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Service Exchange System

Truck, Bus, Industrial & Marine Engines

© Scania CV
01:00-01
Issue 2011-02 en-GB

Engine DS/DSC/DC9 Trucks

Service Exchange System

©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine ................................. 3
Information, new exchange engine........................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ............................ 7

Model DS/DSC/DC9 ........................................................... 9

Order number DS/DSC9, G-P-R-T92............................................ 11


DS/DSC9, G-P-R-T93............................................ 12
DSC/DC9, 94 L/D/C/G .......................................... 13
DC9, P-R ................................................................ 14

2 ©
Scania CV AB 2010, Sweden 01:00-01
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the correct
equipment option are ordered.

Location of type plate


The engine type designation (e.g. DS9 01 L01) and the engine number are stamped on the type plate,
which is located on the right side of the cylinder block. (Other locations are also possible). On newer
engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines starts with 572. The engines are test run and the basic settings have been
made.

01:00-01 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine

Engine DS/DSC/DC9

Exchange engine DS/DSC/DC9 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Coolant filter
14 Oil sump
15 Rocker covers
16 Turbocharger

4 ©
Scania CV AB 2010, Sweden 01:00-01
17 Ventilation pipe
18 Oil cooler
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC/DC9:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

01:00-01 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option are ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. The part numbers start with 577. The engines
are test run and the basic settings have been made.

6 ©
Scania CV AB 2010, Sweden 01:00-01
Equipment, new exchange engine

Engine DC9

New exchange engine DC9 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Compressor
14 Oil sump
15 Rocker covers

01:00-01 ©
Scania CV AB 2010, Sweden 7
16 Turbocharger
17 Ventilation pipe
18 Oil cooler
19 Starter motor
20 Alternator
21 Drive belts
22 Oil pressure monitors
23 Control unit (See TI 16-090702)
The following parts are not included in new exchange engine DC9:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick

8 ©
Scania CV AB 2010, Sweden 01:00-01
Model DS/DSC/DC9

Engine Order hp Engine Euro Gearbox Power Increased EDC/ Right- Cab
No. speed take-offs exhaust PDE hand
brake drive
power
DS9 05 L11,23,39 572 456 255 2,200 Manual
DS9 05 L15 572 456 255 2,200 Manual Yes
DS9 05 L13,25 572 456 255 2,200 Automatic
DS9 06 L05 572 457 255 2,200 Manual
DS9 06 L07 572 457 255 Automatic
DS9 06 L09 572 457 255 Manual
DS9 06 L11 572 457 255 Automatic
DSC9 01 L01,11 572 400 275 2,200 Manual
DSC9 01 L03 572 400 275 2,200 Automatic
DSC9 02 572 458 282 2,200 Manual
L09,19,39
DSC9 02 L13 572 458 282 2,200 Manual Yes
DSC9 02 L11,21 572 458 282 2,200 Automatic
DSC9 07 L01,45 572 490 252 2,200 1 Manual
DSC9 08 L01,29 572 491 283 2,200 1 Manual
DSC9 09 L01-L12 572 529 250 2,200 2 Yes Yes
DSC9 10 L01,43 572 492 220 2,200 1
DSC9 11 L01 572 563 220 2,000 2 Yes
DSC9 12 L01 572 564 260 2,000 2 Yes
DSC9 13 L01 572 565 310 2,000 2 Yes
DC9 01 L01 572 574 230 2,000 3 EDC
DC9 02 L01 572 575 260 2,000 3 EDC
DC9 03 L01 572 576 300 3 EDC
DC9 11 L01 577 085 310 3 Manual PDE
DC9 11 L01 577 180 310 3 Automatic PDE
DC9 12 L01 577 086 270 3 Manual PDE
DC9 12 L01 577 181 270 3 Automatic PDE
DC9 13 L01 577 087 230 3 Manual PDE
DC9 13 L01 577 182 230 3 Automatic PDE
DC9 16 L01 577 102 230 4 Manual PDE
DC9 16 L01 577 183 230 4 Automatic PDE
DC9 17 L01 577 103 270 4 Manual PDE
DC9 17 L01 577 186 270 4 Automatic PDE
DC9 18 L01 577 104 310 4 Manual PDE
DC9 18 L01 577 189 310 4 Automatic PDE
DC9 22 L01 572 682 320 1,600 5
DC9 24 L01 577 216
DC9 29 L01 577 153 EEV

01:00-01 ©
Scania CV AB 2010, Sweden 9
Engine Order hp Engine Euro Gearbox Power Increased EDC/ Right- Cab
No. speed take-offs exhaust PDE hand
brake drive
power
DC9 30 L01 577 154 EEV
DC9 32 L01 577 160 320 1,600 5/EEV
DC9 35 L01 572 683 230 5
DC9 36 L01 572 688 280 5
DC9 37 L01 577 199 P
DC9 38 L01 577 200 P
DC9 39 L01 577 201 P
DC9 E02 L01 577 178 EEV

10 ©
Scania CV AB 2010, Sweden 01:00-01
Order number DS/DSC9

G-P-R-T92

Engine type Order No. Injection pump Core part No. Note
DSC9 01 L01 572 400 PE6P120A 320 RS7103 1 572 400
DSC9 01 L03 572 400 PE6P120A 320 RS7103 1 572 400 a
DSC9 01 L11 572 400 PE6P120A 320 RS7103 1 572 400 b
a. Transfer the flywheel and mark the engine type plate again.
b. Mark the engine type plate again.

01:00-01 ©
Scania CV AB 2010, Sweden 11
Order number DS/DSC9

G-P-R-T93

Engine type Order No. Injection pump Core part No. Note
DS9 05 L11 572 456 PE6P120A 320 RS7138 1 572 456
DS9 05 L13 572 456 PE6P120A 320 RS7138 1 572 456 a
DS9 05 L15 572 456 PE6P120A 320 RS7138 1 572 456 b
DS9 05 L23 572 456 PE6P120A 320 RS7138 1 572 456 b
DS9 05 L25 572 456 PE6P120A 320 RS7138 1 572 456 a
DS9 06 L05 572 457 PE6P120A 320 RS3196 1 572 457
DS9 06 L07 572 457 PE6P120A 320 RS3196 1 572 457 a
DS9 06 L09 572 457 PE6P120A 320 RS3196 1 572 457 b
DS9 06 L11 572 457 PE6P120A 320 RS3196 1 572 457 a
DSC9 02 L09,39 572 458 PE6P120A 320 RS7138 1 572 458
DSC9 02 L11 572 458 PE6P120A 320 RS7138 1 572 458 a
DSC9 02 L13,19 572 458 PE6P120A 320 RS7138 1 572 458 b
DSC9 02 L21 572 458 PE6P120A 320 RS7138 1 572 458 a
DSC9 07 L01 572 490 PE6P120A 320 RS7138Z 1 572 490 Euro 1
DSC9 07 L45 572 490 PE6P120A 320 RS7138Z 1 572 490 b Euro 1
DSC9 08 L01 572 491 PE6P120A 320 RS7138 1 572 491 Euro 1
DSC9 08 L29 572 491 PE6P120A 320 RS7138 1 572 491 b Euro 1
DSC9 09 572 529 PE6P120A 320 RS7279 1 572 529 Euro 2
L01,02,03,04,05,06,
07,08,09,10,11,12
DSC9 10 L01 572 492 PE6P120A 320 RS3196 1 572 492 Euro 1
DSC9 10 L43 572 492 PE6P120A 320 RS3196 1 572 492 b Euro 1
a. Transfer the flywheel and mark the engine type plate again.
b. Mark the engine type plate again.

12 ©
Scania CV AB 2010, Sweden 01:00-01
Order number DSC/DC9

94 L/D/C/G

Engine type Order No. Injection pump Core part No. Note
DSC9 11 L01 572 563 PES6P120A 320 RS8038 1 572 563 Euro 2
DSC9 12 L01 572 564 PES6P120A 320 RS8038 1 572 564 Euro 2
DSC9 13 L01 572 565 PES6P120A 321 RS8038 1 572 565 Euro 2
DC9 01 L01 572 574 PES6H120 320 RS27 1 572 574 Euro 3
DC9 02 L01 572 575 PES6H120 320 RS27 1 572 575 Euro 3
DC9 03 L01 572 576 PES6H120 320 RS27 1 572 576 Euro 3

01:00-01 ©
Scania CV AB 2010, Sweden 13
Order number DC9

P-R

Engine type Order No. Core part No. Gearbox Note


DC9 11 L01 577 085 1 577 085 Manual a Euro 3, PDE
DC9 11 L01 577 180 1 577 180 Automatic a Euro 3, PDE
DC9 12 L01 577 086 1 577 086 Manual a Euro 3, PDE
DC9 12 L01 577 181 1 577 181 Automatic a Euro 3, PDE
DC9 13 L01 577 087 1 577 087 Manual a Euro 3, PDE
DC9 13 L01 577 182 1 577 182 Automatic a Euro 3, PDE
DC9 16 L01 577 102 1 577 102 Manual a Euro 4, PDE
DC9 16 L01 577 183 1 577 183 Automatic a Euro 4, PDE
DC9 17 L01 577 103 1 577 103 Manual a Euro 4, PDE
DC9 17 L01 577 186 1 577 186 Automatic a Euro 4, PDE
DC9 18 L01 577 104 1 577 104 Manual a Euro 4, PDE
DC9 18 L01 577 189 1 577 189 Automatic a Euro 4, PDE
a. New exchange engine.

14 ©
Scania CV AB 2010, Sweden 01:00-01
01:00-05
Issue 2008-02 en

Engine DS/DSC/DSI/OSC/DC9 Bus

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Order exchange engine ............................................. 3
Order new exchange engine ..................................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ............................ 7

Model DS/DSC/DSI/OSC/DC9 ........................................... 9

Order number DS, K92 .................................................................. 10


DS, K93 .................................................................. 10
DSC/DC, K94......................................................... 11
DSC/OSC/DC, L94 ................................................ 11
DSC/DSI/DC, N94 ................................................. 11
DC, K...................................................................... 12
DC, N...................................................................... 12

2 © Scania CV AB 2008, Sweden 01:00-05


Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.

Location of type plate


The engine type designation (e.g. DS9 03 B01) and the engine number are stamped on the type plate,
which is located on the right side of the cylinder block. (Other locations are also possible). On newer
engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
number of these engines starts with 572. The engines are test run and the basic settings have been
made.

01:00-05 © Scania CV AB 2008, Sweden 3


Equipment, exchange engine

Engine DS/DC/DSC/DSI9

Exchange engine DS/DC/DSC/DSI9 consists of the following parts in addition to the engine body:

1 Suspension brackets

2 Coolant pump

3 Hub

4 Pulleys

5 Coolant pipe

6 Oil cleaner

7 Injection equipment

8 Flywheel

9 Flywheel housing

10 Intake manifold

11 Exhaust manifold

12 Fuel filter

13 Oil sump

14 Rocker covers

15 Turbocharger

4 © Scania CV AB 2008, Sweden 01:00-05


16 Ventilation pipe

17 Oil cooler

• Temperature monitors and sensors

• Oil pressure monitors

The following parts are not included in exchange engine DS/DC/DSC/DSI9:

• Compressor

• Hydraulic pump

• Starter motor

• Alternator

• Fan

• Drive belts

• Suspension rubber

• Dipstick

01:00-05 © Scania CV AB 2008, Sweden 5


Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. The part number starts with 577. The engines
are test run and the basic settings have been made.

6 © Scania CV AB 2008, Sweden 01:00-05


Equipment, new exchange engine

Engine DC9

New exchange engine DC9 consists of the following parts in addition to the engine:

1 Suspension brackets

2 Coolant pump

3 Hub

4 Pulleys

5 Coolant pipe

6 Oil cleaner

7 Injection equipment

8 Flywheel

9 Flywheel housing

10 Intake manifold

11 Exhaust manifold

12 Fuel filter

13 Compressor

14 Oil sump

15 Rocker covers

01:00-05 © Scania CV AB 2008, Sweden 7


16 Turbocharger

17 Ventilation pipe

18 Oil cooler

19 Starter motor

20 Alternator

21 Drive belts

22 Control unit

The following parts are not included in new exchange engine DC9

• Hydraulic pump

• Fan

• Suspension rubber

• Dipstick

8 © Scania CV AB 2008, Sweden 01:00-05


Model DS/DSC/DSI/OSC/DC9

Engine model Order no. hp Engine Euro Gearbox EDC/PDE


speed
DS9 03 B01 572 406 255 Man.
DS9 05 B02,05 572 498 255 2200
DSC9 11 B01 572 594 220
DSC9 11 C01 572 608 220 2000 2
DSC9 12 B01 572 609 260 2000 2
DSC9 12 B01 577 006 260 2000 2
DSC9 12 C01 572 610 260 2000 2
DSC9 13 B01 572 612 260 2000 2
DSC9 15 B01 572 582 310
DSC9 15 B02 572 611 260 2000 2
DSC9 15 B03 577 134 310 2
DC9 01 B01 572 614 230 2000 3 EDC
DC9 01 C01 572 617 230 2000 3 EDC
DC9 02 B01 572 615 260 2000 3 EDC
DC9 02 C01 572 613 260 2000 3 EDC
DC9 02 C01 577 013 260 2000 3 EDC
DC9 03 B01 572 616 300 2000 3 EDC
DC9 04 B01 572 614 230 2000 3 EDC
DC9 04 B01 577 018 230 2000 3 EDC
DC9 05 B01 572 615 260 2000 3 EDC
DC9 06 B01 572 616 300 2000 3 EDC
DSI9 01E C01 572 619 230 1800 2
OSC9 G01 B01 572 620 260
DC9 16 B02 577 105 230 4 PDE
DC9 17 B02 577 106 270 4 PDE
DC9 18 B02 577 107 310 4 PDE
DC9 16 C01 577 108 230 4 PDE
DC9 17 C01 577 109 270 4 PDE
DC9 18 C01 577 110 310 4 PDE

01:00-05 © Scania CV AB 2008, Sweden 9


Order number DS9

K92

Engine type Order no. Injection pump Core part no. Note
DS9 03 B01 572 406 PE6P120A 320 RS7102 1 572 406

K93

Engine type Order no. Injection pump Core part no. Note
DS9 05 B02 572 498 PE6P120A 320 RS7138 1 572 498
DSC 905 B05 572 498 PE6P120A 320 RS7138 1 572 498 a
a. Mark the type plate again.

10 © Scania CV AB 2008, Sweden 01:00-05


Order number DSC/DSI/OSC/DC9

K94

Engine type Order no. Injection pump Core part no. Note
DSC9 15 B02 572 611 PES6P120A 320 RS8038 1 577 611 Euro 2
DC9 19 B02 577 135 1 577 135 Euro 3

L94

Engine type Order no. Injection pump Core part no. Note
DSC9 11 B01 572 594 1 572 594
DSC9 12 B01 572 609 PES6P120A 320 RS8038 1 572 609 Euro 2
a
DSC9 12 B01 577 006 1 577 006
DSC9 13 B01 572 612 1 572 612 Euro 2
DCS9 15 B01 572 582 1 572 582
DC9 01 B01 572 614 1 572 614 Euro 3
DC9 02 B01 572 615 1 572 615 Euro 3
DC9 03 B01 572 616 1 572 616 Euro 3
DC9 04 B01 572 614 1 572 614 b
Euro 3
a
DC9 04 B01 577 018 1 577 018 Euro 3
b
DC9 05 B01 572 615 1 572 615 Euro 3
DC9 06 B01 572 616 1 572 616 b Euro 3
OSC9 G01 B01 572 620 1 572 620 a

a. New exchange engine.


b. Mark the engine type plate again

N94

Engine type Order no. Injection pump Core part no. Note
DSC9 11 C01 572 608 PES6P120A 320 RS8038 1 572 608 Euro 2
DSC9 12 C01 572 610 PES6P120A 320 RS8038 1 572 610 Euro 2
DC9 01 C01 572 617 1 572 617 Euro 3
DC9 02 C01 572 613 1 572 613 Euro 3
DC9 02 C01 577 013 1 577 013 a Euro 3
DSI9 E01 C01 572 619 PE6P120A 320 RS8050 1 572 619 Euro 2
a. New exchange engine.

F94

Engine type Order no. Injection pump Core part no. Note
a Euro
DSC9 15 B03 577 134 1 577 134 2
a. New exchange engine.

01:00-05 © Scania CV AB 2008, Sweden 11


Order number DC9

Engine type Order no. Core part no. Note


a Euro 4, PDE
DC9 16 B02 577 105 1 577 105
a
Euro 4, PDE
DC9 17 B02 577 106 1 577 106
DC9 18 B02 577 107 a
1 577 107 Euro 4, PDE
a. New exchange engine.

Engine type Order no. Core part no. Note


a
DC916 C01 577 108 1 577 108 Euro 4, PDE
a
DC9 17 C01 577 109 1 577 109 Euro 4, PDE
a
DC9 18 C01 577 110 1 577 110 Euro 4, PDE
a. New exchange engine.

12 © Scania CV AB 2008, Sweden 01:00-05


01:00-15
Issue 2011-02 en-GB

Engine DS/DSC/DC11 Trucks

Service Exchange System

©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine ..............................3
Information, new exchange engine ......................6

Equipment Equipment, exchange engine................................4


Equipment, new exchange engine........................7

Model DS/DSC/DC11 .................................................... 9

Order number DS/DSC11, G-P-R-T112 ................................... 11


DS/DSC11, P-R-T113 ....................................... 12
DSC/DC11 114 L/C/G ...................................... 13
DC11 P-R .......................................................... 14

2 ©
Scania CV AB 2010, Sweden 01:00-15
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the
correct equipment option are ordered.

Location of type plate


The engine type designation (e.g. DS11 15 L01) and the engine number are stamped on the type
plate, which is located on the right side of the cylinder block. (Other locations are also possible).
On newer engine variants, engine type designation and engine number are stamped on the
cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing
parts, such as pistons and cylinder liners, are new. These engines no longer occur in production.
The part numbers of these engines starts with 572. The engines are test run and the basic settings
have been made.

01:00-15 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine

Engine DS/DSC/DC11

Exchange engine DS/DSC/DC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump

4 ©
Scania CV AB 2010, Sweden 01:00-15
15 Rocker covers
16 Turbocharger
• Ventilation pipe
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC11:
• Compressor (included with PDE and HPI engines)
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Control unit

01:00-15 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option are ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder
block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines
are available during the period in which they are in production. The part numbers start with 577.
The engines are test run and the basic settings have been made.

6 ©
Scania CV AB 2010, Sweden 01:00-15
Equipment, new exchange engine

Engine DC11

New exchange engine DC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Compressor
14 Oil sump

01:00-15 ©
Scania CV AB 2010, Sweden 7
15 Rocker covers
16 Turbocharger
17 Ventilation pipe
18 Oil cooler
19 Starter motor
20 Alternator
21 Drive belts
22 Temperature monitors and sensors
23 Oil pressure monitors
24 S6 control unit for C007 (See TI 16-090702)
The following parts are not included in new exchange engine DC11:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick

8 ©
Scania CV AB 2010, Sweden 01:00-15
Model DS/DSC/DC11

Engine model Order hp Engine Euro Gearbox Cab Increased EDC/


No. speed exhaust PDE
brake
power
DS11 01 L01 572 387 280 2,000 Manual
DS11 02 L01 572 352 305 2,000 Manual
DS11 14 L01,04,08 572 387 280 2,000 Manual
DS11 15 L01,03,11 572 352 305 2,000 Manual
DS11 34 L01,02 572 475 310 2,000 Manual
DSC11 01 L01,03 572 366 333 2,000 Manual
DSC11 01 L04 572 518 333 2,000 Manual
DSC11 01 L09,15 572 386 333 2,000
DSC11 12 L01,02 572 453 333 2,000 Manual
DSC11 13 L01 572 447 354 2,000 Manual
DSC11 16 L01 572 454 316 2,000 Manual
DSC11 17 572 463 320 2,000 Manual
L01,03,05,12
DSC11 18 572 438 364 2,000 Manual
L01,03,06,15
DSC11 21 L12,26 572 493 320 1,900 1
DSC11 21 L28 572 544 Yes
DSC11 22 L26 572 530 381 1,9-2,100 1 Yes EDC
DSC11 22 L16,17,27 572 487 381 1,9-2,100 1 EDC
DSC11 23 572 533 362 1,900 1
L19,24,29,33
DSC11 23 L31 572 533 362 1,900 1 Yes
DSC11 70 L01,02 572 535 381 2,100 2 Yes EDC
DSC11 39 L01 572 533 351 1 EDC
DSC11 39 L02 572 533 351 1 Yes EDC
DSC11 79 L01 572 561 2 PDE
DC11 01 L01 572 571 340 2 PDE
DC11 01 L01 577 021 340 2 PDE
DC11 02 L01 572 572 380 2 PDE
DC11 03 L01 572 577 340 3 PDE
DC11 03 L01 572 626 340 3 PDE
DC11 04 L01 572 578 380 3 PDE
DC11 04 L01 572 627 380 3 PDE
DC11 08 L01 577 076 340 3 PDE
DC11 09 L01 572 676 380 3 PDE
DC11 09 L01 572 677 380 3 PDE

01:00-15 ©
Scania CV AB 2010, Sweden 9
Engine model Order hp Engine Euro Gearbox Cab Increased EDC/
No. speed exhaust PDE
brake
power
DC11 08 L02 577 128 340 3 P PDE
DC11 08 L02 577 129 R

10 ©
Scania CV AB 2010, Sweden 01:00-15
Order number DS/DSC11

G-P-R-T112

Engine type Order No. Injection pump Core part No. Note
DS11 01 L01 572 387 PE6P110A 720 RS3040 1 572 387
DS11 14 L01 572 387 PE6P110A 720 RS3040 1 572 387
DS11 14 L04 572 387 PE6P110A 720 RS3040 1 572 387 a, b
DS11 14 L08 572 387 PE6P110A 720 RS3040 1 572 387 a
DS11 02 L01 572 352 PE6P120A 720 RS7001 1 572 352
DS11 15 L01 572 352 PE6P120A 720 RS7001 1 572 352
DS11 15 L03 572 352 PE6P120A 720 RS7001 1 572 352 a, b
DS11 15 L11 572 352 PE6P120A 720 RS7001 1 572 352 a
DSC11 01 L01 572 366 PE6P120A 320 RS7007 1 572 366
DSC11 01 L03 572 366 PE6P120A 320 RS7007 1 572 366 a, b
DSC11 01 L04 572 518 PE6P120A 320 RS7007 1 572 518
DSC11 01 L09 572 386 PE6P120A 320 RS7007 1 572 386
DSC11 01 L15 572 386 PE6P120A 320 RS7007 1 572 386 a
a. Mark the engine type plate again.
b. Renew the fuel filter for the water separator and mark the engine type plate again.

