AB 2007, Sweden
Table of contents
Design RB660/RB662 .......................................................... 3
©
2 Scania CV AB 2007, Sweden 08:05:05
Design
Axle gear
The appearance of the axle gear in the service exchange system is as follows:
The following parts are not included in exchange axle gear RB660/RB662
1 End yoke
©
08:05:05 Scania CV AB 2007, Sweden 3
Order number
©
4 Scania CV AB 2007, Sweden 08:05:05
08:05:10
Issue 2007-09 en
©
Scania CV AB 2007, Sweden
Table of contents
Design R780/R782................................................................ 3
©
2 Scania CV AB 2007, Sweden 08:05:10
Design
Axle gear
The appearance of the axle gear in the service exchange system is as follows:
The following parts are not included in exchange axle gear R780/R782
1 End yoke
©
08:05:10 Scania CV AB 2007, Sweden 3
Order number
©
4 Scania CV AB 2007, Sweden 08:05:10
04:10-01
Issue 2007-09 en
Clutch disc
©
Scania CV AB 2007, Sweden
Table of contents
Design .................................................................................. 3
©
2 Scania CV AB 2007, Sweden 04:10-01
Design
Clutch disc
The appearance of the clutch disc in the service exchange system is as follows:
©
04:10-01 Scania CV AB 2007, Sweden 3
Order number
Clutch disc
Clutch type Order No. Original part No. Core part No. Note
K384 2 571 258 1 103 484 1 571 258 SAE splines, front
K384 2 571 259 1 103 485 1 571 259 SAE splines, rear
K384 2 571 260 1 103 483 1 571 260 DIN splines, front
K384 2 571 261 1 302 903 1 571 261 DIN splines, rear
K384 4/8 571 261 1 302 903 1 571 261 DIN splines
K402 1 571 223 1 335 282 1 571 223
K422 1/2/3/4/5 571 250 1 103 482 1 571 250 SAE splines
K432 1
K422 8 571 251 1 319 046 1 571 251 DIN splines
K422 9 571 265 1 332 108 1 571 265 DIN splines
1 104 305
K422 9 571 253 1 111 149 1 571 253 DIN splines, pre-damper
K432 3
K422 12/13 571 263 1 323 138 1 571 263 DIN splines
K432 1/3 571 280 1 108 445 1 571 280 DIN splines
K432 3/12 571 281 1 304 780 1 571 281 2 hubs
K432 5/6 571 255 1 111 150 1 571 255 DIN splines, pre-damper
K432 5/9 571 290 1 387 021 1 571 290 DIN splines, trucks
1 318 603
1 367 172 Trucks
K432 6 571 254 1 304 781 1 571 254 DIN splines
K432 9 571 266 1 377 440 1 571 266 Buses
K442 1 571 257 386 656 1 571 257 DIN splines
K442 2 571 267 1 114 232 1 571 267
K402 571 296 1 413 177 1 571 296
1 390 374
1 349 349
K402 30/31/32 571 305 1 749 123 1 571 305
K432 7/8/10/13/14/15/16/17 1 444 110 1 571 300
1 409 769
1 368 697
1 340 192
1 324 883
1 321 253
1 321 258
K432 16/17 571 271 1 412 319 1 571 268
1 386 931
1 510 032
K432 34/18 571 272 1 510 033
©
4 Scania CV AB 2007, Sweden 04:10-01
Clutch type Order No. Original part No. Core part No. Note
574 901 1 804 508
K432 43 574 902 1 541 777
K432 46/40 574 903 1 527 227
K432 42/26 574 904 1 523 634
K432 41/25 574 905 1 499 769
K432 39/35/33/19 571 310 1 749 124 1 571 310
K432 38/27 571 317 1 496 761 1 571 317
K432 37/36/20 571 316 1 479 575 1 571 316
©
04:10-01 Scania CV AB 2007, Sweden 5
03:01-01
Issue 2008-05 en
Injection pump
Injection pump
The service exchange system has two types of injection pump.
