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In the present work, nanowhiskers and microfibrillated cellulose (MFC) both extracted from sisal were used to
reinforce polycaprolactone (PCL). We report the influence of the nanoparticle’s nature on the mechanical and
thermal properties of the ensuing nanocomposites. The surface of both the nanoparticles was chemically modified
to improve their compatibilization with the polymeric matrix. N-Octadecyl isocyanate (C18H37NCO) was used as
the grafting agent. PCL nanocomposite films reinforced with sisal whiskers or MFC (raw or chemically modified)
were prepared by film casting. The thermal behavior (Tg, Tm, Tc, and degree of crystallinity) and the mechanical
properties of the nanocomposites in both the linear and the nonlinear range were determined using differential
scanning calorimetry (DSC), dynamical mechanical analysis (DMA), and tensile tests, respectively. Significant
differences were reported according to the nature of the nanoparticle and amount of nanofillers used as
reinforcement. It was also proved that the chemical treatment clearly improves the ultimate properties of the
nanocomposites.
and cellulosic nanoparticles from sisal focusing on the differ- ) 0.09 were found for whiskers and MFC, respectively. This result
ences induced by the nature of the nanoparticle (whiskers vs takes into account the whole hydroxyl groups, whereas the experimental
microfibril) and its surface chemical modification. conditions allow grafting only the surface OH groups. The grafting
was sufficient for this application. This grafting is important to better
understand the changes in compatibility and dispersion of these
Experimental Section nanoparticles.
Materials. Native sisal fibers (AgaVe sisalana), originating from Nanocomposite Films Preparation. The polycaprolactone (PCL
northeast Brazil, were purchased in Mariana (Minas Gerais, Brazil). 42500 g · mol-1) was first dissolved in dichloromethane at room
Poly(caprolactone) (Mn ) 42500 g · mol-1, Mw ) 65000 g · mol-1), temperature for 20 h (0.036 g · L-1). Different amounts of whiskers or
sulphuric acid (g95 wt %), and N-octadecyl isocyanate were obtained MFC were used to prepare the nanocomposite films, namely, 0, 3, 6,
from Aldrich. Ethanol, acetone, chloroform, toluene, and dichlo- 9, and 12 wt % on the dry basis. The maximum of 12 wt % is generally
romethane were purchased from Chimie-Plus. enough to level off the properties of the materials. The corresponding
Cellulose Whiskers. Sisal fibers were cut with a FRITSCH Pulveri- amounts of nanoparticles in suspension in dichloromethane were mixed
sette mill, until fine particulate fibers were obtained. Then the fibers and magnetically stirred for 6 h with the PCL solution. The suspensions
were treated with a 4 wt % NaOH solution at 80 °C for 2 h under were sonicated for 2 min before being cast in Teflon molds, where the
mechanical stirring. This treatment was done three times to purify films were obtained by solvent evaporation at room temperature.
cellulose by removing other constituents present in the fibers. After Characterizations. Samples for transmission electron microscopy
each treatment, fibers were filtered and washed with distilled water (TEM) were observed with a Philips CM200 transmission electron
until the alkali was completely eliminated. A subsequent bleaching microscope using an acceleration voltage of 80 kV. A drop of diluted
treatment was carried out to bleach the fibers. The solution used in suspension of sisal whiskers was deposited on a carbon-coated grid.
this treatment consisted of equal parts of acetate buffer, aqueous chlorite The samples were stained with a 2 wt % solution of uranyl acetate. A
(1.7 wt % in water), and distilled water. The bleaching treatment was field emission scanning electron microscope (SEM), model Quanta 200
performed at 80 °C for 4 h under mechanical stirring and was repeated FEI, with accelerating voltage of 12.5 kV was used to study sisal MFC
four times. After each treatment, the fibers were filtered and washed surfaces’ topography. The samples were mounted onto a substrate with
with distilled water. Acid hydrolysis was achieved at 50 °C with 65 carbon tape and coated with a thin layer of gold. Optical microscopy
wt % sulfuric acid (preheated), for about 40 min, under mechanical observations were performed using an optical microscope Olympus
stirring. The fiber content during all these chemical treatments was in BH-2 in transmission mode.
