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INDEX
TITLE PAGE NO
1. Company Information 4
1.1 Company profile
1.2 Objective
1.3 Products

2. Weekly Overview 5

3. Motorised fire damper system 6

3.1 Parts and construction
3.2 Working and figures

4. Products 8
4.1 Ball valve
4.2 Ultrasonic bru meter
4.3 Linear actuator
4.4 Two way three way valve

5. Variable air volume box 10

5.1 Introduction
5.2 Working of VAV
5.3 Application of VAV

6. Building Management System 12

6.1 Introduction
6.2 BMS architecture

7 .BTU meter calibration 14

7.1 Calibration
7.2 Principle
7.3 Working
8. Conclusion 16
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About the Organization-

Company profile-
Triton Process Automation Pvt. Ltd. is a leading instrumentation company
driven with latest and innovative technologies catering to the energy, efficiency,
process and automation industries. With world class products and excellent
services, Triton offers its clients complete integrated solutions across various
verticals including HVAC, Power, Oil & Gas, Pharmaceuticals, Metals and
energy auditors. In order to bring the cutting edge technologies to our
customers, Triton has tied up with renowned Technology provider companies to
provide solutions like BTU meters, Flow meters, Control Valves & Actuator,
Water quality analyzer and a whole lot of other instrumentation products.

Objective-
Triton was started with an objective of being a Technology Leader and Total
Integrated Solution Provider. We strive to achieve our goal by continuous
innovation and bringing the latest technology in the Indian market to earn the
faith of our valued customers. In pursuit to achieve our goals we have
continuously made improvements in our internal process.

Products and services-

 Flow Meters
 BTU Meters
 Variable Air Volume Boxes (VAV)
 Water Quality Analysers
 Control Valves & Actuators
 Manual Valves
 Field Sensors
 Filtration & Anti-scaling System
 BMS Installation
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WEEKLY OVERVIEW:
Date Work Guide
18/12/2017 Motorised fire damper Mr. Sunil Nayak
assembly and operation
19/12/2017 Fire and volume control Mr.sunil Nayak
dampers manufactures list
Week 1 20/12/2017 Products identification Mr. Sunil Nayak
Mr. Yuvraj
21/12/2017 BMS Guidance Mr.Gautam Mohan
2212/2017 Visit to godown Mr. Alpesh
23/12/2017 BTU meter working Mr. Safik

Date Work Guide

25/12/2017 HVAC system details Mr. Gaumish
26/12/2017 Consultant-contractors Mr. Gaumish
details
Week 2 27/12/2017 Actuator assembly and Mr. Gautam Mohan
disassembly
28/12/2017 Boomerang site visit Mr. Safik
29/12/2017 Quotataion sample Mr. Gautam Mohan
2/1/2018 Bluestar dealers list Mr. Nilesh Jadhav
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Motorised fire damper system:

Parts and construction-
Motorised fire damper consists of following parts-
 Mechanical low leakage luvour damper (rectangular)
 Motorised direct coupled spring return actuator
 Smoke and fire damper control panel
Damper consist of luvour which open or close by actuator .actuator operates in
two position 0 & 90 degree .Damper operates at either close and full position
.fire & smoke control panel gives a indication about either damper is open or
close . Any fault occur in the ducts this is shown by control panel.
Actuator is direct coupled with the damper by synchronising both of them .both
damper and actuator should be in close position initially.
Then fire & smoke control panel is connecting to the actuator through various
wirings.
Operation:
When all parts are assembled and electric supply is switch on then damper open
to its full position .to close the damper press the test button on the control panel.
If the temperature in the duct is in range of 68 to 72 degree then control panel
will close the damper and fault indication is given to the operator .Temperature
sensor is coupled to control panel & fitted in safe position. when power supply
is off then it will automatically close the damper due to spring action.

Figure 1- Fire and smoke control panel

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Figure 2- Motorised fire damper assembly

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Components used in control and automation of HVACsystem:

Ball valve- A ball valve is a form of quarter-turn valve which uses a hollow,
perforated and pivoting ball to control flow through it. It is open when the ball's
hole is in line with the flow and closed when it is pivoted 90-degrees by the
valve handle. The handle lies flat in alignment with the flow when open, and is
perpendicular to it when closed, making for easy visual confirmation of the
valve's status.

Figure 3- Ball valve

Ultrasonic BTU meter- BTU meters measure the energy content of liquid flow
in British thermal units (BTU), a basic measure of thermal energy.BTU meters
are used in chilled water systems for both commercial and industrial and office
buildings. These meters are used to bill users for energy usage.