The type in Figure A applies to engines without EDC (electronic diesel control) and consists of the
following components:
1 Injection pump
2 Centrifugal governor
3 Smoke limiter
4 Feed pump
5 Pump coupling
Alternator
Alternator
The alternator in the Service Exchange System has the following appearance:
Alternator
Vehicle Order No. Original Core part no. Note
type part No
ab
L-LB 571 413 1 117 252 1 571 413 55A
G-P-R-T 371 972 1 571 515
354 858 1 571 501
303 769 1 571 502
327 304
L-LB 571 414 1 105 367 1 571 414 ab
55A
G-P-R-T 397 987 1 571 513
1 118 145 1 571 511
388 112 1 571 509
1 118 146
L-LB 571 415 1 305 766 1 571 415 c 55A
G-P-R-T 371 973 1 571 507
G-P-R-T 571 429 1 307 454 1 571 429 75A
354 494 1 571 508
1 109 755 1 571 508
1 118 147 1 571 514
94/114/124/ 571 416 1 394 969 1 571 416 a 65A
144
D9/11/14 AM 1 336 136 1 571 498
114 571 417 1 397 038 1 571 417 c 65A
D9, 4 series 571 475 1 774 593 1 571 475 100A
1 525 447 1 571 688 100A
1 440 768/769 1 571 687 100A
1 440 769 1 571 529 90A
1 433 689 1 571 526 90A
1 371 679 1 571 523 90A
D11/12/14, 4 5 71 474 1 774 592 1 571 474 100A
series
1 516 176 1 571 616 100A
1 440 768/769 1 571 687 100A
1 440 768 1 571 527 90A
1 433 688 1 571 525 90A
1 377 400 1 571 522 90A
D16 571 476 1 777 465 1 571 440 100A
1 774 594 1 571 476 100A
1 516 316 1 571 617 100A
1 448 150 1 571 689 90A
1 448 150 1 571 533 90A
Gearbox
GA762
GA762
GA762
Gearbox Order No. Original part No. Core part No. Note
GA762 570 573 341 743 1 570 573 BR Buses
ab
314 993 1 570 556
Gearbox
GA762R
GA762R
GA762R
Gearbox Order No. Original part No. Core part No. Note
a
GA762R 570570 330 330 1 570 570
a. To be sold out.
Gearbox
GAV762
GAV762
GAV762
Gearbox Order No. Original part No. Core part No. Note
a
GAV762 570 571 341 745 1 570 571
304 411 1 570 553 b
264 165 1 570 552 b c
a. To be sold out.
b. If necessary transfer the end yoke.
c. Cast iron gearbox housing.
Gearbox
GAV762R
GAV762R
GAV762R
Gearbox Order No. Original part No. Core part No. Note
a
GAV762R 570 575 341 746 1 570 575
317 492 1 570 568 b
264 165 1 570 552 b
a. To be sold out.
b. If necessary transfer the end yoke.
Gearbox
GAV764
GAV764
GAV764
Gearbox Order No. Original part No. Core part No. Note
a
GAV764 570 572 341 747 1 570 572
274 488 1 570 554 b c
315 105 1 570 555 b
a. To be sold out.
b. If necessary transfer the end yoke.
c. Cast iron gearbox housing
Gearbox
GAV764R
GAV764R
GAV764R
Gearbox Order No. Original part No. Core part No. Note
a
GAV764R 570 576 341 748 1 570 576
326 901 1 570 569 b
a. To be sold out.
b. If necessary transfer the end yoke.
Gearbox
GA770
GA770
GA770
Gearbox Order No. Original part No. Core part No. Note
GA770 570 592 365 604 1 570 592 VXL-6831400
GA770 571 645 1 313 534 1 571 645 VXL6831401
Gearbox
GAE770
GAE770
GAE770
Gearbox Order No. Original part No. Core part No. Note
GAE770 570 593 365 606 1 570 593 VXL-6834400, trucks
Gearbox
GAV770R
GAV770R
GAV770R
Gearbox Order No. Original part No. Core part No. Note
a
GAV770R 570 589 369 396 1 570 589
Gearbox
GAV772R
GAV772R
GAV772R
Gearbox Order No. Original part No. Core part No. Note
a
GAV772R 570 591 369 968 1 570 591 N112
382 356
Gearbox
GA775R/781R
GA775R/781R
GA775R/781R
Gearbox Order No. Original part No. Core part No. Note
GA775R 571 620 1 107 074 1 571 620 K93/113, VXL6825701
GA781R 571 621 1 108 815 1 571 621 a
a. The pump impeller in the torque converter is different to that in the GA775R.
Gearbox
GAV783R
GAV783R
GAV783R
Gearbox Order No. Original part No. Core part No. Note
GAV783R 571 646 1 113 581 1 571 646 N113
Gearbox
GS771
GS771
GS771
Gearbox Order No. Original part No. Core part No. Note
a
GS771 571 635 368 289 1 571 365 Trucks
GS771 571 363 355 264 b
1 571 636 Trucks
GS771 571 637 368 522 1 571 637 a Buses
GS771 571 638 368 523 1 571 638 b Buses
Gearbox
GR801/801R
GR801/801R
GR801/801R
Gearbox Order No. Original part No. Core part No. Note
abcd
GR801 571 660 1 350 885 1 571 660 3 series
GR801 571 735 1 571 735 a b c e 3 series
GR801 571 661 1 350 886 1 571 661 a b f 3 series
GR801 571 736 1 571 736 a b d e 3 series
GR801R 571 665 1 350 955 1 571 665 a c d Scania Retarder, 3 series
GR801R 541 737 1 571 737 a c e Scania Retarder, 3 series
GR801
GR801R 571 682 1 393 932 1 571 682 g d Scania Retarder, 4 series
GR801
GR801R 571 742 1 893 580 1 571 742 d g Scania Retarder, 4 series
GR801R 571 721 1 536 129 1 571 721 d h Scania Retarder, 4/5 series
GR801R 1 895 890 e h Scania Retarder, 4/5 series
Gearbox
GR870
GR870
GR870
Gearbox Order No. Original part No. Core part No. Note
abcde
G-P-R-T 570 579 314 769 1 570 579
314 773
315 195
G-P-R-T 570 580 314 771 1 570 580 f b e g d
314 775
G-P-R-T 570 581 324 042 1 570 581 a b h d
324 046
324 064
341 665
341 669
G-P-R-T 570 582 324 044 1 570 582 f b h d
324 048
341 673
341 677
Gearbox
GR871/871T
GR871/871T
GR871/871T
Gearbox Order No. Original part No. a Core part No. Note
bcde
GR871 570 594 363 441 1 570 594
GR871T
a. Note: The part number for the gearbox assembly is indicated in brackets.