the range 4-6 wt %. The suspension was diluted with ice cubs to stop Differential scanning calorimetry (DSC) experiments were carried
the reaction and washed until neutrality by successive centrifugations out with a DSC Q100 differential calorimeter (TA Instruments) fitted
at 10000 rpm at 10 °C for 10 min each step and dialyzed against with a manual liquid nitrogen cooling system. The samples were placed
distillated water, in the sequence. Afterward the sisal whiskers in hermetically closed DSC devices. The heating and cooling rates were
suspension was homogenized by using an Ultra Turax T25 homogenizer 10 °C · min-1 from -100 to 100 °C and from 100 to -100 °C,
for 5 min and filtered using glass filter No. 1. Some drops of chloroform respectively, in a N2 atmosphere. Sample weights were between 6 mg
were added to the whiskers suspension which was stored at 4 °C. and 8.5 mg.
Microfibrillated Cellulose (MFC). A 2.0% (wt/v) suspension of Tensile tests were carried out with a RSA3 (TA Instruments, U.S.A.)
bleached sisal MFC was pumped through a microfluidizer processor equipment with a 100 N load cell. Measurements were performed with
(Model M-110 EH-30). The slurry was passed through the valves that a cross head speed of 10 mm · min-1 at 25 °C. The samples were
applied a high pressure. Size reduction of products occurs into prepared by cutting strips of the films 20 mm long and the distance
Interaction Chamber (IXC) using cellules of different sizes (400 and between jaws was 10 mm, whereas the width and the thickness of the
200 µm). Pumping cycles were varied to optimize the fibrillation samples were measured before each measurement. The initial strain
process. rate was therefore ε̇ ) 1.67 × 10-2 s-1. Five samples were used to
Surface Chemical Modification. The surface chemical modification characterize each nanocomposite.
of cellulosic nanoparticles was performed in toluene. To avoid the Dynamical mechanical analysis (DMA) of the nanocomposite films
drying of the nanoparticles that undoubtedly should lead to a strong was carried out using a RSA3 (TA Instruments, USA) equipment
aggregation process we used never dried cellulose whiskers or MFC. working in tensile mode. The measurements were performed at a
A solvent exchange procedure from water to toluene was used. For constant frequency of 1 Hz, strain amplitude of 0.05%, in the
that, an aqueous suspension with the desired amount of cellulose temperature range from -100 to 100 °C, a heating rate of 5 °C · min-1
nanoparticles (1 wt %) was solvent exchanged to acetone and then to and a distance between jaws of 10 mm. The width of the samples varied
dry toluene by several successive centrifugations and redispersion from 3 to 5 mm, which were measured before each analysis. Two
operations. Sonication was performed after each solvent exchange step samples were used to characterize each nanocomposite.
to avoid aggregation.
In a three-necked round-bottomed flask, equipped with a reflux
condenser, 3 g of a whisker or MFC suspension in toluene and 100 Results and Discussion
mL of toluene were added. The system was kept in a nitrogen Morphological Analyses. TEM micrographs of sisal whiskers
atmosphere. An excess of n-octadecyl isocyanate (16.9 g) was added
reported in Figure 1 show the homogeneity and nanometric
drop by drop when the temperature of the system reached 90 °C. The
dimensions of sisal whiskers. The length and diameter of sisal
temperature was then increased up to 110 °C and it was kept in this
nanocrystals were determined by using digital image analysis
condition for 30 min. The modified whiskers were filtered and washed
with ethanol to remove amines formed during the reaction and the
(ImageJ). The geometric average length and diameter were
isocyanates that did not react. Afterward, the modified materials were around 215 nm ( 67 nm and 5 nm ( 1.5 nm, respectively. A
washed with ethanol and centrifuged four times at 10000 rpm and 10 minimum of 421 and 205 measurements were used to determine
°C for 15 min each step. The final step consisted in changing the solvent both the length and the diameter, respectively, of sisal whiskers.