01:00-15 ©
Scania CV AB 2010, Sweden 11
Order number DS/DSC11

P-R-T113

Engine type Order No. Injection pump Core part No. Note
DS11 34 L01 572 475 PE6P120A 720 RS7020 1 572 475
DS11 34 L02 572 475 PE6P120A 720 RS7020 1 572 475 a
DSC11 12 L01 572 453 PE6P120A 720 RS7017 1 572 453
DSC11 12 L02 572 453 PE6P120A 720 RS7017 1 572 453 a
DSC11 13 L01 572 447 PE6P120A 720 RS7139 1 572 447
DSC11 16 L01 572 454 PE6P120A 720 RS7017X 1 572 454
DSC11 17 L01 572 463 PE6P120A 720 RS7020O 1 572 463
DSC11 17 L03,05,12 572 463 PE6P120A 720 RS7020O 1 572 463 a
DSC11 18 L01 572 438 PE6P120A 720 RS7126 1 572 438
DSC11 18 L03,06,15 572 438 PE6P120A 720 RS7126 1 572 438 a
DSC11 21 L12 572 493 PE6P120A 720 RS7188O 1 572 493 Euro 1
DSC11 21 L26 572 493 PE6P120A 720 RS7188O 1 572 493 a, Euro 1
DSC11 21 L28 572544 PE6P120A 720 RS7188O 1 572 493 b, Euro 1
DSC11 22 L16,17 572 487 PE6P120A 720 RS7211 1 572 487 c, Euro 1
PE6P120A 720 RS7355
DSC11 22 L26 572 530 PE6P120A 720 RS7211 1 572 530 b, Euro 1
DSC11 22 L27 572 487 PE6P120A 720 RS7211 1 572 487 c, Euro 1
DSC11 23 572 533 PE6P120A 720 RS7188 1 572 533 a, Euro 1
L19,24,29,33
DSC11 23 L31 572 533 PE6P120A 720 RS7188 1 572 533 a,b, Euro 1
DSC11 39 L01 572 533 PE6P120A 720 RS7188 1 572 533 a, Euro 1
DSC11 39 L02 572 533 PE6P120A 720 RS7188 1 572 533 a,b, Euro 1
DSC11 70 L01 572 535 PE6P120A 720 RS7211 1 572 535 Euro 2
DSC11 70 L02 572 535 PE6P120A 720 RS7211 1 572 535 a, Euro 2
a. Mark the engine type plate again.
b. Increased exhaust brake power.
c. Transfer flywheel.

12 ©
Scania CV AB 2010, Sweden 01:00-15
Order number DSC/DC11

114 L/C/G

Engine type Order No. Core part No. Note


DSC11 79 L01 572 561 1 572 561 Euro 2
DC11 01 L01 572 571 1 572 571 Euro 2, PDE
DC11 01 L01 577 021 1 577 021 b Euro 2, CR, PDE
DC11 02 L01 572 572 1 572 572 Euro 2, PDE
DC11 03 L01 572 577 1 572 577 a Euro 3, PDE
DC11 03 L01 572 626 1 572 626 c Euro 3, PDE
DC11 04 L01 572 578 1 572 578 a Euro 3, PDE
DC11 04 L01 572 627 1 572 627 c Euro 3, PDE

a. Lug-mounted alternator, engine suspension, older model.


b. New exchange engine.
c. Cradle-mounted alternator, engine suspension, newer model.

c. Cradle-mounted alternator
a. Lug-mounted alternator

01:00-15 ©
Scania CV AB 2010, Sweden 13
Order number DC11

P-R

Engine type Order No. Core part No. Cab Note


DC11 08 L01 577 076 1 577 076 a, CR, Euro 3, PDE
a,
DC11 09 L01 572 676 1 577 077 CR, Euro 3, PDE
a,
DC11 09 L01 577 089 1 577 089 CP, Euro 3, PDE
DC11 08 L02 577 128 1 577 128 P a Euro 3, PDE
DC11 08 L02 577 129 1 577 129 R a
a. New exchange engine.

14 ©
Scania CV AB 2010, Sweden 01:00-15
01-00-20
Issue 2013-11 en-GB

Engine DS/DSC/DSI/DC11 Bus

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ............................ 7

Version DS/DSC/DSI/DC11.................................................. 9

Order number DS11, N112, CN112............................................... 10


DS/DSC/DSI11, N113............................................ 11
DS/DSC11, K112 ................................................... 12
DS/DSC11, K113 ................................................... 13
DC11, K114............................................................ 14
DS/DSC11, L112.................................................... 15
DS/DSC11, L113.................................................... 16

2 ©
Scania CV AB 2013, Sweden 01-00-20
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct type (see type plate) and the correct
equipment option are ordered.

Location of type plate


The engine type designation (e.g DS11 15 B01) and the engine number are stamped on the type plate,
which is located on the thermostat housing at the front right-hand side of the cylinder block or on the
oil cleaner bracket (buses). Other locations may also be used.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines starts with 572. The engines are test run and the basic settings have been
made.

01-00-20 ©
Scania CV AB 2013, Sweden 3
Equipment, exchange engine

Engines DS/DSC/DSI/DC11

Exchange engines DS/DSC/DSI/DC11 consist of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Oil cooler
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Turbocharger

4 ©
Scania CV AB 2013, Sweden 01-00-20
The following parts are not included in exchange engines DS/DSC/DSI/DC11:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Control unit

01-00-20 ©
Scania CV AB 2013, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option are ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. The part numbers start with 577. The engines
are test run and the basic settings have been made.

6 ©
Scania CV AB 2013, Sweden 01-00-20
Equipment, new exchange engine

Engine DSC11
The new exchange engine DSC11 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Oil cooler
13 Dipstick
14 Fuel filter
15 Cover
16 Oil sump
17 Rocker covers
18 Turbocharger
19 Oil filler pipe
20 Compressor
21 Starter motor
22 Alternator
23 Temperature monitors and sensors
24 Oil pressure monitors
25 S6 control unit for C007 (See TI 16-090702)
• Ventilation pipe

01-00-20 ©
Scania CV AB 2013, Sweden 7
The following parts are not included in the new exchange engine DSC11:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber

8 ©
Scania CV AB 2013, Sweden 01-00-20
Model DS/DSC/DSI/DC11

Engine model Order HP Rotational Euro Gearbox PTO Increased exhaust EDC/
No. speed brake power PDE
DS11 15 B01 572 384 305 2,000 Manual
DS11 15 B02 572 419 305 2,000 Manual
DS11 25/26 C01 572 412 242 2,200
DS11 34 B05 572 474 310 2,000 Automatic
DS11 74 C01 572 515 257 2,000 Automatic
DSC11 01 B01 572 427 333 2,000
DSC11 01 B02 572 501 333 2,000
DSC11 08 C01 572 542 310
DSC11 13 B01 572 461 354 2,000 Manual
DSC11 16 B01 572 480 316 2,000 Manual
DSC11 17 B01 572 485 316 2,000 Manual
DSC11 18 B01 572 519 364 2,000
DSC11 21 B02,06 572 527 320 1,900 1 Manual
DSC11 22 B02,06 572 517 381 1,900-2,100 1 Manual EDC
DSC11 22 B03,05,07 572 489 381 1,900-2,100 1 EDC
DSC11 23 B02 572 555 362 1,900 1 Yes
DSC11 24 C01 572 507 260 2 EDC
DSC11 24 C01 572 559 260 2 EDC
DSC11 70 B01 572 560 381 2,100 2 Yes
DSC11 81 B01 572 562 340 1,900 2
DSI11 E01 C02 572 514 257 2,000
DSI11 E01 C02 572 566
DC11 04 B02 572 600 380 1,900 3 PDE
DC11 03 B02 572 599 340 1,900 3 PDE
DSC11 21 B05 572 537 1
DS11 74 B02 572 486 310 2,000 EDC
DSC11 24 B01 572 580 260 EDC
DSC11 71 B02 572 595 234 EDC
DSC11 21 C02 572 541 320 1,900 1
DSC 11 08 B12 577 130

01-00-20 ©
Scania CV AB 2013, Sweden 9
Order number DS11

N112, CN112

Engine type Order No. Injection pump Core part No. Note
DS11 25/26 C01 572 412 PE6P120A 720 RS7001 1 572 412

10 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC/DSI11

N113

Engine type Order No. Injection pump Core part No. Note
DS11 74 C01 572 515 PE6P120A 720 RS7020 1 572 515 EN-5 250 940
DSC11 08 C01 572 542 PE6P120A 720 RS7126Z 1 572 542 EN-5 339 382
DSC11 24 C01 572 507 PE6P120A 720 RS8029 1 572 507 Euro 2, EN-5 339 382
DSC11 24 C01 572 559 PE6P120A 720 RS8029 1 572 559 Euro 2, EN 5 339 383-
DSC11 21 C02 572 541 PE6P120A 720 RS 7188O 1 542 541 a Euro 1, EN 5 339 383-
RQ 200/950 PA745-3
DSI11 E01 C02 572 514 PE6P120A 720 RS7021 1 572 514 EN-5 339 382
DSI11 E01 C02 572 566 PE6P120A 720 RS7021 1 572 566 EN 5 339 383-
a. Replace flywheel for Voith gearbox.

01-00-20 ©
Scania CV AB 2013, Sweden 11
Order number DS/DSC11

K112

Engine type Order No. Injection pump Core part No. Note
DS11 15 B02 572 419 PE6P120A 720 RS7001 1 572 419 EN 5 250 941-
DSC11 01 B02 572 501 PE6P120A 720 RS7007 1 572 501

12 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC11

K113

Engine type Order No. Injection pump Core part No. Note
DS11 34 B05 572 474 PE6P120A 720 RS7020 1 572 474
DSC11 13 B01 572 461 PE6P120A 720 RS7139 1 572 461
DSC11 16 B01 572 480 PE6P120A 720 RS7017X 1 572 480
DSC11 17 B01 572 485 PE6P120A 720 RS7020O 1 572 485
DSC11 18 B01 572 519 PE6P120A 720 RS7126 1 572 519
DSC11 21 B02,06 572 527 1 572 527 Euro 1 EN-5 339 539
DSC11 22 B02,06 572 517 PE6P120A 720 RS7211 1 572 517 Euro 1
DSC11 22 B03,05,07 572 489 PE6P120A 720 RS7211 1 572 489 Euro 1
DSC11 23 B02 572 555 PE6P120A 720 RS7188 1 572 555 Euro 1
DSC11 70 B01 572 560 PE6P120A 720 RS8039 1 572 560 Euro 2
DSC11 81 B01 572 562 PE6P120A 720 RS8039 1 572 562 Euro 2
DSC11 71 B02 572 595 1 572 595 Euro 2

01-00-20 ©
Scania CV AB 2013, Sweden 13
Order number DC11

K114

Engine type Order No. Core part No. Note


DC11 03 B02 572 599 1 572 599 Euro 3, PDE
DC11 04 B02 572 600 1 572 600 Euro 3, PDE

14 ©
Scania CV AB 2013, Sweden 01-00-20
Order number DS/DSC11

L112

Engine type Order No. Injection pump Core part No. Note
DS11 15 B01 572 384 PE6P120A 720 RS7001 1 572 384
DSC11 01 B01 572 427 PE6P120A 720 RS7007 1 572 427

01-00-20 ©
Scania CV AB 2013, Sweden 15
Order number DS/DSC11

L113

Engine type Order No. Injection pump Core part No. Note
DS11 21 B05 572 537 PE6P120A 720 RS7188O 1 572 537 Euro 1
DS11 74 B02 572 486 1 572 486
DSC11 24 B01 572 580 1 572 580

16 ©
Scania CV AB 2013, Sweden 01-00-20
01-00-10
Issue 2007-05 en

DSC9 Industrial Engine

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3

Equipment Equipment, exchange engine.................................... 4

Model DSC9 ........................................................................ 6

Order number DSC9, Moxy............................................................. 7

©
2 Scania CV AB 2007, Sweden 01-00-10
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.

Location of type plate


The engine type designation (e.g. DSC9 42 A02S) and the engine number are stamped on the type
plate, which is located on the pump shelf on the left side of the engine. (Other locations can occur).
On newer engine variants, engine type designation and engine number are stamped on the cylinder
block.

Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.

©
01-00-10 Scania CV AB 2007, Sweden 3
Equipment, exchange engine

Engine DSC9

Exchange engine DSC9 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Turbocharger

©
4 Scania CV AB 2007, Sweden 01-00-10
16 Ventilation pipe
17 Oil cooler
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DSC9:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Control unit

©
01-00-10 Scania CV AB 2007, Sweden 5
Model DSC9

Engine model Order No. hp Engine


speed
DSC9 42 A02S 573660 260 2200
DSC9 47 A04S 573681 260 2200

©
6 Scania CV AB 2007, Sweden 01-00-10
Order number DSC9

Moxy

Engine type Order No. Injection pump Core part No. Note
DSC9 42 A02S 573660 1573660

©
01-00-10 Scania CV AB 2007, Sweden 7
01-00-40
Issue 2007-05 en

Engine DS/DSC14 Trucks

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3

Equipment Equipment, exchange engine.................................... 4

Model DS/DSC14 ................................................................ 6

Order number DS/DSC14, R-T142.................................................. 7


DSC14, R-T143........................................................ 8
DSC14, 144 L-C-G................................................... 9

©
2 Scania CV AB 2007, Sweden 01-00-40
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.

Location of type plate


The engine type designation (e.g. DS14 06 L01) is stamped on the type plate, which is located on the
right intake manifold.

Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 572. The engines are test run and the basic settings are set.

©
01-00-40 Scania CV AB 2007, Sweden 3
Equipment, exchange engine

Engine DS/DSC14

Exchange engine DS/DSC14 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Compressor
4 Oil cooler
5 Oil cleaner
6 Injection equipment
7 Flywheel housing
8 Intake manifold
9 Exhaust manifold
10 Thermostat housing
11 Oil sump
12 Rocker covers
13 Turbocharger
14 Ventilation pipe
• Flywheel
• Fuel filter
• Coolant pipe

©
4 Scania CV AB 2007, Sweden 01-00-40
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DS/DSC14:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

©
01-00-40 Scania CV AB 2007, Sweden 5
Model DS/DSC14

Engine model Order hp Engine Euro Gearbox Increased EDC/PDE


No. speed exhaust
brake
power
DS14 01 L01 572 350 1900
DS14 06 L01,02,06 572 350 1900
DSC14 01 572 433 411 1900 Man.
L02,04,10,13,15
DSC14 02 L01,02,03,04 572 439 390 1900 Man.
DSC14 03 572 482 450 1900 Man.
L03,04,07,08,12,17,25,27
DSC14 04 L08,09 572 526 470 2100 Man. EDC
DSC14 05 572 436 430 1900
L01,02,03,04,05,06,09
DSC14 06 572 434 404 1900
L01,02,03,04,09,10,13,14
DSC14 06 L17,18,19,24 572 484 404 1900 Man.
DSC14 08 572 488 420 1900 1
L01,02,05,06,17,18
DSC14 08 L20 572 516 420 1900 1 Yes
DSC14 09 L07,13 572 503 500 2100 1 Yes EDC
DSC14 09 L08,14 572 496 500 2100 1 EDC
DSC14 10 L06,14,19,22 572 499 453 1900 1
DSC14 13 L04 572 557 530 1900 2 EDC
DSC14 15 L02 572 558 460 1900 2 EDC
DSC14 16 L02,04 572 536 500 2100 2 Yes EDC
DSC14 13 L04 572 624 530 1900 2
DSC14 15 L02 572 625 460 1900 2

©
6 Scania CV AB 2007, Sweden 01-00-40
Order number DS/DSC14

R-T142

Engine type Order No. Injection pump Core part No. Note
DSC14 01 L01 572 350 PE8P110A 920 4LS3020 1 572 350
DSC14 06 L01 572 350 PE8P120A 920 4LS7002 1 572 350
a
DSC14 06 L02 572 350 PE8P120A 920 4LS7002 1 572 350
b
DSC14 06 L06 572 350 PE8P120A 920 4LS7002 1 572 350
DSC14 01L02,13 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
a
DSC14 01 L04 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
b
DSC14 01 L10,15 572 433 PE8P120A 920 4LS7008 1 572 433
PE8P120A 920 4LS7108
DSC14 02 L01,02,03,04 572 439 PE8P120A 920 4LS7008X 1 572 439
DSC14 05 572 436 PE8P120A 920 4LS7125S 1 572 436
L01,02,03,04,05,06
c
DSC14 05 L09 572 436 PE8P120A 920 4LS7125S 1 572 436
DSC14 06 572 434 PE8P120A 920 4LS7016 1 572 434
L01,02,03,04,09,10
c
DSC14 06 L13,14 572 434 PE8P120A 920 4LS7016 1 572 434
a. Renew fuel filter for the water separator and mark the engine model plate again.
b. Mark the engine type plate again.
c. Transfer the flywheel and mark the engine type plate again.

©
01-00-40 Scania CV AB 2007, Sweden 7
Order number DSC14

R-T143

Engine type Order No. Injection pump Core part No. Note
a
DSC14 03 572 482 PE8P120A 920 4LS7125 1 572 482
L03,04,07,08,17,25,27
DSC14 03 L12 572 482 PE8P120A 920 4LS7125 1 572 482
DSC14 04 L08,09 572 526 PE8P120A 920 4LS7149 1 572 526
a
DSC14 06 L17,18,24 572 484 PE8P120A 920 4LS7016 1 572 484
DSC14 06 L19 572 484 PE8P120A 920 4LS7016 1 572 484
a
DSC14 08 L01,02,05,06,18 572 488 PE8P120A 920 4LS7189Q 1 572 488 Euro 1
DSC14 08 L17 572 488 PE8P120A 920 4LS7189Q 1 572 488 Euro 1
DSC14 08 L20 572 516 PE8P120A 920 4LS7189Q 1572 516 Euro 1
DSC14 09 L07 572 503 PE8P120A 920 4LS7205 1 572 503 Euro 1
DSC14 09 L08 572 496 PE8P120A 920 4LS7205 1 572 496 Euro 1
a,b
DSC14 09 L13 572 503 PE8P120A 920 4LS7205 1 572 503 Euro 1
a
DSC14 09 L14 572 496 PE8P120A 920 4LS7205 1 572 496 Euro 1
a
DSC14 10 L06,14,22 572 499 PE8P120A 920 4LS7189 1 572 499 Euro 1
a,b
DSC14 10 L12,13 572 521 PE8P120A 920 4LS7189 1 572 521 Euro 1
DSC14 10 L19 572 499 PE8P120A 920 4LS7189 1 572 499 Euro 1
DSC14 10 L21 572 521 PE8P120A 920 4LS7189 1 572 521 b Euro 1
DSC14 16 L02,04 572 536 PE8P120A 720 4LS7331-10 1 572 536 Euro 1
a. Mark the engine type plate again.
b. Increased exhaust brake power.

©
8 Scania CV AB 2007, Sweden 01-00-40
Order number DSC14

144 L-C-G

Engine type Order No. Injection pump Core part No. Note
a Euro 2
DSC14 13 L04 572 557 PES8H120 720 LS1003 1 572 557
b Euro 2
DSC14 13 L04 572 624 PES8H120 720 LS1003 1 572 624
a Euro 2
DSC14 15 L02 572 558 PES8H120 720 LS1003 1 572 558
DSC14 15 L02 572 625 PES8H120 720 LS1003 1 572 625 b Euro 2
a. With torque converter with gear changing clutch.
b. Without torque converter with gear changing clutch.

©
01-00-40 Scania CV AB 2007, Sweden 9
01-00-45
Issue 2007-05 en

DSI14 Industrial Engine

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3

Equipment Equipment, exchange engine.................................... 4

Model DSI14........................................................................ 6

Order number DSI14........................................................................ 7

©
2 Scania CV AB 2007, Sweden 01-00-45
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.

Location of type plate


The engine type designation (e.g. DSI14 79 A40S) is stamped on the type plate, which is located on
the right intake manifold.

Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.

©
01-00-45 Scania CV AB 2007, Sweden 3
Equipment, exchange engine

Engine DSI14

Exchange engine DSI14 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Compressor
4 Oil cooler
5 Oil cleaner
6 Injection equipment
7 Flywheel housing
8 Intake manifold
9 Exhaust manifold
10 Thermostat housing
11 Oil sump
12 Rocker covers
13 Turbocharger
14 Ventilation pipe
• Flywheel
• Fuel filter

©
4 Scania CV AB 2007, Sweden 01-00-45
• Coolant pipe
• Temperature monitors and sensors
• Oil pressure monitors
The following parts are not included in exchange engine DSI14:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

©
01-00-45 Scania CV AB 2007, Sweden 5
Model DSI14

Engine model Order hp Engine


No. speed
DSI14 79 A40S 573 695 449 2200

©
6 Scania CV AB 2007, Sweden 01-00-45
Order number DSI14

Engine type Order No. Core part No.


DSI14 79 A40S 573 695 1 573 695

©
01-00-45 Scania CV AB 2007, Sweden 7
01-00-50
Issue 2011-02 en-GB

Engine DC16 Trucks

Service Exchange System

©
Scania CV AB 2010, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ........................... 7

Model DC16......................................................................... 9

Order number DC16 164 L-C-G.................................................... 10


DC16 P-R-T............................................................ 11

2 ©
Scania CV AB 2010, Sweden 01-00-50
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part numbers of these engines starts with 572. The engines are test run and the basic settings have
been made.

01-00-50 ©
Scania CV AB 2010, Sweden 3
Equipment, exchange engine

Engine DC16

Exchange engine DC16 consists of the following parts in addition to the engine body:
1 Suspension brackets (Only D-train brackets are to be fitted. Renew existing ones if not D-train
brackets).
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump

4 ©
Scania CV AB 2010, Sweden 01-00-50
15 Rocker covers
16 Oil cooler
17 Turbocharger
The following parts are not included in exchange engine DC16:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber
• Dipstick
• Air pipe
• Control unit
• Compressor
• Starter motor
• Alternator

01-00-50 ©
Scania CV AB 2010, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. The part numbers start with 577. The engines
are test run and the basic settings have been made.

6 ©
Scania CV AB 2010, Sweden 01-00-50
Equipment, new exchange engine

Engine DC16

New exchange engine DC16 consists of the following parts in addition to the engine body:
1 Suspension brackets (The brackets differ depending on whether the engine location is high (a) or
low (b))
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil filter unit
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold

01-00-50 ©
Scania CV AB 2010, Sweden 7
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger
18 Air pipe
19 S6 control unit for C007 (see TI 16-090702)
20 Compressor
21 Starter motor
22 Alternator
The following parts are not included in the new exchange engine DC16:
• Hydraulic pump
• Fan
• Drive belts
• Suspension rubber
• Dipstick

8 ©
Scania CV AB 2010, Sweden 01-00-50
Model DC16

Engine model Order No. hp Engine Euro Gearbox EDC/PDE


speed
DC16 01 L01 577 040 580 1,900 3 Manual PDE
DC16 01 L01 572 591 580 1,900 3 Manual PDE
DC16 02 L01 577 041 480 1,900 3 Manual PDE
DC16 02 L01 572 592 480 1,900 3 Manual PDE
DC16 03 L01 577 081 580 3 Manual PDE
DC16 04 L01 577 082 500 3 Manual PDE
DC16 05 L01 577 113 560 4 Manual PDE
DC16 06 L01 577 114 500 4 Manual PDE
DC16 08 L01 577 116 4 Manual PDE
DC16 09 L01 572 675 500 5 Manual PDE
DC16 03 L01 577 215
DC16 17 L01 577 141
DC16 18 L01 577 142
DC16 19 L01 577 143
DC16 21 L01 577 214 730 5 XPI

01-00-50 ©
Scania CV AB 2010, Sweden 9
Order number DC16

164 L-C-G

Engine type Order No. Core part No. Note


DC16 01 L01 572 591 1 572 591 PDE
DC16 01 L01 577 040 1 577 040 a PDE
DC16 02 L01 572 592 1 572 592 PDE
DC16 02 L01 577 041 1 577 041 a PDE
a. New exchange engine.

10 ©
Scania CV AB 2010, Sweden 01-00-50
Order number DC16

P-R-T

Engine type Order No. Core part No. Note


DC16 03 L01 577 081 1 577 081 a
DC16 04 L01 577 082 1 577 082 a
DC16 05 L01 577 113 1 577 113 a SCR
DC16 06 L01 577 114 1 577 114 a SCR
DC16 09 L01 577 116 1 577 116 a SCR
DC16 09 L01 572 675 1 572 675 a SCR, Euro 5
DC16 03 L01 577 215 1 577 215 a OCV
DC16 17 L01 577 141 1 577 141 a
DC16 18 L01 577 142 1 577 142 a
DC16 19 L01 577 143 1 577 143 a
DC16 21 L01 577 214 1 577 214 a SCR, Euro 5
a. New exchange engine.

