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Sensors

for PET, glass and foil

PRODUCT DESCRIPTION
Leuze electronic

Contents:
PET, glass, foil sensors: Overview and advantages
PET, glass, foil sensors: Special features
PET, glass, foil sensors: Selection table
PET, glass, foil sensors: Data sheets
PET, glass, foil sensors: Suitable reflectors
For additional accessories, such as cables and mounting devices,
please refer to the respective product description

© All rights reserved, especially the right of reproduction and translation. This document may not be duplicated or
reproduced in any form without the written permission of Leuze electronic GmbH + Co. KG
It is subject to changes due to technical progress.
Leuze electronic

PET, glass, foil sensors


Overview and advantages

Detection of highly transparent containers and foils of all


types of materials

Various constructions
Various connection variants

Plastic, metal or stainless steel housing


Glass or plastic optics

User guidance
Adjustment via potentiometer or teach function via a line

Contamination compensation
Prefailure message (soiling)

Optimised light-spot geometry for gap detection


- The size of the light spot corresponds to the size of the
detectable gaps. The smallest-possible gap can be
detected in the focal point of a focussed light beam.
Detection of foil thicknesses < 20µm
- Paper-thin transparent foils polarise the light beam and
can considerably distort the measurement result for
sensors with a polarising filter. Sensors without a polar-
ising filter of type RKR are ideally suited for detecting
these foils.
Temperature-compensated sensor electronics
- For the reliable detection of highly transparent
containers or foils, a sensor setting with low
performance reserve is necessary. Without corre- Certified acc. to
sponding temperature compensation, just a slight - The Ecolab test method F&E No. 40-1 describes the
change in the ambient temperature would result in resistance against typical cleaning and disinfection agents
sensor malfunction. used in the foods industry

–1–
Leuze electronic

PET, glass, foil sensors


Special features
3B Series
- Plastic housing in miniature construction
- Operating range up to 5m
- Autocollimation principle
- Divergent beam geometry
- High switching frequency
- Easy adjustment via TeachIn
- Foil sensor available
- Temperature compensation ±3°C
- Certified acc. to

25 Series
- Plastic housing in small construction
- Operating range up to 2m
- Autocollimation principle
- Divergent beam geometry
- Easy adjustment via potentiometer
- Temperature compensation ±3°C

8 Series
- Metal housing
- Operating range up to 2,4m
- Turning connector
- Autocollimation principle
- Focussed beam geometry
- High switching frequency
- Easy adjustment via potentiometer or TeachIn
- Temperature compensation ±10°C
- Contamination compensation/tracking function
- Certified acc. to

–2–
Leuze electronic

PET, glass, foil sensors


Special features
18 Series
- Metal or stainless steel housing in small construction
- Operating range up to 3m
- Autocollimation principle
- Collimated beam geometry
- Very high switching frequency
- Easy adjustment via potentiometer or TeachIn
- Temperature compensation ±10°C
- Contamination compensation/tracking function
- remote calibration
- Warning output / prefailure message
- AS interface
- Foil sensor available
- Ex II 3G and Ex IID available
- Certified acc. to

95 Series
- Metal housing
- Operating range up to 3m
- Autocollimation principle
- Divergent beam geometry
- High switching frequency
- Easy adjustment via potentiometer
- Temperature compensation ±3°C
- AS interface

96 Series
- Metal housing with terminal compartment
- Operating range up to 8,5 m
- Autocollimation principle
- Divergent beam geometry
- High switching frequency
- Easy adjustment via potentiometer
- Temperature compensation ±10°C
- Certified acc. to

–3–
Leuze electronic

PET, glass, foil sensors


Technology
Retro-reflective sensors Outputs Push-pull transistor output
With retro-reflective sensors, the trans- The user can choose between NPN, This type of transistor output has a low
mitter and receiver are combined in one PNP and push-pull type transistor impedance and is immune to inter-
housing. The beam of the transmitter outputs. It is therefore optimally ference (push-pull technology). The
meets the reflector and is redirected to compatible with the respective control outputs can be used in connection with
the receiver of the sensor. The electrical system to be connected. both, PNP and NPN control systems.
wiring is therefore only required on one Symmetric response behaviour is a
end of the light path. further advantage. Push-pull outputs
PNP transistor outputs must not be connected in parallel.
Models of this type are particularly well
suited for the detection of extremely The PNP transistor output is a high-
Indicated in connection drawing by:
thin, highly-transparent foils < 20µm. impedance switching output with open
collector. It switches positive potential
to the connected load.
Indicated in connection drawing by:
Retro-reflective sensors
with polarisation filter
Highly reflective objects, such as mirror-
like metal parts could cause switching
errors if using standard sensors. If
retro-reflective sensors work with polar-
ised light, those problems are avoided.
The polarised light of the transmitter
meets the reflector, which "rotates" the
plane of polarisation by 90°. The
receiver recognises only this light from
the reflector. The receiver is not tricked
by "false" light reflected directly by the
object because its plane of polarisation
was not changed. NPN transistor outputs
The NPN transistor output is a high-
impedance switching output with open
collector. It switches GND to the
connected load.
Indicated in connection drawing by:

–4–
Leuze electronic

PET, glass, foil sensors


Technology
Housing Light spot User guidance
Photoelectric sensors are mounted For detection of highly-transparent
either in plastic, metal or stainless steel Divergent beam geometry objects, special retro-reflective sensors
housings. have to be used. Adjustment of these
The light spot is small at close range sensors is normally very time-consum-
Especially under rough operating condi-
and becomes larger with increasing ing and varies from sensor to sensor.
tions, the use of metal-type devices
range.
which offer special protection against With user guidance, adjustment hap-
mechanical and chemical influences is These models facilitate the detection of pens without an object. Through this, a
recommended. small containers and gaps at close fast and always reproducible adjust-
range. ment is achieved. For PET, clear and
Optics coloured glass, separate operating
Focussed beam geometry points are set within the sensor.
The light outlet surface of a photoelec-
tric sensor is, depending on the model, The light spot is focused on a single
made of plastic or glass. Covers or point. The smallest gap detection is Tracking: Automatic
optics made of hard glass fulfil the high- possible at a distance of approx. contamination
est requirements. They are resistant 200mm. At near and distant range, the compensation
against detergents, chemicals and light spot diameter increases consid-
Sensors for the detection of transparent
scratching. erably.
objects such as foils and glass surfaces
To increase the effectiveness of the are very sensitive to soiling due to their
optics and to reduce the effects of pos- Collimated beam geometry detection characteristics. The tracking
sible contamination, glass as well as function compensates for this gradual
plastic optics have the largest possible The light spot diameter remains nearly
soiling. The sensor determines the cur-
surface area. the same within the working range. The rent reception level and compares this
detection characteristics are very with the initial reference value. In this
precise. Micro-triad-type reflectors are
way, the regulator compensates not
advantageous in the detection of glass only for the soiling, but also for the ele-
containers. vated signal level which occurs after
Autocollimation principle cleaning without the need for new sys-
Reflection principle in which the light tem calibration. It is no longer neces-
beam reflected by a triad-type reflector sary to stop the machine. In addition,
is incident on the device in the same this tracking function makes possible
optical axis. Thus, these devices are automatic sensor commissioning. Com-
equipped with only one set of optics. missioning calibration in the form of a
Only with this optics design is it possible teach-in is no longer necessary. The
to reliably detect highly transparent maintenance intervals are extended
objects at close range. Micro-triad-type considerably.
reflectors have a positive effect on
reliable detection.

–5–
Leuze electronic
Sensor selection table

Function Designation Typ. Switching Housing Detection Optics cover Output interface
operating frequency principle
range limit

Analogue 4 … 20mA
NPN transistor
PNP transistor
stainless steel

AS interface
ultrasonics

Push-pull
Plastic

Plastic
optical

Glass
metal
Series selection
3B Series 0 … 5m 1000Hz • • • •
25 Series 0 … 2m 500Hz • • • •
8 Series 0 … 2.4m 1000Hz • • • • •
18 Series 0 … 3m 1500Hz • • • • • • • • •
318 Series 0.1 … 3.4m 1000Hz • • • • • •
95 Series 0 … 3m 1000Hz • • • • • •
96 Series 0 … 8.5m 1000Hz • • • •

–6–


Potentiometer, 270°





Multiturn potentiometer




Teach-in button
Configuration



Remote teach




User guidance


Soiling




Temperature ±3°
Compensation




Temperature ±10°

Dry range -







clean

Dry range -


slight soiling

–7–
Dry range -

heavy soiling
Environmental conditions


Clear foils


Coloured foils






Clear containers
Detection properties







Coloured containers



ECOLAB






UL 50B
Certificates

Ex n
Leuze electronic
Specifications and description
Leuze electronic
PRK 3B Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 5m
1 kHz

10 - 30 V
DC
A2 LS

z Polarised retro-reflective photoelectric


sensor with visible red light
z Small and compact construction with robust
plastic housing, protection class IP 67/
IP 69K for industrial application
z A2LS - Active Ambient Light Suppression
z Push-pull output with light/dark switching via
teach-in button
z High switching frequency for detection of
fast events
z Autocollimation principle
z Easy setting via lockable teach button or A Indicator diode green
teach input B Indicator diode yellow
C Optical axis
D Teach button
E Attachment sleeve

