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TASK 72-00-21-870-001- 0

FAN AND BOOSTER MODULE - DESCRIPTION AND OPERATION

1. General.
The fan and booster module consists of a single-stage fan rotor and a 3-stage axial booster,
cantilever-mounted at the rear of the fan disk. The fan and booster module consists of the
following major parts:
(1) Spinner front and rear cones.
(2) Fan disk.
(3) Fan blades.
(4) Booster rotor.
(5) Booster vane assemblies.
TASK 72-00-21-020-001- 0

FAN AND BOOSTER MODULE – REMOVAL

A. Tools and Equipment.

(1) Special Tools

P/N 856A1015 P/N 856A1122


Sling - Frames Stand - Engine
(sling) Maintenance

P/N 856A1130 P/N 856A1157


Tool Set - Fixture, Lift - Variable
Jackscrews CG General Purpose,
Heavy

P/N 856A1312 P/N 856A2501


Handling Supports - Wrench, Ratchet,
Engine Maintenance Dual Purpose - VBV
Manual Control
P/N 856A2573 P/N 856A2601
Adapter, Puller - LPT Puller - Rear Cone
Shaft Plug

P/N 856A2625 P/N 856A2627


Stand, Storage - Beam, Lifting - LPT
Fan and Booster Major Module
Module

P/N 856A2631 P/N 856A2632


Stand, Storage - Puller
Fan Blades

P/N 856A2635 P/N 856A2644


Tool, Locking - Tool, Holding - Fan Disk
Fan Disk
P/N 856A2663 P/N 856A3500
Adapter, Puller - Adapter, Puller - Fan
Splitter Fairing Blade Spacers

P/N 856A3501 P/N 856A3502


Fixture, Fixture, Guide and
Alignment/Guide Countertorque
Booster/LPT Shaft

P/N 856A3503 P/N 856A3504


Fixture, Fixture, Pusher/Puller -
Removal/Installation Module 1 and Major
and Handling - Module 3
Booster Rotor/Stator
Assembly

P/N 856A3508 P/N 856A3513


Sleeve, Centering Beam, Residual Torque
P/N 856A3514 P/N 856A3515
Adapter, Residual Extension Beam -
Torque Variable CG Lift Fixture

P/N 856A3516 P/N 856A3517


Sleeve, Protective - Adapter, Countertorque
Fan Disk Balance
Weight

P/N 856A3518 P/N 856A3524


Stand, Storage - Fan Tool Set, Drive Adapter
Blades - Booster and LPT

P/N 856A3589 P/N 856A3599


Floor, Protective - Fan Protective Ring
Inlet Case
TASK 72-00-21-420-001- 0

FAN AND BOOSTER MODULE - INSTALLATION 001

A. Tools and Equipment.

(1) Special Tools

P/N 856A1015 P/N 856A1122


Sling - Frames Stand - Engine
(sling) Maintenance

P/N 856A1157 P/N 856A1312


Fixture, Lift - Handling Supports
Variable CG - Engine
General Maintenance
Purpose, Heavy

P/N 856A2625 P/N 856A2627


Stand, Storage - Beam, Lifting - LPT
Fan and Booster Major Module
Module
P/N 856A2631 P/N 856A2635
Stand, Storage - Tool, Locking - Fan Disk
Fan Blades

P/N 856A2644 P/N 856A3409


Tool, Holding - Pins, Guide - Spinner
Fan Disk Rear Cone

P/N 856A3501 P/N 856A3502


Fixture, Fixture, Guide and
Alignment/Guide Countertorque
Booster/LPT Shaft

P/N 856A3503 P/N 856A3508


Fixture, Sleeve, Centering
Removal/Installation
and Handling -
Booster Rotor/Stator
Assembly
P/N 856A3515 P/N 856A3516
Extension Beam - Sleeve, Protective - Fan
Variable CG Lift Disk Balance Weight
Fixture

P/N 856A3518 P/N 856A3589


Stand, Storage - Fan Floor, Protective - Fan
Blades Inlet Case

P/N 856A3599
Protective Ring
TASK 72-00-22-870-001- 0

NO. 1 AND NO. 2 BEARING SUPPORT MODULE - DESCRIPTION AND


OPERATION

1. General.
The No. 1 and No. 2 bearing support module supports the fan and booster rotors. It is bolted to
the fan frame front face.The bearing support consists of the following major parts:

(1) No. 1 bearing support.