01-00-50 ©
Scania CV AB 2010, Sweden 11
01:00-30
Issue 2012-02 en-GB

Engine DSC/DC/DT12 Trucks

Service Exchange System

©
Scania CV AB 2012, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ............................ 7

Version DSC/DC/DT12 ......................................................... 9

Order number DSC/DC/DT12, 124 L/C/G .................................... 11


DC/DT12, P, R, T................................................... 12

2 ©
Scania CV AB 2012, Sweden 01:00-30
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct engine type (see type plate) and the
correct equipment option is ordered.

Location of type plate


The engine type designation (e.g. DSC12 01 L01) and the engine number are stamped on the type
plate, which is located on the right-hand side of the cylinder block. (Other locations are also
possible). On newer engine variants, engine type designation and engine serial number are stamped
on the cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines start with 572. The engines are test run and the basic settings are set.

01:00-30 ©
Scania CV AB 2012, Sweden 3
Equipment, exchange engine

Engine DSC/DC/DT12

Exchange engine DSC/DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger

4 ©
Scania CV AB 2012, Sweden 01:00-30
• Compressor
The turbocompound is included in exchange engine DT12.
The following parts are not included in exchange engine DSC/DC/DT12:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

01:00-30 ©
Scania CV AB 2012, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.

Engine type designation


The engine type designation and engine serial number are stamped on the right-hand side of the cylinder
block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. Part numbers begin with 577. The engines are
test run and the basic settings are set.

6 ©
Scania CV AB 2012, Sweden 01:00-30
Equipment, new exchange engine

Engine DC/DT12

New exchange engine DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger

01:00-30 ©
Scania CV AB 2012, Sweden 7
18 Compressor (type 720)
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off shaft
23 S6 control unit for C007 (see TI 16-090702)
24 Prepared for a retarder
The turbocompound is included in new exchange engine DT12.
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
• Fan ring bracket
• Exhaust brake
• Charge air pipe

8 ©
Scania CV AB 2012, Sweden 01:00-30
DSC/DC/DT12 version

Engine model Order No. hp Euro PTO EDC/PDE/HPI Cab Note


DSC12 01 L01 572 538 400 2 Yes EDC
DSC12 02 L01 572 539 360 2 Yes
DSC12 05 L01 572 567 420 2 Yes PDE
DC12 01 L01 572 573 420 3 PDE
DC12 02 L01 572 602 400 EPA PDE
98
DC12 03 L01 572 628 420 3 HPI
DC12 03 L01 572 629 420 3 HPI
DT12 02/08/10 L01/02 572 630 3 HPI
DT12 02/08/10 L01/02 572 631 3 HPI
DT12 06 L01/02 577 078 470 3 HPI
DC12 14 L01 572 801 420 3 HPI
DT12 11 L01 572 679 420 4 HPI
DC12 14 L01 572 802 420 3 HPI
DT12 14 L01 577 091 420 NST HPI
DT12 15 L01 577 092 470 NST HPI
DC12 10 L01 577 096 340 4 HPI R
DC12 13 L01 577 097 380 4 HPI
DT12 12 L01 577 098 420 4 HPI OCV
DT12 12 L01 577 179 4 HPI CCV
DT12 03 L01 572 659 470 4 HPI
DC12 15 L01 577 112 420 5 HPI SCR
a
DC12 15 L01 577 119 HPI P
DC12 10 L01 577 115 4 HPI P a Geared-up fan
a
DC12 10 L01 577 118 4 HPI P Normal fan
DC12 13 L01 577 117 4 HPI a Geared-up fan
a
DT12 17 L01 577 121 480 4 HPI OCV
a
DC12 13 L01 577 208 4 HPI P Normal fan
DT12 17 L01 577 177 4 HPI CCV
DT12 14 L02 577 157 NGS Japan
DT12 15 L02 577 158 NGS Japan
DC12 18 L01 577 124 P
DC12 18 L01 577 125 R
DC12 06 577 126
DC12 17 577 127
DT12 18 577 144

01:00-30 ©
Scania CV AB 2012, Sweden 9
Engine model Order No. hp Euro PTO EDC/PDE/HPI Cab Note
DC12 17 L02 577 163 Geared-up fan
DC12 23 L01 577 202 R
DC12 24 L01 547 203 R
DC12 23 L01 577 204 P
DC12 24 L01 577 205 P
DC12 22 L01 577 206 R
DC12 22 L01 577 207 P
DC12 26 L01 577 209
a. New exchange engine

10 ©
Scania CV AB 2012, Sweden 01:00-30
Order number DSC/DC/DT12

124 L/C/G

Engine type Order No. Injection pump Core part No. Note
DSC12 01 L01 572 538 PES6P120A 720 LS8032 1 572 538 With EDC, Euro 2
DSC12 02 L01 572 539 PES6P120A 720 LS8037 1 572 539 a Without EDC,
Euro 2
DSC12 05 L01 572 567 1 572 567 a PDE, Euro 2

DC12 01 L01 572 573 1 572 573 a PDE, Euro 3


a
DC12 02 L01 572 602 1 572 602 PDE, EPA 98
DC12 03 L01 572 628 1 572 628 a HPI, Euro 3

DC12 03 L01 572 629 1 572 629 bHPI, Euro 3

DT12 02/08/10 L01/02 572 630 1 572 630 a HPI, Euro 3


b
DT12 02/08/10 L01/02 572 631 1 572 631 HPI, Euro 3
a. Lug-mounted alternator. Engine suspension, old version.
b. Cradle-mounted alternator. Engine suspension, new version.

c. Cradle-mounted alternator.
a. Lug-mounted alternator.

01:00-30 ©
Scania CV AB 2012, Sweden 11
Order number DC/DT12

P, R, T

Engine type Order No. Core part No. Cab Note


DT12 06 L01/02 577 078 1 577 078 a HPI, Euro 3

DC12 14 L01 572 801 1 572 801 R a HPI, Euro 3

DT12 11 L01 572 679 1 572 679 a HPI, Euro 4

DC12 14 L01 572 802 1 572 802 P a HPI, Euro 3

DT12 14 L01 577 091 1 577 091 a HPI, NST

DT12 15 L01 577 092 1 577 092 a HPI, NST

DC12 10 L01 577 096 1 577 096 R a PDE, Euro 4

DC12 10 L01 577 115 1 577 115 P a PDE, Euro 4, geared-up fan

DC12 10 L01 577 118 1 577 118 P a PDE, Euro 4, normal fan
a
DC12 13 L01 577 097 1 577 097 R PDE, Euro 4
a HPI, Euro 4, OCV
DT12 12 L01 577 098 1 577 098
a HPI, Euro 4
DT12 03 L01 572 659 1 572 659
a SCR, HPI, Euro 5
DC12 15 L01 577 112 1 577 112
a
DC12 15 L01 577 119 1 577 119 P
DC12 13 L01 577 117 1 577 117 P a PDE, Euro 4
a Euro 4, PDE, normal fan
DC12 13 L01 577 208 1 577 208
a Euro 4, HPI, OCV
DT12 17 L01 577 121 1 577 121
DT12 17 L01 577 177 1 577 177 a Euro 4, HPI, CCV
a Euro 4, HPI, CCV
DT12 12 L01 577 179 1 577 179
DT12 14 L02 577 157 1 577 157 Japan
DT12 15 L02 577 158 1 577 158 Japan
DC12 18 L01 577 124 1 577 124 P
DC12 18 L01 577 125 1 577 125 R
DC12 06 577 126 1 577 126
DC12 17 577 127 1 577 127
DT12 18 577 144 1 577 144
DC12 17 L02 577 163 1 577 163 P Geared-up fan
DC12 23 L01 577 202 1 577 202 R
DC12 24 L01 547 203 1 547 203 R
DC12 23 L01 577 204 1 577 204 P
DC12 24 L01 577 205 1 577 205 P
DC12 22 L01 577 206 1 577 206 R
DC12 22 L01 577 207 1 577 207 P
DC12 26 L01 577 209 1 577 207
a. New exchange engine.

01:00-30 ©
Scania CV AB 2012, Sweden 12
01:00-30 ©
Scania CV AB 2012, Sweden 13
01:00-35
Issue 2012-02 en-GB

Engine DSC/DC/DT12 Bus

Service Exchange System

©
Scania CV AB 2012, Sweden
Contents
Information Information, exchange engine .................................. 3
Information, new exchange engine........................... 6

Equipment Equipment, exchange engine.................................... 4


Equipment, new exchange engine ............................ 7

Version DSC/DC/DT12 ......................................................... 9

Order number DSC/DC12, K124................................................... 10


DC12, DT12, K ...................................................... 11

2 ©
Scania CV AB 2012, Sweden 01:00-35
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct engine type (see type plate) and the
correct equipment option is ordered.

Location of type plate


The engine type designation (e.g. DSC12 05 B02) and the engine serial number are stamped on the
type plate, which is located on the right-hand side of the cylinder block. (Other locations are also
possible). On newer engine variants, engine type designation and engine serial number are stamped
on the cylinder block.

Exchange engines
These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts,
such as pistons and cylinder liners, are new. These engines no longer occur in production. The part
numbers of these engines start with 572. The engines are test run and the basic settings are set.

01:00-35 ©
Scania CV AB 2012, Sweden 3
Equipment, exchange engine

Engine DSC/DC12

Exchange engine DSC/DC12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger

4 ©
Scania CV AB 2012, Sweden 01:00-35
• Compressor
The following parts are not included in exchange engine DSC/DC12:
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

01:00-35 ©
Scania CV AB 2012, Sweden 5
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct equipment
option is ordered.

Engine type designation


The engine type designation and engine serial number are stamped on the right-hand side of the cylinder
block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. Part numbers begin with 577. The engines are
test run and the basic settings are set.

6 ©
Scania CV AB 2012, Sweden 01:00-35
Equipment, new exchange engine

Engine DC/DT12

New exchange engine DC/DT12 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Flange pipe
13 Fuel filter
14 Oil sump
15 Rocker covers
16 Oil cooler
17 Turbocharger

01:00-35 ©
Scania CV AB 2012, Sweden 7
18 Compressor
19 Starter motor
20 Alternator
21 Drive belts
22 S6 Control unit for C007 (See TI 16-090702)
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick

8 ©
Scania CV AB 2012, Sweden 01:00-35
DC/DT12 version

Engine model Order No. hp Engine speed Euro EDC/PDE


DSC12 02 B02 572 579 360 2
DSC12 05 B02 572 570 420 2 EDC
DC12 01 B02 572 607 420 3 PDE
DC12 02 B02 577 034 400 3 PDE
DC12 02 B02 572 601 400 3 PDE
DC12 10 B02 577 100 340 4 HPI
DC12 13 B02 577 101 380 4 HPI
DC12 06 B02 577 164
DC12 17 B02 577 165
DC12 15 B02 577 210
DC12 18 B02 577 211
DT12 03 B02 577 123 4
DT12 12 B02 577 122 4
DT12 17 B02 577 212

01:00-35 ©
Scania CV AB 2012, Sweden 9
Order number DSC/DC12

K124

Engine type Order No. Core part No. Note


DSC12 02 B02 572 579 1 572 579 Euro 2
DSC12 05 B02 572 570 1 572 570 EDC, Euro 2
DC12 01 B02 572 607 1 572 607 PDE, Euro 3
DC12 02 B02 577 034 1 577 034 a PDE, Euro 3

DC12 02 B02 572 601 1 572 601 PDE, Euro 3


a. New exchange engine.

10 ©
Scania CV AB 2012, Sweden 01:00-35
Order number DC/DT12

Engine type Order No. Core part No. Note


DC12 10 B02 577 100 1 577 100 a PDE, Euro 4

DC12 13 B02 577 101 1 577 101 a PDE, Euro 4

DC12 06 B02 577 164 1 577 164 a

DC12 17 B02 577 165 1 577 165 a

DC12 15 B02 577 210 1 577 210 a

DC12 18 B02 577 211 1 577 211 a

DT12 12 B02 577 122 1 577122 a

DT12 03 B02 577 123 1 577 123 a

DT12 17 B02 577 212 1 577 212 a

a. New exchange engine.

01:00-35 ©
Scania CV AB 2012, Sweden 11
01-00-55
Issue 2007-05 en

DI12 Industrial Engine

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Information, exchange engine .................................. 3

Equipment Equipment, exchange engine.................................... 4

Model DI12.......................................................................... 6

Order number DI12.......................................................................... 7

©
2 Scania CV AB 2007, Sweden 01-00-55
Information, exchange engine

Ordering
When ordering an exchange engine, make sure that the correct model (see type plate) and the correct
equipment option is ordered.

Location of type plate


The engine type designation (e.g. DI12 40 A01E) and the engine number are stamped on the type
plate, which is located on the right side of the cylinder block.

Exchange engines
These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts
for example pistons and cylinder liners are new. These engines no longer occur in production. The
part number of these engines starts with 573. The engines are test run and the basic settings are set.

©
01-00-55 Scania CV AB 2007, Sweden 3
Equipment, exchange engine

Engine DI12

Exchange engine DI12 consists of the following parts in addition to the engine body:
1 Suspension bracket
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Turbocharger

©
4 Scania CV AB 2007, Sweden 01-00-55
The following parts are not included in exchange engine DI12:
• Compressor
• Hydraulic pump
• Starter motor
• Alternator
• Fan
• Drive belts
• Suspension rubber
• Dipstick

©
01-00-55 Scania CV AB 2007, Sweden 5
Model DI12

Engine model Order No. hp


DI12 40 A01E 573 694 372

©
6 Scania CV AB 2007, Sweden 01-00-55
Order number DI12

Engine type Order No. Core part No. Note


DI12 40 A01E 573 694 1 573 694

©
01-00-55 Scania CV AB 2007, Sweden 7
01:01-05
Issue 2011-02 en-GB

Cylinder head D9

Service Exchange System

©
Scania CV AB 2010, Sweden
Contents
Information Information cylinder head ....................................3

Equipment Equipment, cylinder head.....................................4

Order number D9 .........................................................................6

2 ©
Scania CV AB 2010, Sweden 01:01-05
Information cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct type is ordered (see casting
no. and original part no.).

Exchange cylinder head


These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All
wearing parts are new.

01:01-05 ©
Scania CV AB 2010, Sweden 3
Equipment, cylinder heads

D9

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve seat insert (intake valve)
7 Valve seat insert (exhaust valve)
8 Intake valve

4 ©
Scania CV AB 2010, Sweden 01:01-05
9 Exhaust valve
10 Valve spring
11 Valve discs
12 Split collet
13 Protection ring
14 Valve cap
• Valve stem seal

01:01-05 ©
Scania CV AB 2010, Sweden 5
Order number D9

Engine type Order No. Casting no. Original part Core part No. Note
no.
DN/DS/DSC9 570 078 1 523 413 1 523 413 1 570 078
1 321 236
343 999
394 401
1 318 279
DN/DS/DSC9 570 079 1 523 413 1 523 413 1 570 079 a
1 321 236
343 999
394 401
1 318 279
DSC9 11/12/13/15 570 096 1 521 825 1 570 096
1 344 352
DSI9 E01 570 089 1 521 825 1 570 089
1 344 352
D9 570 123 1 909 203 1 570 123 P-R-T-series, PDE
1 846 123
1 750995
1 743 122
1 750 995
DC901, 02, 03 570 165 1 521 826 1 521 826 1 570 165 With plastic rocker
cover
1 434 915 With injection
pump
1 425 097
DC9 570 166 1 921 303 1 570 166 XPI
1 874 583
1 855 950
1 849 155
1 519 411
DC9A 570 125 1 757 286 1 757 286 1 570 125 Swirl 1.7, PDE
1 912 779
1 846 124
DC9A 574 203 1 525 011 1 574 203
1 392 158
DC9 570 988 2 002 702 1 570 988 FAME
OSC9 G01 B01 570 190 1 521 710 1 570 190
1 434 168
a. Increased exhaust brake power.

6 ©
Scania CV AB 2010, Sweden 01:01-05
01:01-10
Issue 2012-02 en-GB

Cylinder head D11

Service Exchange System

©
Scania CV AB 2012, Sweden
Contents
Information Ordering, cylinder head ............................................ 3

Equipment Equipment, cylinder head......................................... 4

Order number D11 ........................................................................... 6

2 ©
Scania CV AB 2012, Sweden 01:01-10
Information, exchange cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting
number and original part No.)

Exchange cylinder head


These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing
parts are new.

01:01-10 ©
Scania CV AB 2012, Sweden 3
Equipment, cylinder heads

D11

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve seat insert (intake valve)
7 Valve seat insert (exhaust valve)
8 Intake valve
9 Exhaust valve
10 Valve spring

4 ©
Scania CV AB 2012, Sweden 01:01-10
11 Valve discs
12 Split collet
13 Protection ring
14 Valve cap
15 Nipple
16 Gasket
17 Valve stem seal
18 Pin

01:01-10 ©
Scania CV AB 2012, Sweden 5
Order number D11

Engine type Order No. Casting No. Original part No Core part No. Note
D/DS11 570 088 253 757 1 523 418 1 570 088 a

DN/DSC11 272 626


288 936
347 428
289 162
390 667
1 523 418
a
D/DS/DSI11 570 040 295 051 295 051 1 570 040 Classified
257 881
273 752
289 162
347 428
390 667
1 523 418
DN11 570 090 1 523 418 1 523 418 1 570 090
390 667
DS/DSC11 570 091 1 523 418 1 523 418 1 570 091
390 667
DS/DSC11 570 083 1 523 412 1 523 412 1 570 083
1 118 309
1 103 078
DS/DSC/DSI11 570 084 1 523 415 1 523 415 1 570 084
1 300 612
1 528 006
1 337 361
b
DSC11 570 085 1 523 415 1 523 415 1 570 085
DSC11 74/75/79 1 300 612
1 528 006
1 337 361
DTC11 570 086 1 523 415 1 523 415 1 570 086
1 300 612
1 528 006
1 337 361

6 ©
Scania CV AB 2012, Sweden 01:01-10
Engine type Order No. Casting No. Original part No Core part No. Note
DTC11 570 087 1 523 415 1 523 415 1 570 087 b

1 300 612
1 528 006
1 337 361
DC11 570 073 1 912 792 1 912 792 1 570 073 4 series, PDE
1 846 125
1 743 124
1 448 282
1 421 746
1 450 057
DC11 570 123 1 909 203 1 909 203 1 570 123 P-R-T-series,
PDE
1 846 123
1 743 122
1 750 995
a. The intake valve is adjusted to 0.45 mm. Renew the instruction plate on the rocker cover if necessary.
b. Increased exhaust brake power.

01:01-10 ©
Scania CV AB 2012, Sweden 7
01-01-15
Issue 2011-02 en-GB

Cylinder head D12

Service Exchange System

©
Scania CV AB 2010, Sweden
Contents
Information Information, cylinder head ....................................... 3

Equipment Equipment, cylinder head......................................... 4

Order number D12 ........................................................................... 5

2 ©
Scania CV AB 2010, Sweden 01-01-15
Information, cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct type is ordered (see casting no.
and original part no.).

Exchange cylinder head


These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing
parts are new.

01-01-15 ©
Scania CV AB 2010, Sweden 3
Equipment, cylinder heads

D12

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Split collet

4 ©
Scania CV AB 2010, Sweden 01-01-15
Order number D12

Engine type Order No. Casting no. Original Core part No. Note
part no.
DSC12 570 067 1 846 592 1 846 592 1 570 067 EN-5707809, inline
1 494 347 1 494 347
1 363 625
DSC12 570 074 1 846 591 1 846 591 1 570 074 EN5707810-, inline
1 448 285
1 450 060 4 series
D12 570 073 1 912 792 1 912 792 1 570 073 PDE
1 846 125
1 743 124
1 450 057
1 448 282
1 421 746
D12 570 123 1 909 203 1 909 203 1 570 123 P-R-T-series, PDE
1 846 123
1 743 122
1 750 995
D12 570 076 1 938 801 1 938 801 1 570 076 4 series, HPI
1 912 794
1 804 713
1 743 125
1 522 361
1 450 059
1 448 279
D12 570 121 1 909 204 1 909 204 1 570 121 P-R-T-series, HPI
1 804 713
1 743 125
1 483 900

01-01-15 ©
Scania CV AB 2010, Sweden 5
01:01-20
Issue 2008-05 en

Cylinder head D14

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Ordering, cylinder head ............................................ 3

Equipment Equipment, cylinder head ......................................... 4

Order number D14 ........................................................................... 6

2 © Scania CV AB 2008, Sweden 01:01-20


Information, exchange cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting
no. and original part no.).

Exchange cylinder head


These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing
parts are new.

01:01-20 © Scania CV AB 2008, Sweden 3


Equipment, cylinder head

D14

Note! The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Valve guide (intake valve)
3 Valve guide (exhaust valve)
4 Valve seat insert (intake valve)
5 Valve seat insert (exhaust valve)
6 Intake valve
7 Exhaust valve
8 Valve spring
9 Valve discs
10 Collet

4 © Scania CV AB 2008, Sweden 01:01-20


11 Protection ring
12 Valve cap
• Valve stem seal

01:01-20 © Scania CV AB 2008, Sweden 5


Order number D14

Engine type Order no. Casting no. Original part Core part no. Note
no.
DS/DSC14 570 092 258 793 1 523 419 1 570 092
289 622
DSC14 570 093 367 385 1 523 419 1 570 093
1 523 419
1 319 873
DS/DSC/DSI14 570 045 1 523 419 372 384 1 570 045 Classified
1 319 876 295 095
367 385
257 793
269 780
289 622
DSC/DSI14 570 077 1 523 419 1 523 419 1 570 077
1 319 876
DSC/DSI14 570 080 1 523 420 1 523 420 1 570 080
1 335 134
3 97 775
a
DSC/DSI14 570 081 1 523 420 1 523 420 1 570 081
1 335 134
397 775
DSC14 13/15 570 082 1 523420 1 523 420 1 570 082
1 335 134
397 775
a. Increased exhaust brake power.

6 © Scania CV AB 2008, Sweden 01:01-20


01-01-25
Issue 2007-05 en

Cylinder head D16

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, cylinder head ............................................ 3

Equipment Equipment, cylinder head......................................... 4

Order number D16 ........................................................................... 5

©
2 Scania CV AB 2007, Sweden 01-01-25
Information, exchange cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting
number and original part No.)

Exchange cylinder head


These cylinder heads are reconditioned, they are fitted with both new and recycled parts. All wearing
parts are new.

©
01-01-25 Scania CV AB 2007, Sweden 3
Equipment, cylinder head

D16

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part No is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Collet

©
4 Scania CV AB 2007, Sweden 01-01-25
Order number D16

Engine type Order No. Casting No. Original part Core part No. Note
No.
DC16 574 374 1 750 995 1 750 995 1 574 374 PDE
1 743 122
1 522 193
1 450 058
1 450 275

©
01-01-25 Scania CV AB 2007, Sweden 5
01-10-01
Issue 2007-05 en

Crankshaft D9

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3

Equipment Equipment, crankshafts ............................................ 4

Order number D9 ............................................................................. 5

©
2 Scania CV AB 2007, Sweden 01-10-01
Information, exchange crankshaft

Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

©
01-10-01 Scania CV AB 2007, Sweden 3
Equipment, crankshafts

D9

Exchange crankshafts are supplied with the following parts:


1 Crankshaft
2 Bearing half for connecting rod
3 Bearing half for main bearing

©
4 Scania CV AB 2007, Sweden 01-10-01
Order number, D9 crankshaft

Engine type Order Crankshaft Marked Original part Core part No. Note
No. No.
a
DN/DS/DSC9 570 720 344 720 357 780 357 780 1 570 720
344 721 357 781
344 722 357 782
344 723 357 783
344 724 357 784
DSC9 11/12 570 880 1 338 810 1 338 810 1 570 880
1 338 811
DSC9 13/15 1 338 812
1 338 813
1 338 814
DC9 574 420 1 490 686 377 170 1 490 686 1 574 420
1 770 201
1 770 202
1 770 203
1 770 204
a. Hub 355 480 is required for fitting, if the returned crankshaft is marked 344 720, 344 721, 344 722, 344 723 or 344 724
for engines with MO-5060251.