Electrical connection
C UL US
LISTED
We reserve the right to make changes•3B_b03gb.fm

Plug connection, 4-pin Cable, 4-wire


IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems (BT 3…)
z Cable with M8 or M12 connector (K-D …)
Plug connection, 3-pin
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 3B Standard EL - 02
www.leuze.de

–8–
Leuze electronic
PRK 3B

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 5m
Operating range 2) see tables 1 TK(S) 100x100 0 … 4.0m
Light source 3) LED (modulated light) 2 TK 40x60 0 … 2.6m
Wavelength 620nm (visible red light, polarised)
3 TK 20x40 0 … 1.3m
Timing 4 Tape 4 50x50 0 … 0.7m
Switching frequency 1000Hz
1 0 4 5
Response time 0.5ms
Delay before start-up ≤ 300ms 2 0 2.6 3.2
3 0 1.3 1.5
Electrical data 4 0 0.7 1.0
Operating voltage UB 4) 10 … 30VDC (incl. residual ripple)
Residual ripple ≤ 15% of UB Operating range [m]
Bias current ≤ 18mA Typ. operating range limit [m]
Switching output 5) …/6.22 1 push-pull switching output
pin 4: PNP light switching, NPN dark switching TK … = adhesive
pin 2: teach input TKS … = screw type
…/6.22…-S8.3 1 push-pull switching output
pin 4: PNP light switching, NPN dark switching
…/4.28 1 PNP switching output, light switching, Diagrams
pin 2: activation input Typ. response behaviour
Function characteristics light/dark reversible

Misalignment y [mm]
40
Signal voltage high/low ≥ (UB -2V)/≤ 2V 30
y2
20
Output current max. 100mA 10
Sensitivity setting via teach-in 0
-10
Indicators -20
y1
Green LED ready -30
Yellow LED light path free -40
0 1 2 3 4 5 6
LED yellow flashing light path free, no performance reserve 6) Distance x [m]
Mechanical data
Housing plastic (PC-ABS); 1 attachment sleeve, nickel-plated steel y2
Optics cover plastic (PMMA) y1
Weight with connector: 10g
x
with 200mm cable and connector: 20g
with 2m cable: 50g
Connection type 2m cable (cross section 4x0.20mm²), Typ. performance reserve
connector M8 metal, 50
0.2m cable with connector M8 or M12

Performance reserve
45 A
40 B
Environmental data 35 C
Ambient temp. (operation/storage) -30°C … +55°C/-30°C … +70°C 30 D
Protective circuit 7) 2, 3 25
20
VDE safety class II for cable 8), 15
III for metal plug 10
Protection class IP 67, IP 69K 5
LED class 1 (acc. to EN 60825-1) 0
0 1 2 3 4 5 6
Standards applied IEC 60947-5-2 Distance x [m]
Certifications UL 508 4)
A TK 100x100
Options B TKS 40x60
Teach-in input/activation input
Transmitter active/not active ≥ 8V/≤ 2V C TKS 20x40
Activation/disable delay ≤ 1ms D Tape 4: 50x50
Input resistance 30kΩ
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) Average life expectancy 100,000h at an ambient temperature of 25°C Remarks
4) For UL applications: for use in class 2 circuits according to NEC only
5) The push-pull switching outputs must not be connected in parallel
Mounting system:
6) Display "no performance reserve" as yellow flashing LED is only available in standard teach setting
7) 2=polarity reversal protection, 3=short-circuit protection for all transistor outputs
8) Rating voltage 50V

Œ  Ž

Remarks
Adapter plate: BT 3.2 (Part No. 501 03844) for alternate mounting on 25.4mm hole spacing
(Omron E3Z, Sick W100…)

Π= BT 3
(Part No. 500 60511)
+Ž = BT 3.1 1)
(Part No. 501 05585)
Œ++Ž = BT 3B
(Part No. 501 05546)

1) Packaging unit: PU = 10 pcs.

