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Engineering Structures 33 (2011) 3597–3609

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Shear failure analysis on ultra-high performance concrete beams reinforced with


high strength steel
Jun Xia a , Kevin R. Mackie a,∗ , Muhammad A. Saleem b , Amir Mirmiran b
a
University of Central Florida, The Department of Civil, Environmental, and Construction Engineering, 4000 Central Florida Blvd. Orlando, FL, 32816-2450, USA
b
Florida International University, The Department of Civil and Environmental Engineering, 10555 West Flagler Street, Miami, FL, 33174, USA

article info abstract


Article history: A new deck system for moveable bridges was developed that makes use of ultra-high performance
Received 18 March 2010 concrete (UHPC) reinforced with high strength steel (HSS) rebar to achieve the light weight and high
Received in revised form strength requirements in moveable bridge applications. However, the typical deck strips of this deck
7 March 2011
system failed predominantly due to shear cracks in simply supported beam proof tests. This paper
Accepted 27 June 2011
Available online 20 August 2011
investigates the mechanism of the deck strip shear failure experimentally and analytically. Experimental
studies were performed at several scales, including material characterization, bond strength tests, small-
Keywords:
scale prism tests, and full-scale beam tests. Specimens with traditional shear strengthening techniques
Bond strength were also tested. Several existing formulas were utilized to predict the shear strength, and the results
Passive reinforcement were compared to the experimental results. The accuracy and limitations of these formulas are discussed.
Shear reinforcement The shear failure of UHPC–HSS beams is not characterized by brittle response or catastrophic load
Dowel action reduction as with normal reinforced concrete. Therefore, this particular shear failure mode is regarded
Moment–shear interaction as acceptable. However, the additional shear resistance caused by the localized deformation of the
longitudinal reinforcement is not recommended to be considered for design capacity formulas.
© 2011 Elsevier Ltd. All rights reserved.

1. Introduction tension test was found to be around 10.8 MPa, while the equiva-
lent strength obtain from the flexural test was usually higher due
Ultra-high performance concrete (UHPC) is a fiber-reinforced to the scale effect. The fibers blended in the UHPC matrix provide a
concrete (FRC) with high compressive strength cement matrix and bridging effect across the micro cracks and thus increase the tensile
high tensile strength fibers. It exhibits the strain hardening effect strength and ductility. The punching shear resistance of the UHPC
in uniaxial tension tests due to the existence of the fibers with vol- slab was investigated by Harris and Roberts-Wollmann [4], and the
ume fraction at about 2%. According to the classification method minimum deck thickness to prevent the punching shear failure un-
introduced by Naaman and Reinhardt [1], UHPC can be regarded der the factored wheel load (165 kN) for a 200 mm by 500 mm
as one kind of high performance fiber-reinforced cement compos- patch is predicted to be 25 mm. In Europe, Ductal⃝ r
has been in-
ite (HPFRCC). Several UHPC products are commercially available vestigated by Toutlemonde [5] to build a full depth waffle shape
worldwide, and Ductal⃝ r
is one widely available in the US. The ma- bridge deck system. In US, the Pi-girder and two-way waffle shape
terial properties of Ductal⃝r
were fully investigated by Graybeal [2]. full depth deck system are currently being investigated in Iowa
The high strength and good durability were confirmed based on the state [6–9] under the research projects sponsored by the Federal
experimental results. Compressive strengths as high as 221 MPa Highway Administration (FHWA).
are ensured by applying a heat treatment process, which is recom- The term high strength steel (HSS) used in this paper refers to
mended by Lafarge, the manufacturer of the UHPC material used structural steel material that has a minimum yielding stress over
517 MPa (75 ksi). Several types of Grade 75 stainless steel rebar are
in this paper; otherwise, lower strengths will result. The benefits
commercially available [10] that meet the requirement of ASTM
of this recommended heat treatment process were also confirmed
A955 [11]. Although the superior corrosion resistance of stainless
by Graybeal [2]. The tensile strength was experimentally investi-
steel rebars makes them the best choice for deck applications, the
gated by Chanvillard and Rigaud [3] using both uniaxial and four-
material cost is usually several times higher than that of normal
point bending tests. The ultimate tensile strength from the direct
Grade 60 carbon steel rebar. High strength microcomposite steel
rebar (MMFX2) is an uncoated, high strength rebar made from
a low carbon, chromium alloy steel. It meets the requirement
∗ Corresponding author. Tel.: +1 407 823 2857. of ASTM A1035 [12] for Grade 100 rebar with yielding stress of
E-mail address: kmackie@mail.ucf.edu (K.R. Mackie). 690 MPa and ultimate strength as high as 1200 MPa. Although
0141-0296/$ – see front matter © 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.engstruct.2011.06.023
3598 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