©
01-10-01 Scania CV AB 2007, Sweden 5
01-10-05
Issue 2007-05 en

Crankshaft D11

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3

Equipment Equipment, crankshafts ............................................ 4

Order number D11 ........................................................................... 5

©
2 Scania CV AB 2007, Sweden 01-10-05
Information, exchange crankshaft

Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

©
01-10-05 Scania CV AB 2007, Sweden 3
Equipment, crankshafts

D11

Exchange crankshafts are supplied with the following parts:


1 Crankshaft
2 Bearing half for connecting rod
3 Bearing half for main bearing

©
4 Scania CV AB 2007, Sweden 01-10-05
Order number, D11 crankshaft

Engine type Order No. Crank- Marked Original Core part Note
shaft part No No.
DN/DS/DSC/DSI11 570 790 342 060 342 061 342 060 1 570 710 a b
342 062 342 063
342 064 522 670
342 066 522 670
DN/DS/DSC/ 570 790 1 308 467 1 314 280 1 308 467 1 570 790 a, b
DSI11, DTC11,
DSC1122
1 314 281 1 314 282
1 314 283 1 314 284
DC11 01 570 960 1 399 252 1 440 591 1 399 252 1 570 960
DC11 02 1 440 592 1 440 593
1 440 594
D/DS11 570 810 161 155 (161 475) 1 570 350 c d Classified polygonal
161 155
D/DS11 570 810 245 576 249 218 (245 576) 1 570 380 cd
Classified polygonal
279 590 279 591 249 218
279 592 279 593 (279 590)
279 594 291 270 291 270
DN/DS/DSI11 570 810 327 060 327 061 (327 060) 1 570 650 c Classified polygonal
327 062 327 063 (327 070)
327 064 327 071
a
DN/DS/DSI11 570 810 326 270 326 271 (326 270) 1 570 640 Classified polygonal
326 272 326 273 (326 633)
326 274 326 634
DN/DS/DSI11 570 810 1 314 300 1 314 301 (1 321 864) 1 570 810 a Classified polygonal
1 314 302 1 314 303 (1 314 300)
1 314 304 1 321 865
DN/DS/DSI11 570 800 357 440 357 441 (357 460) 1 570 740 a
Classified not
polygonal
357 442 357 443 (357 440)
357 444 357 461
DN/DS/DSI11 570 800 1 314 290 1 314 291 (1 321 860) 1 570 800 a Classified not
polygonal
1 314 292 1 314 293 (1 314 290)
1 314 294 1 321 861
a. 8 counterweights
b. Adapted for pull-type clutch.
c. 12 counterweights.
d. If the exchange crankshaft is marked 327 060, 327 061, 327 062, 327 063, 327 064, 326 270, 326 271, 326 272, 326 273,
326 274, 1 314 300, 1 314 301, 1 314 302, 1 314 303 or 1 314 304 the crankshaft damper hub is also supplied.

©
01-10-05 Scania CV AB 2007, Sweden 5
01-10-10
Issue 2007-05 en

Crankshaft D12

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3

Equipment Equipment, crankshafts ............................................ 4

Order number D12 ........................................................................... 5

©
2 Scania CV AB 2007, Sweden 01-10-10
Information, exchange crankshaft

Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

©
01-10-10 Scania CV AB 2007, Sweden 3
Equipment, crankshafts

D12

Exchange crankshafts are supplied with the following parts:


1 Crankshaft
2 Bearing half for connecting rod
3 Bearing half for main bearing

©
4 Scania CV AB 2007, Sweden 01-10-10
Order number, D12 crankshaft

Engine type Order Crankshaft Marked Original Core part No. Note
No. part No
DSC12 01, 02 L01 570 870 1 421 506 1 376 800 1 421 506 1 570 870
1 376 801 1 376 802
1 376 806 1 376 804
DC12 574 410 1 423 374 1 743 584 1 743 584 1 574 410
1 440 581 1 770 191
1 440 582 1 770 192
1 440 583 1 770 193
1 440 584 1 770 194

©
01-10-10 Scania CV AB 2007, Sweden 5
01-10-15
Issue 2007-05 en

Crankshaft D14

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3

Equipment Equipment, crankshafts ............................................ 4

Order number D14 ........................................................................... 5

©
2 Scania CV AB 2007, Sweden 01-10-15
Information, exchange crankshaft

Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

©
01-10-15 Scania CV AB 2007, Sweden 3
Equipment, crankshafts

D14

Exchange crankshafts are supplied with the following parts:


1 Crankshaft
2 Bearing half for connecting rod
3 Bearing half for main bearing

©
4 Scania CV AB 2007, Sweden 01-10-15
Order number, D14 crankshaft

Engine type Order Crankshaft Marked Original Core part Note


No. part No No.
DS14 570 760 259 210 295 353 259 210 1 570 330
295 351 295 352 295 350
295 353 295354
295 355 295 356
DS/DSC14 570 760 318 190 318 191 337 450 1 570 690
318 192 318 193 343 010
318 194 318 195
318 196 337 450
337 451 337 452
337 453 337 454
337 455 337 456
343 010 343 011
343 012 343 013
343 014 343 015
343 016
a
DS/DSC14 570 760 345 970 345 971 345 970 1 570 700
345 972 345 973
345 974 345 975
345 976
DSC14 570 760 370 850 370 851 370 850 1 570 760 a

370 852 370 853 1 340 620


370 854 370 855
370 856 1 340 620
DSC14 13 570 890 1 379 666 1 570 890
DSC14 15 L02
DSC14 15 L01 570 820 1 388 727 1 388 727 1 570 820

DS/DSI14 570 780 269 870 269 871 305 730 1 570 600 Classified
polygonal
269 873 296 260 (298 260) 1 570 390
296 261 296 262 (305 729)
296 263 296 264
296 265 296 266

©
01-10-15 Scania CV AB 2007, Sweden 5
Engine type Order Crankshaft Marked Original Core part Note
No. part No No.
305 730 277 433
DS/DSI14 570 780 318 920 318 921 326 552 1 570 610 Classified
polygonal
318 922 318 923 (318 920)
318 924 318 925 (326 551)
318 926 346 190 349 257
346 191 346 192 (349 256)
346 193 346 194 (346 190)
346 195 346 196
DS/DSI14 570 780 373 080 373 081 375 533 1 570 780 Classified
polygonal
373 082 373 083 (375 532)
373 084 373 085 (373 080)
373 086
DS/DSC/DSI14 570 770 373 100 373 101 375 536 1 570 770 Classified
373 102 373 103 (375 535)
373 104 373 105 (373 100)
373 106

a. Adapted for pull-type clutch

©
6 Scania CV AB 2007, Sweden 01-10-15
01-10-20
Issue 2007-05 en

Crankshaft D16

Service Exchange System

©
Scania CV AB 2007, Sweden
Contents
Information Ordering, crankshaft ................................................. 3

Equipment Equipment, crankshafts ............................................ 4

Order number D16 ........................................................................... 5

©
2 Scania CV AB 2007, Sweden 01-10-20
Information, exchange crankshaft

Ordering, crankshaft
The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the
front flank of the front crank. See figure 1.
If the crankshaft is reconditioned, there are two alternative markings which indicate what size
(pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

©
01-10-20 Scania CV AB 2007, Sweden 3
Equipment, crankshafts

D16

Exchange crankshafts are supplied with the following parts:


1 Crankshaft
2 Bearing half for connecting rod
3 Bearing half for main bearing

©
4 Scania CV AB 2007, Sweden 01-10-20
Order number, D16 crankshaft

Engine Order Crankshaft Marked Original Core part No. Note


type No. part No
DC16 01 570 970 1 428 616 1 428 616 1 570 970
DC16 03 1 461 591
DC16 04 1 461 592
1 461 593
1 461 594
DC16 02 570 990 1 428 634 1 428 634 1 570 990 a
1 461 761
1 461 762
1 461 763
1 461 764
DC16 02 574 400 1 495 709 1 495 709 1 574 400 b
1 495 841
1 495 842
1 495 843
1 495 844
a. up to and including engine number 1005503
b. from engine number 1005504 onwards

©
01-10-20 Scania CV AB 2007, Sweden 5
04:01-01
Issue 2009-02 en

Clutch K384 4/8

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ................................................ 3

Version K384 4/8 ............................................5

Order number K384 4/8............................................ 7

2 © Scania CV AB 2008, Sweden 04:01-01


Information

Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-
type clutches and on the rear in push-type clutches.

• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture

04:01-01 © Scania CV AB 2008, Sweden 3


K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

4 © Scania CV AB 2008, Sweden 04:01-01


Version

K384 4/8
Exchange clutch K384

Exchange clutch 571 212 comprises:


1 Rear pressure plate
2 Adjusting bolt
3 Stud
4 Wire ring
5 Diaphragm spring

04:01-01 © Scania CV AB 2008, Sweden 5


6 Wire ring
7 Clutch cover
8 Bush
9 Spring pin
10 Stud
11 Lever
12 Adjusting nut
13 Intermediate disc
14 Pressure plate
15 Leaf spring
16 Guide washer
17 Rivet
18 Tight-fit screw
19 Lock washer
20 Guide washer
21 Bolt
22 Spacing sleeve
23 Bolt
24 Guide washer

6 © Scania CV AB 2008, Sweden 04:01-01


Order number

K384 4/8
Clutch type Order No. New number Core part No. Note
K384 4/8 571 212 282 655 1 571 212
319 827
324 460
(363 687)
(282 646)
(319 814)

04:01-01 © Scania CV AB 2008, Sweden 7


04:01-05
Issue 2009-02 en

Clutch K402 4, K422 13, K432 13

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K402 4, K422 13, K432 13 ...................................... 4

Order number K402 4, K422 13, K432 13 ...................................... 5

2 © Scania CV AB 2008, Sweden 04:01-05


Information

Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type
clutches and on the rear in push-type clutches.

• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-05 © Scania CV AB 2008, Sweden 3


Version

K402 4, K422 13, K432 13

Exchange clutch 571 298 comprises:


1 Clutch cover
2 Release bearing
3 Guide
• Bolt
• Mounting kit
• Hub

4 © Scania CV AB 2008, Sweden 04:01-05


Order number

K402 4, K422 13, K432 13


Clutch type Order No. New number Core part No. Note
K402 4 571 298 1 393 185 1 571 298
1 373 275
K422 13 1 327 022
K432 13 1 393 185
K432 43 1 393 185

04:01-05 © Scania CV AB 2008, Sweden 5


04:01-10
Issue 2009-02 en

Clutch K422 1/2

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K422 1/2 .................................................................. 4

Order number K422 1/2 ................................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-10


Information

Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type
clutches and on the rear in push-type clutches.

• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-10 © Scania CV AB 2008, Sweden 3


Version

K422 1/2

Exchange clutches 571 200 and 571 201 comprise:


1 Clutch cover

4 © Scania CV AB 2008, Sweden 04:01-10


Order number

K422 1/2
Clutch type Order No. New number Core part No. Note
K422 1 571 201 304 594 1 571 201 16 1/2" a
143 036
254 919
K422 2 571 200 304 592 1 571 200 16 1/2"
175 104
254 902
a. Where a lower pedal pressure is required

04:01-10 © Scania CV AB 2008, Sweden 5


04:01-15
Issue 2009-02 en

Clutch K422 3/4/5/9/12

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K422 3/4/5/9/12 ....................................................... 4

Order number K422 3/4/5/9/12........................................................ 5

2 © Scania CV AB 2008, Sweden 04:01-15


Information

Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type
clutches and on the rear in push-type clutches.

• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-15 © Scania CV AB 2008, Sweden 3


Version

K422 3/4/5/9/12

Exchange clutches 571 207, 571 209 and 571 214 comprise:
1 Pressure plate
2 Diaphragm spring
3 Clutch cover
• Coupling disc (571 209 only)

4 © Scania CV AB 2008, Sweden 04:01-15


Order number

K422 3/4/5/9/12
Clutch type Order No. New number Core part No. Note
K422 3 571 207 234 680 1 571 207 16 1/2
K422 4/9/12 571 214 327 557 1 571 214 16 1/2
234 682
K422 5 571 209 264 091 1 571 209 16 1/2 a
a. With EK420 power take-off

04:01-15 © Scania CV AB 2008, Sweden 5


04:01-20
Issue 2009-02 en

Clutch K402 1/3/5,

K432 6/8/15/17/30/31/32/34

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K402 1/3/5, K432 6/8/15/17/30/31/32/34 ................ 4

Order number K402 1/3/5, K432 6/8/15/17/30/31/32/34 ................ 5

2 © Scania CV AB 2008, Sweden 04:01-20


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-20 © Scania CV AB 2008, Sweden 3


Version

K402 1/3/5, K432 6/8/15/17/30/31/32/34

Exchange clutch 571 220, 571 222 comprises:


1 Clutch cover
2 Pressure plate
3 Diaphragm spring
4 Wire ring
5 Spiral pin
6 Leaf spring
7 Rivet
8 Washer
9 Rivet

4 © Scania CV AB 2008, Sweden 04:01-20


Order number

K402 1/3/5, K432 6/8/15/17


Clutch type Order No. New number Core part No. Note
K402 1/3/5 571 222 1 335 281 1 571 222
K432 6/8/15/17 571 220 1 321 259 1 571 220
382 499
K432 30/32 1 513 719 a

K432 31/34 1 513 720 b

a. Clutch 1 513 719 has been replaced by 1 321 259 or 571 220 plus mounting kit
1 749 126.
b. Clutch 1 513 720 has been replaced by 1 321 259 or 571 220 plus mounting kit
1 749 126.

04:01-20 © Scania CV AB 2008, Sweden 5


04:01-25
Issue 2009-02 en

Clutch K432 5/7/10/14

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K432 5/7/10/14......................................................... 4

Order number K432 5/7/10/14......................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-25


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-25 © Scania CV AB 2008, Sweden 3


Version

K432 5/7/10/14

Exchange clutch 571 227 comprises:


1 Clutch cover
2 Pressure plate
3 Diaphragm spring
4 Wire ring
5 Spiral pin
6 Leaf spring
7 Rivet
8 Washer
9 Rivet

4 © Scania CV AB 2008, Sweden 04:01-25


Order number

K432 5/7/10/14
Clutch type Order No. New number Core part No. Note
K432 5/7/10/14 571 227 1 370 794 1 571 227
382 576
1 113 870
1 321 254
1 361 679
1 365 486

04:01-25 © Scania CV AB 2008, Sweden 5


04:01-30
Issue 2009-02 en

Clutch K432 1/3/4/9/11/12

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K432 1/3/4/9/11/12 .................................................. 4

Order number K432 1/3/4/9/11/12................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-30


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-30 © Scania CV AB 2008, Sweden 3


Version

K432 1/3/4/9/11/12

Exchange clutch 571 219 comprises:


1 Pressure plate
2 Diaphragm spring
3 Clutch cover
4 Thrust ring

4 © Scania CV AB 2008, Sweden 04:01-30


Order number

K432 1/3/4/9/11/12
Clutch type Order No. New number Core part No. Note
K432 1/3/4/9/11/12 571 219 329 439 1 571 219
294 884
1 102 425

04:01-30 © Scania CV AB 2008, Sweden 5


04:01-35
Issue 2009-02 en

Clutch K422 8

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K422 8 ..................................................................... 4

Order number K422 8 ...................................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-35


Information

Clutch

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type
clutches and on the rear in push-type clutches.

• Basic version
• Variant of basic version
• Production designation
• Month of manufacture
• Year of manufacture

04:01-35 © Scania CV AB 2008, Sweden 3


Version

K422 8

Exchange clutch 571 213 comprises:


1 Pressure plate
2 Diaphragm spring
3 Clutch cover
4 Thrust ring
5 Hub
6 Driver plate

4 © Scania CV AB 2008, Sweden 04:01-35


Order number

K422 8
Clutch type Order No. New number Core part No. Note
K422 8 571 213 315 427 1 571 213 16 1/2 a
a. With GRE870/871

04:01-35 © Scania CV AB 2008, Sweden 5


04:01-40
Issue 2009-02 en

Clutch K442 1/2

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K442 1/2 ................................................................... 4

Order number K442 1/2 ................................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-40


Information

Clutch
In order to distinguish between different clutches with a diaphragm or cup spring, they have the
following markings.

K422, K442, K384


Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type
clutches and on the rear in push-type clutches.

1 Basic version
2 Variant of basic version
3 Production designation
4 Month of manufacture
5 Year of manufacture

04:01-40 © Scania CV AB 2008, Sweden 3


Version

K442 1/2

Exchange clutch 571 215 comprises:


1 Pressure plate
2 Diaphragm spring
3 Clutch cover
4 Thrust ring

4 © Scania CV AB 2008, Sweden 04:01-40


Order number

K422 1/2
Clutch type Order No. New number Core part No. Note
K422 1/2 571 215 317 353 1 571 215 16 1/2 a
a. With torque converter

04:01-40 © Scania CV AB 2008, Sweden 5


04:01-45
Issue 2009-02 en

Clutch K432 16/18

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K432 16/18 .............................................................. 4

Order number K432 16/18 ............................................................... 5

2 © Scania CV AB 2008, Sweden 04:01-45


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-45 © Scania CV AB 2008, Sweden 3


Version

K432 16/18
Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit 1 341 683.

4 © Scania CV AB 2008, Sweden 04:01-45


Order number

K432 16/18
Clutch type Order No. New number Core part No. Note
K432 16/18 571 289 1 382 331 1 571 289 a

a. Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit
1 341 683.

04:01-45 © Scania CV AB 2008, Sweden 5


04:01-50
Issue 2009-02 en

Clutch K432 36/38

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Order number K432 36/38 ............................................................... 4

2 © Scania CV AB 2008, Sweden 04:01-50


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-50 © Scania CV AB 2008, Sweden 3


Order number

K432 36/38
Clutch type Order No. New number Core part No. Note
K432 36/38 571 315 1 522 424 1 571 315

4 © Scania CV AB 2008, Sweden 04:01-50


04:01-55
Issue 2009-02 en

Clutch K432 19/33/35/37/39

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Information Clutch ....................................................................... 3

Version K432 19/33/35/37/39................................................ 4

Order number K432 19/33/35/37/39................................................ 5

2 © Scania CV AB 2008, Sweden 04:01-55


Information

Clutch

K432
Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-55 © Scania CV AB 2008, Sweden 3


Version

K432 19/33/35/37/39
Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit 1 341 683.
Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.

4 © Scania CV AB 2008, Sweden 04:01-55


Order number

K432 19/33/35/37/39
Clutch type Order No. New number Core part No. Note
K432 19 571 269 1 407 912 a

K432 19 571 324 1 407 913 1 571 324


K432 33/35/37/39 1 513 718 b

a. Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit
1 341 683.
b. Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.

04:01-55 © Scania CV AB 2008, Sweden 5


08:05:01
Issue 2007-09 en

Axle gear R660

Service Exchange System

©
Scania CV AB 2007, Sweden
Table of contents
Design R660 ......................................................................... 3

Order number Trucks ....................................................................... 4


Buses......................................................................... 5

©
2 Scania CV AB 2007, Sweden 08:05:01
Design

Axle gear
The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in an exchange axle gear:


1 End yoke

©
08:05:01 Scania CV AB 2007, Sweden 3
Order number

Axle gear R660, Trucks


Axle gear Order No. Original part No. Core part No. Note
R660 1 374 299 2.92:1
R660 574 529 1 732 316 1 574 529 3.07:1
1 374 300
R660 574 536 1 786 386 1 574 536 3.07:1
R660 574 511 1 374 301 1 574 511 3.42:1
R660 574 512 1 374 302 1 574 512 3.80:1
R660 574 513 1 374 303 1 574 513 4.22:1
R660 574 514 1 374 304 1 574 514 4.88:1
R660 574 515 1 377 560 1 574 515 5.57:1
R660 574 540 1 776 150 1 574 540 5.57:1

©
4 Scania CV AB 2007, Sweden 08:05:01
Axle gear R660, Buses
Axle gear Order No. Original part No. Core part No. Note
R660 574 516 1 413 376 1 574 516 2.92:1
R660 574 529 1 732 316 1 574 529 3.07:1
1 413 377
R660 574 518 1 413 378 1 574 518 3.42:1
R660 574 519 1 413 379 1 574 517 3.80:1
R660 574 520 1 413 380 1 574 520 4.22:1

©
08:05:01 Scania CV AB 2007, Sweden 5
08:05:05
Issue 2007-09 en

Axle gear RB660/RB662

Service Exchange System

©
Scania CV AB 2007, Sweden
Table of contents
Design RB660/RB662 .......................................................... 3

Order number RB660/RB662 .......................................................... 4

©
2 Scania CV AB 2007, Sweden 08:05:05
Design

Axle gear
The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in exchange axle gear RB660/RB662
1 End yoke

©
08:05:05 Scania CV AB 2007, Sweden 3
Order number

Axle gear RB660


Axle gear Order No. Original part No. Core part No. Note
RB660 574 500 1 393 354 1 574 500 3.07:1
RB660 574 501 1 393 355 1 574 501 3.42:1
RB660 574 502 1 393 356 1 574 502 3.80:1
RB660 574 503 1 393 357 1 574 503 4.22:1
RB660 574 504 1 393 358 1 574 504 4.88:1

Axle gear RB662


Axle gear Order No. Original part No. Core part No. Note
RB662 574 530 1 769 865 1 574 530 3.07:1
RB662 574 531 1 769 866 1 574 531 3.42:1
RB662 574 532 1 769 867 1 574 532 3.80:1
RB662 574 533 1 769 868 1 574 533 4.22:1
RB662 574 534 1 769 869 1 574 534 4.88:1

©
4 Scania CV AB 2007, Sweden 08:05:05
08:05:10
Issue 2007-09 en

Axle gear R780/R782

Service Exchange System

©
Scania CV AB 2007, Sweden
Table of contents
Design R780/R782................................................................ 3

Order number R780/R782................................................................ 4

©
2 Scania CV AB 2007, Sweden 08:05:10
Design

Axle gear
The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in exchange axle gear R780/R782
1 End yoke

©
08:05:10 Scania CV AB 2007, Sweden 3
Order number

Axle gear R780


Axle gear Order No. Original part No. Core part No. Note
R780 574 522 1 722 312 1 574 522 2.71:1
1 533 725
R780 574 523 1 722 313 1 574 523 2.92:1
1 368 062
R780 574 524 1 722 314 1 574 524 3.08:1
1 353 366
R780 574 525 1 722 315 1 574 525 3.27:1
1 483 324
R780 574 526 1 722 316 1 574 526 3.40:1
1 353 367
R780 574 539 1 867 165 3.42:1
R780 574 527 1 722 317 1 574 527 3.80:1
1 353 368
R780 574 528 1 722 318 1 574 528 4:25:1
1 353 369
R70 574 535 1 783 295 1 574 535 5.25:1

Axle gear R782


Axle gear Order No. Original part No. Core part No. Note
R782 574 537 1 799 028 1 574 537 3.08:1
R782 574 538 1 799 030 1 574 538 3.27:1

©
4 Scania CV AB 2007, Sweden 08:05:10
04:10-01
Issue 2007-09 en

Clutch disc

Service Exchange System

©
Scania CV AB 2007, Sweden
Table of contents
Design .................................................................................. 3

Order number Clutch disc ................................................................ 4

©
2 Scania CV AB 2007, Sweden 04:10-01
Design

Clutch disc
The appearance of the clutch disc in the service exchange system is as follows:

©
04:10-01 Scania CV AB 2007, Sweden 3
Order number

Clutch disc
Clutch type Order No. Original part No. Core part No. Note
K384 2 571 258 1 103 484 1 571 258 SAE splines, front
K384 2 571 259 1 103 485 1 571 259 SAE splines, rear
K384 2 571 260 1 103 483 1 571 260 DIN splines, front
K384 2 571 261 1 302 903 1 571 261 DIN splines, rear
K384 4/8 571 261 1 302 903 1 571 261 DIN splines
K402 1 571 223 1 335 282 1 571 223
K422 1/2/3/4/5 571 250 1 103 482 1 571 250 SAE splines
K432 1
K422 8 571 251 1 319 046 1 571 251 DIN splines
K422 9 571 265 1 332 108 1 571 265 DIN splines
1 104 305
K422 9 571 253 1 111 149 1 571 253 DIN splines, pre-damper
K432 3
K422 12/13 571 263 1 323 138 1 571 263 DIN splines
K432 1/3 571 280 1 108 445 1 571 280 DIN splines
K432 3/12 571 281 1 304 780 1 571 281 2 hubs
K432 5/6 571 255 1 111 150 1 571 255 DIN splines, pre-damper
K432 5/9 571 290 1 387 021 1 571 290 DIN splines, trucks
1 318 603
1 367 172 Trucks
K432 6 571 254 1 304 781 1 571 254 DIN splines
K432 9 571 266 1 377 440 1 571 266 Buses
K442 1 571 257 386 656 1 571 257 DIN splines
K442 2 571 267 1 114 232 1 571 267
K402 571 296 1 413 177 1 571 296
1 390 374
1 349 349
K402 30/31/32 571 305 1 749 123 1 571 305
K432 7/8/10/13/14/15/16/17 1 444 110 1 571 300
1 409 769
1 368 697
1 340 192
1 324 883
1 321 253
1 321 258
K432 16/17 571 271 1 412 319 1 571 268
1 386 931
1 510 032
K432 34/18 571 272 1 510 033

©
4 Scania CV AB 2007, Sweden 04:10-01
Clutch type Order No. Original part No. Core part No. Note
574 901 1 804 508
K432 43 574 902 1 541 777
K432 46/40 574 903 1 527 227
K432 42/26 574 904 1 523 634
K432 41/25 574 905 1 499 769
K432 39/35/33/19 571 310 1 749 124 1 571 310
K432 38/27 571 317 1 496 761 1 571 317
K432 37/36/20 571 316 1 479 575 1 571 316

©
04:10-01 Scania CV AB 2007, Sweden 5
03:01-01
Issue 2008-05 en

Injection pump

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number D/DS/DS18............................................................... 5


DS/DSC9 .................................................................. 6
D/DN/DS/DSC/DSI/DTC11 .................................... 7
DSC12 ...................................................................... 9
DS/DSC14 .............................................................. 10

2 © Scania CV AB 2008, Sweden 03:01-01


Type

Injection pump
The service exchange system has two types of injection pump.