of the modified nanofibers (whiskers or MFC) from ethanol to These dimensions are in agreement with the results found by
dichloromethane, which was the solvent used for the film preparation. Garcia de Rodriguez et al.18 However, the length of our whiskers
Details of the grafting procedure and characterization of the grafted is lower compared to the one reported by Garcia de Rodriguez18
nanoparticles are reported elsewhere.17 The values of the degree of (250 nm), resulting in a lower aspect ratio (L/d ) 43 compared
substitution have been estimated from elemental analysis for both to 6018). It is worth noting that sisal plants were not ground at
whiskers and MFC.17 A degree of substitution of DS ) 0.07 and DS the same place and under the same conditions (Brazil vs India).
Cellulose Whiskers versus Microfibrils Biomacromolecules, Vol. 10, No. 2, 2009 427
Figure 2. SEM image sisal MFC (A) and optical microscopy image of sisal MFC (B).
Figure 3. Visual examination of sisal whiskers (A) and microfibrillated cellulose (B) in different liquids: (i) water, (ii) acetone, and (iii)
dichloromethane.
Figure 2 shows SEM image (A) and optical microscopy image (i), acetone (ii), and dichloromethane (iii). The dispersion state
(B) of sisal MFC. The diameter of microfibrilated cellulose from of unmodified MFC in various liquids can be observed in Figure
sisal were determined by digital image analysis (ImageJ) of SEM 3B. We clearly observe that MFC’s suspension remains
micrographs. The average diameter was about 52 nm ( 15 nm homogeneous when substituting water for acetone (Figure 3B,
showing that microfibrils bundles were obtained. A minimum (i) and (ii), respectively). However, because the polarity of the
of 50 measurements were performed for its determination. solvent decreased, the solvent exchange step became more
Nonetheless it was not possible to determine the avegare length difficult. So, MFC were not homogeneously dispersed in
of sisal MFC by SEM microscopy analysis. Indeed, when a drop dichloromethane (Figure 3C, (iii)). Therefore, the preparation
of MFC suspension was dried on the substrate prepared for SEM of unmodified MFC filled PCL films by casting from a
analysis, a film formed which hindered the observation of dichloromethane suspension was not possible.
MFC’s length. The difference in the dispersibility between whiskers and
Films Preparation. PCL-based films reinforced with various MFC could be related to their only differences, that is, the
fractions of either raw or chemically modified sisal nanoparticles possibility of entanglement and the presence of residual pectins
have been prepared. Figure 3A shows the dispersion state of at the surface of MFC.19 The existence and the characterization
unmodified whiskers in different organic solvents, namely, water of residual hemicelluloses at the surface of MFC were reported
428 Biomacromolecules, Vol. 10, No. 2, 2009 Siqueira et al.
Figure 4. Typical stress-strain curves obtained from tensile tests for PCL-based nanocomposite films reinforced with 3 wt % (A) and 12 wt %
(B) sisal whiskers: unmodified (O) and chemically modified (∆). The behavior of the neat PCL matrix (9) is added as reference. The inset is an
expanded view of the low strain region.
of the cellulosic filler, probably acting as a nucleating agent. difference to the stronger filler-matrix interaction in the case of
For POE based composites the degree of crystallinity of the chemically modified whiskers. It might be also the case with
matrix was found to be roughly constant up to 10 wt % tunicin our results.
whiskers33,34 and to decrease for higher loading level.35 Yao et The glass transition temperature (Tg) of nanocomposites
al.28 reported an increase of the degree of crystallization of reinforced with either unmodified or modified cellulosic nano-
HDPE, from 16 to 19%, when 30 and 50 wt % of wood fibers particles is systematically higher than the one of the neat matrix
were added, respectively. It is worth noting that in our case the (Table 1). This effect is more significant with unmodified sisal
addition of only 3 wt % of modified whiskers induce an increase whiskers. It means that the molecular mobility of amorphous
of the degree of crystallinity around 10%. Jimenez et al.36 PCL chains is restricted by the presence of the filler. The filler/
studied the crystallization of PLC/clay composites and reported matrix compatibilization by surface grafting limits this phe-
that the crystallization was governed by two terms, the diffusion nomenon. However, it is worth noting that the value of Tg can
and the nucleation. In addition, they observed that only a small also be affected by the degree of crystallinity of the matrix.