(2) No. 1 ball bearing.


(3) No. 2 bearing support.

(4) No. 2 roller bearing.

(5) Oil manifold assembly.

(6) External piping.

(7) Fan shaf.


TASK 72-00-22-020-001- 0

NO. 1 AND NO. 2 BEARING SUPPORT MODULE - REMOVAL

A. Tools and Equipment.

(1) Special Tools

P/N 856A1015 P/N 856A1130


Sling - Frames Tool Set - Jackscrew

P/N 856A1157 P/N 856A1312


Fixture, Lift - Variable Handling Supports -
CG General Purpose, Engine Maintenance
Heavy

P/N 856A2571 P/N 856A2616


Pins, Guide - No. 1 Sectors, Centering -
and No. 2 Bearing Forward LPT Shaft
Support Module
Installation

P/N 856A2626 P/N 856A3501


Stand, Storage - Fixture,
Module 2 Alignment/Guide
Booster/LPT Shaft

P/N 856A3502 P/N 856A3506


Fixture, Guide and Wrench, Torque/Loosen
Countertorque - LPT Coupling Nut
P/N 856A3507 P/N 856A3508
Support, Forward Sleeve, Centering

P/N 856A3510 P/N 856A3512


Adapter, Lift and Turn Disk, Dummy Fan
- Module 2

P/N 856A3513 P/N 856A3514


Beam, Residual Adapter, Residual
Torque Torque

P/N 856A3515 P/N 856A3589


Extension Beam - Floor, Protective - Fan
Variable CG Lift Inlet Case
Fixture
TASK 72-00-22-420-001- 0

NO. 1 AND NO. 2 BEARING SUPPORT MODULE - INSTALLATION

A. Tools and Equipment.

(1) Special Tools

P/N 856A1015 P/N 856A1122


Sling - Frames Stand - Engine
Maintenance
P/N 856A1157 P/N 856A1312
Fixture, Lift - Variable Handling Supports -
CG General Purpose, Engine Maintenance
Heavy

P/N 856A2571 P/N 856A2616


Pins, Guide - No. 1 Sectors, Centering -
and No. 2 Bearing Forward LPT Shaft
Support Module
Installation

P/N 856A2626 P/N 856A3501


Stand, Storage - Fixture,
Module 2 Alignment/Guide
Booster/LPT Shaft

P/N 856A3502 P/N 856A3506


Fixture, Guide and Wrench, Torque/Loosen
Countertorque - LPT Coupling Nut
P/N 856A3507 P/N 856A3508
Support, Forward Sleeve, Centering

P/N 856A3510 P/N 856A3512


Adapter, Lift and Turn Disk, Dummy Fan
- Module 2

P/N 856A3513 P/N 856A3514


Beam, Residual Adapter, Residual
Torque Torque

P/N 856A3515 P/N 856A3589


Extension Beam - Floor, Protective - Fan
Variable CG Lift Inlet Case
Fixture
TASK 72-00-23-870-001- 0

FAN FRAME MODULE - DESCRIPTION AND OPERATION

1. General.

The fan frame module provides front handling mounts and is the main forward support for
mounting the engine to the aircraf. Its purpose is to support the fan, booster, and high pressure
compressor (HPC) rotors, and to provide ducting for primary and secondary airflows.

The fan frame module consists of the following major assemblies:

(1) Fan frame.

(2) Fan Outlet Guide Vane (OGV) assembly.