The type in Figure A applies to engines without EDC (electronic diesel control) and consists of the
following components:
1 Injection pump
2 Centrifugal governor
3 Smoke limiter
4 Feed pump
5 Pump coupling

03:01-01 © Scania CV AB 2008, Sweden 3


The type in Figure B applies to engines with EDC (electronic diesel control) and consists of the
following components:
1 Injection pump
2 Switchgear
3 Solenoid valve
4 Feed pump
5 Pump coupling

4 © Scania CV AB 2008, Sweden 03:01-01


Order number

Injection pump D/DS/DSI8


Engine type Order Type number Original part Core part no. Note
No. No
D8 A/M 574 096 PE6P110A 720RS393 302 776 1 574 096 a
RQV 250-1200 PA469
DSI8 01 574 114 PE6P110A 720RS3034 309 681 1 574 114 a
RQV 200-1200 PA529
a. To be sold out

03:01-01 © Scania CV AB 2008, Sweden 5


Injection pump DS/DSC9
Engine type Order Type number Original Core part no.
No. part No
DS9 02 574 129 PE6P120A 320RS3141 348 989 1 574 129
RQV 200-1100 RA729-1
DSC9 01 574 130 PE6P120A 320RS7103 348 990 1 574 130
RQV 200-1100 PA712
DSC9 02 574 152 PE6P120A 320RS7138 394 506 1 574 152
RQV 200-1100 PA712-2
DSC9 07 574 166 PE6P120A 320RS7138Z 1 318 819 1 574 166
RQV 200-1100 PA712-5
DSC9 08 574 167 RE6P120A 320RS7138 1 318 823 1 574 167
RQV 200-1100 PA712-5
DSC9 09 574 191 PE6P120A 320RS7297 1 340 653 1 574 191
DSC9 10 574 168 PE6P120A 320RS3196 1 333 954 1 574 168
RQV 200-1100 PA729-4
DSC9 11 574 186 1 369 545 1 574 186
DSC9 12 574 187 1 369 528 1 574 187
DSC9 13 574 190 PES6P120A 321RS8038 1 383 795 1 574 190
WQV 250-1000 PA1239
DC9 01 574 197 1 402 963 1 574 197 Euro3
DSI 9 01C01 574 195 PES 6P120A 320 RS8059 1 424 783 1 574 195

6 © Scania CV AB 2008, Sweden 03:01-01


Injection pump D/DN/DS/DSC/DSI/DTC11
Engine type Order Type number Original Core part no. Note
No. part No
D11 574 102 PE6P110A 720RS3065 302 140 1 574 102 a
DN11 A/M 574 069 PE6P90A 720RS204 222 733 1 574 069 a
D11 01 574 133 PE6P110A 720RS3115 334 077 1 574 133 a
RQV 200-1100 PA468 a

DS11 574 087 PE6P110A 720RS3040 278 077 1 574 087


DS11 574 088 PE6P110A 720RS3006 278 127 1 574 088 a
DS11 15 574 110 PE6120A 720RS7001 313 507 1 574 110
RQV 200-1000 PA539
DS/DSC/DSI11 A/M 574 159 PE6P120A 720RS7170 1 305 083 1 574 159
RQ 750 PA758-8
DS11 73 B 574 148 PE6P120A 720RS7018 397 245 1 574 148
RQV 200-1000 PA539-8
DS11 34 574 160 PE6P120A 720RS7020 1 121 370 1 574 160 a
RQV 200-1000 PA539-8
DS11 75L 574 177 PE6P120A 720RS7022 1 340 658 1 574 177
RQV 200-1000 PA539-15
DSC11 01 574 120 PE6P120A 720RS7007 335 456 1 574 120
RQV 200-1000 PA539-2
DSC11 13 574 162 PE6120A 720RS7139 394 510 1 574 162
DSC11 17 574 155 PE6P120A 720RS7020Q 1 121 375 1 574 155
RQV 200-1000 PA539-10
DSC11 18 574 153 PE6P120A 720RS7126 1 107 958 1 574 153
RQV 200-1000 PA725-7
DSC11 21 574 170 PE6P120A 720RS7188O 1 333 121 1 574 170
RQV 200-1000 PA725-7
DSC11 22/70 574 181 PE6P120A 720RS7355 1 370 672 1 574 181 EDC
DTC11 01/02 RE 30-0 421 890 022 1 328 037 1 574 163 EDC
PES6P120A 720RS7211
RE30-04721890009
DSC11 23 574 171 PE6P120A 720RS7188 1 333 122 1 574 171
RQV 200-1000 PA725-7
DSC11 30 574 157 PE6P120A 720RS7126 1 313 531 1 574 157
RQV 200-1000 PA725-8
DSC11 74 574 182 PES6P120A 720RS8041 1 383 216 1 574 182
RQV 250-950 PA1253-1
DSC11 75 574 183 PES6P120A 720RS8041 1 383 215 1 574 183
RQV 250-950 PA1253
DSC11 79 574 184 PES6P120A 720RS8039 1 374 808 1 574 184
RQV 250-950 PA1243

03:01-01 © Scania CV AB 2008, Sweden 7


Engine type Order Type number Original Core part no. Note
No. part No
DSI11 E01C02 574 196 1 363 610 1 574 196
a. To be sold out

8 © Scania CV AB 2008, Sweden 03:01-01


Injection pump DSC12
Engine Order Type number Original Core part no. Note
type No. part No
DSC12 01 574 179 PES6P120A 720LS8032 1 364 497 1 574 179 EDC
DSC12 02 574 192 PES6P120A 720LS8037 1 433 297 1 574 192
PES6P120A 720LS8037 1 370 101 1 574 188

03:01-01 © Scania CV AB 2008, Sweden 9


Injection pump DS/DSC14
Engine Order Type number Original Core part no. Note
type No. part No
DS14 06 574 099 PE8P120A 920/4LS7002 312 215 1 574 099
RQV 200-1000 PA547
DSC14 01 574 138 PE8P120A 920/4LS7108 355 451 1 574 138
DSC14 01 574 121 PE8P120A 920/4LS7008 335 457 1 574 121
RQV 200-1000 PA547-1
DSC14 02 574 131 PE8P120A 920/4LS7008X 362 642 1 574 131
RQV 200-950 PA547-6
DSC14 03 574 145 PE8P120A 920/4LS7125T 380 804 1 574 145
RQV 200-950 PA736-1
DSC14 04 574 161 PE8P120A 920/4LS7149 397 567 1 574 161 EDC
RE 30-421,890,007
DSC14 06 574 144 PE8P120A 920/4LS7016 380 806 1 574 144
RQV 200-950 PA547-7
DSC14 08 574 172 PE8P120A 920/4LS7189Q 1 316 120 1 574 172
RQV 200-950 PA736-8
DSC14 09 574 164 PE8P120A 920/4LS7205 1 328 039 1 574 164 EDC
RE 30-421,890,007
DSC14 10 574 165 PE8P120A 920/4LS7189 1 303 811 1 574 165
RQV 200-950 PA736-8
DSC14 13/15 574 178 PES 8H 120/720 LS1003 1 364 711 1 574 178 EDC
DSC14 16 574 176 PE8P120A 720/4LS7331-10 1 362 097 1 574 176 EDC
RE 30-0 421 890 022 1 574 175

03:01-01 © Scania CV AB 2008, Sweden 10


16:05:01
Issue 2008-05 en

Alternator

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number .................................................................................. 4

2 © Scania CV AB 2008, Sweden 16:05:01


Type

Alternator
The alternator in the Service Exchange System has the following appearance:

16:05:01 © Scania CV AB 2008, Sweden 3


Order number

Alternator
Vehicle Order No. Original Core part no. Note
type part No
ab
L-LB 571 413 1 117 252 1 571 413 55A
G-P-R-T 371 972 1 571 515
354 858 1 571 501
303 769 1 571 502
327 304
L-LB 571 414 1 105 367 1 571 414 ab
55A
G-P-R-T 397 987 1 571 513
1 118 145 1 571 511
388 112 1 571 509
1 118 146
L-LB 571 415 1 305 766 1 571 415 c 55A
G-P-R-T 371 973 1 571 507
G-P-R-T 571 429 1 307 454 1 571 429 75A
354 494 1 571 508
1 109 755 1 571 508
1 118 147 1 571 514
94/114/124/ 571 416 1 394 969 1 571 416 a 65A
144
D9/11/14 AM 1 336 136 1 571 498
114 571 417 1 397 038 1 571 417 c 65A
D9, 4 series 571 475 1 774 593 1 571 475 100A
1 525 447 1 571 688 100A
1 440 768/769 1 571 687 100A
1 440 769 1 571 529 90A
1 433 689 1 571 526 90A
1 371 679 1 571 523 90A
D11/12/14, 4 5 71 474 1 774 592 1 571 474 100A
series
1 516 176 1 571 616 100A
1 440 768/769 1 571 687 100A
1 440 768 1 571 527 90A
1 433 688 1 571 525 90A
1 377 400 1 571 522 90A
D16 571 476 1 777 465 1 571 440 100A
1 774 594 1 571 476 100A
1 516 316 1 571 617 100A
1 448 150 1 571 689 90A
1 448 150 1 571 533 90A

4 © Scania CV AB 2008, Sweden 16:05:01


Vehicle Order No. Original Core part no. Note
type part No
D9/11/12, Bus 571 438 1 749 769 1 571 438 65A
D11-12-16, 4 571 613 1 475 570 1 571 613 80A
series
571 617 1 475 569 1 571 614 100A
1 720 468
D9-11-12-16, 571 439 1 777 464 1 571 439 100A
P-R-T series
1 774 595 1 571 477 100A
1 504 316 1 571 615 100A
D9/12 571 472 1 777 466 1 571 472 150A
1 774 596 1 571 478 150A
1 536 236 1 571 619 150A
D11 571 524 1 365 146 1 571 524 75A
K82/112CL/ 571 418 460 675 1 571 418 120A
113
420 247 1 571 519 120A
L/N94 571 419 475 885 1 571 419 140A
a. 1-pin.
b. For P-R-T113 with MO-5350293 SSS or MO-4102207 SNL, conversion kit 551 499 for
the alternator anchorage must also be ordered. See also TI 16-961121.
c. 2 pole.

16:05:01 © Scania CV AB 2008, Sweden 5


05:00-01
Issue 2008-05 en

Gearbox

GA762

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GA762 ...................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-01


Type

GA762

Exchange gearbox GA762 consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Planet gear housing
5 Rear cover
6 End yoke
7 Control valve, front
8 Control valve, rear
9 Oil cooler

05:00-01 © Scania CV AB 2008, Sweden 3


10 Oil top up
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GA762:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-01


Order number

GA762
Gearbox Order No. Original part No. Core part No. Note
GA762 570 573 341 743 1 570 573 BR Buses
ab
314 993 1 570 556

a. The following parts are required:


Contact 393 794, 7 off.
Socket 813 516, 14 off.
Washer 301 495, 7 off.
Nut 348 501, 7 off.
b. Cast iron gearbox housing.

05:00-01 © Scania CV AB 2008, Sweden 5


05:00-02
Issue 2008-05 en

Gearbox

GA762R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GA762R.................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-02


Type

GA762R

Exchange gearbox GA762R consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Planet gear housing
5 Rear cover
6 End yoke
7 Control valve, front
8 Control valve, rear
9 Accumulator
10 Oil top up

05:00-02 © Scania CV AB 2008, Sweden 3


11 Retarder
12 Oil cooler
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GA762R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-02


Order number

GA762R
Gearbox Order No. Original part No. Core part No. Note
a
GA762R 570570 330 330 1 570 570

a. To be sold out.

05:00-02 © Scania CV AB 2008, Sweden 5


05:00-03
Issue 2008-05 en

Gearbox

GAV762

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV762 .................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-03


Type

GAV762

Exchange gearbox GAV762 consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Planet gear housing
5 Filter element
6 Angle gear housing
7 Oil cooler
8 Oil filler with dipstick
9 Control valve, front
10 Control valve, rear

05:00-03 © Scania CV AB 2008, Sweden 3


11 End yoke Retarder
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV762:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-03


Order number

GAV762
Gearbox Order No. Original part No. Core part No. Note
a
GAV762 570 571 341 745 1 570 571
304 411 1 570 553 b
264 165 1 570 552 b c

a. To be sold out.
b. If necessary transfer the end yoke.
c. Cast iron gearbox housing.

05:00-03 © Scania CV AB 2008, Sweden 5


05:00-04
Issue 2008-05 en

Gearbox

GAV762R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV762R ................................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-04


Type

GAV762R

Exchange gearbox GAV762R consists of the following components:


1 Pump and turbine housing
2 Planet gear housing
3 Angle gear housing
4 Retarder
5 Control valve, front
6 Control valve, rear
7 Oil top up
8 Accumulator
9 Oil cooler
10 Cover

05:00-04 © Scania CV AB 2008, Sweden 3


11 End yoke
12 Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV762R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-04


Order number

GAV762R
Gearbox Order No. Original part No. Core part No. Note
a
GAV762R 570 575 341 746 1 570 575
317 492 1 570 568 b
264 165 1 570 552 b

a. To be sold out.
b. If necessary transfer the end yoke.

05:00-04 © Scania CV AB 2008, Sweden 5


05:00-05
Issue 2008-05 en

Gearbox

GAV764

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV764 .................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-05


Type

GAV764

Exchange gearbox GAV764 consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Angle/planet gear housing
5 Filter element
6 Oil cooler
7 Oil filler pipe
8 Control valve
9 End yoke
• Cover over the hole for the speedometer drive

05:00-05 © Scania CV AB 2008, Sweden 3


• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV764:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-05


Order number

GAV764
Gearbox Order No. Original part No. Core part No. Note
a
GAV764 570 572 341 747 1 570 572
274 488 1 570 554 b c
315 105 1 570 555 b

a. To be sold out.
b. If necessary transfer the end yoke.
c. Cast iron gearbox housing

05:00-05 © Scania CV AB 2008, Sweden 5


05:00-06
Issue 2008-05 en

Gearbox

GAV764R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV764R ................................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-06


Type

GAV764R

Exchange gearbox GAV764R consists of the following components:


1 Cover
2 Pump and turbine housing
3 Planet gear housing
4 Angle gear housing
5 Control valve
6 Control valve
7 Oil top up
8 Accumulator
9 Oil cooler
10 End yoke

05:00-06 © Scania CV AB 2008, Sweden 3


11 Cover over the hole for the speedometer drive
12 Retarder
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV764R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-06


Order number

GAV764R
Gearbox Order No. Original part No. Core part No. Note
a
GAV764R 570 576 341 748 1 570 576
326 901 1 570 569 b

a. To be sold out.
b. If necessary transfer the end yoke.

05:00-06 © Scania CV AB 2008, Sweden 5


05:00-07
Issue 2008-05 en

Gearbox

GA770

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GA770 ...................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-07


Type

GA770

Exchange gearbox GA770 consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Planet gear housing
5 Rear cover
6 End yoke
7 Control valve, front
8 Control valve, rear
9 Oil cooler

05:00-07 © Scania CV AB 2008, Sweden 3


10 Oil top up
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GA770:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-07


Order number

GA770
Gearbox Order No. Original part No. Core part No. Note
GA770 570 592 365 604 1 570 592 VXL-6831400
GA770 571 645 1 313 534 1 571 645 VXL6831401

05:00-07 © Scania CV AB 2008, Sweden 5


05:00-08
Issue 2008-05 en

Gearbox

GAE770

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAE770.................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-08


Type

GAE770

Exchange gearbox GAE770 consists of the following components:


1 Cover
2 Pump housing
3 Turbine housing
4 Planet gear housing
5 Rear cover
6 End yoke
7 Control valve, front
8 Control valve, rear
9 Oil cooler

05:00-08 © Scania CV AB 2008, Sweden 3


10 Oil top up
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAE770:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-08


Order number

GAE770
Gearbox Order No. Original part No. Core part No. Note
GAE770 570 593 365 606 1 570 593 VXL-6834400, trucks

05:00-08 © Scania CV AB 2008, Sweden 5


05:00-09
Issue 2008-05 en

Gearbox

GAV770R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV770R ................................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-09


Type

GAV770R

Exchange gearbox GAV770R consists of the following components:


1 Pump and turbine housing
2 Planet gear housing
3 Angle gear housing
4 Retarder
5 Control valve, front
6 Control valve, rear
7 Oil top up
8 Accumulator
9 Oil cooler
10 Cover

05:00-09 © Scania CV AB 2008, Sweden 3


11 End yoke
12 Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV770R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-09


Order number

GAV770R
Gearbox Order No. Original part No. Core part No. Note
a
GAV770R 570 589 369 396 1 570 589

a. If necessary transfer the end yoke.

05:00-09 © Scania CV AB 2008, Sweden 5


05:00-10
Issue 2008-05 en

Gearbox

GAV772R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV772R ................................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-10


Type

GAV772R

Exchange gearbox GAV772R consists of the following components:


1 Cover
2 Pump and turbine housing
3 Planet gear housing
4 Angle gear housing
5 Control valve, front
6 Control valve, rear
7 Oil top up
8 Accumulator
9 Oil cooler
10 End yoke

05:00-10 © Scania CV AB 2008, Sweden 3


11 Cover over the hole for the speedometer drive
12 Retarder
• Magnetic sensor
• Temperature monitor
The following parts are not included in exchange gearbox GAV772R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-10


Order number

GAV772R
Gearbox Order No. Original part No. Core part No. Note
a
GAV772R 570 591 369 968 1 570 591 N112
382 356

a. If necessary transfer the end yoke.

05:00-10 © Scania CV AB 2008, Sweden 5


05:00-11
Issue 2008-05 en

Gearbox

GA775R/781R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GA775R/781R.......................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-11


Type

GA775R/781R

Exchange gearbox GA775R/781R consists of the following components:


1 Pump and turbine housing
2 Planet gear housing
3 Retarder
4 Control valve
5 Oil top up
6 Oil cooler
7 Accumulator
8 End yoke
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor

05:00-11 © Scania CV AB 2008, Sweden 3


The following parts are not included in exchange gearbox GA775R/781R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-11


Order number

GA775R/781R
Gearbox Order No. Original part No. Core part No. Note
GA775R 571 620 1 107 074 1 571 620 K93/113, VXL6825701
GA781R 571 621 1 108 815 1 571 621 a

a. The pump impeller in the torque converter is different to that in the GA775R.