Figure 4- BTU meter

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Linear actuator-

Figure 5- Linear actuator

Two way three way valve-

Figure 6- Two way three way valve

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Variable air volume box-

VAV is the most common method employed in commercial/institutional
buildings and is both an effective and economical means of temperature control.
Another term frequently associated with VAV is “zone control.” When the
space is large, such as an auditorium or open factory floor, the HVAC system
delivers tempered supply air based on a single setpoint and space temperature.
However, when the system must maintain the comfort level in several zones the
problem becomes more complex. For example, an office area system must
maintain a comfortable temperature based on multiple setpoints in individual
rooms.
The simplest VAV system controls air from a single supply duct and varies the
airflow to each zone or room based upon the temperature in the room.
From a control perspective, such a system would consist of a few essential
components:
 Temperature Sensor
 Airflow Sensor
 Controller
 Actuator
 Damper

Figure 7- Control box of VAV and air flow sensor

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Working of VAV-
When the temperature sensor determines that the space temperature is at
setpoint, the controller closes the damper until the airflow reaches a predefined
lower limit. As the room temperature moves away from setpoint, the controller
opens the damper until the airflow reaches a predefined upper limit. In a typical
cooling application the temperature of the air supplied air to a VAV control is
55° Fahrenheit. If the room is at the temperature setpoint, the damper in the
VAV closes to minimum airflow. As room temperature rises above setpoint, the
VAV controller opens the damper to introduce the cool supply air into the room,
which returns the temperature to setpoint. The exact position of the damper
varies between minimum airflow and maximum airflow as the requirements for
cooling in the room change.

Applications of VAV-
 Zone Temperature Application
 Fresh Air/ Ventilation (Demand Control Ventilation)
Application
 Differential pressure application
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Building Management System-

A Building Management System (BMS) is an integrated data network and
control system for automation, monitoring and control of HVAC, lighting and
other functions in a building. By connecting HVAC equipment, such as sensors,
controllers, pumps and fans to a BMS an individual building’s indoor climate
can be controlled by special software.
Changes to set points (e.g. temperature) or timer programs can be controlled
from a dedicated PC workstation. The PC can monitor the status of connected
components to gain an overview of the building’s indoor climate. The system
can send e-mail or SMS alarms if a set value is exceeded or operation stops.
Lighting can also be switched on or off by timers, and light sensors can
decrease/increase a room’s interior lighting relative to the amount of daylight.
Linking HVAC components and lighting systems to a BMS gives unlimited
possibilities regarding control, as new control strategies can be implemented by
reprogramming the control software.

BMS Control Systems

These systems have four tasks: sensors obtain and measure current conditions,
readings are compared with pre-designed set readings, fluctuations are
calculated between the readings and the desired values, and electrical or
ventilation are re-adjusted to bring the readings within the pre-specified range.
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These tasks are performed by sensors that first measure the current settings,
after which transmitters convert the readings and send a signal to the
transducers, which then convert the readings into an electrical value. Controllers
process the input/output of the electrical value, which are sent to the final
control elements that finally change the flow. For example if the air
conditioning is set too low then then final control elements will change the flow
to reduce the temperature.

BMS system architecture-

BMS System Architecture

BMS control panel consists of following components-

 Main controller-(PUB 6438SR)

 Extension modules (SIO 12000 & SIO 6042)
 Supervisor ( WEB 8000E)
 Supervisory software
 Field sensors & actuators

Field sensors and devices are connected to the man controller and its extension
modules. Each main controller can have two extension modules. Main
controller is connected to supervisor then to supervisory software.
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Protocols- building system ( hvac , security , physical plant control , lightning

system , bulding safety talk to one another using common language called
protocol.

Commonly used protocols are-

 BACnet
 S-Bus
 Dynet
 OPC
 Energy Star
 Modbus
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BTU meter calibration-

Figure 10-Calibration setup

Calibration is a comparison between the reading of a device and that of a

standard. The process which establishes this relationship is a set of interrelated
measurements and operations which provide the comparison. Flow
measurement does not rely on a single operation and so neither does a flow
based calibration. Measurement of the quantity of fluid depends on establishing
the basic quantity and a number of influence factors. The quantity of fluid may
be expressed as a volume or a mass. The measurand may be the quantity or the
‘rate’ i.e. the quantity per unit time.

Ultrasonic portable flowmeter principle-

“It is the time difference taken by two UH frequency pulses to reach the
diametrically opposite ends of the pipe, which is related to the velocity of the
fluid media inside pipe in direct proportion”
Suppose ‘T1’ is the time taken by pulse to travel downstream to the flow of
media & ‘T2’ is the time take by the pulse to travel upstream of the flow media
moving unidirectional with velocity ‘v’ , then time difference ‘δT’ is related to
velocity as
(T2 – T1) = δT Or δT α v Or δT = k * v Or δT/k = v
Cross section area of pipe is ‘A’
Then Flow rate ‘Q’ can be calculated as
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Q=v*A

Working –
Grease is applied on clamp on transducer which generates ultrasonic pulses.
Outer diameter of chilled water supply line to AHU is measured. All the
parameters related to pipe i.e diameter ,thickness ,material is setup in meter of
calibration setup. appropriate measurement setup is selected according to size
i.e z test and v test.
Meter gives the values of distance between two pulse generator which is
adjusted and then pulse generator is fitted on outer diameter of supply pipe.
Then meter gives the value of chilled water flow which is check against value
given by BTU meter.
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Conclusion:
The whole experience of working at TRITON was great. This organization has
a superb work culture , great minds and very high quality of work . I learned a
lot of about Building Management System and various components used in
control and automation of HVAC system .The work I could complete here was
very satisfactory. I have tried to do calibration of BTU meter. I have assembled
motorised fire damper system and checked working of it.