Injection mold with a concave pumping mechanism

designed plastic core

Summary:Describes the injection mold plastic member inner sub pulling mechanism
A molded with internal undercuts, The operation principle of the mechanism, noted that the
main design features of the part.
Key words:Type inner; injection mold; core pulling mechanism
With the increasing popularity of plastic products, plastic parts and more complex
shape. With respect to the outer side concave, convex, perforated plastic side members, the
general case of the ordinary mold with a parting side of the pulling mechanism can be
produced; encountered with the inner side of the recess, side when plastic parts need
parting lateral pulling mechanism is more complex.
Figure 1 is a plastic
member having a concave
inner side, characterized in
that: the overall shape of
the plastic body is a rotary
member, a recess with a
circular inner lateral
sidewall, 5mm deep recess,
the diameter of 10mm. 1 plastic parts with internal undercuts

Obviously, this molded plastic parts, can not be used outside of parting pulling
mechanism. Production, usually curved inner pin pulling mechanism [1], Which the mold
machining and assembly are more difficult. This article describes a new portion of the
inner core pulling mechanism producing such plastic parts.

1 Die Works

This mold core pulling operation mainly by limit screws 4, the slider 7, the spring 10,
the slider receiving member 11 and the hook 12 swing together like structure control is
completed. This mold will now be pulling mechanism and working process works as
follows:
FIG 2 is a mold clamping state shown in FIG. In this state, the die 6, the push plate 8
and the punch 5 co-molded plastic parts of the inner and outer surfaces, the inner side of
the slider on the inner wall of the recess 7 molded plastic parts. In this case, the limit screw
4 is non-operating state, the spring 10 in a compressed state, the hook 12 is placed in the
locked state.
FIG 3 is a state diagram
when the present die starts
parting. Starts when the mold
parting, the movable die plate
and a fixed plate supporting
member 2 is moved in the
main direction parting
injection molding machine at
a power driven. Since the
FIG 2 clamped condition
action of the pendulum
locking hook, the die 6 and
punch plate 3 is relatively
fixed, it does not change the
shape of the cavity, the mold
is opened along the A-plane.
Since the inner slider
receiving member 11 is fixed
between the panels 1 and 2, it
will be backwards. At this
time, the slider 7 is moved by Figure 3 start typing
the spring 10 to the right, so
that, for an end portion of the
slider concave molded plastic
parts will be drawn to
complete the internal side of
the core back operation. When
the slider 7 is completely
pulled out from the drawn
plastic concave, the oscillating
hook 12 at this time to be
critical in the unlocked state,
and the limit screw 4 should
still be in a non-operational
state, as shown in FIG.
After inner core pulling FIG 4 position

operation is completed, the

movable die in the injection
molding machine continues to
back drive force, then, the
limit screw 4 takes place, the
locking element fixing the
support plate 2 and the punch
plate 3 is no longer a relative
movement, swing the hook 12
while unlock mold along the
parting surface of the main
surface B is opened, the
movable die drive member 9
FIG parting state 5
of plastic integrally retracted
until the proper ejection 1- 2- movable die plate support member fixed plate 3-
retreated position, as shown in punch plate
FIG. 4- 5- limiting screw thrust plate 6- inner slide die 7-

FIG 5 is a schematic of a 8- plastic punch 9- 11- 10- spring within the slide support
mold parting state. Punch member
motor 8 to continue the 12- pendulum hook
injection molding driven back, (Note: the illustration shown focused main parts of the mold,
pushing the push plate 5 does such as the top of the other system, the clamping system
not move under the action of a and feed system guide, were not shown.)
top rod (not shown), so that
the plastic member 9 from the
punch 8, a motor to achieve
plastic stripping.
Thus, the present single
plastic production is
completed, the movable mold
after the fixed mold is closed,
into the next production cycle.

FIG inner slide 6

2 design features

Slider design within 2.1

The inner slide is a molded plastic part recessed surface which directly affects the
manufacturing precision surface quality of plastic parts and plastic parts accuracy. The
concave plastic characteristics, can be designed correspondingly shaped portion of the
slider shape and size. The same angle [alpha] within the slider at the bottom with the top of
the inclined surface of the slider receiving member incline plane [alpha], in the mold
during operation, both the formation of precise fit. The tilt angle α and the size and depth
of the concave plastic mold releasability distance, but also consider the release process to
avoid interfering with the top plate side of the slider. In general, large [alpha], internal
demolding slider backward faster, facilitate extrusion of the core side, but be careful to
ensure that the locking slide in order to avoid blowdown; small [alpha], demolding the
inner slide reverse slow release is likely to cause interference to the main and lateral
release is not conducive to demolding.
The choice of material in the slide quality carbon steel 45 or 20 steel steel, carburizing
treatment after the surface hardening, the hardness of HRC55 or more should be achieved.
2.2 Design of the slider receiving member
The inner slide support member cooperating with the spring, the driving slide forward
and backward, and simultaneously functions as a positioning and locking action, the
requirements for higher machining accuracy. In the manufacturing process, the processing
accuracy of each surface should reach the topIT9 (GB / T1800.3-1998)[2]Above, the
accuracy of other portions may be lower. Top right side of the projection should have a
certain thickness to ensure the positioning effect in the state of parting inner slider. Be
processed into the shape of a circular body portion also can be processed into a rectangular
shape, depending on the processing plant may be existing.
The inner slide support member material can also be used in structural steel quality
carbon steel 45 or 20 steel, carburizing treatment after the surface quenching hardness
should be slightly higher than the inner slider.

2.3 Pulling away from the actual design

Core pulling Pulling the total distance calculated by the following formula:
S = SC + 2 ~ 3mm[2]
S- actual side slider pullout distance, measured from the initial molding position,
move the slider does not interfere with the position of the plastic ejector member.
Pulling SC- critical distance, the slider and the plastic profile does not coincide at the
parting line projection of the minimum moving distance.
(2 ~ 3mm) - Safety Factor
Conclusion
The use of inner mold parting pulling mechanism having an internal undercut to
achieve the production of plastic parts, the mold core pulling a common control structure
realized by limit screws, the slider, the spring, the slide member and the swing support
hooks and the like. Die compact, reliable, high efficiency, easy assembly and low
manufacturing costs.
references
[1] Chengdu University of Science and Technology, Beijing Institute of Chemical Technology, Tianjin
Institute of Light Industry, eds., "Plastic mold", China Light Industry Press 1982, P152 to 180
[2]徐佩 chord,"Plastics and Mold Design",China Light Industry Press, 2001, P115 ~122, P203 ~ 204

employer:School of Chemical and Environmental Engineering, Yangtze University

Address: Jingzhou, Hubei Changjiang South Loop School of Chemical and Environmental Engineering,

Yangtze University No. 1, Post Code: 434100