the corrosion resistance of MMFX2 rebar is not as good as that of Experimentally, mechanical tests at different scale levels were
stainless steel rebar according to Clemeña [13], it is much better performed. The material level tests were performed to confirm the
than that of carbon steel rebar. MMFX2 rebars were used in this material properties. A series of bond tests based on a compression
research for their superior strength and ductility. mechanism were performed to obtain the estimate of the bond
The structural behavior of UHPC beams reinforced with passive strength between HSS rebar and UHPC blocks with concrete cover
HSS rebar is affected by the bond strength between the two approximately equal to the rebar diameter. Small-scale beams
materials. Although no exact information was found in the with different end anchorage types were tested. The full-scale T-
literature on this topic, several related works are mentioned here section beam tests had similar specimen geometry and loading
to give a lower bound estimation of the bond strength between the configurations as in the previous research [17]. For the purpose
two. Holschemacher [14] investigated the bond strength between a of this study, additional specimens were tested with transverse
pure UHPC matrix and ribbed Grade 60 carbon steel rebar by using reinforcement either by adding single-leg stirrups or by bending
pull-out specimens. The local bond stress was around 40–70 MPa up the longitudinal rebar. Another two specimens were tested
for US #3 rebars with 45 mm concrete cover. Some of the with different longitudinal reinforcement in an attempt to achieve
specimens with 25 mm cover failed in concrete splitting. The UHPC flexural failure. Analytically, although there are quite a few shear
used in the test had no fibers in the mix design, and none of the strength design formulas [22–27] in the literature, for most of
specimens were subjected to heat treatment. Lubbers performed them, UHPC is out of the applicable range due to the ultra-high
anchorage tests on UHPC (Ductal⃝ r
) [15]. Low relaxation, 12 mm compressive strength. The only off-the-shelf equation for shear
diameter, 1862 MPa prestressing strands were embedded in UHPC design with UHPC is from the ‘‘Ultra-High Performance Fibre-
with a minimum bond length of 305 mm and no prestress force Reinforced Concretes—Interim Recommendations’’ published by
applied. All strands that fractured during the pullout test showed Association Franccaise de Génie Civil (AFGC) [27]. It has been used
the existence of the high bond strength. Normal strength concrete to predict the shear strength of prestressed bridge girders [28].
beam splice tests performed by Ansley [16] on US #6 and US #8 Dowel action contribution is not included in the French code
MMFX2 rebars show that the bond length required to yield the formula but is believed by Reineck [25] and He and Kwan [26]
rebar is 45 times the rebar diameter. After yielding, the nonlinear to be an important shear transfer mechanism in beams without
ductile response of the rebar material reduced the bond strength shear reinforcement. Their ‘tooth model’ is used to check the shear
and changed the commonly brittle splice failure to a gradual and capacity controlled by the interfacial bond strength. A deformable
more ductile failure. strut and tie model was also proposed based on the observed
Advanced construction materials, such as UHPC and HSS, deformation shape of the specimens. The predictions based on the
provide an opportunity to help rehabilitate infrastructure systems three analytical methods were compared with the experimental
that are either structurally deficient or obsolete. In particular, results and their accuracy and limitations were discussed. In
a deck system utilizing ultra-high performance concrete (UHPC) addition, moment and shear interaction is discussed in this study
with only passive HSS longitudinal reinforcement was proposed and the difference between UHPC and normal strength concrete
for use on moveable bridges [17] to replace the existing open were presented. The analytical approaches used by Choi et al. [29]
grid steel deck system. The original grid deck system has several and Choi and Park [30] were adopted to investigate the maximum
shortcomings: the riding surface is less skid resistant when wet; shear capacity under the influence of external moment.
traffic-induced vibration causes noise and sensations of poor Shear-induced deformation and failure is very important in the
ridership [18]; and the steel deck is corrosion and damage prone, design of reinforced concrete flexural members without transverse
and costly to maintain. The replacement deck system has stringent reinforcement. Modified compression field theory (MCFT) was
acceptance criteria on the overall depth, self weight, and capability used by Vecchio to predict the shear responses of reinforced
to meet the AASHTO LRFD code [19] requirements, which prevent concrete [31]. The moment–shear interaction was considered at
the use of conventional reinforced concrete. Several light-weight the material level under the principal stress domain. It was found
deck systems made of fiber-reinforced plastic (FRP) [20] or that although the shear resistance generally decreases with the
aluminum [21] were proposed, while their application in the increase of the moment, for T-sections, the shear resistance may
field are still under investigation. The combination of UHPC and increase with slightly increased external moment. Application of
HSS rebar provides a solution with a light-weight, high strength MCFT to UHPC members is dependent on the further investigation
deck system that was experimentally proven to meet the crucial on the material responses under multi-dimensional stress states,
requirements [17]. However, one of the remaining concerns about and this limits its application in this paper. Equation 11-5 in
the new UHPC–HSS deck system is its shear type failure mode. the ACI 318-08 code [22] reflects the fact that shear strength
Although the ultimate load of all the simply supported T-section decreases when the moment capacity is fully utilized. The same
deck strips, which were originally designed based on the flexural conclusion was drawn by Muttoni and Ruiz [23] for rectangular
strength criterion [17], exceeded the expected load demand, the sections based on the assumptions that the shear failure was
specimens all failed with widened shear cracks similar to normal directly related to the critical shear crack width. Choi et al. [29]
strength reinforced concrete. However, the shear failure of the and Choi and Park [30] claimed that only the top concrete portion
UHPC–HSS beam was not abrupt or catastrophic. It was observed in compression provides the shear resistance of the section without
from the experiment that along with the widening of the shear shear reinforcement. In addition, the allowable shear contribution
cracks, the longitudinal rebar at the crack location bent locally is dependent on the normal stress caused by the external axial
while the concrete in the compression zone either stayed intact load and the moment. By checking the principal tensile and
or gradually crushed. The high ductility of this failure mode is compressive stresses, the maximum allowable shear stress of all
attributed to the high strength, high ductility, and self-compacting section layers can be obtained. Therefore, the maximum allowable
property of the UHPC material, which causes the considerable bond shear force of the section can be estimated with respect to the
strength between the HSS rebar and UHPC. More investigation of external moment level and the resisting stresses distributed along
this type of shear failure is necessary to determine if it should be the section height. Although shear–moment interaction always
avoided or be accepted in design practice. exists at the section level, the impact may not be significant at the
The objective of this paper is to further investigate the component level. By comparing the load capacity of the flexural
mechanism of the shear failure mode of UHPC beams with passive member to its plastic load capacity calculated based on the ideal
HSS rebars via both experimental and analytical investigations. flexural failure, Imam et al. [32] found that the influence of shear
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3599