b. The gearbox is NOT CAG adapted
c. The gearbox is supplied without oil cooler outlets or with these plugged.
d. The gearbox is fitted with a support sleeve but without clutch housing and planetary gear.
e. A new input gear is mounted in exchange gearboxes 157 23 onwards, this requires a new gear 392 956 in the power
take-off. See also RM 2/545.
f. The gearbox is supplied with oil cooler outlets.
g. The gearbox IS CAG adapted
Gearbox
GR880/880T
GR880/880T
GR880/880T
Gearbox Order No. Original part No.a Core part No. Note
bcd
GR880 571 627 1 571 627
GR880T (1 112 242)
a. Note: The part number for the gearbox assembly is indicated in brackets.
b. The gearbox is NOT CAG adapted.
c. The gearbox is supplied without oil cooler outlets or with these plugged.
d. The gearbox is fitted with a support sleeve and clutch housing but without planetary gear.
e. The gearbox is supplied with oil cooler outlets.
f. The gearbox IS CAG adapted.
Gearbox
GRS890/890R
GRS890/890R
GRS890/890R
Gearbox Order No. Original part No. Core part No. Note
ab
GRS890R 571 678 1 393 387 1 571 678 Scania Retarder, 4/5 series
GRS890 571 740 1 893 578 1 571 740 a c Scania Retarder, 4/5 series
GRS890R
GRS890R 571 722 1 536 134 1 571 722 d b Scania Retarder 4/5 series
GRS890R 571 746 1 895 892 1 571 746 d c Scania Retarder, 4/5 series
Gearbox
GR/GRH/GRS/GRSO900/900R
GR/GRH/GRS/GRSO900/900R
GR/GRH/GRS/GRSO900/900R
Gearbox Order No. Original part No. Core part No. Note
abcde
GRS900 571 655 1 350 875 1 571 655 3 series
abcdf
GRS900 571 732 1 571 732 3 series
ce
GR900R 571 683 1 350 882 1 571 683 3 series
GR900R 571 743 1 571 743 c f 3 series
GRS900R 571 669 1 350 877 1 571 669 a c d e Scania Retarder, 3 series
GRS900R 571 738 1 571 738 a c d f Scania Retarder, 3 series
GRS900
GRS900R 571 676 1 384 743 1 571 676 c e g Scania Retarder, 4 series
GRS900R 571 739 1 893 577 1 571 739 c f Scania Retarder, 4-series
GRS900R 571 724 1 536 136 1 571 724 e h Scania Retarder, 4/5 series
GRS900R 571 747 1 895 893 1 571 747 f Scania Retarder, 4-series
GR/GRH900 571 658 1 350 879 1 571 658 a b c d e 3 series
GR/GRH900 571 733 1 571 733 a b c d f 3 series
GR/GRH900 571 659 1 350 880 1 571 659 a b c e i 3 series
GR/GRH900 571 734 1 571 734 a b c i f 3 series
GR900
GR900R 571 680 1 393 930 1 571 680 c g e Scania Retarder, 4 series
GR900R 571 741 1 893 579 1 571 741 c f Scania Retarder, 4-series
GR900
GR900R 571 723 1 536 132 1 571 723 h e Scania Retarder, 4/5 series
GR900R 571 745 1 895 891 1 571 745 f Scania Retarder, 4-series
GRSO900R 571 726 1 536 140 1 571 726 h e 4/5 series
GRSO900R 571 749 1 895 895 f 4/5 series
Gearbox
GRS920
GRS920
GRS920
Gearbox Order No. Original part No. Core part no. Note
a
GRS920 571 727 1 536 138 1 571 727
b
GRS920 571 748 1 895 894 1 571 748
Injectors
Injectors
Injector DSI8
Engine Order no. Original part No Holder Tip Holder marked Core part no.