PRK 3B Standard EL - 02 0612

–9–
Leuze electronic
PRK 3B Retro-reflective photoelectric sensors with polarisation filter

Order guide

Selection table

IPRK 3B/6.22, 200-S8.3


PRK 3B/6.22, 200-S12
PRK 3B/6.22, 200-S8
Part No. 501 04699

Part No. 501 04700

Part No. 501 04701

Part No. 501 05762

PRK 3B/6.22-S8.3
Order code Î

PRK 3B/6.22-S8

PRK 3B/4.28-S8
PRK 3B/6.22

on request

on request

on request
Equipment Ð
Output 1 Push-pull switching output, light switching z1) z1) z1) z1) z1) z1)
(OUT 1) configurable dark switching z z z z z z
light switching z
PNP transistor output
dark switching
Input Teach input z z z z
(IN) Activation input z
Connec- 2000mm cable 4-wire z
tion M8 connector, metal 3-pin z
M8 connector, metal 4-pin z z
200mm cable with 3-pin z
M8 connector
200mm cable with 4-pin z
M8 connector
200mm cable with 4-pin z
M12 connector
Configura- Teach-in via button (lockable) and teach input z z z z
tion Teach-in via button z z z
1) Presetting, light/dark switching, adjustable

Sensor adjustment (teach) via teach button


z The sensor is factory-adjusted for maximum operat-
ing range.
Recommendation: teach only if the desired objects are
not reliably detected.
z Prior to teaching:
Clear the light path to the reflector!
The device setting is stored in a fail-safe way. A reconfig-
uration following voltage interruption or switch-off is thus
not required.

Standard teaching for average sensor sensitivity

z Press teach button until both LEDs flash


simultaneously.
z Release teach button.
z Ready.
Green Yellow
After the standard teaching, the sensor LED LED
switches when half of the light beam is
covered by the object.
simultaneously
2 … 7s flashing at
3Hz

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 3B Standard EL - 02
www.leuze.de

– 10 –
Leuze electronic
PRK 3B
Teaching for increased sensor sensitivity

z Press teach button until both LEDs flash


alternatingly.
z Release teach button.
z Ready.
Green Yellow
After the teaching for increased sensor LED LED
sensitivity, the sensor switches when
about 18% of the light beam are covered
by the object. alternatingly
7 … 12s flashing at
3Hz

Teaching for maximum operating range (factory setting at delivery)

z Prior to teaching:
Cover the light path to the reflector!
z Procedure as for standard teaching.

Green Yellow
LED LED

simultaneously
2 … 7s flashing at
3Hz

Adjusting the switching behaviour of the switching output – light/dark switching

z Press teach button until the green LED flashes. LED yellow
The yellow LED displays the current setting of
the switching output:
ON = output switches on light ON =
OFF = output switches on dark LED light
z Continue to press the teach button in order to green switching
change the switching behaviour.
flashes at
z Release teach button.
3Hz
z Ready. OFF =
> 12s dark
switching

PRK 3B Standard EL - 02 0612

– 11 –
Leuze electronic
PRK 3B Retro-reflective photoelectric sensors with polarisation filter

Locking the teach button via the teach input

A static high signal (≥ 4ms) at the teach


input locks the teach button on the device if
required, such that no manual operation is
possible (e.g., protection from erroneous
operation or manipulation).
If the teach input is not connected or if there
is a static low signal, the button is unlocked
and can be operated freely.

Sensor adjustment (teach) via teach input

The following description applies to PNP switching logic!


UTeach low ≤ 2V
UTeach high ≥ (UB-2V)
Prior to teaching: Clear the light path to the reflector!
The device setting is stored in a fail-safe way. A reconfiguration following voltage interruption or switch-off is thus not
required.

Standard teaching for average sensor sensitivity

UTeach high
tTeach1
4 ... 1000 ms
UTeach low
t
The teach button is disabled af-

Teach button may now be oper-


teach button on the device can
After the delay before start-up

The button remains disabled


After about 4ms, the current

until the next signal change.


(≤ 300ms) has elapsed, the

teach process completed.


teach value is applied,
tTeach1 = 4 … 1000ms
Standard teach:
ter the 1st edge.
be operated.

ated again.

Quick standard teach


UTeach high shortest teaching duration for
standard teaching:
4 ms 4 ms 4 ms approx. 12ms
UTeach low
t

After the standard teaching, the sensor switches when half of the light beam is covered by the object.

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 3B Standard EL - 02
www.leuze.de

– 12 –
UTeach low
UTeach low
UTeach low

UTeach high
UTeach high
UTeach high
After the delay before start-up After the delay before start-up
(≤ 300ms) has elapsed, the teach (≤ 300ms) has elapsed, the
button on the device can be operat- teach button on the device can
ed. be operated.

PRK 3B Standard EL - 02
by the object.
The teach button is disabled after The teach button is disabled af-
the 1st edge. ter the 1st edge.