Table 1
Matrix of experimental program.
Test category Description Quantities Concrete batch

Material UHPC cylinder compression test 3 each 1


characterization batch
UHPC uniaxial tension test 3 each 1
batch
MMFX2 rebar uniaxial tension test 2 each N/A
size
Bond test Compression bond test 13 1
Small-scale beam test Rectangular prism reinforced with MMFX2 rebar 2 1
Full-scale beam test T-beam reinforced with various types and sizes of rebar, some with different shear strengthening 6 2 and 3
reinforcement

was only significant at medium span-to-depth ratios (a/d) for


fiber-reinforced concrete, which is true also for normal strength
reinforced concrete according to Kani [33]. When the span-to-
depth ratio is small, the arch effect will be activated and the load
can be directly transferred to the supports. On the other hand, the
larger the span-to-depth ratio is, the less critical the shear demand
will be when compared to the moment demand.

2. Experimental investigation

2.1. Methods
Fig. 1. Specimen sketch of the compression bond test.

Experimental investigations were performed in four categories:


Table 2
material characterization, bond strength, small-scale prisms, and Bond length and cover for each test group.
full-scale T-section beams to quantify the factors that can influence
MMFX2 rebar Bond length Cover size Quantities
the shear capacity of the beams and to obtain the shear failure
size (×db ) (mm)
mode and capacities directly. The specimen matrix is summarized
in Table 1. None of the specimens mentioned in the table were 2 13.2 3
US #3 4 13.2 3
heat treated after casting; however, the influence of lack of heat 8 13.2 3
treatment is discussed with the experimental results. US #4 2 11.7 2
The cylinder compression tests were based on ASTM C39 [34] US #6 2 14.2 2
using a universal testing machine (UTM). The cylinders from
batch 2 and batch 3 were tested at the Florida Department of
shown in Fig. 2. Two strain gauges were used on the rebar to
Transportation’s Structural Materials Laboratory with fine end
capture the strain variation along the prism, while the third gage
grinding, while those from batch 1 were tested in the University of
was mounted on the top surface of the concrete in the mid-span.
Central Florida laboratory with limited end surface treatment. The
uniaxial tension test of UHPC using dog-bone coupon specimens Deflections on both sides of the prisms were measured by linear
was carried out on an MTS 50 kN UTM machine. The rebar potential meters that were mounted to an aluminum reference
uniaxial test was carried out following the ASTM E8 [35] procedure. frame fixed between the supports. The third-point bending fixture
Detailed procedures and results of these material characterization is shown in Fig. 2. The specimens were measured before the tests
tests were reported elsewhere [17], and the corresponding and the average height and width of specimen Prism-U is 63.8 and
properties are summarized in this paper. 39.4 mm, respectively; for specimen Prism-H, the values are 69.0
The compression bond specimens were made by casting UHPC and 40.6 mm. The cover for both specimens was approximately
around MMFX2 rebar in a PVC pipe. Rigid foam was used to stop the 9.5 mm, which equals the diameter of the rebar.
UHPC flow and small diameter PVC tubes were used to maintain The full-scale beam specimen design drawings are shown in
the designated bond length and cover size. The specimen sketch Fig. 3 with specific section dimensions. This full-scale beam was a
is shown in Fig. 1. The specimens were loaded in the UTM with a typical deck strip portion of a continuous deck panel. The deck strip
steel cap and neoprene pad on top of the rebar portion extending was tested as a simply supported beam reacting on the steel girders
out from the specimens. The surrounding PVC pipes were removed that are typically spaced 1219 mm apart on moveable bridges. The
before the loading to avoid potential confinement effects. The bond total length of the beam is 1372 mm, allowing for construction
length and the cover size are summarized in Table 2. The test is of the end anchorage. The test results for the single-span single-
designated as a compression bond test because the concrete is in unit deck strip without any end anchorage (1T1S-U) and with the
compression (as well as portions of the rebar); therefore, it is not 180° hook anchorage (1T1S-H2) were reported elsewhere [17].
a true representation of the stress state in a reinforced flexural Four more deck strips were cast: the specimen with normal Grade
member. 60 single-leg US #2 shear stirrups (1T1S-S), the specimen with
Two small-scale reinforced prisms were cast for preliminary tapered section and normal US #7 rebar (1T1S-T), the specimen
experimentation. Both of them were reinforced with one US #3 with reduced reinforcement ratio by using two US #4 MMFX2
MMFX2 rebar. In the first specimen, the rebar was bent to form rebars (1T1S-R), and the specimen with multiple longitudinal
a 90° hook at both ends (Prism-H) while the other one was cast reinforcement with two of them bent up at the shear critical
with a straight bar protruding from the specimen ends (Prism-U). locations (1T1S-B). To allow for comparison, the details for all six
The bottom and side covers for both specimens were set equal to specimens are summarized in Table 3. The loading configuration
the diameter of the rebar itself, which is approximately 10 mm. and the instrumentation plan were similar for all specimens, and
Three strain gauges were attached to each prism with the locations are shown in Fig. 4. Special rebar layouts for those using multiple
3600 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

a b

Fig. 2. The small reinforced prism and loading configuration. (a) Setup sketch, (b) instrumentation.

a b c

Fig. 3. The T-section beam dimensions. (a) Transverse direction normal section, (b) transverse direction taper section, and (c) longitudinal direction section.

a b

c d

Fig. 4. The T-section beam instrumentation plan. (a) Front view without bent bar, (b) front view with bent bar, (c) top view, and (d) bottom view.

