Job Safety Analysis

Job Safety Analysis

Task: Pump and Valve Inspections

Location: Electro Technology Building

Class:

Date:

Almost Certain Likely to occur REGULARLY.

Likelihood

Likely Will occur SEVERAL TIMES in the life of the item.

Injury Possible Unlikely but can be REASONABLY EXPECTED to occur in the life of the item.
Unlikely UNLIKELY but possible to occur in the life of the item.
Very Unlikely So unlikely it MAY NOT BE EXPERIENCED.

Safety Environment
Catastrophic Failure could result in death or permanent total disability. Failure would result in significant long-term damage to the
Hazard Consequence

environment and would be extremely difficult to rectify.

Critical Failure could result in permanent partial disability, or temporary total Failure would result in significant short-term damage to the
disability. environment which would be difficult to rectify.
Major Failure could result in temporary partial disability, hospitalisation, or Failure would result in short-term damage to the environment, which
emergency medical treatment. would be readily rectifiable.
Minor Failure could result in first aid or minor supportive medical treatment. Failure would result in short-term damage to the environment
requiring no rectification activities.

Revision 1: 28Jun17 Page 1 of 6

Job Safety Analysis

Hazard Risk Index (HRI)

Consequence (C)
C1 C2 C3 C4
Minor Major Critical Catastrophic

Likelihood (L) L5 Almost Certain 13 7 3 1

L4 Likely 16 9 5 2

L3 Injury Possible 18 11 6 4

L2 Unlikely 19 14 10 8

L1 Very Unlikely 20 17 15 12

Acceptability of Risk

Risk Level Risk Acceptability

1 to 5 Extreme Intolerable
6 to 9 High Unacceptable
HRI

10 to 17 Medium Acceptable with Continuous Review

18 to 20 Low Acceptable with Periodic Review

Acceptability Definitions

Intolerable Exposure to the hazard would normally be immediately discontinued except in extreme circumstances. The decision to continue exposure would
almost certainly be made at senior levels, with as much risk management rigour as practicable, unless dire operational needs precluded doing so.
Unacceptable Exposure to the hazard would normally be discontinued as soon as is reasonably practicable. Continued exposure would only be considered in
exceptional circumstances, and the decision to do so would normally be made at senior levels, after due consideration of the cost versus benefit.

Acceptable with Exposure to the hazard is acceptable provided it has been appropriately assessed, has been mitigated to ‘As Low As Reasonably Practicable’
Continuous (ALARP), and is subject to continuous review to ensure the risk does not increase and/or the context does not change. It would be appropriate
Review that measures to achieve long term further reduction to the risk be considered.
Acceptable with Exposure to the hazard is acceptable, but the hazard must be reviewed periodically to ensure the risk does not increase and/or the context does
Periodic Review not change.
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Job Safety Analysis

Risk Risk
JOB STEP / PROCESS DESCRIPTION OF HAZARD L C Rating CONTROL MEASURE L C Rating
(Original) (Residual)

Fill Oil Injectors Oil Splash in eyes L3 C1 18 Ensure PPE is worn all times, L1 C1 20

Identify pinch points prior to

Disconnect coupling flange Pinch points, L3 C1 18 L1 C1 20
commencing task, use correct tools

Wear PPE, ensure all fittings are

Bleed air from coupling with Hand
Oil spray L3 C3 6 correctly secure prior to pumping, pump L1 C3 15
Pump
slowly when bleeding.

Wear PPE, ensure all personnel in

Use Hand Pump to set 15MPa vicinity are wearing PPE, ensure all
Stored Energy, oil spray, L3 C3 6 L1 C3 15
(150 bar) fittings are correctly secure prior to
pumping, pump slowly,

Wear PPE, ensure all personnel in

Operate both HP Injectors 3 and 4 vicinity are wearing PPE, ensure
Stored Energy, oil spray L3 C3 6 L1 C3 15
(body and flange) Injectors are correctly secured in place
prior to pumping,

Use save-all beneath coupling, clean

Slip from oil on ground, L2 C2 14 L1 C2 17
any oil on ground

Open return valves on HP Injectors and

Disconnect HP Injectors and Hand
Stored pressure L3 C3 6 Hand Pump prior to loosening fittings L1 C3 15
Pump from coupling
from coupling.

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Job Safety Analysis

Risk Risk
JOB STEP / PROCESS DESCRIPTION OF HAZARD L C Rating CONTROL MEASURE L C Rating
(Original) (Residual)

Position the inner sleeve with the outer

Place the inner sleeve in its sleeve being disconnected, move the
Weight of Outer Sleeve and nut, L3 C1 18 L1 C1 20
starting position outer sleeve toward the propeller end of
shaft

Position body to prevent any twisting

Position Outer Sleeve o the
Weight of Outer Sleeve L3 C1 18 motion when sliding the Outer Sleeve in L1 C1 20
coupling’s ‘T’ Distance
to the start position,

Fill Oil Injectors Oil Splash in eyes L3 C1 18 Ensure PPE is worn all times, L1 C1 20

Wear PPE, ensure all fittings are

Bleed air from coupling with Hand
Oil spray L3 C3 6 correctly secure prior to pumping, pump L1 C3 15
Pump
slowly when bleeding.

Wear PPE, ensure all personnel in

vicinity are wearing PPE, ensure
Operate Injector 4 (Body) Stored Energy, oil spray L3 C3 6 L1 C3 15
Injectors are correctly secured in place
prior to pumping,

Wear PPE, ensure all personnel in

Operate both Injectors (Body and vicinity are wearing PPE, ensure
Stored Energy, oil spray L3 C3 6 L1 C3 15
Flange) Injectors are correctly secured in place
prior to pumping,

Use save-all beneath coupling, clean

Slip from oil on ground, L2 C2 14 L1 C2 17
any oil on ground

Revision 1: 28Jun17 Page 4 of 6

Job Safety Analysis

Risk Risk
JOB STEP / PROCESS DESCRIPTION OF HAZARD L C Rating CONTROL MEASURE L C Rating
(Original) (Residual)

Wear PPE, ensure all personnel in

Use Hand Pump to drive up Outer
Sleeve the distance of the
coupling’s Drive Up Length.
vicinity are wearing PPE, ensure all
Stored Energy, oil spray, L3 C3 6 L1 C3 15
fittings are correctly secure prior to
pumping, pump slowly,

Open return valves on HP Injectors and

Disconnect HP Injectors and Hand
Stored pressure L3 C3 6 Hand Pump prior to loosening fittings L1 C3 15
Pump from coupling
from coupling.

Replace ¾” and ¼” plugs in

Sharp edges L3 C1 18 Use correct tool to tighten the plugs L1 C1 20
coupling.

Clean all equipment thoroughly and any

Pack away equipment Slip / drop hazard due to oil L2 C2 14 L1 C2 17
oil on the ground.

Revision 1: 28Jun17 Page 5 of 6

Job Safety Analysis

Instructor Name

Instructor Signature

Date / Time

Hierarchy of Controls

Elimination Most Effective

Substitution

Isolation

Engineering

Admin

PPE
Least Effective

Revision 1: 28Jun17 Page 6 of 6