Teach for increased sensor


sensitivity:
tTeach2 = 1000 … 2000ms
tTeach2

Setting the switching behaviour


of the switching output:
1000 ... 2000 ms

tTeach Output = 2000 … 3000ms

tTeach Output
tTeach Output

2000 ... 3000 ms


2000 ... 3000 ms
After about 4ms, the current
Teaching for increased sensor sensitivity

teach value is applied,


teach process completed.
The button remains disabled
until the next signal change.
Switching output switches on
light:
tp light = 4 … 1000ms

tp light

– 13 –
4 ... 1000 ms
Switching output switches on
dark:

tp dark
tp dark = 1000 … 2000ms
Teach button may now be oper-

1000 ... 2000 ms


The button remains disabled until ated again.
the next signal change.

t
t
t

Adjusting the switching behaviour of the switching output – light/dark switching


PRK 3B

After the teaching for increased sensor sensitivity, the sensor switches when about 18% of the light beam are covered
Leuze electronic

0612
Specifications and description
Leuze electronic
RKR 3B Retro-reflective photoelectric sensor

Dimensioned drawing

0 … 1.8m
1 kHz

10 - 30 V
DC

z Retro-reflective photoelectric sensor with


visible red laser light and autocollimation
principle
z Small and compact construction with robust
plastic housing, protection class IP 67/
IP 69K for industrial application
z Low current consumption
z Push-pull output with light/dark switching via
teach-in button
z High switching frequency for detection of
fast events
z Specifically for transparent media (glass, A Indicator diode green
PET, foils) B Indicator diode yellow
z Easy setting via lockable teach button or C Optical axis
teach input D Teach button
z May also be used with glass reflectors (TG) E Attachment sleeve

Electrical connection
C UL US
We reserve the right to make changes•3B_b04gb.fm

LISTED

Plug connection, 4-pin Cable, 4-wire


IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems (BT 3…)
z Cable with M8 or M12 connector (K-D …) Plug connection, 3-pin
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 RKR 3B Teach - 02
www.leuze.de

– 14 –
Leuze electronic
RKR 3B

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 1.8m
Operating range 2) see tables 1 TK(S) 100x100 0 … 1.5m
Light source 3) LED (modulated light) 2 TK 40x60 0 … 1.0m
Wavelength 620nm (visible red light)
3 MTKS 50x50 0 … 1.0m
Timing 4 TK 20x40 0 … 0.5m
Switching frequency 1000Hz
1 0 1,5 1.8
Response time 0.5ms
Delay before start-up ≤ 300ms 2 0 1 1.2
3 0 1 1.2
Electrical data 4 0 0.5 0.6
Operating voltage UB 4) 10 … 30VDC (incl. residual ripple)
Residual ripple ≤ 15% of UB Operating range [m]
Bias current ≤ 15mA Typ. operating range limit [m]
Switching output 5) …/6.42 1 push-pull switching output
pin 4: PNP light switching, NPN dark switching TK … = adhesive
pin 2: teach input TKS … = screw type
…/6.42…-S8.3 1 push-pull switching output MTKS … = micro triple, screw type
pin 4: PNP light switching, NPN dark switching
…/4.48 1 PNP switching output, light switching
pin 2: activation input
Function characteristics
Signal voltage high/low
light/dark reversible
≥ (UB -2V)/≤ 2V
Diagrams
Typ. response behaviour
Output current max. 100mA

Misalignment y [mm]
30
Sensitivity setting via teach-in 20
y2
Indicators 10
Green LED ready 0
Yellow LED light path free -10
y1
Mechanical data -20

Housing plastic (PC-ABS), 1 attachment sleeve, nickel-plated steel -30


0 0,5 1 1,5 2
Optics cover plastic (PMMA) Distance x [m]
Weight with connector: 10g
with 200mm cable and connector: 20g y2
with 2m cable: 50g y1
Connection type 2m cable (cross section 4x0.20mm²),
connector M8 metal, x
0.2m cable with connector M8 or M12
Environmental data
Ambient temp. (operation/storage) -30°C … +55°C/-30°C … +70°C
Protective circuit 6) 2, 3
VDE safety class II for cable 7),
III for metal plug
Protection class IP 67, IP 69K
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
Certifications UL 508 4)
Options
Teach-in input/activation input
Transmitter active/not active ≥ 8V/≤ 2V
Activation/disable delay ≤ 1ms
Input resistance 30kΩ
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) Average life expectancy 100,000h at an ambient temperature of 25°C
4) For UL applications: for use in class 2 circuits according to NEC only Remarks
5) The push-pull switching outputs must not be connected in parallel
6) 2=polarity reversal protection, 3=short-circuit protection for all transistor outputs
Mounting system:
7) Rating voltage 50V

Œ  Ž

Remarks
Adapter plate: BT 3.2 (Part No. 501 03844) for alternate mounting on 25.4mm hole spacing
(Omron E3Z, Sick W100…)

Π= BT 3
(Part No. 500 60511)
+Ž = BT 3.1 1)
(Part No. 501 05585)
Œ++Ž = BT 3B
(Part No. 501 05546)

1) Packaging unit: PU = 10 pcs.