Table 3
T-section beam configuration summary.
Specimen Flexural reinforcement Rebar end anchorage Rebar area (mm2 ) Shear reinforcement

1T1S-H2 1 US #7, MMFX2 180 hook 387 No


1T1S-U 1 US #7, MMFX2 N/A 387 No
1T1S-T 1 US #7, Grade 60 180 hook 387 No
1T1S-S 1 US #7, MMFX2 180 hook 387 1 leg US #2 Grade 60 stirrups
1T1S-R 2 US #4, MMFX2 180 hook 258 No
1T1S-B 1 US #4 and 2 US #3, MMFX2 180 hook 271 Bend up the 2 US #3 rebar at shear crack locations

longitudinal rebars are shown in Fig. 4. All full-scale experiments perfect end grinding. The bond test results are summarized in
were conducted at the Titan America Structures and Construction Table 5. Although the load and table movement were recorded
Testing Laboratory at Florida International University. during the test, only the maximum load capacities were of interest.
All of the specimens failed due to longitudinal concrete splitting.
2.2. Results A single specimen contained a casting imperfection, as shown
in Fig. 5, with smaller cover width along the specimen length
The concrete properties of UHPC for three separate batches are that caused failure with lower than average bond strength. The
shown in Table 4. The relatively low compressive strength for batch rebar stress exceeded the 690 MPa yielding stress for the US #3
1 was due to the fact that the specimens were tested without rebar with bond length as low as eight times the bar diameter.
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3601

curves in Fig. 6. The rebar portions near the supports were


significantly engaged after reaching a load level around 12 kN for
both specimens, as shown in the load versus rebar strain (SG1)
curves in Fig. 6. Prism-U failed at around 26 kN due to bond failure,
and thus the shear crack completely opened, as shown in Fig. 7a.
It was observed that the rebar bent locally at the crack location,
which caused compression in the rebar as measured in SG1. The
specimen Prism-H failed at a load level around 39 kN and did not
have one primary shear crack, but rather several distributed small
shear cracks developed, as shown in Fig. 7b. The strain reading
(SG1) for this specimen kept increasing with degraded stiffness
due to the existence of the end hooks. However, the steel hook
at one end of the prism failed due to concrete splitting, as shown
in Fig. 8a, and caused the load drop. In order to check the bond
condition after testing, the prisms were cut transversely along the
length. One typical section that was 25 mm away from the shear
crack tip is shown in Fig. 8b. The rebar was tightly bonded with the
concrete, and no sign of bond failure exists. Because the middle
portion of Prism-H still remained intact, a 140 mm long middle
portion (Prism-S) was cut from Prism-H and tested with a smaller
Fig. 5. The failure mode and weakening of the full section. shear span of 127 mm. Prism-S failed of shear at around 55 kN
with higher compressive strain on the top UHPC portion and lower
Table 4 tensile strain on the rebar, as shown in Fig. 9. Therefore, it was
Tested UHPC properties. concluded that the moment in the longer-span specimen did affect
Batch Average 28 Average first crack Average ultimate tensile the ultimate shear strength.
days fcu (MPa) strength (MPa) strength (MPa) All full-scale specimens failed with diagonal shear cracks that
1 124 7.9 10 propagated to the support region. The crack widths and strain re-
2 193 – – sponses were different for each specimen. Therefore, for compar-
3 193 – – ison, the test results were divided into two groups with specimen
1T1S-H2 as the benchmark. Test results for the specimens utiliz-
Meanwhile the average bond strengths for different bond lengths ing US #7 rebar as longitudinal reinforcement (1T1S-H2/U/T/S) are
were very close. Some of the specimens were cut in half vertically shown in Figs. 10 and 11. Meanwhile, test results for specimens
after testing for inspection purposes, and it was found that some 1T1S-H2/R/B are shown in Figs. 12 and 13.
portions of the UHPC contact surface still matched the ribs of the The load versus displacement curves in Fig. 10 have similar
deformed MMFX2 rebar. This implies that the self-consolidating initial slopes due to the same longitudinal rebar size. However, the
concrete and rebar were tightly bonded due to the dense UHPC curves diverge at higher load levels due to the different rebar type
matrix [36], and the bond failure is not due to the crushing of and end anchorage conditions. All three specimens with MMFX2
the concrete between the ribs. The compression bond test caused rebar showed a gradual stiffness transition point on the load versus
compressive stress in the UHPC, as well as in portions of the rebar, strain (SG1) plot in Fig. 10, while the transition is more abrupt
and this may overestimate the bond strength in a flexural member for the specimen with normal Grade 60 rebar. Strain readings
in which the bottom UHPC portion was in tension. Although more from SG1 (mounted on the top surface of the concrete between
experiments are needed to obtain the complete understanding of the support and the loading region) reflect how much load was
the bond behavior between the two materials, the tests performed being transferred by the concrete compression zone. The slope
in this study provide an easy and economic way for bond strength change of the load versus SG1 curve is indicative of a change in
estimation when a small concrete cover is used. load distribution. This transition point occurred much earlier in
The test results on the two small-scale reinforced prisms are specimen 1T1S-R and was not clearly exhibited in specimen 1T1S-
shown in Fig. 6. The slight difference in the specimen dimensions S. The shear cracks were observed to appear initially at load levels
explains the different initial slopes of the load versus deflection that correspond directly to these transition points (zone) during