TASK 72-00-23-020-001- 0

FAN FRAME MODULE – REMOVAL

A. Tools and Equipment.

(1) Special Tools

P/N 856A1122 P/N 856A1312


Stand – Engine Support - Engine
Maintenance Handling
TASK 72-00-23-420-001- 0

FAN FRAME MODULE – INSTALLATION

A. Tools and Equipment.

(1) Special Tools

P/N 856A3111
Dolly, Trunnion - Fan
Frame Module

TASK 72-00-31-870-001- 0

COMPRESSOR ROTOR ASSEMBLY - DESCRIPTION AND OPERATION

1. General.

The compressor rotor (C/R) is a 9-stage, high-speed, unitized spool-disk structure. The rotor
consists of 5 major parts: the shaf, stages 1-2 spool, stage 3 disk, stages 4-9 spool, and C/R rear
rotating (compressor discharge pressure [CDP]) air seal. The shaf, disk, and spools are joined at
a single bolted joint to form a smooth rigid unit. Interfering rabbeted diameters are used for
proper positioning of parts and for rotor stability.
TASK 72-00-31-020-001- 0

COMPRESSOR ROTOR ASSEMBLY - REMOVAL

A. Tools and Equipment.

(1) Special Tools : None.

TASK 72-00-31-420-001- 0
COMPRESSOR ROTOR ASSEMBLY – INSTALLATION

A. Tools and Equipment.

(1) Special Tools : None.

TASK 72-00-32-870-001- 0

COMPRESSOR FRONT STATOR ASSEMBLY - DESCRIPTION AND


OPERATION

1. General.

This page block gives data for the (CFM56-3) compressor front stator assembly.

Configuration One
The compressor front stator consists of the front casing halves, the extension casing halves, the
inlet guide vanes (IGV), and the first 5 stages of stator vanes.

Configuration 2.

The compressor front stator consists of the front casing halves, the inlet guide vanes (IGV), and
the first 5 stages of stator vanes.

TASK 72-00-32-020-001- 0

COMPRESSOR FRONT STATOR ASSEMBLY - REMOVAL

A. Tools and Equipment.

(1) Special Tools :


P/N 856A1122 P/N 856A1169
Stand – Engine Fixture, Lift - HPC
Maintenance Stator Fwd Case Assy

P/N 856A1421
Fixture, Lift - HP
Compressor Case
Front Stator Assembly

TASK 72-00-32-020-801- 0

COMPRESSOR FRONT STATOR ASSEMBLY - LOWER FORWARD


COMPRESSOR CASE REMOVAL

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1022 P/N 856A1122


Wrench Set, Spanner - Stand – Engine
TASK 72-00-32-420-001- 0 Air Tube Nuts Maintenance

COMPRESSOR FRONT STATOR ASSEMBLY – INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1022 P/N 856A1084


Wrench Set, Spanner - Cart, Stator Actuator
Air Tube Nuts

P/N 856A1115 P/N 856A1169


Cart, Nitrogen - Fuel Fixture, Lift - HPC
Manifold Press Check Stator Fwd Case Assy

P/N 856A1266 P/N 856A1421


Pins, Alignment - Fixture, Lift - HP
Compressor Cases Compressor Case Front
Stator Assembly

P/N 9400M83 P/N 9465M11


Hydraulic Lube Pump, Hand-Hydraulic
System, Adapter Kit Portable
TASK 72-00-32-420-002- 0

COMPRESSOR FRONT STATOR ASSEMBLY - INSTALLATION 002 -


INSTALLATION OF THE HIGH PRESSURE COMPRESSOR LOWER FRONT
STATOR CASE

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1266


Stand – Engine PIN, ALIGNMENT -
Maintenance COMPRESSOR CASES

TASK 72-00-33-870-001- 0

COMPRESSOR REAR STATOR ASSEMBLY - DESCRIPTION AND


OPERATION

1. General.

The Configuration One compressor rear stator is a bolted quadrant design consisting of 4 casing
quarters,liners, 3 stages of fixed vane segments and vane shrouds. The rear stator assembly is
located inside of the front stator assembly extension and is cantilever mounted to the rear stator
support. The rear stator support outer flange is mounted between the compressor front stator
extension and the combustion case.