type
DSI8 574 328 309 503 257 228 382 015 882 1 574 328
DSI8 01A (309 504) 939
DSI8 40-42A
Starter motor
Starter motor
The appearance of the starter motors in the Exchange System is as follows:
Starter motor
Vehicle Order No. Original part No Core part no. Note
type
DN/DS/DSI8 571 420 369 554 1 571 451
369554 1 571 420 1-pin
DN/DS/DSC9 263 356 1 571 450
310 563 1 571 450
DN/DS/ 571 421 349 575 1 571 453
DSC11
349 575 1 571 421 1-pin
DN/DS/ 571 422 349 576 1 571 454 2-pin
DSC11
349 576 1 571 422 2-pin
163 394 1 571 452
279 932
DSC11 571 169 1 382 290 1 571 169
1 382 290 1 571 428
1 382 290 1 571 464
DTC11, DS/ 571 423 349 578 1 571 423 1-pin
DSC14
349 578 1 571 460
349 578 1 571 458
309 220 1 571 457
309 470 1 571 456
170 743 1 571 455
DTC11, DS/ 571 424 349 579 1 571 424 2-pin
DSC14
349 579 1 571 461
349 579 1 571 459
225 944
D12/D16 571 168 1 357 709 1 571 168
1 357 709 1 571 427
1 357 709 1 571 463
D14 571 167 1 332 903 1 571 167
1 332 903 1 571 426
1 332 903 1 571 462
1 335 929 1 571 465
N94 571 166 1 404 788 1 571 166 1-pin
DSC9 46 A05 571 425 1 395 211 1 571 425
1 395 211 1 571 466
DC12 05 EVB 571 467 1 447 911 1 571 467
DC16 GVB 571 468 1 447 912 1 571 468
Exchange programme
©
Scania CV AB 2013, Sweden
Contents
General .................................................................................. 4
Invoicing .................................................................................. 5
Cores ................................................................................ 11
2 ©
Scania CV AB 2013, Sweden 00:01-01
AC compressor ....................................................... 15
00:01-01 ©
Scania CV AB 2013, Sweden 3
Exchange programme
General
In addition to new spare parts, Scania offers a broad range of reconditioned components, exchange
components for trucks, buses and industrial and marine engines.
Exchange components have the same warranty as other spare parts.
This document provides information on how the exchange programme works and the requirements
Scania has for returned cores.
Upon delivery of an exchange component, a charge is levied for the exchange component and the
core. Cores are returned to Splitpoint, which inspects each core and determines whether full
reimbursement should be paid or if the amount should be reduced.
Cores are sometimes called return units. A core can be an exchange core or a warranty core.
The Exchange Catalogue in Scania Multi contains most exchange components.
4 ©
Scania CV AB 2013, Sweden 00:01-01
Ordering exchange components
Exchange components are ordered from the Scania Order Office the same way as other spare parts.
Orders for spare parts and exchange components can be placed on the same order.
Invoicing
An exchange component and core are invoiced on the same invoice as other spare parts. The prices of
the exchange component and core are found in the parts list.
The core price is a net price without discounts. The core price is determined by how fit a core is for
reconditioning and may change if the conditions for reconditioning change.
Notification of a core price change shall be given 3 months before implementation.
Exchange cores
Each core has its own identity – a core part number that differs from that of the exchange component.
The core number is usually created by adding the number 1 in front of the exchange component part
number.
Example:
Exchange component 570 xxx
Core 1 570 xxx
Warranty cores
Components returned under warranty that are part of the exchange programme but have not been sent
to the Warranty department are accepted as cores and can be sent to Splitpoint like other cores.
Inspection
Before the core is returned, it must be inspected to ensure it fulfils Scania's requirements for exchange
cores.
00:01-01 ©
Scania CV AB 2013, Sweden 5
Address for returning cores
Scania Splitpoint
Industrieweg Nord 1154
BE-3660 Opglabbeek
Belgium
Address for returning cores from Sweden, Finland or Estonia:
Kuehne + Nagel AB
C/O Alltransport
Ståthögavägen 48
SE - Norrköping
Goods marking
Each package (pallet, engine, etc) must have a completely filled-in goods label, part number
1 715 910, affixed to the outside of the package. The return packing lists (RPLs) contained in the
pallet must be listed on the goods label.
Note: Dealers with branch dealerships who send in cores on behalf of these dealerships must indicate
the dealership's customer number on the return packing list.
6 ©
Scania CV AB 2013, Sweden 00:01-01
The return packing list must be placed in a plastic cover and secured to the inside of the package. If
the delivery is made up of several packages/pallets, a return packing list must be written for each
package. In each pallet there must be one (or more) return packing list detailing the contents of the
pallet and nothing more.
Note: A copy of the return packing list must be submitted to the carrier as documentation for clearing
customs.
00:01-01 ©
Scania CV AB 2013, Sweden 7
Return number, Marking cores
The following applies to return packing lists filled in manually:
Each core sent to Splitpoint must be marked with a return number for identification. The return
number must consist of:
• Return packing list number
• Line number on the return packing list
If CORE is used for reporting, the return number is created automatically.
Each core returned to Splitpoint must be fitted with a hanging label containing:
• Customer number
• Return number
• Part number
The hanging label for an engine must also include the engine serial number and, if possible, the
distance driven (km).
For regular exchange cores, use the hanging label with part number 1 585 563; for warranty cores,
use the label with part number 1 583 843.
8 ©
Scania CV AB 2013, Sweden 00:01-01
The following hanging label should be used for returning Diesel Particulate Filter (DPF) cores. Fill in
the front of the label in the same way as hanging label 1 583 563. Please note that you must also fill in
the information requested on the back of this label.