Table 5
Bond test results.
Rebar Bond length Ultimate Bond area Average bond Rebar Statistics
size ×db load (kN) (mm2 ) strength (MPa) stress (MPa)
µ (MPa) σ (MPa)
US #3 2 12.94 570 22.69 182.36 26.6 2.5
2 15.11 26.5 212.91
2 17.53 30.74 247.11
4 27.95 1140 24.52 393.83
4 28.49 24.99 401.55
4 32.6 28.6 459.39
8 62.75 2280 27.52 884.25
8 61.34 26.9 864.39
8 47.13 20.67a 664.17
US #4 2 24.28 1014 23.96 188.23 23.5 –
2 23.32 23.01 180.78
US #6 2 43.28 2280 18.98 152.44 18.4 –
2 40.78 17.89 143.69
a
Specimen shown in Fig. 5.
3602 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

a a

b b

Fig. 7. Failure modes for the two small-scale prisms. (a) Failure mode for Prism-U
c and (b) failure mode for Prism-H.

mode, and was only achieved by specimen 1T1S-S due to the


existence of the shear reinforcement. Type III failure is defined as
shear-bond failure for which the crushing of the concrete between
the support and loading edge does not lead to the ultimate failure
state. Specimens 1T1S-U and 1T1S-R belong to this failure mode
due to the lack of end anchorage and the closely placed end hooks
for the two US #4 rebars, respectively. Regarding the influence
due to the lack of heat treatment, it is believed that the increased
compressive strength of UHPC will help increase the shear strength
for those specimens that failed due to concrete crushing (Type I
and II). For a failure Type III specimen, the positive impact from the
heat treatment is primarily on helping increase the bond strength
Fig. 6. Load–strain and load–displacement results from the small-scale prisms. between the UHPC and the MMFX2 rebar.
(a) Load versus displacement for both specimens, (b) load versus strain plot for Reducing the flexural reinforcement ratio as presented in this
Prism-U, and (c) load versus strain plot for Prism-H. paper did not change the ultimate shear failure mode. Specimens
with small flexural reinforcement ratio (1T1S-B/R) still failed with
the experiments. The behaviors after the transition point were widened shear cracks. The high bond strength and the relatively
different for specimen 1T1S-H2/T/S depending on the existence of small cover ensured that the flexural crack could not widen
transverse reinforcement. While stiffness degradation of the SG1 without total interfacial bond failure. At the mid-span of the
curve was observed for specimens 1R1S-H2 and 1T1S-T in Fig. 10, beam, where the interfacial stress is small, this failure is only
the curve for specimen 1T1S-S continued with approximately the achievable if the rebar experiences significant radial contraction
same slope. when approaching the ultimate tensile strength. The opening of
From the experiment, it was seen that, after the shear crack flexural cracks was observed during the experiment on specimen
opened, the rebar portion at the crack location was forced to bend 1T1S-T, which is reinforced with normal Grade 60 rebar that
and then the two portions beside the diagonal cracks rotated along yielded during the test. However, even under these circumstances,
with the pullout of the rebar. The structural responses for all six the flexural cracks closed after the longitudinal rebar began strain
specimens at transition and ultimate load level are summarized hardening. This was followed by the same opening of the diagonal
in Table 6 with the failure mode categorized based on the load shear cracks as seen in the other specimens. For the specific
versus SG1 responses. Type I failure is defined as failure due to the specimen configurations presented in this paper, the addition of
crushing of top concrete between the support and loading edge. shear stirrups will avoid the opening of shear cracks; however,
Specimens 1T1S-H2/T/B belong to this type as their SG1 values at this is cumbersome for precast decks consisting of hundreds of
failure were all close to the crushing strain of UHPC of −0.0035. typical deck strips. Therefore, the ductile shear failure assured by
Type II failure is defined as failure due to crushing of top concrete the sufficient end anchorages was regarded as an acceptable failure
in the mid-span. This failure mode is actually the flexural failure mode for UHPC beams with passive HSS reinforcement.
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3603

Table 6
Corresponding responses at the transition point and ultimate point.
Transition point Ultimate point
Load (kN) SG0 (µε) Load (kN) SG1 (µε) SG0 (µε) Failure type

1T1S-H2 133 5000 209 Around −3500 9600 Type I


1T1S-U 67 N/A 147 <−3500 N/A Type III
1T1S-S 133 4500 213 −2000 11000 Type II
1T1S-T 111 3000 156 Around −3500 >20000 Type I
1T1S-R 62 2500 156 <−3500 8190 Type III
1T1S-B N/A N/A 156 −3000 9770 Type I

a b

Fig. 8. Failure modes for Prism-H. (a) Splitting at the anchorage end block and (b) good bond after failure.

a b

Fig. 9. Test results of specimen with small shear span. (a) Load versus strain plot and (b) failure mode with slippage of rebar.

3. Analytical work 3.1.1. French code formula


The equation from French code [27] is very similar to the
3.1. Methods conventional shear design equations, which contains the shear
resistance contributions from concrete, transverse reinforcement,
For conventional concrete, the shear failure is prevented by and fibers, as shown in Eq. (1):
choosing an adequate section size and by providing enough trans- Vu = VRb + Va + Vf . (1)
verse shear reinforcement. Therefore, the ultimate load capacity of
the beam is determined by the flexural response with rebar yield- The contribution from the concrete portion can be expressed as
ing criteria. For UHPC beams with passive reinforcement, if the 1 0.21 
shear failure was regarding as the acceptable failure mode, spec- VRb = k fc b0 d. (2)
ifying the design equation to estimate the ultimate shear capacity γE γb
is essential. Due to the ultra-high compressive strength of UHPC, Here, fc is the compressive strength of UHPC, and k is a factor
most of the widely used shear design equations cannot be applied that considers the prestressing effects within the concrete and is
directly without experimental verification. In this paper, three de- equal to 1 for beams without prestressing or post-stressing. Term
sign methods were chosen that were either proposed for use on γE γb = 1.5 was introduced to consider the uncertainty associated
UHPC or do not directly involve the compressive strength of the with UHPC. Parameters d and b0 are the structural depth and
concrete material. Two of them were obtained from the literature width of the web, respectively. The final form of Eq. (2) without
and the third one was proposed by the authors. The details of each consideration of the resistance factor is similar to its counterpart
method are discussed as follows. in the ACI concrete design code, Equation 11-3 [22]. The only
3604 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

a b

c d

Fig. 10. Test results of 1T1S specimen with US #7 rebar. (a) Load versus displacement, (b) load versus rebar strain, (c) load versus concrete strain at loading edge, and
(d) load versus rebar strain at mid-span.