The Configuration Two compressor rear stator consists of the rear casing halves, 3 stages of fixed
vanes and vane shrouds. The rear stator assembly is located inside of the front stator assembly
extension and is cantilever mounted to the rear stator support. The rear stator support outer
flange is mounted between the compressor front stator extension and the combustion case.

TASK 72-00-33-020-001- 0

COMPRESSOR REAR STATOR ASSEMBLY - REMOVAL

A. Tools and Equipment.

(1) Special Tools : None.

TASK 72-00-33-020-801- 0
COMPRESSOR REAR STATOR ASSEMBLY - REMOVAL 002 - LOWER REAR
COMPRESSOR CASE REMOVAL

A. Tools and Equipment.

(1) Special Tools : None.

TASK 72-00-33-420-001- 0

COMPRESSOR REAR STATOR ASSEMBLY - INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1006 P/N 856A1266


Wrench, Torque Pins, Alignment -
Adapter - Compressor Compressor Cases
Stator Nuts

TASK 72-00-33-400-002- 0

COMPRESSOR REAR STATOR ASSEMBLY - INSTALLATION 002 - LOWER


REAR COMPRESSOR CASE INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1006 P/N 856A1266


Wrench, Torque Pins, Alignment -
Adapter - Compressor Compressor Cases
Stator Nuts

TASK 72-00-41-870-001- 0

COMBUSTION CASE ASSEMBLY - DESCRIPTION AND OPERATION

1. General.

This page block gives data for the (ENGINE MODEL) combustion case is a fabricated structural weldment
located between the high pressure compressor (HPC) and the low pressure turbine (LPT). It provides the
structural interface, transmits the engine axial load, and provides gas flow path between the compressor
and LPT. The case incorporates the compressor outlet guide vanes (OGV) and a diffuser for the reduction
of combustion chamber sensitivity to the compressor air velocity profile.
TASK 72-00-41-020-001- 0

COMBUSTION ASSEMBLY - REMOVAL

A. Tools and Equipment.

(1) Special Tools : None.


TASK 72-00-41-420-001- 0

COMBUSTION ASSEMBLY - INSTALLATION

A. Tools and Equipment.

(1) Special Tools : None.

TASK 72-00-42-870-001- 0

COMBUSTION CHAMBER MODULE - DESCRIPTION AND OPERATION

1. General.

This page block gives data for the (ENGINE MODEL) combustion chamber is a short, annular structure. The
design of the combustion chamber, along with the swirl nozzles and high pressure, high temperature air
produces a more complete fuel-air mixture to provide a uniform combustion pattern and low thermal
stresses. The combustion chamber, contained in the combustion case, consists of outer and inner cowls,
20 primary swirl nozzles, dome, and outer and inner liners. The inner liner and inner cowl are bolted to
the dome at a common joint. The outer liner and outer cowl have 5 configurations. The original
configuration has the outer liner and cowl welded to the dome. Later configurations have the outer liner
and cowl bolted to the dome at a common joint.

TASK 72-00-42-020-001- 0

COMBUSTION CHAMBER MODULE - REMOVAL

A. Tools and Equipment.

(1) Special Tools :


P/N 856A1070 P/N 856A1093
Fixture, Removal - Fixture, Lift -
Spline Bolt Combustion Chamber
and HPT Nozzle Inner
Support

P/N 856A1097 P/N 856A1102


Screw Set, Holding - Adapter, Horizontal Lift
Nut Shield Comb Case - Fixture

P/N 856A1130
Tool Set - Jackscrews

TASK 72-00-42-420-001- 0

COMBUSTION CHAMBER MODULE – INSTALLATION

A. Tools and Equipment.

(1) Special Tools :


P/N 856A1070 P/N 856A1093
Fixture, Removal - Fixture, Lift -
Spline Bolt Combustion Chamber
and HPT Nozzle Inner
Support

P/N 856A1102 P/N 856A1130


Adapter, Horizontal Lift Tool Set - Jackscrews
- Fixture

P/N 856A1293 P/N 856A1295


Retainer Set, Nut Fixture, Align - CDP Bolt
Assembly - Combustor Erosion Shield
Inner Liner