Note: The hanging label must be attached to the core and not to any protective packaging.
00:01-01 ©
Scania CV AB 2013, Sweden 9
Return packaging
Engines
Engines must be returned on the exchange programme's transport pallet for engines. For reasons of
safety, the engines must be strapped and firmly secured to the pallet. All apertures must be covered to
prevent the entry of contaminants. Plastic covers and plastic plugs should be used for this. Strong tape
can also be used to cover the apertures. Oil and coolant must be drained and the engine must be
covered with plastic to minimise corrosion damage.
Unit injector
Unit injectors must be packed in exchange packaging. For PDEs (Bosch), the questions on the
packaging must also be answered.
General
Cores must be packed in pallets to prevent damage during transport. In pallets, separator inserts
should be used between each layer. Heavy cores must not be placed on top of lighter cores.
10 ©
Scania CV AB 2013, Sweden 00:01-01
Exchange component claims
Delivery remarks regarding the exchange component must be registered in RIDE, which is also used
for handling core credit.
Remarks regarding delivery, invoice or order errors must be made to the Order department (Supply
Control, SPC).
Warranty claims
Warranty claims are made to the Warranty department the same way as for other spare parts. All
contacts with the customer are handled by the Warranty department.
Cores for approved claims that have not been sent to the Warranty department can be sent to
Splitpoint as warranty cores with a hanging label intended for this purpose. After an inspection at
Splitpoint, credit is paid for the core. Special damage codes apply.
00:01-01 ©
Scania CV AB 2013, Sweden 11
Cores
12 ©
Scania CV AB 2013, Sweden 00:01-01
Supplementary requirements and examples of
deductions for damage
Engines
The engine serial number and part number must be indicated on the hanging label and return packing
list. The engine core must be delivered on an engine pallet. The engine core must be cleaned.
Delivery without engine pallet; engine core not cleaned.
Damage code = 1
00:01-01 ©
Scania CV AB 2013, Sweden 13
Cylinder head
The cylinder head must have no impact marks or other damage to the parting plane against the
cylinder block.
Damage code = 5
The cylinder head must have no visible cracks, with the exception of cracks between the nozzle hole
and intake and/or exhaust valve seat.
Damage code = 5
Shallow pitting in the combustion chamber caused by the ingress of water may be acceptable,
provided the damage is not to the sealing surface against the cylinder liner.
Permitted cracks
Crankshaft
The crankshaft must be oiled with clean oil.
The keyways must not be worn.
Damage code = 5
The contact surface (1), bolt holes (2) or guide pin holes (3) for attaching the flywheel must not be
damaged.
Damage code = 5
Thrust bearing pressure surfaces (4) or their recesses must not have deep scratches.
Damage code = 5
The crankshaft must not have visible cracks.
Damage code = 5
There must not be any signs of corrosion or blueing (overheating due to lack of lubricant).
Damage code = 5
14 ©
Scania CV AB 2013, Sweden 00:01-01
Turbocharger
The general rules for cleaning do not apply.
External damage as well as large play in bearing housing or broken shaft.
Damage code = 2
VG turbocharger
The general rules for cleaning do not apply.
The turbocharger must be complete; the actuator (electronic actuator) must not be missing.
Damage code = 2
Injector
Unit injector that is not packed in its exchange package.
Damage code = 1
Damaged housing
Damage code = 2
15 ©
Scania CV AB 2013, Sweden 00:01-01
Gearbox
Input and output shafts must be greased
The hole for gearbox control on the top of the gearbox must be covered with a cover or strong tape.
The housing must not be cracked or damaged.
Damage code = 4
Coolant pumps
The housing must not be damaged.
Damage code = 5
Steering gear
The thread on the output shaft must not be damaged and must be protected with a nut.
Damage code = 2
The housing must not be cracked or damaged in any other way.
Damage code = 4
Starter motor
The general rules for cleaning do not apply.
Alternator
The general rules for cleaning do not apply.
The shaft must not be broken.
Damage code = 5
Without protected thread.
Damage code = 2
Hydraulic pump
Without protected thread.
Damage code = 2
16 ©
Scania CV AB 2013, Sweden 00:01-01
AC compressor
Must not be missing fitted pulley.
Damage code = 2
17 ©
Scania CV AB 2013, Sweden 00:01-01
Damage codes for credit reduction
Exchange cores
The credit amount is reduced due to damage or missing parts following the damage codes listed
below.
Warranty cores
The credit amount is reduced due to damage or missing parts following the damage codes listed
below.
18 ©
Scania CV AB 2013, Sweden 00:01-01
05:15-01
Issue 2008-09 en
Planetary gear
GS771/772
GS771/772
301187
The following parts are not components of the exchange planetary gear for GS771/772:
• End yoke
• Speedometer drive
GS771/772
Planetary gear Order Original Core part no. Note
for: no. part no.
a
GS771/772 570 598 324 269 1 570 598
348 888
GS771/772 570 599 355 500 1 570 599 b
355 501
a. Not CAG.
b. CAG.