RKR 3B Teach - 02 0612

– 15 –
Leuze electronic
RKR 3B Retro-reflective photoelectric sensor

Order guide

RKR 3B/6.42, 200-S8.3


Selection table

RKR 3B/6.42, 200-S12


RKR 3B/6.42, 200-S8
Part No. 501 04702

Part No. 501 04703

Part No. 501 04704

Part No. 501 05763

RKR 3B/6.42-S8.3
Order code Î

RKR 3B/6.42-S8

RKR 3B/4.48-S8
RKR 3B/6.42

on request

on request

on request
Equipment Ð
Output 1 Push-pull switching output, light switching z1) z1) z1) z1) z1) z1)
(OUT 1) configurable dark switching z z z z z z
light switching z
PNP transistor output
dark switching
Input Teach input z z z z
(IN) Activation input z
Connec- 2000mm cable 4-wire z
tion M8 connector, metal 3-pin z
M8 connector, metal 4-pin z z
200mm cable with 3-pin z
M8 connector
200mm cable with 4-pin z
M8 connector
200mm cable with 4-pin z
M12 connector
Configura- Teach-in via button (lockable) and teach input z z z z
tion Teach-in via button z z z
1) Presetting, light/dark switching, adjustable

General information

z The sensor is factory-adjusted for the detection of coloured glass.


Recommendation: teach only if the desired objects are not reliably detected.
z The light spot may not exceed the reflector.
z Preferably use MTKS 50x50 reflectors.
z For reflecting objects, the sensor has to be mounted approx. 5° angular towards the object.

Sensor adjustment (teach) via teach button


z Prior to teaching: 5˚
Clear the light path to the reflector!
The device setting is stored in a fail-safe way.
A reconfiguration following voltage interruption
or switch-off is thus not required.

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 RKR 3B Teach - 02
www.leuze.de

– 16 –
Leuze electronic
RKR 3B
Standard teaching for average sensor sensitivity (coloured glass)

z Press teach button until both LEDs flash


simultaneously.
z Release teach button.
z Ready.
Green Yellow
If the receive signal from the reflector is LED LED
too weak, the sensor indicates the error
status by means of fast and simultaneous
flashing of the green and yellow LEDs. simultaneously
Please check the alignment, operating 2 … 7s flashing at
range, and soiling and carry out another 3Hz
teaching.

Teaching for increased sensor sensitivity (clear glass, PET, foils)

z Press teach button until both LEDs flash


alternatingly.
z Release teach button.
z Ready.
Green Yellow
If the receive signal from the reflector is LED LED
too weak, the sensor indicates the error
status by means of fast and simultaneous
flashing of the green and yellow LEDs. alternatingly
Please check the alignment, operating 7 … 12s flashing at
range, and soiling and carry out another 3Hz
teaching.

Adjusting the switching behaviour of the switching output – light/dark switching

z Press teach button until the green LED flashes. LED yellow
The yellow LED displays the current setting of
the switching output:
ON = output switches on light ON =
OFF = output switches on dark LED light switching
z Continue to press the teach button in order to green
change the switching behaviour.
flashes at
z Release teach button.
3Hz
z Ready. OFF =
> 12s dark switching

RKR 3B Teach - 02 0612

– 17 –
Leuze electronic
RKR 3B Retro-reflective photoelectric sensor

Locking the teach button via the teach input

A static high signal (≥ 4ms) at the teach


input locks the teach button on the device if
required, such that no manual operation is
possible (e.g., protection from erroneous
operation or manipulation).
If the teach input is not connected or if there
is a static low signal, the button is unlocked
and can be operated freely.

Sensor adjustment (teach) via teach input

The following description applies to PNP switching logic!


UTeach low ≤ 2V
UTeach high ≥ (UB-2V)
Prior to teaching: Clear the light path to the reflector!
The device setting is stored in a fail-safe way. A reconfiguration following voltage interruption or switch-off is thus not
required.

Standard teaching for average sensor sensitivity (coloured glass)

UTeach high
tTeach1
4 ... 1000 ms
UTeach low
t
The teach button is disabled af-

Teach button may now be oper-


teach button on the device can
After the delay before start-up

The button remains disabled


After about 4ms, the current

until the next signal change.


(≤ 300ms) has elapsed, the

teach process completed.


teach value is applied,
tTeach1 = 4 … 1000ms
Standard teach:
ter the 1st edge.
be operated.

ated again.