TASK 72-00-51-870-001- 0

HIGH PRESSURE TURBINE NOZZLE MODULE - DESCRIPTION AND


OPERATION

1. General.

This page block gives data for the (ENGINE MODEL) high pressure turbine (HPT) nozzle module is
a single-stage air cooled assembly that mounts in the combustion case and directs the gas flow
from the combustion chamber onto the blades of the HPT rotor at the optimum angle. The
major parts of the nozzle are the 23 nozzle segments, outer support, and inner support. The af
support and seal assembly and the af stator seals, while not integral components of the HPT
nozzle module are included since they attach to the HPT stator parts.

TASK 72-00-51-020-001- 0

HIGH PRESSURE TURBINE NOZZLE MODULE – REMOVAL

A. Tools and Equipment.

(1) Special Tools :


P/N 856A1099 P/N 856A1102
Fixture, Adapter, Horizontal Lift
Install/Removal - HPT - Fixture
Aft Outer Air Seal

P/N 856A1103 P/N 856A1130


Fixture, Lift - HPT Tool Set - Jackscrews
Nozzle Assembly

P/N 856A1293
Retainer Set, Nut
Assembly - Combustor
Inner Liner

TASK 72-00-51-420-001- 0

HIGH PRESSURE TURBINE NOZZLE MODULE - INSTALLATION

A. Tools and Equipment.

(1) Special Tools :


P/N 856A1099 P/N 856A1102
Fixture, Adapter, Horizontal Lift
Install/Removal - HPT - Fixture
Aft Outer Air Seal

P/N 856A1103
Fixture, Lift - HPT
Nozzle Assembly

TASK 72-00-52-870-001- 0

HIGH PRESSURE TURBINE ROTOR MODULE - DESCRIPTION AND


OPERATION

1. General.
This page block gives data for the high pressure turbine (HPT) rotor is a single-stage, air-cooled,
high efficiency turbine. Structurally the rotor consists of the front shaf, the front rotating air
seal, the disk, and the rear shaf. The HPT rotor drives the compressor rotor and is directly
connected to it by a bolted flange to form what is essentially a single core rotor. The rotor is
internally cooled by low pressure compressor (booster) discharge air. It has interference
rabbeted flanges for rigidity and stability. The 4 main structural parts are made of high strength
nickel alloys.

TASK 72-00-52-020-001- 0

HIGH PRESSURE TURBINE ROTOR MODULE - REMOVAL

A. Tools and Equipment.


(1) Special Tools :

P/N 856A1042 P/N 856A1089


Wrench, Torque - No. 4 Wrench - HPTR to C/R
Bearing Retainer Nuts

P/N 856A1117 P/N 856A1122


Fixture, Lift - HPTR Stand - Engine
Horizontal Maintenance

P/N 856A1125 P/N 856A1130


Fixture, Lift - Variable Tool Set - Jackscrews
CG Rotor to Frames,
Horizontal CG

P/N 856A1136 P/N 856A1199


Adapter, No. 4 Bearing Retainer, Bolt - HPC to
CTR Torque Wrench to CDP Seal to HPT
Combustion Case

P/N 856A1216 P/N 856A1312


Puller - No. 4 Bearing Support - Engine
Outer Race, Oil Seal and Handling
Air Duct

P/N 856A1394 P/N 856A1419


Fixture, Lift - CG Truck, HPT Horizontal
Adjustable

P/N 856A2004
Tool, Assembly - Install/
Remove HPTR to
Compressor Rotor Nuts

TASK 72-00-52-420-001- 0

HIGH PRESSURE TURBINE ROTOR MODULE - INSTALLATION

A. Tools and Equipment.


(1) Special Tools :