Planetary gear
GR/GRE860/870
GR/GRE860/870
The following parts are components of the exchange planetary gear for GR/GRE860/870:
GR/GRE860/870
Planetary gear Order Original Core part no. Note
for: no. part no.
a
GR/GRE860/870 570 559 254 061 1 570 559 CH-1030227
bc
GR/GRE870 570 561 314 389 1 570 561 VXL-6275573
def
GR/GRE870 570 583 315 157 1 570 583
Planetary gear
GR/GRE871/871T
Footnote .................................................................................. 5
GR/GRE871/871T
The following parts are components of the exchange planetary gear for GR/GRE871/871T:
• Frequency sensor
• Cover over the hole for the speedometer drive.
The following parts are not components of the exchange planetary gear for GR/GRE871/871T:
• End yoke
• Speedometer drive.
• Solenoid valves and solenoid valve bracket.
GR/GRE871/871T
Planetary gear for: Order no. Original Core part no. Note
part no.
abc
GR/GRE871 570 583 315 157 1 570 583
d
GR871T 570 596 331 321 1 570 596 VXL-6324700
GRE871T 343 320
e
GR/GRE871T 570 597 363 456 1 570 597 VXL 6324701-
6399321
361 678
ef
GR/GRE871(T) 571 651 363 456 1 571 651 VXL6399322
eg
GR/GRE871(T) 571 652 1 109 388 1 571 652 VXL6399322
363 459
a. Supplied without end yoke. Adapted for the GPRT programme. Not prepared for Telma. Earlier
model of attaching eyes for the gearbox beam.
b. With frequency sensor (pos. 2). See footnote.
c. On right-hand drive vehicles the housing (pos. 3) is turned 180º. See footnote.
d. Supplied without end yoke. Prepared for Telma. Earlier model of attaching eyes for the gearbox
beam.
e. Supplied without end yoke. Prepared for Telma. New model of attaching eyes for the gearbox
beam.
f. Not CAG.
g. CAG.
Planetary gear
GR880(T)
GR880(T)
The following parts are components of the exchange planetary gear for GR880(T):
• Frequency sensor
• Cover over the hole for the speedometer drive.
The following parts are not components of the exchange planetary gear for GR880(T):
• End yoke
• Speedometer drive.
• Solenoid valves and solenoid valve bracket.
GR880(T)
Planetary gear Order Original Core part no. Note
for: no. part no.
ab
GR880(T) 571 653 381 603 1 571 653 VXL6621134
381 599
GR880(T) 571 654 381 601 1 571 654 c VXL6621134
Planetary gear
GR801/801/R
©
Scania CV AB 2010, Sweden
Table of contents
Model Model ....................................................................... 3
2 ©
Scania CV AB 2010, Sweden 05:15-05
Model
GR801/801R
The following parts are not components of the exchange planetary gear for GR801/801R:
• End yoke
• Other ancillary equipment
05:15-05 ©
Scania CV AB 2010, Sweden 3
Order number
GR801/801R
Planetary gear for: Order no. Original Core part no. Note
part no.
GR801 571 656 1 439 377 1 571 656 a b c d
1 350 887
GR801 571 730 1 889 251 1 571 730 a b c e
GR801 1 439 375
571 663 1 350 889 1 571 663 a b d f
GR801 571 728 1 889 249 1 571 728 a b e f
GR801 571 668 1 439 376
1 350 891 1 571 668 a b d g Scania Retarder
GR801 571 662 1 350 888 ab
4 ©
Scania CV AB 2010, Sweden 05:15-05
05:15-06
Issue 2008-09 en
Planetary gear
GRS890/890R
GRS890/890R
The following parts are not components of the exchange planetary gear for GRS890/890R:
• End yoke
• Other ancillary equipment
GRS890/890R
Planetary gear for: Order no. Original Core part no. Note
part no.
abcd
GRS890/890R 571 656 1 439 377 1 571 656
1 350 887
GRS890/890R 571 730 1 889 251 1 571 730 a b c e
GRS890/890R 1 439 375
GRS890/890R 571 663 1 350 889 1 571 663 a b d f
a. CAG
b. Supplied without end yoke
c. Prepared for dual-circuit steering
d. Chassis number truck
-2033773 SSS
-5194263 SNL
-9128159 SAN
Chassis number bus
-1859928
e. Chassis number truck
-2033774 SSS
-5194264 SNL
-9128159 SAN
Chassis number bus
-1859929
f. Prepared for the Telma retarder
Planetary gear
GR/GRH/GRS900/900R
GR/GRH/GRS900/900R
The following parts are not components of the exchange planetary gear for GR/GRH/GRS900/900R:
• End yoke
• Other ancillary equipment
GR/GRH/GRS900/900R
Planetary gear for: Order no. Original Core part no. Note
part no.