Quick standard teach


UTeach high shortest teaching duration for
standard teaching:
4 ms 4 ms 4 ms approx. 12ms
UTeach low
t

If the receive signal from the reflector is too weak, the sensor indicates the error status by means of fast and simulta-
neous flashing of the green and yellow LEDs. Please check the alignment, operating range, and soiling and carry out
another teaching.

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 RKR 3B Teach - 02
www.leuze.de

– 18 –
UTeach low
UTeach low
UTeach low

UTeach high
UTeach high
UTeach high
After the delay before start-up After the delay before start-up
(≤ 300ms) has elapsed, the teach (≤ 300ms) has elapsed, the

RKR 3B Teach - 02
button on the device can be operat- teach button on the device can
ed. be operated.

The teach button is disabled after The teach button is disabled af-
the 1st edge. ter the 1st edge.

another teaching.
Teach for increased sensor
sensitivity:
tTeach2 = 1000 … 2000ms
tTeach2

Setting the switching behaviour


of the switching output:
1000 ... 2000 ms

tTeach Output = 2000 … 3000ms

tTeach Output
tTeach Output

2000 ... 3000 ms


2000 ... 3000 ms
After about 4ms, the current
teach value is applied,
teach process completed.
The button remains disabled
until the next signal change.
Switching output switches on
light:
tp light = 4 … 1000ms

tp light

– 19 –
4 ... 1000 ms
Switching output switches on
dark:

tp dark
tp dark = 1000 … 2000ms
Teach button may now be oper-

1000 ... 2000 ms


The button remains disabled until ated again.
the next signal change.

t
t
t
Teaching for increased sensor sensitivity (clear glass, PET, foils)

Adjusting the switching behaviour of the switching output – light/dark switching


RKR 3B

neous flashing of the green and yellow LEDs. Please check the alignment, operating range, and soiling and carry out
Leuze electronic

If the receive signal from the reflector is too weak, the sensor indicates the error status by means of fast and simulta-

0612
Leuze electronic
PRK 8 Retro-reflective photoelectric sensors

Dimensioned drawing

0 … 2.4m
1,5 kHz

10 - 30 V
DC

z Detection of transparent media


(e. g. clear glass, PE, foil)
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z Push-pull switching outputs
z M12 turning connector
z Visible red light
z Square light spot

A Transmitter/receiver
B Optical axis
C Operational control
D LED yellow
E 90° turning connector

C UL US
LISTED
We reserve the right to make changes • 8_B03GB.fm

Electrical connection
IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z M12 connectors (KD …)
z Ready-made cables (K-D …)
z Mounting systems
z Reflectors
z Reflective tapes
z Control guard

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 8/66.41-S12 - 06
www.leuze.de

– 20 –
Leuze electronic
PRK 8

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 2.4m
Operating range 2) see tables 1 TK(S) 100x100 0 … 2.0m
Recommended reflector MTK(S) 50x50 2 MTK(S) 50x50 0 … 1.5m
Light source LED (modulated light)
3 TK(S) 30x50 0 … 0.6m
Wavelength 660nm (visible red light)
Light spot square, focussed at 200mm 4 TK(S) 20x40 0 … 0.6m
5 Tape 2 100x100 0 … 0.3m
Timing
Switching frequency 1500Hz 1 0 2.0 2.4
Response time 0.33ms 2 0 1.5 1.8
Delay before start-up ≤ 650ms
3 0 0.6 0.8
Electrical data 4 0 0.6 0.8
Operating voltage UB 10 … 30VDC 5 0 0.3 0.5
Residual ripple ≤ 15% of UB
Bias current ≤ 35mA Operating range [m] *
Switching output/function 2 push-pull switching outputs 3) Typ. operating range limit [m] *
pin 2: PNP dark switching, NPN light switching
pin 4: PNP light switching, NPN dark switching *) For sensitivity set to operating point 3
Signal voltage high/low ≥ (UB -2V)/≤ 2V TK … = adhesive
Output current max. 100mA TKS … = screw type
Sensitivity adjustable with 12-turn potentiometer Tape 2 = adhesive
Indicators
LED yellow light path free
operating point of tape, PE – transition from flashing to con-
tinuous light
LED yellow flashing light path free, no performance reserve Diagrams
Mechanical data
Housing metal
Optics cover glass
Weight 70g
Connection type M12 connector, 5-pin (turning)
Environmental data
Ambient temp. (operation/storage) -40°C … +60°C/-40°C … +70°C
Protective circuit 4) 2, 3
VDE safety class 5) II, all-insulated
Protection class 6) IP 67, IP 69K 7)
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
Options
L/D input
Dark switching/light switching UB/0V or not connected
L/D delay < 0.5ms
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) The push-pull switching outputs must not be connected in parallel
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs
5) Rating voltage 250VAC
6) In stop position of the turning connector (turning connector locked)
7) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. z preferably use
MTK(S) 50x50.
With M12 connector PRK 8/66.41-S12 500 37134
z note the light spot geome-
try and installation
conditions