05:00-11 © Scania CV AB 2008, Sweden 5


05:00-12
Issue 2008-05 en

Gearbox

GAV783R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GAV783R ................................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-12


Type

GAV783R

Exchange gearbox GAV783R consists of the following components:


1 Cover
2 Pump and turbine housing
3 Planet gear housing
4 Angle gear housing
5 Control valve
6 Oil top up
7 Accumulator
8 Oil cooler
9 End yoke
• Cover over the hole for the speedometer drive
• Magnetic sensor
• Temperature monitor

05:00-12 © Scania CV AB 2008, Sweden 3


The following parts are not included in exchange gearbox GAV783R:
• Cables and contacts for solenoid valves
• Sprung drivers
• Speedometer drive

4 © Scania CV AB 2008, Sweden 05:00-12


Order number

GAV783R
Gearbox Order No. Original part No. Core part No. Note
GAV783R 571 646 1 113 581 1 571 646 N113

05:00-12 © Scania CV AB 2008, Sweden 5


05:00-13
Issue 2008-05 en

Gearbox

GS771

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GS771 ....................................................................... 5

2 © Scania CV AB 2008, Sweden 05:00-13


Type

GS771

Exchange gearbox GS771 consists of the following components:


1 Gearbox
2 Planetary gear
3 End yoke
• Support sleeve
• Oil pump
The following parts are not included in exchange gearbox GS771:
• Clutch housing
• Clutch servo along with other clutch components
• Gear lever carrier
• Gear selector housing
• Speedometer drive

05:00-13 © Scania CV AB 2008, Sweden 3


• Solenoid valves and solenoid valve bracket
• Pipes and cables

4 © Scania CV AB 2008, Sweden 05:00-13


Order number

GS771
Gearbox Order No. Original part No. Core part No. Note
a
GS771 571 635 368 289 1 571 365 Trucks
GS771 571 363 355 264 b
1 571 636 Trucks
GS771 571 637 368 522 1 571 637 a Buses
GS771 571 638 368 523 1 571 638 b Buses

a. The gearbox is NOT CAG adapted.


b. The gearbox IS CAG adapted

05:00-13 © Scania CV AB 2008, Sweden 5


05:00-14
Issue 2008-05 en

Gearbox

GR801/801R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GR801/801R............................................................. 4

2 © Scania CV AB 2008, Sweden 05:00-14


Type

GR801/801R

Exchange gearbox GR801/801R consists of the following components:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
3 Clutch housing
• Support sleeve
The following parts are not included in exchange gearbox GR801/801R:
• Planetary gear
• Gear selector housing
• Other ancillary equipment

05:00-14 © Scania CV AB 2008, Sweden 3


Order number

GR801/801R
Gearbox Order No. Original part No. Core part No. Note
abcd
GR801 571 660 1 350 885 1 571 660 3 series
GR801 571 735 1 571 735 a b c e 3 series
GR801 571 661 1 350 886 1 571 661 a b f 3 series
GR801 571 736 1 571 736 a b d e 3 series
GR801R 571 665 1 350 955 1 571 665 a c d Scania Retarder, 3 series
GR801R 541 737 1 571 737 a c e Scania Retarder, 3 series
GR801
GR801R 571 682 1 393 932 1 571 682 g d Scania Retarder, 4 series
GR801
GR801R 571 742 1 893 580 1 571 742 d g Scania Retarder, 4 series
GR801R 571 721 1 536 129 1 571 721 d h Scania Retarder, 4/5 series
GR801R 1 895 890 e h Scania Retarder, 4/5 series

a. The gearbox is CAG adapted.


b. Prepared for the Telma retarder.
c. Clutch housing for pull-type clutch.
d. Chassis number truck
- 2033773 SSS
- 5194262 SNL
- 9128158 SAN
Chassis number bus
- 1859928 SSS
e. Chassis number truck
2033774- SSS
5194263- SNL
9128159- SAN
Chassis number bus
1859929- SSS

f. Clutch housing for push-type clutch.


g. Chassis number truck
- 1291670 SSS
- 4499747 SNL
- 9082961 SAN
Chassis number bus
- 1846251 SSS
h. Chassis number truck
1291671- SSS
4499748- SNL
9082962- SAN
Chassis number bus
1846252- SSS

4 © Scania CV AB 2008, Sweden 05:00-14


05:00-15
Issue 2008-05 en

Gearbox

GR870

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GR870....................................................................... 5

Footnote Footnote 1 ................................................................ 6


Footnote 2 ................................................................. 7

2 © Scania CV AB 2008, Sweden 05:00-15


Type

GR870

Exchange gearbox GR870 consists of the following components:


1 Gearbox
2 Planetary gear section
3 End yoke (P40 and P50)
4 Cover over the hole for the speedometer drive
• Sensor generator and speed sensor
• The oil pump and oil pump gasket are supplied separately.
The following parts are not included in exchange gearbox GR870:
• Clutch housing
• Clutch servo along with other clutch components
• Power take-off
• Gear lever carrier (L, LS, LT, T)

05:00-15 © Scania CV AB 2008, Sweden 3


• Gear selector housing (LB, LBS, LBT, G, P, R)
• Speedometer drive
• Solenoid valves and solenoid valve bracket
• Pipes and cables

4 © Scania CV AB 2008, Sweden 05:00-15


Order number

GR870
Gearbox Order No. Original part No. Core part No. Note
abcde
G-P-R-T 570 579 314 769 1 570 579
314 773
315 195
G-P-R-T 570 580 314 771 1 570 580 f b e g d
314 775
G-P-R-T 570 581 324 042 1 570 581 a b h d
324 046
324 064
341 665
341 669
G-P-R-T 570 582 324 044 1 570 582 f b h d
324 048
341 673
341 677

a. Adapted for a single disc coupling and P40 propeller shaft.


b. If necessary transfer the end yoke.
c. Replaced by 570 582. See Service Information SI 5-840330
d. A new input gear is mounted in exchange gearboxes 157 10 onwards, this requires a new gear 392 956 in the
power take-off. At the same time gearboxes which previously did not have a support sleeve must renew the
release bearing assembly with 352 750 for single discs clutches and 352 745 for twin disc clutches. See also
RM 2/545.
e. See Footnote 1 on page 6.
f. Adapted for a twin disc coupling and P40 propeller shaft.
g. Replaced by 570 582. See Service Information SI 5-840330.
h. See Footnote 2 on page 7.

05:00-15 © Scania CV AB 2008, Sweden 5


Footnote 1
Fitted with sensor generator (pos. 9).

6 © Scania CV AB 2008, Sweden 05:00-15


Footnote 2
Fitted with speed sensor (pos. 1).
On right-hand drive vehicles the housing is turned 180º.

05:00-15 © Scania CV AB 2008, Sweden 7


05:00-16
Issue 2008-05 en

Gearbox

GR871/871T

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GR871/871T ............................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-16


Type

GR871/871T

Exchange gearbox GR871/871T consists of the following components:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
• Support sleeve
• The oil pump and gasket are supplied separately.
The following parts are not included in exchange gearbox GR871/871T:
• Planetary gear
• End yoke
• Clutch housing
• Clutch servo along with other clutch components
• Gear lever carrier
• Gear selector housing

05:00-16 © Scania CV AB 2008, Sweden 3


• Speedometer drive
• Solenoid valves and solenoid valve bracket
• Pipes and cables

4 © Scania CV AB 2008, Sweden 05:00-16


Order number

GR871/871T
Gearbox Order No. Original part No. a Core part No. Note
bcde
GR871 570 594 363 441 1 570 594
GR871T

GR871 571 639 (363 574) 1 571 639 b f d e


GR871T

GR871 581 640 (367 036) 1 571 640 g f d e

a. Note: The part number for the gearbox assembly is indicated in brackets.
b. The gearbox is NOT CAG adapted
c. The gearbox is supplied without oil cooler outlets or with these plugged.
d. The gearbox is fitted with a support sleeve but without clutch housing and planetary gear.
e. A new input gear is mounted in exchange gearboxes 157 23 onwards, this requires a new gear 392 956 in the power
take-off. See also RM 2/545.
f. The gearbox is supplied with oil cooler outlets.
g. The gearbox IS CAG adapted

05:00-16 © Scania CV AB 2008, Sweden 5


05:00-17
Issue 2008-05 en

Gearbox

GR880/880T

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GR880/880T ............................................................. 5

2 © Scania CV AB 2008, Sweden 05:00-17


Type

GR880/880T

Exchange gearbox GR880/880T consists of the following components:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
3 Clutch housing
• Support sleeve
• The oil pump and gasket are supplied separately.
The following parts are not included in exchange gearbox GR880/880T:
• Planetary gear
• End yoke
• Clutch servo along with other clutch components
• Gear lever carrier
• Gear selector housing

05:00-17 © Scania CV AB 2008, Sweden 3


• Speedometer drive
• Solenoid valves and solenoid valve bracket
• Pipes and cables

4 © Scania CV AB 2008, Sweden 05:00-17


Order number

GR880/880T
Gearbox Order No. Original part No.a Core part No. Note
bcd
GR880 571 627 1 571 627
GR880T (1 112 242)

GR880 571 628 1 571 628 b e d


GR880T (1 112 242)

GR880 571 629 1 571 629 f c d


GR880T (1 112 239)

GR880 571 630 1 571 630 f e d


GR880T (1 112 239)

a. Note: The part number for the gearbox assembly is indicated in brackets.
b. The gearbox is NOT CAG adapted.
c. The gearbox is supplied without oil cooler outlets or with these plugged.
d. The gearbox is fitted with a support sleeve and clutch housing but without planetary gear.
e. The gearbox is supplied with oil cooler outlets.
f. The gearbox IS CAG adapted.

05:00-17 © Scania CV AB 2008, Sweden 5


05:00-18
Issue 2008-05 en

Gearbox

GRS890/890R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GRS890/890R .......................................................... 4

2 © Scania CV AB 2008, Sweden 05:00-18


Type

GRS890/890R

Exchange gearbox GRS890/890R:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
3 Clutch housing
• Support sleeve
The following parts are not included in exchange gearbox GRS890/890R:
• Planetary gear
• Gear selector housing
• Other ancillary equipment

05:00-18 © Scania CV AB 2008, Sweden 3


Order number

GRS890/890R
Gearbox Order No. Original part No. Core part No. Note
ab
GRS890R 571 678 1 393 387 1 571 678 Scania Retarder, 4/5 series

GRS890 571 740 1 893 578 1 571 740 a c Scania Retarder, 4/5 series
GRS890R

GRS890R 571 722 1 536 134 1 571 722 d b Scania Retarder 4/5 series
GRS890R 571 746 1 895 892 1 571 746 d c Scania Retarder, 4/5 series

a. Chassis number truck:


- 1291670 SSS
- 4499747 SNL
- 9082961 SAN
Chassis number bus:
- 1846251
b. Chassis number truck:
- 2033773 Södertälje
- 5194262 Zwolle
- 9128158 Angers
Chassis number bus:
- 1859928
c. Chassis number truck:
- 2033774 Södertälje
- 5194263 Zwolle
- 9128159 Angers
Chassis number bus:
- 1859929
d. Chassis number truck:
- 1291671 SSS
- 4499748 SNL
- 982962 SAN
Chassis number bus:
- 1846252

4 © Scania CV AB 2008, Sweden 05:00-18


05:00-19
Issue 2008-05 en

Gearbox

GR/GRH/GRS/GRSO900/900R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GR/GRH/GRS/GRSO900/900R .............................. 4

2 © Scania CV AB 2008, Sweden 05:00-19


Type

GR/GRH/GRS/GRSO900/900R

Exchange gearbox GR/GRH/GRS/GRSO900/900R:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
3 Clutch housing
• Support sleeve
The following parts are not included in exchange gearbox GR/GRH/GRS/GRSO900/900R:
• Planetary gear
• Gear selector housing
• Other ancillary equipment

05:00-19 © Scania CV AB 2008, Sweden 3


Order number

GR/GRH/GRS/GRSO900/900R
Gearbox Order No. Original part No. Core part No. Note
abcde
GRS900 571 655 1 350 875 1 571 655 3 series
abcdf
GRS900 571 732 1 571 732 3 series
ce
GR900R 571 683 1 350 882 1 571 683 3 series
GR900R 571 743 1 571 743 c f 3 series
GRS900R 571 669 1 350 877 1 571 669 a c d e Scania Retarder, 3 series
GRS900R 571 738 1 571 738 a c d f Scania Retarder, 3 series
GRS900
GRS900R 571 676 1 384 743 1 571 676 c e g Scania Retarder, 4 series
GRS900R 571 739 1 893 577 1 571 739 c f Scania Retarder, 4-series
GRS900R 571 724 1 536 136 1 571 724 e h Scania Retarder, 4/5 series
GRS900R 571 747 1 895 893 1 571 747 f Scania Retarder, 4-series
GR/GRH900 571 658 1 350 879 1 571 658 a b c d e 3 series
GR/GRH900 571 733 1 571 733 a b c d f 3 series
GR/GRH900 571 659 1 350 880 1 571 659 a b c e i 3 series
GR/GRH900 571 734 1 571 734 a b c i f 3 series
GR900
GR900R 571 680 1 393 930 1 571 680 c g e Scania Retarder, 4 series
GR900R 571 741 1 893 579 1 571 741 c f Scania Retarder, 4-series
GR900
GR900R 571 723 1 536 132 1 571 723 h e Scania Retarder, 4/5 series
GR900R 571 745 1 895 891 1 571 745 f Scania Retarder, 4-series
GRSO900R 571 726 1 536 140 1 571 726 h e 4/5 series
GRSO900R 571 749 1 895 895 f 4/5 series

a. The gearbox IS CAG adapted


b. Prepared for the Telma retarder
c. If the gearbox is equipped with the EK power take-off, the input shaft must also be renewed.
d. Clutch housing for pull-type clutch
e. Chassis number truck:
- 2033773 SSS
- 5194262 SNL
- 9128158 SAN
Chassis number bus:
- 1859928
f. Chassis number truck:
- 2033774 SSS
- 5194263 SNL
- 9128159 SAN
Chassis number bus:
- 1859929

4 © Scania CV AB 2008, Sweden 05:00-19


g. Chassis number truck:
- 1291670 SSS
- 4499747 SNL
- 9082961 SAN
Chassis number bus:
- 184625
h. Chassis number truck:
- 1291671 SSS
- 4499748 SNL
- 9082961 SAN
Chassis number bus:
- 1846252
i. Clutch housing for push-type clutch

05:00-19 © Scania CV AB 2008, Sweden 5


05:00-20
Issue 2008-05 en

Gearbox

GRS920

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number GRS920 .................................................................... 4

2 © Scania CV AB 2008, Sweden 05:00-20


Type

GRS920

Exchange gearbox GRS920:


1 Gearbox
2 Transport protection (the protection is mounted on the unit being returned)
3 Clutch housing
• Support sleeve
The following parts are not included in exchange gearbox GRS920:
• Planetary gear
• Gear selector housing
• Other ancillary equipment

05:00-20 © Scania CV AB 2008, Sweden 3


Order number

GRS920
Gearbox Order No. Original part No. Core part no. Note
a
GRS920 571 727 1 536 138 1 571 727
b
GRS920 571 748 1 895 894 1 571 748

a. Chassis number truck:


- 2033773 SSS
- 5194262 SNL
- 9128158 SAN
Chassis number bus:
- 1859928
b. Chassis number truck:
- 2033774 SSS
- 5194263 SNL
- 9128159 SAN
Chassis number bus:
- 1859929

4 © Scania CV AB 2008, Sweden 05:00-20


03:01-05
Issue 2008-05 en

Injectors

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number DSI8 ......................................................................... 6


DN/DS/DSC/DSI9.................................................... 7
DS/DSI/DSC/DTC/DC11......................................... 8
DSC/DT/DC12 ......................................................... 9
DC13....................................................................... 10
D/DS/DSC/DSI14 .................................................. 11
DC/DI16 ................................................................. 12

2 © Scania CV AB 2008, Sweden 03:01-05


Type

Injectors

Exchange injectors consist of the following component parts:


1 Cap nut
2 Nozzle
3 Spring
4 Injection nozzle holder
5 Pressure spindle
6 Connection union
7 Sealing ring
8 Shim
9 Spacer washer
10 Guide washer

03:01-05 © Scania CV AB 2008, Sweden 3


11 Adjusting sleeve
12 Cap nut
13 Stop ring
14 O-ring
15 Nut
16 Cable tail

4 © Scania CV AB 2008, Sweden 03:01-05


Exchange injectors consist of the following component parts:
1 Pushrod
2 O-ring
3 Seal
4 Seal
5 O-ring set

03:01-05 © Scania CV AB 2008, Sweden 5


Order number

Injector DSI8
Engine Order no. Original part No Holder Tip Holder marked Core part no.
type
DSI8 574 328 309 503 257 228 382 015 882 1 574 328
DSI8 01A (309 504) 939
DSI8 40-42A

6 © Scania CV AB 2008, Sweden 03:01-05


Injector DN/DS/DSC/DSI9
Engine Order Original part Holder Tip Holder Core Injector
type No. No marked part no. type
DN/DS/DSC9 574 337 1 304 238 1 110 649 1 304 240 850 1 547 337
DN/DS9A 5 74 337 391 920 385 888 878
(351 881) (349 701)
DSC9 574 343 1 318 812 1 318 813 1 318 814 1 574 343
DSC9 09 574 345 1 340 655 807 1 574 345
DSI9 51A
DSI9 E01 574 379 1 392 130 1 377 607 1 382 712 1 574 379
DSC9 11 574 365 1 420 276 724 1 574 365
DSC9 12 574 397 1 732 454 738 1 574 397
DSC9 13/15 574 393 1 522 430 1 574 396
DC9E02 1 874 198 E
1 865 160
DC9A EMS 579 257 1 734 493 1 579 257 E
DC9 575 176 1 874 424 1 575 176 G
DC9 575 177 1 874 425 1 575 177 G
1 858 985

03:01-05 © Scania CV AB 2008, Sweden 7


Injector DS/DSI/DSC/DTC/DC11
Engine type Order Original part Holder Tip Holder Core Injector
No. No marked part no. type
DS/DSC11 574 326 313 508 257 228 313 510 881 1 574 326
DS11 05A
DS11 40-51 A/M
DSC11 40-44 A
DS11 40-48 A/M
DS11 574 335 332 394 257 228 332 395 879 1 574 335
DSC11 52/53 A
DS11 574 331 369 288 295 102 369 289 881-P 1 574 331
DSC11 (352 659)
DS/DSC11 574 336 1 107 959 1 110 649 1 107 960 871 1 574 336
DS11 54-64 A/M
DSC11 45-47 A
DSI11 50-57 A/M
DS11 574 344 397 246 1 110 651 1 110 652 876 1 574 344
DSC11 574 340 1 328 143 1 302 562 1 328 144 827 1 574 340
(1 303 999) (845)
DSI11 E01 574 346 1 338 083a 691 1 574 346
DSC11 574 339 1 302 561 1 302 562 1 302 563 846 1 574 339
DSC/DTC11 574 341 1 327 376 1 302 562 1 327 377 825 1 574 341
DS/DSC/DSI11 A/M 574 366 1 340 592 1 574 366
DSC11 27 574 367 1 353 117 1 302 562 1 327 377 1 574 367
DSC11 79 574 353 1 381 219 1 384 700 1 374 241 744 1 574 353
DC11 01/02 574 380 1 529 749 1 380 777 1 574 380
DC11 03/04 574 382 1 529 751 1 412 401 1 574 382
DC11 01/02 574 392 1 440 577 1 574 392 E
DC11 03/04 574 393 1 440 579 1 574 393 E
a. type no. KDEL 97 S.

8 © Scania CV AB 2008, Sweden 03:01-05


Injector DSC/DT/DC12
Engine Order Original part Tip Holder Core part no. Injector
type No. No marked type
DSC12 01/02 574 349 1 373 002 758 1 574 349
DSC12 01/02 574 360 1 387 056 703 1 574 360
DSC12 05 574 380 1 529 749 1 574 364 E
DC12 01/09 574 381 1 529 750 1 574 381 E
DC12 02 574 382 1 529 751 1 574 382 E
DT12 02/08 570 015 1 521 977 1 570 015 E
1 511 696
1 473 430
DC12 03 570 016 1 521 978 1 570 016 F
1 481 827
DC12 06/17 574 861 1 805 344 1 574 861 E
DC12 10/13 574 860 1 529 790 1 574 860 F
DT 02/08/10 574 398 1 464 994 1 574 398 F
DT12 11 579 251 1 499 257 1 579 251 F
DT12 11 579 252 1 499 714 1 579 252 F
DC12 15 579 253 1 731 091 1 579 253 F
DC12 05 574 392 1 440 577 1 574 392 E
DC12 02 574 393 1 440 579 1 574 393 E
DC12 01/09 574 394 1 440 580 1 574 394 E

03:01-05 © Scania CV AB 2008, Sweden 9


Injector DC13
Engine Order Original part Holder Tip Holder Core Injector
type No. No marked part no. type
DC13 575 176 1 574 424 1 575 176 G
1 858 986
DC13 575 177 1 874 425 1 575 177 G
1 858 985

10 © Scania CV AB 2008, Sweden 03:01-05


Injector D/DS/DSC/DSI14
Engine type Order Original part Holder Tip Holder Core Note
No. No marked part no.
DS14 574 319 276 870 249 192 276 872 838 1 574 319
DS/DSI14 02 A/M
DS/DSC14 574 325 325 707 325 708 303 739 799 1 574 325
DS14 40-45 A/M
DSC14 40-43 A
DSI14 40-46 A/M
DSC14 574 333 380 807 383 915 380 808 873 1 574 333
DSC14 44-47 A
DSI14 46-54 A
DSI14 46-51 M
DSI14 53-54 M
DSC14 574 338 1 303 806 1 303 807 1 303 808 843 1 574 338
DSC14 574 342 1 327 374 1 303 807 1 327 375 824 1 574 342
DSC14 13 574 347 1 358 965 773 1 574 347
DSC14 13 574 358 1 391 028 1 574 358 a
1 377 573 761 b

DSC14 15 574 350 1 384 170 751 1 574 350


DSC14 15 574 359 1 391 030 1 574 359 a
1 384 169 c

a. With cable tail.


b. When 1 377 573 is replaced with 574 358, 1 pressure pipe 1 395 907 is required.
c. When 1 384 169 is replaced with 574 359, 1 pressure pipe 1 395 907 is required.

03:01-05 © Scania CV AB 2008, Sweden 11


Injector DC/DI16
Engine Order Original part Holder Tip Holder Core Injector
type No. No marked part no. type
DC16 01 574 394 1 440 580 E
DC16 02 574 393 1 440 579 E
DC16 05/08 574 862 1 766 551 E
DC116 06/ 574 863 1 766 553 E
09
DI16 40A01 579 257 1 478 643 E
DC16 43A 579 255 1 487 472 E
DC16 40/ 579 256 1 505 199 E
41/42A

12 © Scania CV AB 2008, Sweden 03:01-05


16:10-01
Issue 2008-05 en

Starter motor

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Type Type ......................................................................... 3

Order number .................................................................................. 4

2 © Scania CV AB 2008, Sweden 16:10-01


Type

Starter motor
The appearance of the starter motors in the Exchange System is as follows:

16:10-01 © Scania CV AB 2008, Sweden 3


Order number

Starter motor
Vehicle Order No. Original part No Core part no. Note
type
DN/DS/DSI8 571 420 369 554 1 571 451
369554 1 571 420 1-pin
DN/DS/DSC9 263 356 1 571 450
310 563 1 571 450
DN/DS/ 571 421 349 575 1 571 453
DSC11
349 575 1 571 421 1-pin
DN/DS/ 571 422 349 576 1 571 454 2-pin
DSC11
349 576 1 571 422 2-pin
163 394 1 571 452
279 932
DSC11 571 169 1 382 290 1 571 169
1 382 290 1 571 428
1 382 290 1 571 464
DTC11, DS/ 571 423 349 578 1 571 423 1-pin
DSC14
349 578 1 571 460
349 578 1 571 458
309 220 1 571 457
309 470 1 571 456
170 743 1 571 455
DTC11, DS/ 571 424 349 579 1 571 424 2-pin
DSC14
349 579 1 571 461
349 579 1 571 459
225 944
D12/D16 571 168 1 357 709 1 571 168
1 357 709 1 571 427
1 357 709 1 571 463
D14 571 167 1 332 903 1 571 167
1 332 903 1 571 426
1 332 903 1 571 462
1 335 929 1 571 465
N94 571 166 1 404 788 1 571 166 1-pin
DSC9 46 A05 571 425 1 395 211 1 571 425
1 395 211 1 571 466
DC12 05 EVB 571 467 1 447 911 1 571 467
DC16 GVB 571 468 1 447 912 1 571 468

4 © Scania CV AB 2008, Sweden 16:10-01


00:01-01
Issue 2013-11 en-GB

Exchange programme

Procedures and requirements for


return units

©
Scania CV AB 2013, Sweden
Contents
General .................................................................................. 4

Ordering exchange components .................................................................................. 5

Invoicing .................................................................................. 5

Exchange cores .................................................................................. 5

Warranty cores .................................................................................. 5

Returning exchange cores Identification and cleaning ....................................... 5


Inspection ................................................................. 5
Address for returning cores ...................................... 6
Goods marking ......................................................... 6
Return packing list.................................................... 6
Return number .......................................................... 8

Return packaging Engines ..................................................................... 8


Crankshafts, gearboxes, planetary gears .................. 9
Unit injector.............................................................. 9
General ..................................................................... 9

Exchange component claims ................................................................................ 10

Warranty claims ................................................................................ 10

Credit for cores ................................................................................ 10

Cores ................................................................................ 11

Requirements for cores ................................................................................ 11

General requirements for cores ................................................................................ 11

Supplementary requirements Engines ................................................................... 12


Diesel Particulate Filter (DPF) ............................... 12
Cylinder head.......................................................... 12
Crankshaft............................................................... 12
Turbocharger .......................................................... 13
Injector.................................................................... 13
Gearbox .................................................................. 14
Coolant pumps........................................................ 14
Steering gear........................................................... 14
Central gear ............................................................ 14
Starter motor........................................................... 14
Alternator................................................................ 14
Hydraulic pump ...................................................... 14

2 ©
Scania CV AB 2013, Sweden 00:01-01
AC compressor ....................................................... 15

Damage codes Exchange cores....................................................... 16


Warranty cores........................................................ 16

00:01-01 ©
Scania CV AB 2013, Sweden 3
Exchange programme

General
In addition to new spare parts, Scania offers a broad range of reconditioned components, exchange
components for trucks, buses and industrial and marine engines.
Exchange components have the same warranty as other spare parts.
This document provides information on how the exchange programme works and the requirements
Scania has for returned cores.
Upon delivery of an exchange component, a charge is levied for the exchange component and the
core. Cores are returned to Splitpoint, which inspects each core and determines whether full
reimbursement should be paid or if the amount should be reduced.
Cores are sometimes called return units. A core can be an exchange core or a warranty core.
The Exchange Catalogue in Scania Multi contains most exchange components.