a b

c d

Fig. 11. Failure mode of the four 1T1S specimens. (a) 1T1S-S, (b) 1T1S-H2, (c) 1T1S-T, and (d) 1T1S-U.

difference is the coefficient, which equals 0.17 in the ACI equation The contribution from the reinforcing fibers can be expressed as
when MPa and mm units are adopted. All formulas in this paper S σP
Vf = . (3)
adopt these two basic units except those terms specified explicitly. γbf tan(βu )
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3605

a b

c d

Fig. 12. Test results of 1T1S specimens compared to shear strengthened specimens. (a) Load versus displacement, (b) load versus rebar strain, (c) load versus strain at
loading edge, and (d) load versus strain at mid-span.

a b

Fig. 13. Failure mode of the two strengthened 1T1S specimens. (a) 1T1S-B and (b) 1T1S-R.

Here, S = b0 z is the resistance area of fibers calculated by crack width limit of 0.3 mm is recommended in the French code.
multiplying the width of web b0 by the lever arm z between the If it is assumed that the stress versus crack width relation is lin-
tensile and compressive resultant forces. It is assumed that z = ear up to the maximum crack width of 0.3 mm, then σP can be
0.9d for rectangular sections [27], and that this is a conservative approximately estimated as the average of the stress level corre-
assumption for T-sections. Parameter βu represents the angle of sponding to zero crack width and a crack width limit of 0.3 mm.
the struts of compressed concrete from the neutral fiber of the The anisotropy of fiber orientation distribution is not considered
beam. Partial safety factor γbf was introduced to account for any (K = 1).
manufacturer defects that influence the tensile property of UHPC.
It equals 1.3 for the case of fundamental combinations and 1.05 for 3.1.2. Ultimate shear stress limited by the interfacial shear strength
the case of accidental combinations. The ‘tooth model’ summarized by Reineck [25] allows the
The average post-crack residual tensile strength σP can be estimation of the shear strength based on the interfacial bond
calculated as strength between the concrete and the rebar. It is assumed
∫ wlim that the beam can be divided into segments that are connected
1 1
σP = σ (w)dw. (4) only at the top compression region, as shown in Fig. 14a. The
K wlim 0 moment equilibrium of the segment results in the following
Variable σP is determined by the maximum crack width wlim equation:
and the stress versus crack width relation σ (w). The maximum ∆T · z = V · Scr . (5)
3606 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

a b

Fig. 14. ‘Tooth’ model and load transfer through struts and ties [25]: (a) Tooth Model, (b) Strut and tie model.

Here, V is the nominal shear resistance including all the a


contributions from concrete, fibers, and the dowel action of the
longitudinal rebar. Scr is the width of the segments, determined by
the crack spacing. The net tensile force ∆T accumulated from the
interfacial stress for individual segments can be expressed as
1T = τ π ds Scr . (6)
Here, τ is the interfacial bond stress and π ds Scr is the calculated
bond area. By inserting Eq. (6) into Eq. (5) as proposed by Reineck,
an equation capable of predicting the ultimate shear strength
based on the bond strength was obtained as b
Vu,τ = τu π ds z . (7)
Eq. (7) is suitable to use on UHPC because concrete crushing is
not the intended failure mode; therefore there is no term directly
related to the compressive strength of the concrete material.
Although the average flexural crack spacing of UHPC is much
smaller than that of normal concrete, the crack spacing term Scr
cancels out in the derivation process and does not affect the results
in Eq. (7). By obtaining the interfacial bond strength from the
compression out specimens, the ultimate shear strength when
the bond failure happens can be predicted. Reineck also pointed
out that the shear force contribution from the uncracked concrete c
potion can be estimated as
2 2c
Vcu = c τ π ds = Vu . (8)
3 3z
Here, c is the height of the uncracked portion, and z is the lever
arm between the tensile and compressive resultant forces. For
UHPC, the ratio c /z is usually even smaller due to the high modu-
lus of elasticity of UHPC when compared to normal concrete, which Fig. 15. Deformable strut and tie model. (a) Struts and ties, (b) deformation and
means that the shear strength contribution from the concrete com- geometry, and (c) internal force equilibrium at nodes.
pression zone is only a small portion of the total shear resistance.
In other words, the concrete in the compression zone only experi- the contribution of the bridging fibers and causes a gradually
ences very small shear effects before the interfacial bond fails. weakened tension tie between points B and C, thus preventing
the abrupt and catastrophic failure. Furthermore, the rebar at
3.1.3. Deformable strut and tie model for ultimate shear capacity the cracking location was not only deformed in shear, but also
estimations bent significantly. The interaction between rebar and concrete can
Reineck [25] also proposed a strut and tie model for a beam with increase the shear resistance even after the opening of the shear
no shear reinforcement, as shown in Fig. 14b. Based on that, the cracks under the combined contribution from bridging fibers and
authors proposed a deformable strut and tie model as shown in the secondary load transfer mechanism. The following equations,
Fig. 15 to consider the load transfer after the failure of the tension based on the force equilibrium, demonstrate the relationship
tie between points B and C. This tensile force can be provided by between the ultimate shear force that is transferred by the concrete
the concrete due to the existence of the interfacial bond strength compression region and by the concrete–rebar interaction when all
or can be provided by the transverse reinforcement (shear stirrups the fibers have pulled out at the shear cracks.
or bent up rebars). The absence or break of the tension tie between
V = Fc2 + Fc sin(θc )