GR/GRH/GRS900 1 439 377
GR/GRH/GRS900 571 656 1 350 887 1 571 656 a b c d
GR/GRH/GRS900 571 730 1 889 251 1 571 730 a b c e
GR/GRH/GRS900 1 439 375
GR/GRS900 571 663 1 350 889 1 571 663 a b d f
GR/GRS900 571 728 1 889 249 1 571 728 a b f e
1 439 376
GR/GRS900R 571 668 1 350 891 1 571 668 a b d Scania Retarder
GR/GRH/GRS900 1 350 888
GR/GRS900R 571 729 1 889 250 1 571 729 a b e
GR/GRS900 571 720 1 439 378 1 571 720 d
GR/GRS900 571 731 1 889 252 1 571 731 e
a. CAG
b. Supplied without end yoke
c. Prepared for dual-circuit steering
d. Chassis number truck
-2033773 SSS
-5194263 SNL
-9128159 SAN
Chassis number bus
-1859928
e. Chassis number truck
-2033774 SSS
-5194264 SNL
-9128160 SAN
Chassis number bus
-1859929
f. Prepared for the Telma retarder
Brake chamber
Brake chamber
There are two versions of spring brake chambers in the Service Exchange System.
The version shown in figure A consists only of a spring section with ventilation cover.
The versions shown in figures B and C are complete "rational units" with both a spring section
and diaphragm section. The version shown in figure C is a JHE type (High Efficiency) with the
curved pressure plate. Compare figures B and C at the arrows for the visible external difference.
Link yoke not included.
Component parts:
1 Ventilation cover, assembly, 1 off
2 Connection, 1 off
3 Ventilation pipe, 1 off
4 Rubber elbow, 1 off
5 "Snapper clip" 1 off
Carry out the following before aligning the spring section with the diaphragm cover:
Widen the outlet hole to 1/2" Ø in the diaphragm cover at the top. The ventilation pipe must be on
the upper side of the pushrod. Remove any swarf from the diaphragm cover and insert the rubber
elbow into the 1/2" hole. A thin layer of grease will facilitate this. Fit the spring section on the
diaphragm cover and make sure that the diaphragm is correctly positioned. Tighten the clamp ring
nuts to 19-22 Nm. Soften the ventilation cover by leaving it in hot water for 1 to 2 minutes. Apply
Note: The ventilation cover must always be attached in the correct manner.
After the unit has been fitted on the vehicle and the release bolt has been screwed in fully
(tightening torque 30 Nm), the cover must be clamped on properly.
Brake chamber
Vehicle type Order No. New number Core part No. Note
BF80/86 571 708 221 231 1 571 708 Type 24 a
BF110/111 221 235
All trucks. 246 424
246 426
246 427
All trucks and 571 709 221 239 1 571 709 Type 30
buses
221 241
246 428
246 429
270 588
270 589
Vehicle type Order No. New number Core part No. Note
G-P-R-T82/92/112 571 767 310 171 1 571 767 Type 16
R-T142
Vehicle type Order No. New number Core part No. Note
G-P-R-T 571 753 1 331 410 1 571 753 Type 16/80
K-L-N 390 540 1 570 536
392 364 1 570 536
1 117 755 1 571 753
1 117 756 1 571 753
Compressor
Compressor
Compressor
Engine type Order No. New number Core part No. Note
D/DS8 571 187 1 327 231 1 571 187 Type 15.5
a
D/DS11 218 469
D/DS14 232 615
a. When 218 469 is replaced by 571 187, 1 off banjo screw 278 082, 1 off banjo connection
151 20 and 2 off gaskets 812 412 are required.
Air dryer
©
Scania CV AB 2013, Sweden
Contents
Version ................................................................................. 3
2 ©
Scania CV AB 2013, Sweden 10:25-01
Version
Air dryer
10:25-01 ©
Scania CV AB 2013, Sweden 3
Order number
Air dryer
Order No. New number Core part No. Note
571 170 290 738 1 571 170
573 646 2 148 069 1 573 646 APS assembly, standard
(573 647) 2 089 579 1 573 647
(573 647) 2 063 357 1 573 647
2 064 078
1 941 953
1 928 589
1 897 631
573 649 2 148 070 1 573 649 APS assembly, high capacity
(573 648) 2 089 580 1 573 648
2 077 973
1 941 954
1 928 590
1 798 403
1 796 161
1 770 184
1 763 425
1 753 577
1 543 224
4 ©
Scania CV AB 2013, Sweden 10:25-01
10:50-01
Issue 2013-11 en-GB
Retarder
©
Scania CV AB 2013, Sweden
Contents
Version .................................................................................. 3
2 ©
Scania CV AB 2013, Sweden 10:50-01
Version
Retarder
Scania Retarder in exchange version is supplied without proportional valve. The illustration above
shows exchange retarder 571 670.
10:50-01 ©
Scania CV AB 2013, Sweden 3
Scania Retarder in exchange version is supplied without proportional valve. The illustration above
shows exchange retarders 572 913, 574 866, 572 956, 572 957.
4 ©
Scania CV AB 2013, Sweden 10:50-01
Order number
5 ©
Scania CV AB 2013, Sweden 10:50-01
01:00-60
Issue 2012-02 en-GB
©
Scania CV AB 2012, Sweden
Contents
Information Information, new exchange engine........................... 3
Version DC13......................................................................... 6
2 ©
Scania CV AB 2012, Sweden 01:00-60
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option is ordered.
