DESIGN REPORTS AND HEAT TRANSFER EQUIPMENT DESIGN AND COSTS

I. IDENTIFICATION (20)
1. It refers to the resistance to the flow of heat due to dirt or scale build-up.
2. These promote high velocities and more efficient cross flow on the outsides of the tubes.
3. TEMA stands for ____________________________.
4. Equipment in which the hot and cold fluids do not come into direct contact by having separate passages.
5. Type of condensation where the condensate wets the surface and flows on the surface.
6. Condenser wherein the vapor enters at the bottom and flows upwards inside the tubes.
7. For the stratified flow model, the condensate film coefficient can be estimated from the what equation?
8. Above a Reynolds number of ___, waves on the condensate film become important.

II. MULTIPLE CHOICE (15)

For 1-3: A. Class R B. class B C. Class C
1. _____ design for the generally severe requirements of petroleum and related processing applications
2. _____ design for the generally moderate requirements of commercial and general process applications
3. _____ design for chemical process services
For 4-7: A. Upflow condenser B. Downflow condenser C. Horizontal condenser
4. The main disadvantage of this type of condenser is that the liquid tends to build up in the tubes.
5. The condensate drains from the tubes by gravity and vapor induced shear.
6. The condensate drains down the tubes by gravity only.
7. The top head is usually a radial nozzle, although an axial nozzle can also be used.

III. TRUE OR FALSE (10)

1. Tube bundle is the most important part of a tubular heat exchanger.
2. Transverse fins are commonly used in double-pipe exchangers upon the outside of the inner tube.
3. Above a Reynolds number of 30, waves on the condensate film become important.
4. For the stratified flow model, the condensate film coefficient can be estimated from Prandtl equation.
5. Where condensation occurs in a vertical tube, the heat transfer coefficient will depend on the flow pattern on every point.

IV. MATCHING TYPE (20)

A. 172 kPa
1. Design pressure for heat exchanger B. 180 kPa
2. Design temperature for heat exchanger C. 14oC
3. Minimum mechanical efficiency of fan drives D. 15oC
4. Thick metal plates that hold the tube ends E. 95oC
F. 75oC
5. Correction factor for stratified flow
G. Tube sheet
6. If Re > ___, condensate is turbulent H. 0.3
7. If Re > ___, waves of condensate become important I. 0.8
8. Can be used if shellside cleaning is unnecessary J. 2000
K. 30
L. Fixed tube sheet

V. ENUMERATION (35)
1 – 4. Types of Heat Exchanger
Prepared by: CRUZ, DACAIMAT, PEDROSA, SIM, & VELASCO
5 – 12. Major factors that can influence the cost for heat-transfer equipment
13 - 19. Factors to consider in designing condensers

Prepared by: CRUZ, DACAIMAT, PEDROSA, SIM, & VELASCO

 ANSWER KEY: DESIGN REPORTS AND HEAT TRANSFER EQUIPMENT DESIGN AND COSTS

IDENTIFICATION (20)
1. Fouling factor
2. Baffles
3. Tubular Exchanger Manufacturers Association
4. Heat Exchanger
5. Film condensation
6. Upflow vertical condenser/upflow condenser
7. Nusselt
8. 30 (thirty)

MULTIPLE CHOICE (15)

1. A
2. C
3. B
4. C
5. B
6. A
7. B

TRUE OR FALSE (10)

1. TRUE
2. FALSE
3. TRUE
4. FALSE
5. FALSE

MATCHING TYPE (20)

1. A
2. C
3. E
4. G
5. I
6. J
7. K
8. L

ENUMERATION (35)
1. Shell-and-Tube Heat Exchanger
2. Hairpin/ Double-Pipe Heat Exchanger
3. Air-Cooled Heat Exchanger
4. Plate-and-Frame Heat Exchanger
Prepared by: CRUZ, DACAIMAT, PEDROSA, SIM, & VELASCO
5. Heat-transfer area
6. Tube diameter and gauge
7. Tube length
8. Pressure
9. Materials of construction for tubes and shell
10. Degree and type of baffling
11. Supports, auxiliaries, and installation
12. Special features
13. Properties of Fluid to be Processed
14. Design Pressure and Temperature
15. Flow Path Arrangement
16. Shell and Tube Dimensions
17. Number of Tubes to be Used
18. Corrosion/ Fouling and Scaling Factors
19. Materials of Construction

Prepared by: CRUZ, DACAIMAT, PEDROSA, SIM, & VELASCO