points B and C will cause the collapse of the primary strut and
tie model and activate other secondary load transfer mechanisms, Fc2 = Fs sin(θd ) (9)
such as the dowel action of the longitudinal rebar in the case Fc cos(θc ) − Fs cos(θd ) = NL .
of normal concrete. However, for normal strength concrete, the
Here, θc and θd are two angles related to the deformation shape
secondary load transfer mechanism is usually not sufficient to hold
with the relationship
the existing load and thus the sudden load drop takes place. In the
case of UHPC–HSS beams, the opening of the shear cracks triggers tan(θc ) + tan(θd ) = d/L1. (10)
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3607

Parameters NL and NV are the external forces provided by a


the support. Parameters Fci and Fsi are the internal forces of the
concrete struts and steel ties at different regions. The external
shear force V is of interest. Two extreme cases can be represented
by the same model. When the angle θd equals zero, force Fc2
equals zero as well, and all load is transferred through the concrete
compression zone. When the angle θc equals zero, dowel force
Fc2 equals the full external shear force V , and only a portion
of the load is transferred through the top compression region
(technically, load transferred equals Fc3 , which is the horizontal
compression force transfer by the top portion of UHPC at the mid-
span). Between the two extreme cases, the load is distributed
between the two mechanisms. If it is assumed the support cannot
provide any lateral resistance (NL = 0), then the ultimate shear
force Vu limited by the maximum steel tie force when Fs = Fs,u is b
d
Vu = Fs,u cos(θd ) . (11)
L1
Eq. (11) can be used to predict the ultimate shear strength based
on the longitudinal rebar stress being close to the support without
considering how the load is being transferred.

3.1.4. Ultimate shear strength equations considering moment–shear


interaction
The investigation approach of Choi et al. [29] and Choi and
Park [30] was adopted in this paper to investigate the moment–
shear interaction of UHPC–HSS beams. However, due to the lack of Fig. 16. Biaxial stresses relationship. (a) Normal and maximum shear stresses and
authoritative information on the biaxial principal stress interaction (b) distribution of maximum shear stress along the section height.
for UHPC material, four σ1 , σ2 interaction models were introduced,
as shown in Eq. (12). Of these, Eq. (12a) is the numerical expression the shear strength curves, the intersections of the curves were
of the model adopted by Choi and the rest are the assumed possible interpreted as when the shear begins to interfere with the moment
interactions. By specifying material properties of Ec = 55 GPa, fc = capacity for the critical section. While the full flange width of the
−193 MPa, and ft = 10.4 MPa, the corresponding normal stress T-section was included in the flexural analysis, only the portion
versus maximum shear stress relations based on the four equal to the web thickness plus two times the flange thickness
assumptions are shown in Fig. 16a. was taken into account in the shear strength calculation. Similar
analysis procedures were repeated for the rectangular section for
σ1 ≤ ft and σ2 ≥ fc (12a) the small prisms.
σ1 fc + σ2 ft − ft fc = 0 (12b)
3.2. Results
σ1 2
σ2 2
+ =1 (12c)
ft 2 fc 2 The shear resistances for the small-scale and full-scale beam
specimens were estimated based on Eqs. (2) and (3). The results
(σ1 − ft ) 2
(σ2 − fc ) 2
are summarized in Table 7, based on the following assumptions.
+ = 1. (12d)
ft 2
fc 2 The design safety factors γE , γb , and γbf were set to 1.0, and the
angle βu was assumed to be 45°. A linear stress versus crack width
To predict the ultimate shear strength of the T-sections
response was assumed for crack widths up to 0.3 mm. Therefore,
discussed in this paper, a moment-curvature analysis was first
the average post-crack strength can be estimated as σP = 9 MPa,
performed. An elastic–plastic stress–strain relation with yielding
based on the material characterization tests.
stress of 10.3 MPa was used for the tensile behavior of UHPC,
The shear strength prediction from the French code at a
and the linear stress versus strain relation was used for the
maximum crack width equal to 0.3 mm matches the test result
compression side up to the crushing strain of −0.0035. After for the small prism, while the predictions for the T-section beam
reaching the crushing strain, the stress of UHPC was set to decrease were significantly lower than the test results. The reason for
linearly until reaching zero at a strain level of −0.01. A nonlinear the underestimation is because the predicted shear strength was
stress–strain relation was adopted based on the experimental actually corresponding to the shear crack width of 0.3 mm and
results of MMFX2 steel rebar. The normal stresses for all layers thus it cannot consider the secondary contribution. The shear
were recorded during the analysis for each curvature increment, resistance contribution from this secondary effect is considerable
and the maximum allowable shear stress distribution was obtained for a UHPC beam with passive high strength reinforcement. The
based on the four principal stress interaction assumptions. The equation may also neglect the contribution of the flanges of
ultimate shear force for the section was obtained by accumulating the T-section specimen by using only the width of the web in
the shear resistance contribution from all layers. Theoretically, this calculating the shear resistance area after cracking. This equation
curvature-dependent shear resistance would be checked against also neglected the shear–moment interaction. The existence of
the external shear demand at all locations along the simply moment is believed to have an adverse effect on the shear capacity,
supported beam. However, the section at the edge of the loading and thus a reduction factor is usually introduced, such as those
pad was determined to be the critical section, and the shear span proposed by Muttoni and Ruiz [23].
length of 356 mm was used to convert the moment-curvature Shear strength estimation based on the interfacial stress limits
relation derived previously to the curvature versus flexural load was obtained from Eqs. (7) and (8). The maximum bond strengths
capacity curve. By plotting the converted demand curve along with from the compression test were used as the interfacial stress
3608 J. Xia et al. / Engineering Structures 33 (2011) 3597–3609