4 ©
Scania CV AB 2013, Sweden 00:01-01
Ordering exchange components
Exchange components are ordered from the Scania Order Office the same way as other spare parts.
Orders for spare parts and exchange components can be placed on the same order.

Invoicing
An exchange component and core are invoiced on the same invoice as other spare parts. The prices of
the exchange component and core are found in the parts list.
The core price is a net price without discounts. The core price is determined by how fit a core is for
reconditioning and may change if the conditions for reconditioning change.
Notification of a core price change shall be given 3 months before implementation.

Exchange cores
Each core has its own identity – a core part number that differs from that of the exchange component.
The core number is usually created by adding the number 1 in front of the exchange component part
number.
Example:
Exchange component 570 xxx
Core 1 570 xxx

Warranty cores
Components returned under warranty that are part of the exchange programme but have not been sent
to the Warranty department are accepted as cores and can be sent to Splitpoint like other cores.

Returning exchange cores

Identification and cleaning


A core that is cleaned but not washed resists corrosion better than a washed core.
To facilitate core handling at Splitpoint and during the reconditioning process, the core must be
cleaned, but normally not washed.
The cores must always be drained of oil or other fluid.
As the type plate, part number or other identification must be easy to read, the area for identification
must be cleaned.

Inspection
Before the core is returned, it must be inspected to ensure it fulfils Scania's requirements for exchange
cores.

00:01-01 ©
Scania CV AB 2013, Sweden 5
Address for returning cores
Scania Splitpoint
Industrieweg Nord 1154
BE-3660 Opglabbeek
Belgium
Address for returning cores from Sweden, Finland or Estonia:
Kuehne + Nagel AB
C/O Alltransport
Ståthögavägen 48
SE - Norrköping

Goods marking
Each package (pallet, engine, etc) must have a completely filled-in goods label, part number
1 715 910, affixed to the outside of the package. The return packing lists (RPLs) contained in the
pallet must be listed on the goods label.

Return packing list


A return packing list must be included when returning cores. The return packing list is created in the
web application CORE. Alternatively a return packing list, part number 1 584 567, can be filled in
manually and used. The same information on the printed list can also be used.
Several units with the same part number can be written on one line, but then it is no longer possible to
identify an individual unit in the event of credit reduction.
Each engine must be accompanied by a separate return packing list. The engine serial number must
also be listed on the return packing list. If possible, distance driven (km) must also be indicated.
For a warranty core, the claim number must be specified on the return packing list.

Note: Dealers with branch dealerships who send in cores on behalf of these dealerships must indicate
the dealership's customer number on the return packing list.

6 ©
Scania CV AB 2013, Sweden 00:01-01
The return packing list must be placed in a plastic cover and secured to the inside of the package. If
the delivery is made up of several packages/pallets, a return packing list must be written for each
package. In each pallet there must be one (or more) return packing list detailing the contents of the
pallet and nothing more.

Note: A copy of the return packing list must be submitted to the carrier as documentation for clearing
customs.

00:01-01 ©
Scania CV AB 2013, Sweden 7
Return number, Marking cores
The following applies to return packing lists filled in manually:
Each core sent to Splitpoint must be marked with a return number for identification. The return
number must consist of:
• Return packing list number
• Line number on the return packing list
If CORE is used for reporting, the return number is created automatically.
Each core returned to Splitpoint must be fitted with a hanging label containing:
• Customer number
• Return number
• Part number
The hanging label for an engine must also include the engine serial number and, if possible, the
distance driven (km).
For regular exchange cores, use the hanging label with part number 1 585 563; for warranty cores,
use the label with part number 1 583 843.

8 ©
Scania CV AB 2013, Sweden 00:01-01
The following hanging label should be used for returning Diesel Particulate Filter (DPF) cores. Fill in
the front of the label in the same way as hanging label 1 583 563. Please note that you must also fill in
the information requested on the back of this label.

Note: The hanging label must be attached to the core and not to any protective packaging.

00:01-01 ©
Scania CV AB 2013, Sweden 9
Return packaging

Engines
Engines must be returned on the exchange programme's transport pallet for engines. For reasons of
safety, the engines must be strapped and firmly secured to the pallet. All apertures must be covered to
prevent the entry of contaminants. Plastic covers and plastic plugs should be used for this. Strong tape
can also be used to cover the apertures. Oil and coolant must be drained and the engine must be
covered with plastic to minimise corrosion damage.

Crankshafts, gearboxes, planetary gears, cores with special packaging


Crankshafts, gearboxes, planetary gears as well as other cores with special packaging must be
returned in their exchange programme packaging. The core should be secured to prevent the core or
the packaging from being damaged. Do not use any plastic packaging inside wood packaging.

Unit injector
Unit injectors must be packed in exchange packaging. For PDEs (Bosch), the questions on the
packaging must also be answered.

General
Cores must be packed in pallets to prevent damage during transport. In pallets, separator inserts
should be used between each layer. Heavy cores must not be placed on top of lighter cores.

10 ©
Scania CV AB 2013, Sweden 00:01-01
Exchange component claims
Delivery remarks regarding the exchange component must be registered in RIDE, which is also used
for handling core credit.
Remarks regarding delivery, invoice or order errors must be made to the Order department (Supply
Control, SPC).

Warranty claims
Warranty claims are made to the Warranty department the same way as for other spare parts. All
contacts with the customer are handled by the Warranty department.
Cores for approved claims that have not been sent to the Warranty department can be sent to
Splitpoint as warranty cores with a hanging label intended for this purpose. After an inspection at
Splitpoint, credit is paid for the core. Special damage codes apply.

Credit for cores


Returned cores are inspected at Splitpoint. Any damage, flaws or incorrect part numbers are
registered in the core program, CORE. Credit is paid out after registration is completed in CORE.

00:01-01 ©
Scania CV AB 2013, Sweden 11
Cores

Requirements for cores


The general requirements apply to all cores. Certain cores are also subject to supplementary
requirements.
In order for full credit to be paid out, the core must fulfil the requirements. If the requirements are not
fulfilled, reduced or no credit is paid.
There must be a balance between purchased exchange components and returned cores. If the number
of cores returned is greater than the number of exchange components purchased, return of the
overpaid credit will be required.

General requirements for all cores


• it must be possible to identify the core as a Scania component
• the core must be cleaned (not washed) and drained of oil or other fluid
• the core must not have severe corrosion
• the core must be complete and equipped the same way as the equivalent exchange component
• where applicable, the core must have a type plate with type designation and serial number/part
number
• the core must not have damage caused by freezing. This type of damage can be seen as a slight
bulge or a crack in the goods
• the core must not have any visible damage caused by fire, corrosion or lack of lubricant
• there must be no visible cracks
• all connection points must be protected against the entry of dirt
• external threads must be protected with a nut or another means
• the core must be packed as instructed under the heading Return packaging.
If any of the above requirements is not fulfilled, a deduction will be made from the credit amount.

12 ©
Scania CV AB 2013, Sweden 00:01-01
Supplementary requirements and examples of
deductions for damage

Engines
The engine serial number and part number must be indicated on the hanging label and return packing
list. The engine core must be delivered on an engine pallet. The engine core must be cleaned.
Delivery without engine pallet; engine core not cleaned.
Damage code = 1

Diesel Particulate Filter (DPF)


Hanging label 1 717 245 SV3060 (Strömberg 186863) must always be used when returning DPF
cores. Fill in the front of the label in the same way as hanging label 1 583 563. Please note that you
must also fill in the information requested on the back of this label.
A DPF must always be returned in the same packaging that the new exchange part is supplied in and
must not be mixed with other cores.
DPF cores with the type of damage described below are reimbursed according to Damage code = 4
Figure A: Structural damage to substrate (e.g. cracks, pieces which have become detached)
Figure B: Surface damage to substrate (e.g. material missing, larger holes, burnt out sections)
Figure C: Soot on outlet surface (e.g. significant/clearly visible accumulations of soot)
Figure D: Impact damage to outer casing (e.g. clearly visible, deep dents, holes in the outer casing)
DPF which are not supplied in the specified packaging as above.

00:01-01 ©
Scania CV AB 2013, Sweden 13
Cylinder head
The cylinder head must have no impact marks or other damage to the parting plane against the
cylinder block.
Damage code = 5
The cylinder head must have no visible cracks, with the exception of cracks between the nozzle hole
and intake and/or exhaust valve seat.
Damage code = 5
Shallow pitting in the combustion chamber caused by the ingress of water may be acceptable,
provided the damage is not to the sealing surface against the cylinder liner.

Permitted cracks

Crankshaft
The crankshaft must be oiled with clean oil.
The keyways must not be worn.
Damage code = 5
The contact surface (1), bolt holes (2) or guide pin holes (3) for attaching the flywheel must not be
damaged.
Damage code = 5
Thrust bearing pressure surfaces (4) or their recesses must not have deep scratches.
Damage code = 5
The crankshaft must not have visible cracks.
Damage code = 5
There must not be any signs of corrosion or blueing (overheating due to lack of lubricant).
Damage code = 5

14 ©
Scania CV AB 2013, Sweden 00:01-01
Turbocharger
The general rules for cleaning do not apply.
External damage as well as large play in bearing housing or broken shaft.
Damage code = 2

VG turbocharger
The general rules for cleaning do not apply.
The turbocharger must be complete; the actuator (electronic actuator) must not be missing.
Damage code = 2

Injector
Unit injector that is not packed in its exchange package.
Damage code = 1
Damaged housing
Damage code = 2

15 ©
Scania CV AB 2013, Sweden 00:01-01
Gearbox
Input and output shafts must be greased
The hole for gearbox control on the top of the gearbox must be covered with a cover or strong tape.
The housing must not be cracked or damaged.
Damage code = 4

Coolant pumps
The housing must not be damaged.
Damage code = 5

Steering gear
The thread on the output shaft must not be damaged and must be protected with a nut.
Damage code = 2
The housing must not be cracked or damaged in any other way.
Damage code = 4

Central gear/Planetary gear


The housing must not be cracked or damaged in any other way; the inside must be checked.
Damage code = 4

Starter motor
The general rules for cleaning do not apply.

Alternator
The general rules for cleaning do not apply.
The shaft must not be broken.
Damage code = 5
Without protected thread.
Damage code = 2

Hydraulic pump
Without protected thread.
Damage code = 2

16 ©
Scania CV AB 2013, Sweden 00:01-01
AC compressor
Must not be missing fitted pulley.
Damage code = 2

Cores that do not have a type plate


Reduced credit will be paid for a core that normally has a type plate but this is missing and the core
cannot be identified by Splitpoint to its specific core number.
Damage code = 2

17 ©
Scania CV AB 2013, Sweden 00:01-01
Damage codes for credit reduction

Exchange cores
The credit amount is reduced due to damage or missing parts following the damage codes listed
below.

Code Factor Example of reason for reduction


0 1.00 Full reimbursement
1 0.90 Not cleaned, oil or coolant not drained, prescribed packaging missing –
Extra work at Splitpoint to be able to process the core.
2 0.80 Minor damage, incomplete core.
4 0.30 Major damage, where the cylinder block, gearbox housing, central gear
housing or steering gear housing is damaged or cracked. DPF: damage
in accordance with "Supplementary requirements and examples of
deductions for damage".
5 0.00 Damage so severe that the core cannot be used for reconditioning,
serious corrosion, core missing.

Warranty cores
The credit amount is reduced due to damage or missing parts following the damage codes listed
below.

Code Factor Example of reason for reduction


6 1.0 Full reimbursement for warranty core.
7 0.97 Not cleaned, oil or coolant not drained, prescribed packaging missing –
Extra work at Splitpoint to be able to process the core.
8 0.80 Core not complete.
9 0.00 Warranty core missing or incorrect

Credit is calculated as factor x core price.


No deduction or credit is given for cores not found on the return packing list.

18 ©
Scania CV AB 2013, Sweden 00:01-01
05:15-01
Issue 2008-09 en

Planetary gear

GS771/772

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GS771/772................................................................ 4

2 © Scania CV AB 2008, Sweden 05:15-01


Model

GS771/772

301187

The following parts are not components of the exchange planetary gear for GS771/772:

• End yoke
• Speedometer drive

05:15-01 © Scania CV AB 2008, Sweden 3


Order number

GS771/772
Planetary gear Order Original Core part no. Note
for: no. part no.
a
GS771/772 570 598 324 269 1 570 598
348 888
GS771/772 570 599 355 500 1 570 599 b
355 501
a. Not CAG.
b. CAG.

4 © Scania CV AB 2008, Sweden 05:15-01


05:15-02
Issue 2008-09 en

Planetary gear

GR/GRE860/870

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GR/GRE860/870 ...................................................... 4

Footnote Footnotes c, e, f ........................................................ 5

2 © Scania CV AB 2008, Sweden 05:15-02


Model

GR/GRE860/870

The following parts are components of the exchange planetary gear for GR/GRE860/870:

• One variant with end yoke, the others without.


• Sensor generator or frequency sensor.
• Cover over the hole for the speedometer drive.
The following parts are not components of the exchange planetary gear for GR/GRE860/870:
• Speedometer drive.
• Solenoid valves and solenoid valve bracket.

05:15-02 © Scania CV AB 2008, Sweden 3


Order number

GR/GRE860/870
Planetary gear Order Original Core part no. Note
for: no. part no.
a
GR/GRE860/870 570 559 254 061 1 570 559 CH-1030227
bc
GR/GRE870 570 561 314 389 1 570 561 VXL-6275573
def
GR/GRE870 570 583 315 157 1 570 583

a. Supplied with end yoke. Adapted for propeller shaft T70.


b. Supplied without end yoke. Adapted for the GPRT programme.
c. With sensor generator (pos. 1). See footnote.
d. Supplied without end yoke. Adapted for the GPRT programme. Not prepared for
Telma. Earlier model of attaching eyes for the gearbox beam.
e. With frequency sensor (pos. 2). See footnote.
f. On right-hand drive vehicles the housing (pos. 3) is turned 180º. See footnote.

4 © Scania CV AB 2008, Sweden 05:15-02


Footnotes c, e, f

05:15-02 © Scania CV AB 2008, Sweden 5


05:15-03
Issue 2008-09 en

Planetary gear

GR/GRE871/871T

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GR/GRE871/871T.................................................... 4

Footnote .................................................................................. 5

2 © Scania CV AB 2008, Sweden 05:15-03


Model

GR/GRE871/871T

The following parts are components of the exchange planetary gear for GR/GRE871/871T:

• Frequency sensor
• Cover over the hole for the speedometer drive.
The following parts are not components of the exchange planetary gear for GR/GRE871/871T:
• End yoke
• Speedometer drive.
• Solenoid valves and solenoid valve bracket.

05:15-03 © Scania CV AB 2008, Sweden 3


Order number

GR/GRE871/871T
Planetary gear for: Order no. Original Core part no. Note
part no.
abc
GR/GRE871 570 583 315 157 1 570 583
d
GR871T 570 596 331 321 1 570 596 VXL-6324700
GRE871T 343 320

e
GR/GRE871T 570 597 363 456 1 570 597 VXL 6324701-
6399321
361 678
ef
GR/GRE871(T) 571 651 363 456 1 571 651 VXL6399322
eg
GR/GRE871(T) 571 652 1 109 388 1 571 652 VXL6399322
363 459
a. Supplied without end yoke. Adapted for the GPRT programme. Not prepared for Telma. Earlier
model of attaching eyes for the gearbox beam.
b. With frequency sensor (pos. 2). See footnote.
c. On right-hand drive vehicles the housing (pos. 3) is turned 180º. See footnote.
d. Supplied without end yoke. Prepared for Telma. Earlier model of attaching eyes for the gearbox
beam.
e. Supplied without end yoke. Prepared for Telma. New model of attaching eyes for the gearbox
beam.
f. Not CAG.
g. CAG.

4 © Scania CV AB 2008, Sweden 05:15-03


Footnotes b, c

05:15-03 © Scania CV AB 2008, Sweden 5


05:15-04
Issue 2008-09 en

Planetary gear

GR880(T)

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GR880(T) ................................................................. 4

2 © Scania CV AB 2008, Sweden 05:15-04


Model

GR880(T)

The following parts are components of the exchange planetary gear for GR880(T):

• Frequency sensor
• Cover over the hole for the speedometer drive.
The following parts are not components of the exchange planetary gear for GR880(T):
• End yoke
• Speedometer drive.
• Solenoid valves and solenoid valve bracket.

05:15-04 © Scania CV AB 2008, Sweden 3


Order number

GR880(T)
Planetary gear Order Original Core part no. Note
for: no. part no.
ab
GR880(T) 571 653 381 603 1 571 653 VXL6621134
381 599
GR880(T) 571 654 381 601 1 571 654 c VXL6621134

a. Supplied without end yoke. Prepared for Telma


b. Not CAG.
c. CAG

4 © Scania CV AB 2008, Sweden 05:15-04


05:15-05
Issue 2008-09 en

Planetary gear

GR801/801/R

Service Exchange System

©
Scania CV AB 2010, Sweden
Table of contents
Model Model ....................................................................... 3

Order number GR801/801R............................................................. 4

2 ©
Scania CV AB 2010, Sweden 05:15-05
Model

GR801/801R

The following parts are not components of the exchange planetary gear for GR801/801R:

• End yoke
• Other ancillary equipment

05:15-05 ©
Scania CV AB 2010, Sweden 3
Order number

GR801/801R
Planetary gear for: Order no. Original Core part no. Note
part no.
GR801 571 656 1 439 377 1 571 656 a b c d
1 350 887
GR801 571 730 1 889 251 1 571 730 a b c e
GR801 1 439 375
571 663 1 350 889 1 571 663 a b d f
GR801 571 728 1 889 249 1 571 728 a b e f
GR801 571 668 1 439 376
1 350 891 1 571 668 a b d g Scania Retarder
GR801 571 662 1 350 888 ab

GR801 571 729 1 889 250 1 571 729 a b e g Scania Retarder


GR801R
GR801 571 720 1 439 378 1 571 720 d
GR801R
GR801 571 731 1 889 252 1 571 731 e
GR801R
a. CAG
b. Supplied without end yoke
c. Prepared for dual-circuit steering
d. Chassis number truck
-2033773 SSS
-5194263 SNL
-9128159 SAN
Chassis number bus
-1859928
e. Chassis number truck
2033774- SSS
5194264-SNL
9128159-SAN
f. Prepared for the Telma retarder
g. Prepared for the Voith retarder

4 ©
Scania CV AB 2010, Sweden 05:15-05
05:15-06
Issue 2008-09 en

Planetary gear

GRS890/890R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GRS890/890R .......................................................... 4

2 © Scania CV AB 2008, Sweden 05:15-06


Model

GRS890/890R

The following parts are not components of the exchange planetary gear for GRS890/890R:

• End yoke
• Other ancillary equipment

05:15-06 © Scania CV AB 2008, Sweden 3


Order number

GRS890/890R
Planetary gear for: Order no. Original Core part no. Note
part no.
abcd
GRS890/890R 571 656 1 439 377 1 571 656
1 350 887
GRS890/890R 571 730 1 889 251 1 571 730 a b c e
GRS890/890R 1 439 375
GRS890/890R 571 663 1 350 889 1 571 663 a b d f
a. CAG
b. Supplied without end yoke
c. Prepared for dual-circuit steering
d. Chassis number truck
-2033773 SSS
-5194263 SNL
-9128159 SAN
Chassis number bus
-1859928
e. Chassis number truck
-2033774 SSS
-5194264 SNL
-9128159 SAN
Chassis number bus
-1859929
f. Prepared for the Telma retarder

4 © Scania CV AB 2008, Sweden 05:15-06


05:15-07
Issue 2008-09 en

Planetary gear

GR/GRH/GRS900/900R

Service Exchange System

© Scania CV AB 2008, Sweden


Table of contents
Model Model ....................................................................... 3

Order number GR/GRH/GRS900/900R .......................................... 4

2 © Scania CV AB 2008, Sweden 05:15-07


Model

GR/GRH/GRS900/900R

The following parts are not components of the exchange planetary gear for GR/GRH/GRS900/900R:

• End yoke
• Other ancillary equipment

05:15-07 © Scania CV AB 2008, Sweden 3


Order number

GR/GRH/GRS900/900R
Planetary gear for: Order no. Original Core part no. Note
part no.
GR/GRH/GRS900 1 439 377
GR/GRH/GRS900 571 656 1 350 887 1 571 656 a b c d
GR/GRH/GRS900 571 730 1 889 251 1 571 730 a b c e
GR/GRH/GRS900 1 439 375
GR/GRS900 571 663 1 350 889 1 571 663 a b d f
GR/GRS900 571 728 1 889 249 1 571 728 a b f e
1 439 376
GR/GRS900R 571 668 1 350 891 1 571 668 a b d Scania Retarder
GR/GRH/GRS900 1 350 888
GR/GRS900R 571 729 1 889 250 1 571 729 a b e
GR/GRS900 571 720 1 439 378 1 571 720 d
GR/GRS900 571 731 1 889 252 1 571 731 e
a. CAG
b. Supplied without end yoke
c. Prepared for dual-circuit steering
d. Chassis number truck
-2033773 SSS
-5194263 SNL
-9128159 SAN
Chassis number bus
-1859928
e. Chassis number truck
-2033774 SSS
-5194264 SNL
-9128160 SAN
Chassis number bus
-1859929
f. Prepared for the Telma retarder

4 © Scania CV AB 2008, Sweden 05:15-07


10:05-01
Issue 2009-02 en

Brake chamber

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Version ................................................................... 3
Pipe-drawn ventilation .............................. 4

Order number From 1972 model year onwards ................ 6


From 1980 model year onwards ................ 7
Rational Unit ............................................. 9
.................................................................. 12

2 © Scania CV AB 2008, Sweden 10:05-01


Version

Brake chamber
There are two versions of spring brake chambers in the Service Exchange System.

The version shown in figure A consists only of a spring section with ventilation cover.
The versions shown in figures B and C are complete "rational units" with both a spring section
and diaphragm section. The version shown in figure C is a JHE type (High Efficiency) with the
curved pressure plate. Compare figures B and C at the arrows for the visible external difference.
Link yoke not included.

Note: The pushrod must be cut to the required length.

10:05-01 © Scania CV AB 2008, Sweden 3


Pipe-drawn ventilation on reconditioned spring brake
chambers
Because of the proven advantages of pipe-drawn ventilation, in future we shall also supply the
following components for reconditioned spring brake parts which are needed to modernise the
entire spring brake unit.
The change-over will take place gradually.

Component parts:
1 Ventilation cover, assembly, 1 off
2 Connection, 1 off
3 Ventilation pipe, 1 off
4 Rubber elbow, 1 off
5 "Snapper clip" 1 off
Carry out the following before aligning the spring section with the diaphragm cover:
Widen the outlet hole to 1/2" Ø in the diaphragm cover at the top. The ventilation pipe must be on
the upper side of the pushrod. Remove any swarf from the diaphragm cover and insert the rubber
elbow into the 1/2" hole. A thin layer of grease will facilitate this. Fit the spring section on the
diaphragm cover and make sure that the diaphragm is correctly positioned. Tighten the clamp ring
nuts to 19-22 Nm. Soften the ventilation cover by leaving it in hot water for 1 to 2 minutes. Apply

4 © Scania CV AB 2008, Sweden 10:05-01


a thin layer of grease to the cover and fit the cover by tapping it into the correct position using a
leather mallet, if necessary. Line up the tap pipe with the rubber elbow, into which one end of the
connection is inserted. Secure with the "snapper clip". The plastic pipe can now be fitted onto
both the connection and the ventilation cover after adjusting to length as required.