P/N 856A1001 P/N 856A1042


Wrench, Keyed - Wrench, Torque - No. 4
Torque Multiplier Bearing Retainer

P/N 856A1062 P/N 856A1089


Fixture, Chilling - HPTR Wrench - HPTR to C/R
Forward Flange Nuts
Horizontal

P/N 856A1389 P/N 856A1117


Fixture, Install - No. 4 Fixture, Lift - HPTR
BRG Outer Race Horizontal

P/N 856A1125 P/N 856A1136


Fixture, Lift - Variable Adapter, No. 4 Bearing
CG Rotor to Frames, CTR Torque Wrench to
Horizontal CG Combustion Case
P/N 856A1199 P/N 856A1206
Retainer, Bolt - HPC to Gage, Runout - CDP
CDP Seal to HPT Seal (220V/50Hz)
(runout gage) G04

P/N 856A1206 P/N 856A1219


Gage, Runout - CDP Heater, HPT Aft Shaft
Seal (110V/60Hz) (110V/60Hz) (shaft
(runout gage) G05 heater) G02

P/N 856A1219 P/N 856A1358


Heater, HPT Aft Shaft Fixture, Install/Remove -
(110V/60Hz) (shaft Module 12
heater) G03

P/N 856A1394 P/N 856A1508


Fixture, Lift - CG Fixture, Heater-HP
Adjustable (CG lift Turbine, Aft Shaft (208-
fixture) 240V,50-60 Hz) (heater
tool)
P/N 856A2004 P/N 9446M18
Tool, Assembly - Controller
Install/Remove HPTR
to Compressor Rotor
Nuts

TASK 72-00-53-870-001- 0

HIGH PRESSURE TURBINE SHROUD AND STAGE 1 LOW PRESSURE


TURBINE NOZZLE ASSEMBLY - DESCRIPTION

1. General.
The high pressure turbine (HPT) shroud and stage 1 low pressure turbine (LPT) nozzle assembly
is located inside the af end of the combustion case. It forms the interface between the core
section and the LPT module of the engine. The forward flange of the assembly is bolted to the
inner surfaces of the combustion case. The af flange is bolted between the combustion case af
flange and the LPT stator forward flange.
The shroud/nozzle support assembly has a thermal response matched to the rotor to provide
good tip clearance control and structural stability. An air cavity between the shroud/nozzle
support assembly and the combustion case directs mixed 5th and 9th stage compressor bleed air
onto the support and the outer, or backside, of the shrouds. This cooling air maintains closer
clearances between the shrouds and the rotor blades.
The stage 1 LPT nozzles direct the core engine exhaust gas onto the stage 1 LPT blades. An air
cavity between the stage 1 nozzle support and the combustion case directs 5th stage
compressor bleed air through the nozzle vanes for cooling. Afer passing through the vanes, the
air pressurizes and cools the cavity between the af side of the HPT rotor and the forward side of
the LPT rotor.

TASK 72-00-53-020-001- 0

HIGH PRESSURE TURBINE SHROUD AND STAGE 1 LOW PRESSURE


TURBINE NOZZLE ASSEMBLY - REMOVAL

A. Tools and Equipment.


(1) Special Tools :

P/N 856A1127 P/N 856A1358


Protector, Stud - HPT Fixture, Install/Remove -
Shroud and LPT Nozzle Module 12
Support

TASK 72-00-53-420-001- 0

HIGH PRESSURE TURBINE SHROUD AND STAGE 1 LOW PRESSURE


TURBINE NOZZLE ASSEMBLY - INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1127 P/N 856A1358


Protector, Stud - HPT Fixture, Install/Remove -
Shroud and LPT Nozzle Module 12
Support

TASK 72-00-54-870-001- 0

LOW PRESSURE TURBINE ROTOR/STATOR MODULE - DESCRIPTION AND


OPERATION

1. General.
The low pressure turbine (LPT) module is a 4-stage, axial- flow turbine. It is mounted between
the core engine and the turbine frame.
The module consists of the following major assemblies:
(1) LPT stator assembly.
(2) LPT rotor assembly.