Table 7
Estimated shear strength using Eqs. (2) and (3).
fcj (MPa) b0 (mm) d (mm) VRb (kN) S (mm2 ) σP (MPa) Vf (kN) Vu (kN) Pu (kN) Ptest (kN)

Prism-H 124.1 38.1 50.8 4.5 1742 9 15.7 20.2 40.4 40


1T1S-H2 193.1 50.8 101.6 15.1 4645 9 41.8 56.9 113.7 209

limits. Assuming that parameter z equals 0.9d, the estimated shear a


strengths were 36 and 117 kN, respectively, for the small-scale
prism and the full-scale T-section beam specimens. Both values are
lower than the experimental results, but close to those estimated
based on the French code. The shear strength predicted under this
method corresponds to the state when the interfacial bond failed at
the shear crack location. The method also underestimated the post-
crack shear resistance due to the neglect of the secondary effects.
The shear strength based on Eq. (11), assuming that θc angle
equals zero, is listed in Table 8. For the small-scale prism
specimens, the rebar stresses were calculated based on the rebar
strain measured close to the support during the test. For the
full-scale T-section beam specimens, the rebar stresses were
estimated based on the strain results of the rebar at mid-span. For
those specimens without any recorded rebar strain (1T1S-U), the b
yielding stress of the specific longitudinal reinforcement was used
in the calculation. Most of the estimated shear strengths are close
to the test results, except for Prism-S, due to the small shear span.
The comparisons show the strut and tie model can account for load
transfer at the final stage of the specimens with large shear spans
(L1 /d > 2) if the stress within the longitudinal rebar is available.
If the end anchorage of the longitudinal reinforcement is ensured,
using a rebar yielding stress of 690 MPa in Eq. (11) can lead to a
conservative estimation of the ultimate shear strength of a UHPC
beam with passive longitudinal HSS rebar.
The results for the moment–shear interaction are presented as
follows. For T-sections, the distribution of maximum shear stress
along the section height are shown in Fig. 16b at several curvature Fig. 17. Shear strength versus load capacity based on the flexural strength for
levels (different κ value) for assumption equation (12c). The shear critical section: (a) T-section, full-scale beam and (b) rectangular section small-scale
prism.
forces versus curvature for all assumptions are shown in Fig. 17a.
It was seen that the intersections of the curves lay between 40 and
70 kN, which is much lower than the flexural load capacity. The
interactions explain the existence of the transition point/zone on
the experimental load versus displacement curves. Plastic hinges
were developed at the critical sections after the concrete portion
reached the ultimate shear strength. The fiber contribution and
the secondary load transfer mechanism were activated thereafter.
The parabolic model in Eq. (12c) introduced the interaction in the
principal stress domain, and its prediction of the shear capacity
was close to the model used by Choi. The parabolic model is
easier to implement without explicit checking of the tensile or
compressive failure modes. The linear and hyperbolic assumptions
overestimated the impact of the moment, and thus caused a
lower sectional ultimate shear resistance. A similar conclusion was Fig. 18. The moment and shear interaction curves compared to the existing
interaction rules for normal strength concrete.
also found for the small-scale prisms, as shown in Fig. 17b. By
plotting the moment and shear resistance, the moment and shear
HSS rebar, shear failure is more critical if there is no transverse
interaction curve can be obtained for the particular T-section, as
reinforcement. The actual flexural load capacity based on the
shown in Fig. 18. When compared to the corresponding curves for
ultimate tensile strength of HSS rebar is much higher than the
normal strength concrete, it was found that the shear strength ratio
design value which was predicted on the nominal yielding stress
for UHPC was higher, and the increase of moment can be beneficial
of HSS based on the 0.2% offset rule. To avoid the domination
to the shear strength. It should be noticed that because only
of shear failure in UHPC–HSS beams, a considerable amount
the influence of moment on the shear strength was considered,
of shear reinforcement was required to increase the shear
the curves derived in this study were more in the sense of an
resistance to be higher than the actual flexural capacity. However,
interaction envelope. adding transverse reinforcement may not be practical and is not
economical.
4. Conclusion Ductile shear failure with higher post-crack shear resistance
was recommended as an acceptable failure mode due to the ex-
Based on the experimental and analytical work presented, it istence of bridging fibers and the secondary load transfer mech-
was concluded that, for UHPC beams reinforced with passive anism due to concrete and rebar interaction. From experimental
J. Xia et al. / Engineering Structures 33 (2011) 3597–3609 3609

Table 8
Shear resistance based on deformable strut and tie model.
Specimens fs (MPa) As (mm2 ) Fs (kN) L1 /d 2Vu (kN) Pu_test (kN) Error (%)

Prism-U 414 71 29 2.5 23.2 27 −12.00


Prism-H 690 71 49 2.27 43.1 39 10.13
Prism-S 240 71 17 1.14 29.9 55 −45.73
1T1S-U 690 387 267 3.5 152.7 147 3.94
1T1S-T 621 387 240 3.5 137.3 158 −13.20
1T1S-R 897 258 231 3.5 132.1 156 −15.63
1T1S-H2 1000 387 387 3.5 221.4 208 6.41

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