amount of clay was useful to serve as nucleation agent, while In most studies, no modifications of Tg values were reported
a large amount seemed to hold back the transportation of when increasing the amount of whiskers, regardless the nature
polymer segments. Moreover, the dependence of the clay content of the polymeric matrix. This result appeared to be surprising
on the occurrence of these effects was pointed out. Transcrys- because of the high specific area of these nanoparticles, that is,
tallization of PP at cellulose nanocrystal surfaces was recently around 170 m2 · g-1, for instance, for tunicin whiskers.39
evidenced and it was found to result from enhanced nucleation
In glycerol plasticized starch based composites, peculiar
due to some form of epitaxy.37
effects of tunicin whiskers on the Tg of the starch-rich fraction
It seems that the nucleating effect of cellulosic nanocrystals were reported depending on moisture conditions.39 For low
is mainly governed by surface chemical considerations. A loading level (up to 3.2 wt %), a classical plasticization effect
decrease in the degree of crystallinity of PCL was reported when of water was reported. However, an antiplasticization phenom-
adding Riftia tubes chitin whiskers.38 It was suggested that, enon was observed for higher whiskers content (6.2 wt % and
during crystallization, the rod-like nanoparticles are most up). These observations were discussed according to the possible
probably first ejected and then occluded in intercrystalline interactions between hydroxyl groups on the cellulosic surface
domains, hindering the crystallization of the polymer. and starch, the selective partitioning of glycerol and water in
Concerning the melting point of the PCL matrix, it slightly the bulk starch matrix or at whiskers surface, and the restriction
increases, when adding sisal whiskers, from about 63 °C to of amorphous starch chain mobility in the vicinity of the starch
64-66 °C (Table 1). This temperature is directly related to the crystallite coated filler surface. For glycerol plasticized starch
size of the crystalline domains. It means that the presence of reinforced with cellulose crystallites prepared from cottonseed
the cellulose whiskers does not interfere significantly with the linter,42 an increase of Tg with filler content was reported and
crystal growth, regardless their surface modification state. On attributed to cellulose/starch interactions. For tunicin whiskers/
the contrary, the melting point tends to decrease upon modified sorbitol plasticized starch,32 Tgs were found to increase slightly
MFC addition. It means that the presence of MFC induces steric up to about 15 wt % whiskers and to decrease for higher
hindrance effects restricting the growth of crystalline PCL whiskers loading. Crystallization of amylopectin chains upon
regions, probably resulting from entanglements between mi- whiskers addition and migration of sorbitol molecules to the
crofibrils. It results in both a lower melting point and lower amorphous domains were proposed to explain the observed
degree of crystallinity. modifications.
In the literature, melting temperature values were reported For waxy maize starch nanocrystals reinforced natural rubber,
to be nearly independent of the filler content in plasticized a decrease of the onset glass transition temperature with the
starch32,39 and in POE-based materials33,34 filled with tunicin increase of the nanoparticles content was reported.43 When a
whiskers. The same observation was reported for PCL reinforced glycerol plasticized starch matrix was used, an increased
with Riftia tubes chitin whiskers38 and CAB reinforced with temperature was reported for the main relaxation process
native bacterial cellulose whiskers.40 However, for the latter associated with the glass-rubber transition of amylopectin-rich
system, Tm values were found to increase when the amount of domains when increasing the starch nanocrystals content.44 The
trimethylsilylated whiskers increased. The authors ascribed this reduction in the molecular mobility of matrix amylopectin chains
432 Biomacromolecules, Vol. 10, No. 2, 2009 Siqueira et al.
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