TASK 72-00-55-870-001- 0

LOW PRESSURE TURBINE SHAFT MODULE - DESCRIPTION AND


OPERATION

1. General.
The low pressure turbine (LPT) shaf module connects the fan shaf with the LPT rotor. It consists
of the LPT shaf, LPT stub shaf, center vent tube, and center vent tube rear extension duct. The
af end of the LPT shaf is supported by the No. 5 roller bearing. The forward end of the shaf is
coupled with the fan shaf. The LPT shaf has 2 functions: coupling the fan booster rotor with the
LPT rotor and providing for high pressure compressor (HPC) rear support through the No. 4
bearing. In addition, the LPT shaf houses the center vent tube of the forward and af engine oil
sumps.
The LPT shaf module consists of the following major parts:
(1) LPT shaf assembly.
(2) No. 4 roller bearing.
(3) No. 5 roller bearing.

TASK 72-00-56-870-001- 0

TURBINE FRAME MODULE - DESCRIPTION AND OPERATION

1. General.
The turbine frame module is the major structural assembly at the rear of the engine. It supports
the low pressure turbine (LPT) rotor rear section and provides for engine rear mounting on the
airframe.

The turbine frame module consists of the following major parts:

(1) Turbine frame.

(2) No. 5 bearing support

TASK 72-00-56-020-001- 0

TURBINE FRAME MODULE – REMOVAL

A. Tools and Equipment.


(1) Special Tools :

P/N 856A1122 P/N 856A1312


Stand - Engine Handling Supports -
Maintenance Engine Maintenance

P/N 856A1313 P/N 856A1314


Ring - Engine Handling Bracket Set Support -
Support LPT Aft Mount (use with
856A1312) (LPT bracket
set support)

P/N 856A2576 P/N 856A2651


Spacers, Support - LPT Pad, Engine Support
Rotor/LPT Case

P/N 856A3484
Ring, Protective - No. 5
Bearing

TASK 72-00-56-420-001- 0
TURBINE FRAME MODULE – INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1312


Stand - Engine Handling Supports -
Maintenance Engine Maintenance

P/N 856A1314 P/N 856A2544


Bracket Set Support - Dolly, Trunnion -
LPT Aft Mount (use Turbine Frame Module
with 856A1312) (LPT
bracket set support

P/N 856A2549 P/N 856A2576


Sectors Handling - Spacers, Support - LPT
Turbine Frame Module Rotor/LPT Case

P/N 856A2646 P/N 856A2651


Dolly, Trunnion - Pad, Engine Support
Turbine Frame
Maintenance Module

P/N 856A3383 P/N 856A3484


Fixture, Alignment - Ring, Protective - No. 5
LPT Rear Frame to LPT Bearing

TASK 72-00-61-870-001- 0
INLET GEARBOX AND NO. 3 BEARING MODULE - DESCRIPTION AND
OPERATION

1. General.

This page block gives data for the inlet gearbox (IGB) is located in the fan frame sump and is
bolted to the forward side of the fan frame af flange. The gearbox contains a horizontal bevel
gear, a radial bevel gear, and core engine thrust bearing. The gearbox module serves as the
mechanical coupling between the high pressure compressor (HPC) rotor and the transfer
gearbox (TGB). It also supports the HPC rotor shaf.
TASK 72-00-61-020-001- 0

INLET GEARBOX AND NO. 3 BEARING MODULE – REMOVAL

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1001 P/N 856A1120


Wrench, Keyed - Fixture, Install and
Torque Multiplier Remove - IGB Module

P/N 856A1291 P/N 856A3501


Fixture, Install and Fixture,
Remove - Inlet Gearbox Alignment/Guide
Module Booster/LPT Shaft

TASK 72-00-61-420-001- 0

INLET GEARBOX AND NO. 3 BEARING MODULE - INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1001 P/N 856A1118


Wrench, Keyed - Gage Set, Seating - IGB
Torque Multiplier Module to C/R Shaft
P/N 856A1120 P/N 856A1265
Fixture, Install and Heater, Bevel Gear, Inlet
Remove - IGB Module Gearbox

P/N 856A1291 P/N 856A1388


Fixture, Install and Gage, Seating Check -
Remove - Inlet Gearbox Core Module to Inlet
Module Gearbox

P/N 856A1512 P/N 856A3501


Heater - Bevel Gear, Fixture,
Inlet Gearbox Alignment/Guide
Booster/LPT Shaft

P/N 9446M18
Controller

TASK 72-00-62-870-001- 0
TRANSFER GEARBOX MODULE - DESCRIPTION AND OPERATION

1. General.

The transfer gearbox (TGB) module provides power transmission between the inlet gearbox (IGB)
and the accessory gearbox (AGB).