01:00-60 ©
Scania CV AB 2012, Sweden 3
Equipment, new exchange engine
Engine DC13
New exchange engine DC13 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger
18 Compressor (type 720)
4 ©
Scania CV AB 2012, Sweden 01:00-60
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off shaft
23 S6 control unit for C007 (see TI 16-090702)
24 Prepared for a retarder
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
• Fan ring bracket
• Exhaust brake
• Charge air pipe
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Scania CV AB 2012, Sweden 5
DC13 version
6 ©
Scania CV AB 2012, Sweden 01:00-60
Order number DC13
P-R-T
01:00-60 ©
Scania CV AB 2012, Sweden 7
01:00-65
Issue 2013-11 en-GB
©
Scania CV AB 2013, Sweden
Contents
Information Information, new exchange engine........................... 3
Version DC13......................................................................... 6
2 ©
Scania CV AB 2013, Sweden 01:00-65
Information, new exchange engine
Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option are ordered.
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Scania CV AB 2013, Sweden 3
Equipment, new exchange engine
Engine DC13
New exchange engine DC13 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger
4 ©
Scania CV AB 2013, Sweden 01:00-65
18 Compressor
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off gear
23 S6 Control unit for C007 (See TI 16-090702)
The following parts are not included in the new exchange engine DC13:
• Hydraulic pump
• Fan
• Vibration insulator
• Dipstick
• Bracket for fan ring
• Exhaust brake
01:00-65 ©
Scania CV AB 2013, Sweden 5
DC13 version
6 ©
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Order number DC13
01:00-65 ©
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01-01-30
Issue 2012-02 en-GB
©
Scania CV AB 2012, Sweden
Contents
Information Ordering, cylinder head ............................................ 3
2 ©
Scania CV AB 2012, Sweden 01-01-30
Information, exchange cylinder head
01-01-30 ©
Scania CV AB 2012, Sweden 3
Equipment, cylinder heads
D13
Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Split collet
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Scania CV AB 2012, Sweden 01-01-30
Order number D13
Engine type Order No. Casting No. Original part No. Core part No. Note
D13 570 166 1 921 303 1 921 303 1 570 166 XPI
1 874 583
1 855 950
1 849 155
1 519 411
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01:10-30
Issue 2013-11 en-GB
Flywheel
©
Scania CV AB 2013, Sweden
Contents
Version .................................................................................. 3
2 ©
Scania CV AB 2013, Sweden 01:10-30
Version
Flywheel
Scania's flywheel in the exchange version is supplied without the ring gear. The illustration above
shows flywheel 573 205.
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Scania CV AB 2013, Sweden 3
Order number
4 ©
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01:30-10
Issue 2013-11 en-GB
Turbocharger DC9/DC13/DC16
©
Scania CV AB 2013, Sweden
Contents
Information Turbocharger information......................................... 3
2 ©
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Information, turbocharger
Ordering
When ordering a turbocharger, make sure that the correct type (see type plate) and the correct
equipment option are ordered.
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Scania CV AB 2013, Sweden 3
Turbocharger equipment
Turbocharger
4 ©
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Order number DC9
Engine type Order No. New number Core part no. Note
DC9 572 880 2 040 420 1 572 880 AL, Eu5
2 033 789
1 949 115
1 912 775
1 725 480
DC9 572 881 2 040 421 1 572 881 MFS, Eu5
2 033 790
1 949 117
1 912 777
1 532 357
DC9 572 873 2 060 778 1 572 873 AL, Eu6
DC9 572 875 2 087 273 1 572 875 MFS, Eu6
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Order number DC13
Engine type Order No. New number Core part No. Note
DC13 572 882 2 040 422 1 572 882 AL, Eu5
2 033 791
1 949 108
1 942 115
1 912 768
1 849 538
DC13 572 883 2 040 423 1 572 883 SSM, Eu5
2 033 792
2 033 796
1 949 109
1 949 113
1 942 118
1 942 120
1 912 769
1 912 773
1 849 541
DC13 572 884 2 040 424 1 572 884 MFS, Eu5
2 033 793
2 033 804
1 949 110
1 949 114
1 942 117
1 942 121
1 912 770
1 912 774
1 849 537
DC13 572 888 2 040 430 1 572 888 MFS, Eu6
2 035 499
1 941 319
6 ©
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Order number DC16
Engine type Order No. New number Core part No. Note
DC16 572 887 2 040 429 1 572 887 MFS, Eu5
2 059 069
2 035 498
1 948 298
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Scania CV AB 2013, Sweden 7
Order number NLT Japan
Engine type Order No. New number Core part No. Note
572 886 2 040 425 1 572 886 SSM
2 033 794
1 949 111
1 942 118
1 912 771
1 800 714
572 885 2 040 426 1 572 885 MFS
1 949 112
1 942 119
1 912 772
1 750 505
8 ©
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Technical Library
http://engine.od.ua