Note: The ventilation cover must always be attached in the correct manner.

After the unit has been fitted on the vehicle and the release bolt has been screwed in fully
(tightening torque 30 Nm), the cover must be clamped on properly.

10:05-01 © Scania CV AB 2008, Sweden 5


Order number

Brake chamber

From 1972 model year onwards

Vehicle type Order No. New number Core part No. Note
BF80/86 571 708 221 231 1 571 708 Type 24 a
BF110/111 221 235
All trucks. 246 424
246 426
246 427

L50 571 708 221 233 1 571 708 Type 24 b


LT110/111 221 245
LBT110/111 246 425
LT145/146 246 423
LBT140/141 289 355

All trucks and 571 709 221 239 1 571 709 Type 30
buses
221 241
246 428
246 429
270 588
270 589

L-LB85/86 571 710 221 243 1 571 710 Type 36 c


L-LS-LB110 246 430
L-LS-LT-LB111 246 431
L-LB140 270 590
LT145/146 270 591
LBT111/141

LBS86/111/141 571 710 246 430 1 571 710 Type 36 d


a. With spring brake chambers on the front axle.
b. With spring brake chambers on the rear axle.
c. With 13 tonnes rear axle weight.
d. With 20 tonnes bogie weight.

6 © Scania CV AB 2008, Sweden 10:05-01


From 1980 model year onwards

Vehicle type Order No. New number Core part No. Note
G-P-R-T82/92/112 571 767 310 171 1 571 767 Type 16
R-T142

G-P-R-T93/113 571 768 390 540 1 570 536 Type 16-80


R-T143 392 364 1 570 536
1 117 755 1 571 768
1 117 756 1 571 768

G-P-R-T82/92/93 571 769 295 387 1 570 535 Type 20


G-P-R-T112/113 306 979 1 570 535
R-T142/143 345 639 1 570 535
345 640 1 570 535
377 105 1 570 535
377 106 1 570 535
377 107 1 570 535
377 108 1 570 535
387 363 1 570 535
389 688 1 570 535
1 103 997 1 570 535
1 103 998 1 570 535
1 117 749 1 571 769
1 117 750 1 571 769
1 117 751 1 571 769
1 117 752 1 571 769
1 117 753 1 571 769
1 117 754 1 571 769
1 123 166 1 571 769

G-P-R-T82/92/93 571 770 295 390 1 570 534 Type 24-80


G-P-R-T112/113 302 268 1 570 534
R-T142/143 365 928 1 570 534
K93/113 365 292 1 570 534
372 787 1 570 534
372 788 1 570 534
372 789 1 570 534
372 790 1 570 534
386 499 1 570 534

10:05-01 © Scania CV AB 2008, Sweden 7


Vehicle type Order No. New number Core part No. Note
1 115 857 1 571 770
1 115 858 1 571 770
1 115 859 1 571 770
1 115 860 1 571 770
1 115 861 1 571 770
1 115 862 1 571 770
1 123 165 1 571 770

G-P-R-T93/113 571 771 1 103 702 1 570 538 Type 24-105


R-T143 1 117 748 1 571 771
K93/113

G-P-R-T82/92/93 571 772 293 434 1 571 772 Type 30


G-P-R-T112/113 298 169
R-T142/143 298 171
K113 302 270
302 272
325 317
325 318

G-P-R-T93/113 571 773 395 610 1 571 773 Type 30


R-T143 395 611 Replaced by
571 757.
K93/113 1 123 010

8 © Scania CV AB 2008, Sweden 10:05-01


"Rational unit"

Vehicle type Order No. New number Core part No. Note
G-P-R-T 571 753 1 331 410 1 571 753 Type 16/80
K-L-N 390 540 1 570 536
392 364 1 570 536
1 117 755 1 571 753
1 117 756 1 571 753

G-P-R-T 571 754 1 331 411 1 571 754 Type 20/80


K-L-N 377 105 1 570 535
377 106 1 570 535
377 107 1 570 535
377 108 1 570 535
387 363 1 570 535
389 688 1 570 535
1 103 997 1 570 535
1 103 998 1 570 535
1 117 749 1 571 754
1 117 750 1 571 754
1 117 751 1 571 754
1 117 752 1 571 754
1 117 753 1 571 754
1 117 754 1 571 754
1 123 166 1 571 754
1 319 242 1 571 754
1 319 243 1 571 754

G-P-R-T 571 755 1 331 412 1 571 755 Type 24/80


K-L-N 365 928 1 570 534
365 929 1 570 534
372 787 1 570 534
372 788 1 570 534
272 789 1 570 534
372 790 1 570 534
386 499 1 570 534
1 110 617 1 571 755
1 110 618 1 571 755
1 115 857 1 571 755
1 115 858 1 571 755
1 115 859 1 571 755
1 115 860 1 571 755

10:05-01 © Scania CV AB 2008, Sweden 9


Vehicle type Order No. New number Core part No. Note
1 115 861 1 571 755
1 115 862 1 571 755
1 123 165 1 571 755
1 308 284 1 571 755
1 308 285 1 571 755
1 313 835 1 571 755
1 313 836 1 571 755

G-P-R-T 571 756 1 331 413 1 571 756 Type 24/105


K-L-N 395 610 1 570 733
395 611 1 570 773
1 108 024 1 570 773
1 117 757 1 571 757
1 117 758 1 571 757
1 117 759 1 571 757
1 120 809 1 571 757
1 120 810 1 571 757
1 123 010 1 571 757
1 123 156 1 571 757

G-P-R-T 571 704 1 331 420 1 571 704 Type 20


Buses 221 225 1 570 529
221 253 1 570 529
246 420 1 570 529
246 421 1 570 529
246 422 1 570 529
289 338 1 570 529

G-P-R-T 571 758 1 331 415 1 571 758 Type 30


K-L-N 293 434 1 571 532
298 169 1 571 532
298 171 1 571 532
302 270 1 571 532
302 272 1 571 532
325 317 1 571 532
325 318 1 571 532

G-P-R-T 571 706 1 331 422 1 571 706 Type 30


K-L-N 246 428
246 429
221 239

10 © Scania CV AB 2008, Sweden 10:05-01


Vehicle type Order No. New number Core part No. Note

G-P-R-T 571 762 1 350 233 1 571 762 Type 20/105 HE


K-L-N 1 307 394
1 331 288
1 331 289
1 802 697

G-P-R-T 571 763 1 350 234 1 571 763 Type 24/80 HE


K-L-N 1 307 383
1 307 384
1 307 385
1 307 386
1 319 606
1 319 607
1 321 152
1 321 153
1 322 156
1 322 157
1 331 290
1 331 291

G-P-R-T 571 764 1 350 235 1 571 764 Type 24/105 HE


K-L-N 1 307 387

G-P-R-T 571 765 1 350 236 1 571 765 Type 30/105 HE


K-L-N 1 307 388
1 307 389
1 307 390
1 307 391
1 307 392
1 307 393

10:05-01 © Scania CV AB 2008, Sweden 11


Vehicle type Order No. New number Core part No. Note
G-P-R-T 571 774 1 361 987 1 571 774 Type 30/105 HE a
K-L-N 1 358 862
1 358 863
1 358 864
1 358 865
1 358 866
1 358 867
571 145 1 505 333 1 571 145 Type 20/24
571 775 1 446 036 1 571 775 Type 20/24
1 313 813
571 776 1 446 037 1 571 776 Type 20/24
1 313 829
571 777 1 446 038 1 571 777 Type 20/24
1 313 830
571 778 1 446 042 1 571 778 Type 24/24
1 313 821
571 779 1 446 043 1 571 779 Type 24/24
1 372 909 Type 24/24
570 845 1 505 335 1 570 845
1 372 910
574 703 1 731 942
1 400 933
1 446 047 1 574 703 Type 24/24
571 784 1 446 050 1 571 784 Type 24/24
1 313 822
571 705 1 331 421 1 571 705 Type 24/24
571 780 1 446 044 1 571 780 Type 24/24
1 375 936
571 781 1 446 045 Type 24/24
1 375 937 1 571 781 Type 24/24
571 785 1 46 052 1 571 785 Type 24/30
1 369 994
571 786 1 446 053 1 571 786 Type 24/30
1 372 913
571 787 1 446 054 1 571 787 Type 24/30
1 372 914
571 788 1 446 056 1 571 788 Type 30/24
1 367 493
571 789 1 446 057 1 571 789 Type 30/30
1 372 915

12 © Scania CV AB 2008, Sweden 10:05-01


Vehicle type Order No. New number Core part No. Note
571 790 1 446 058 1 571 790 Type 30/30
1 372 916
571 791 1 446 059 1 571 791 Type 30/30
1 372 917
571 792 1 446 060 1 571 792 Type 30/30
1 372 918
571 793 1 731 943 1 571 793 Type 30/30
1 446 061
1 372 919
1 725 425
574 702 1 731 944 1 574 702 Type 30/30
1 446 062
1 372 920
1 725 426
571 795 1 446 066 1 571 795 Type 30/30
1 353 667

a. With strengthened spring in the diaphragm section.

10:05-01 © Scania CV AB 2008, Sweden 13


10:15-01
Issue 2009-02 en

Compressor

Service Exchange System

© Scania CV AB 2008, Sweden


Contents
Version .................................................................................. 3

Order number .................................................................................. 4

2 © Scania CV AB 2008, Sweden 10:15-01


Version

Compressor

The exchange compressor is supplied with a key (position 2) on the shaft.

10:15-01 © Scania CV AB 2008, Sweden 3


Order number

Compressor
Engine type Order No. New number Core part No. Note
D/DS8 571 187 1 327 231 1 571 187 Type 15.5
a
D/DS11 218 469
D/DS14 232 615

DN/DS/DSI8 571 181 1 300 366 1 571 181 Type 15.5


DN/DS/DSC11 300 162
DS/DSC14 394 441

DN/DS/DSC9 571 182 1 314 107 1 571 182 Type 15.5


301 525

DN/DS/DSC9 571 183 1 303 226 1 571 183


DSC14

DN/DS/DSC9 571 186 1 348 920 1 571 186 Type 15.5

DN/DS/DSC11 571 184 1 303 227 1 571 184

DN/DS/DSC11 571 185 1 348 919 1 571 185 Type 15.5


DSC14

a. When 218 469 is replaced by 571 187, 1 off banjo screw 278 082, 1 off banjo connection
151 20 and 2 off gaskets 812 412 are required.

4 © Scania CV AB 2008, Sweden 10:15-01


10:25-01
Issue 2013-11 en-GB

Air dryer

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Version ................................................................................. 3

Order number .................................................................................. 4

2 ©
Scania CV AB 2013, Sweden 10:25-01
Version

Air dryer

10:25-01 ©
Scania CV AB 2013, Sweden 3
Order number

Air dryer
Order No. New number Core part No. Note
571 170 290 738 1 571 170
573 646 2 148 069 1 573 646 APS assembly, standard
(573 647) 2 089 579 1 573 647
(573 647) 2 063 357 1 573 647

2 064 078
1 941 953
1 928 589
1 897 631

573 649 2 148 070 1 573 649 APS assembly, high capacity
(573 648) 2 089 580 1 573 648

2 077 973
1 941 954
1 928 590
1 798 403
1 796 161
1 770 184
1 763 425
1 753 577
1 543 224

579 998 2 077 974 1 579 998 Air dryer


1 774 871
1 763 418
1 753 578
1 739 607
1 477 554

579 997 2 077 976 1 579 997 Protection valve


1 928 588
1 774 873
1 763 422
1 753 580
1 477 566

4 ©
Scania CV AB 2013, Sweden 10:25-01
10:50-01
Issue 2013-11 en-GB

Retarder

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Version .................................................................................. 3

Order number .................................................................................. 4

2 ©
Scania CV AB 2013, Sweden 10:50-01
Version

Retarder

Scania Retarder in exchange version is supplied without proportional valve. The illustration above
shows exchange retarder 571 670.

10:50-01 ©
Scania CV AB 2013, Sweden 3
Scania Retarder in exchange version is supplied without proportional valve. The illustration above
shows exchange retarders 572 913, 574 866, 572 956, 572 957.

4 ©
Scania CV AB 2013, Sweden 10:50-01
Order number

Order New Core part No. Gearbox Note


No. number
571 670 1 886 364 1 571 670 GR801R,GR900R,GRS890R,GR ,
S900R,GRS920R, GRSO900R
1 365 636 GR801R, GRS890R
1 334 001 GR/GRS900R
572 913 1 790 614 1 572 913 GR875R, GRS875R, GR/GRS/ Single-circuit steering. Retarder
GRSO905R, GR/GRS/ gear ratio 3.04
GRSO925R, GRS/GRSO895R
574 866 1 790 615 1 574 866 GR875R, GRS895R, GR/GRS/ Dual-circuit steering. Retarder
GRSO905R, GRSO925R. gear ratio 3.04.
572 956 2 128 068 1 572 956 GR875R, GRS/GRSO895R, GR/ Single-circuit steering. Retarder
GRS/GRSO905R, GRSO925R. gear ratio 3.26.
572 957 2 128 069 1 572 957 GR875R, GRS895R, GR/GRS/ Dual-circuit steering. Retarder
GRSOR905R, GRSO925R. gear ratio 3.26.

5 ©
Scania CV AB 2013, Sweden 10:50-01
01:00-60
Issue 2012-02 en-GB

Engine DC13 Trucks

Service Exchange System

©
Scania CV AB 2012, Sweden
Contents
Information Information, new exchange engine........................... 3

Equipment Equipment, new exchange engine ............................ 4

Version DC13......................................................................... 6

Order number DC13......................................................................... 8

2 ©
Scania CV AB 2012, Sweden 01:00-60
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option is ordered.

Engine type designation


The engine type designation and engine serial number are stamped on the right-hand side of the
cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. Part numbers begin with 577. The
engines are test run and the basic settings are set.

01:00-60 ©
Scania CV AB 2012, Sweden 3
Equipment, new exchange engine

Engine DC13

New exchange engine DC13 consists of the following parts in addition to the engine body:
1 Suspension attachments
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Intake manifold
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger
18 Compressor (type 720)

4 ©
Scania CV AB 2012, Sweden 01:00-60
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off shaft
23 S6 control unit for C007 (see TI 16-090702)
24 Prepared for a retarder
The following parts are not included in the new exchange engine DC/DT12:
• Hydraulic pump
• Fan
• Suspension rubber
• Dipstick
• Fan ring bracket
• Exhaust brake
• Charge air pipe

01:00-60 ©
Scania CV AB 2012, Sweden 5
DC13 version

Engine model Order No. hp Euro PTO Fuel system Note


DC13 05 L01 577 136 5 XPI a R cab

DC13 05 L01 577 170 5 XPI a P cab

DC13 06 L01 577 196 5 XPI a R/G cab

DC13 06 L01 577 195 5 XPI a P cab, with AWD

DC13 06 L01 577 197 5 XPI a P cab, without AWD

DC13 07 L01 577 137 5 XPI a

DC13 10 L07 577 138 5 XPI a With upgraded fan (GKF)


a
DC13 10 L01 577 176 5 XPI Without upgraded fan
DC13 08 L01 577 139 470 5 XPI a NLT

DC13 11 L01 577 140 420 5 XPI a NLT

a. New exchange engine

6 ©
Scania CV AB 2012, Sweden 01:00-60
Order number DC13

P-R-T

Engine type Order No. Core part No. Note


DC13 05 L01 577 136 1 577 136 R cab
DC13 05 L01 577 170 1 577 170 P cab
DC13 06 L01 577 196 1 577 196 R/G cab
DC13 06 L01 577 195 1 577 195 P cab, with AWD
DC13 06 L01 577 197 1 577 197 P cab, without AWD
DC13 07 L01 577 137 1 577 137
DC13 10 L01 577 138 1 577 138 With upgraded fan (GKF)
DC13 10 L01 577 176 1 577 176 Without upgraded fan (GKF)
DC13 08 L01 577 139 1 577 139 NLT
DC13 11 L01 577 140 1 577 140 NLT

01:00-60 ©
Scania CV AB 2012, Sweden 7
01:00-65
Issue 2013-11 en-GB

Engine DC13 Bus

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Information Information, new exchange engine........................... 3

Equipment Equipment, new exchange engine ............................ 4

Version DC13......................................................................... 6

Order number DC13......................................................................... 7

2 ©
Scania CV AB 2013, Sweden 01:00-65
Information, new exchange engine

Ordering
When ordering a new exchange engine, make sure that the correct engine type and the correct
equipment option are ordered.

Engine type designation


The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines


These exchange engines are newly manufactured and consist 100% of new parts. These engines are
available during the period in which they are in production. The part numbers start with 577. The
engines are test run and the basic settings have been made.

01:00-65 ©
Scania CV AB 2013, Sweden 3
Equipment, new exchange engine

Engine DC13

New exchange engine DC13 consists of the following parts in addition to the engine body:
1 Suspension brackets
2 Coolant pump
3 Hub
4 Pulleys
5 Coolant pipe
6 Oil cleaner
7 Injection equipment
8 Flywheel
9 Flywheel housing
10 Inlet pipe
11 Exhaust manifold
12 Fuel filter
13 Oil sump
14 Rocker covers
15 Oil cooler
16 Oil cooler, gearbox
17 Turbocharger

4 ©
Scania CV AB 2013, Sweden 01:00-65
18 Compressor
19 Starter motor
20 Alternator
21 Drive belts
22 Power take-off gear
23 S6 Control unit for C007 (See TI 16-090702)
The following parts are not included in the new exchange engine DC13:
• Hydraulic pump
• Fan
• Vibration insulator
• Dipstick
• Bracket for fan ring
• Exhaust brake

01:00-65 ©
Scania CV AB 2013, Sweden 5
DC13 version

Engine model Order HP Euro Gearbox Note Options


No.
DC13 05 B02 577 173 400 5 Manual XPI EGT OCV
DC13 07 B02 577 174 480 5 Manual XPI EGT OCV
DC13 10 B02 577 175 440 5 Manual XPI EGT OCV
DC13 102 K09 577 230 4 PDE SCK OCV
DC13 103 K01 577 249 400 4 PDE SCR OCV
DC13 104 K01 577 252 360 4 PDE SCK OCV 2x150A
DC13 107 K01 577 234 410 3 PDE OCV
DC13 108 K01 577 248 360 3 PDE OCV
DC13 113 K01 577 241 400 5 PDE SCR OCV
DC13 114 K01 577 243 360 5 PDE SCR OCV

6 ©
Scania CV AB 2013, Sweden 01:00-65
Order number DC13

Engine type Order No. Core part No. Note


DC13 05 B02 577 173 1 577 173 a

DC13 07 B02 577 174 1 577 174 a

DC13 10 B02 577 175 1 577 175 a

DC13 102 K01 577 230 1 577 230 a

DC13 103 K01 577 249 1 577 249 a

DC13 104 K01 577 252 1 577 252 a

DC13 107 K01 577 234 1 577 234 a


a
DC13 108 K01 577 248 1 577 248
DC13 113 K01 577 241 1 577 248 a

DC13 114 K01 577 243 1 577 243 a

a. New exchange engine

01:00-65 ©
Scania CV AB 2013, Sweden 7
01-01-30
Issue 2012-02 en-GB

Cylinder head D13

Service Exchange System

©
Scania CV AB 2012, Sweden
Contents
Information Ordering, cylinder head ............................................ 3

Equipment Equipment, cylinder head......................................... 4

Order number D13 ........................................................................... 5

2 ©
Scania CV AB 2012, Sweden 01-01-30
Information, exchange cylinder head

Ordering, cylinder head


When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting
number and original part No.)

Exchange cylinder head


These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing
parts are new.

01-01-30 ©
Scania CV AB 2012, Sweden 3
Equipment, cylinder heads

D13

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a
cylinder head with original part no. is without valves and valve springs.
The exchange cylinder head is supplied with the following parts:
1 Cylinder head
2 Plug
3 Pin
4 Valve guide (intake valve)
5 Valve guide (exhaust valve)
6 Valve stem seal
7 Intake valve
8 Exhaust valve
9 Valve spring
10 Valve discs
11 Split collet

4 ©
Scania CV AB 2012, Sweden 01-01-30
Order number D13

Engine type Order No. Casting No. Original part No. Core part No. Note
D13 570 166 1 921 303 1 921 303 1 570 166 XPI
1 874 583
1 855 950
1 849 155
1 519 411

01-01-30 ©
Scania CV AB 2012, Sweden 5
01:10-30
Issue 2013-11 en-GB

Flywheel

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Version .................................................................................. 3

Order number .................................................................................. 4

2 ©
Scania CV AB 2013, Sweden 01:10-30
Version

Flywheel

Scania's flywheel in the exchange version is supplied without the ring gear. The illustration above
shows flywheel 573 205.

01:10-30 ©
Scania CV AB 2013, Sweden 3
Order number

Order number New number Core part number


573 200 1 403 271 1 573 200
324 640
573 201 1 487 557 1 573 201
1 465 411
1 388 326
1 364 259
1 349 364
573 202 1 487 558 1 573 202
1 465 412
1 405 313
1 388 336
1 379 803
573 203 1 776 466 1 573 203
573 204 1 805 085 1 573 204
1 487 564
1 539 450
1 465 419
1 409 268
573 205 1 805 086 1 573 205
1 506 393

4 ©
Scania CV AB 2013, Sweden 01:10-30
01:30-10
Issue 2013-11 en-GB

Turbocharger DC9/DC13/DC16

Service Exchange System

©
Scania CV AB 2013, Sweden
Contents
Information Turbocharger information......................................... 3

Equipment Turbocharger equipment........................................... 4

Order number DC9........................................................................... 5


DC13......................................................................... 6
DC16......................................................................... 7
NLT Japan................................................................. 8

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Information, turbocharger

Ordering
When ordering a turbocharger, make sure that the correct type (see type plate) and the correct
equipment option are ordered.

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Scania CV AB 2013, Sweden 3
Turbocharger equipment

Turbocharger

VGT exchange turbochargers consists of the following parts:


1 Turbocharger
2 Actuator
Scania part number is stamped on the type plate. The number is indicated on the pages with tables.

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Order number DC9

Engine type Order No. New number Core part no. Note
DC9 572 880 2 040 420 1 572 880 AL, Eu5
2 033 789
1 949 115
1 912 775
1 725 480
DC9 572 881 2 040 421 1 572 881 MFS, Eu5
2 033 790
1 949 117
1 912 777
1 532 357
DC9 572 873 2 060 778 1 572 873 AL, Eu6
DC9 572 875 2 087 273 1 572 875 MFS, Eu6

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Scania CV AB 2013, Sweden 5
Order number DC13

Engine type Order No. New number Core part No. Note
DC13 572 882 2 040 422 1 572 882 AL, Eu5
2 033 791
1 949 108
1 942 115
1 912 768
1 849 538
DC13 572 883 2 040 423 1 572 883 SSM, Eu5
2 033 792
2 033 796
1 949 109
1 949 113
1 942 118
1 942 120
1 912 769
1 912 773
1 849 541
DC13 572 884 2 040 424 1 572 884 MFS, Eu5
2 033 793
2 033 804
1 949 110
1 949 114
1 942 117
1 942 121
1 912 770
1 912 774
1 849 537
DC13 572 888 2 040 430 1 572 888 MFS, Eu6
2 035 499
1 941 319

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Order number DC16

Engine type Order No. New number Core part No. Note
DC16 572 887 2 040 429 1 572 887 MFS, Eu5
2 059 069
2 035 498
1 948 298

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Order number NLT Japan

Engine type Order No. New number Core part No. Note
572 886 2 040 425 1 572 886 SSM
2 033 794
1 949 111
1 942 118
1 912 771
1 800 714
572 885 2 040 426 1 572 885 MFS
1 949 112
1 942 119
1 912 772
1 750 505

8 ©
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Technical Library
http://engine.od.ua

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