It consists of the following major assemblies:

(1) Radial drive shaf assembly.

(2) TGB assembly

(3) Horizontal drive shaf assembly

TASK 72-00-62-020-001- 0
TRANSFER GEARBOX MODULE - REMOVAL

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1122


Stand - Engine Stand - Engine
Maintenance (Stand) Maintenance (Stand)
G11 G12

P/N 856A1130 P/N 856A1312


Tool Set - Jackscrews Handling Supports -
Engine Maintenance
(Supports)

P/N 856A3509 P/N 856A3600


Adapter, Locking - Puller - Radial Drive
Core Engine Shaft
P/N 856A3604
Wrench, Horizontal
Drive Shaft Nut

TASK 72-00-62-420-001- 0

TRANSFER GEARBOX MODULE – INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1122


Stand - Engine Stand - Engine
Maintenance (Stand) Maintenance (Stand)
G11 G12

P/N 856A1130 P/N 856A1312


Tool Set - Jackscrews Handling Supports -
Engine Maintenance
(Supports)
P/N 856A2509 P/N 856A3509
Beam, Liftin, Variable Adapter, Locking - Core
CG - Engine (Alt. Engine
856A2645)

P/N 856A600 P/N 856A3604


Puller - Radial Drive Wrench, Horizontal
Shaft Drive Shaft Nut

TASK 72-00-63-870-001- 0
ACCESSORY GEARBOX MODULE - DESCRIPTION AND OPERATION

1. General.
The accessory gearbox (AGB) module is mounted on the lef- hand side of the fan frame. It
consists of a gear train that reduces and increases the rotational speed to meet the specific drive
requirements of each accessory. Certain of the accessories are installed on the AGB through
quick attach/detach (QAD) rings.
The AGB consists of the following major components.
(1) AGB housing.
(2) Gear train.

TASK 72-00-63-020-001- 0
ACCESSORY GEARBOX MODULE - REMOVAL

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1122


Stand - Engine Stand - Engine
Maintenance (Stand) Maintenance (Stand)
G11 G12

P/N 856A1130 P/N 856A1312


Tool Set - Jackscrews Handling Supports -
Engine Maintenance
(Supports)

P/N 856A2609 P/N 856A3519


Block, Jacking - Fuel Sling, 3-Leg - AGB
Pump/MEC or HMU Handling
P/N 856A3525 P/N 856A3588
Cradle, Container, Shipping -
Removal/Installation - AGB Module
AGB

P/N 856A3591 P/N 856A3598


Protector, Mounting Cradle, Remove/Install.
Pin - Accessory - Fuel Pump and MEC
Gearbox Package

P/N 856A3604
Wrench - Horizontal
Drive Shaft Nut

TASK 72-00-63-420-001- 0
ACCESSORY GEARBOX MODULE – INSTALLATION

A. Tools and Equipment.

(1) Special Tools :

P/N 856A1122 P/N 856A1122


Stand - Engine Stand - Engine
Maintenance (Stand) Maintenance (Stand)
G11 G12

P/N 856A1130 P/N 856A1312


Tool Set - Jackscrews Handling Supports -
Engine Maintenance
(Supports)

P/N 856A3509 P/N 856A3519


Adapter, Locking - Sling, 3-Leg - AGB
Core Engine Handling
P/N 856A3525 P/N 856A3537
Cradle, Checking Tool, AGB
Removal/Installation - Position
AGB

P/N 856A3588 P/N 856A3591


Container, Shipping - Protector, Mounting Pin
AGB Module - Accessory Gearbox

P/N 856A3598 P/N 856A3604


Cradle, Remove/Install. Wrench - Horizontal
- Fuel Pump and MEC Drive Shaft Nut
Package

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