PRK 8/66.41-S12 - 06 0703

– 21 –
Leuze electronic
PRK 8 Retro-reflective photoelectric sensors with tracking function

Dimensioned drawing

0 … 2.4m
1 kHz

10 - 30 V Tracking
DC PET
Glas

z Detection of transparent media


(e. g. clear glass, PE, foil)
z Automatic contamination compensation
(tracking function) for longer intervals
between cleanings
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z Push-pull switching outputs
z M12 turning connector
z Visible red light

A Receiver
B Optical axis
C Operational control
D LED yellow, LED green
E 90° turning connector
C UL US
LISTED
We reserve the right to make changes • 8_B05GB.fm

Electrical connection
IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z M12 connectors (KD …)
z Ready-made cables (K-D …)
z Mounting systems
z Reflectors
z Reflective tapes
z Control guard

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 8/66.42-S12 - 06
www.leuze.de

– 22 –
Leuze electronic
PRK 8

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 2.4m
Operating range 2) see tables 1 TK(S) 100x100 0 … 2.0m
Recommended reflector MTK(S) 50x50 2 MTK(S) 50x50 0 … 1.5m
Light source LED (modulated light)
3 TK(S) 30x50 0 … 0.6m
Wavelength 660nm (visible red light)
Light spot square, focussed at 200mm 4 TK(S) 20x40 0 … 0.6m
5 Tape 2 100x100 0 … 0.3m
Timing
Switching frequency 1000Hz 1 0 2.0 2.4
Response time 0.5ms 2 0 1.5 1.8
Delay before start-up ≤ 650ms
3 0 0.6 0.8
Electrical data 4 0 0.6 0.8
Operating voltage UB 10 … 30VDC 5 0 0.3 0.5
Residual ripple ≤ 15% of UB
Bias current ≤ 35mA Operating range [m] *
Switching output/function 2 push-pull switching outputs 3) Typ. operating range limit [m] *
pin 2: PNP dark switching, NPN light switching
pin 4: PNP light switching, NPN dark switching *) For sensitivity set to operating point 3
Signal voltage high/low ≥ (UB -2V)/≤ 2V TK … = adhesive
Output current max. 100mA TKS … = screw type
Sensitivity adjustable with step switch Tape 2 = adhesive
Switch positions
Position teach-in activation of the teach procedure
Position 1 (PE bottle) operating point PE bottle
Position 2 (clear glass bottle) operating point clear glass bottle
Position 3 (coloured glass bottle) operating point coloured glass bottle Diagrams
Position Auto tracking ON/OFF
Typ. object gap
Indicators (MTKS 50x50 at 400mm)
LED green ready, user acknowledge (page 25) 14
LED green flashing Teach process running, switching to AUTO A

Gap size y [mm]


12
LED yellow light path free, status display tracking function 10
B
C
LED yellow flashing device error, teach error, no performance reserve 8
Mechanical data 6
4
Housing metal
2
Optics cover glass
0
Weight 70g 0 100 200 300 400
Connection type M12 connector, 5-pin (turning) Distance x [mm]

Environmental data A Switch position 1


Ambient temp. (operation/storage) -40°C … +60°C/-40°C … +70°C B Switch position 2
Protective circuit 4) 2, 3 C Switch position 3
VDE safety class 5) II, all-insulated
Protection class 6) IP 67, IP 69K 7)
LED class 1 (acc. to EN 60825-1) y
Standards applied IEC 60947-5-2
Options x

Teach input
Active/not active edge from 0V to UB/0V or floating
Teach delay < 500ms
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) The push-pull switching outputs must not be connected in parallel
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs
5) Rating voltage 250VAC
6) In stop position of the turning connector (turning connector locked)
7) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. z preferably use
MTK(S) 50x50.
With M12 connector PRK 8/66.42-S12 500 37135
z note the light spot geome-
try and installation
conditions

PRK 8/66.42-S12 - 06 0703

– 23 –
Leuze electronic
PRK 8

1. Operating principle of contamination compensation (tracking function)


This transparency sensor (clear-glass sensor) is a device which automatically compensates system contamination at the reflector
and sensor by means of continuous measurement of the receiving level. The control rate depends on the number of gaps in the
process. This tracking function increases the interval between cleaning sessions considerably.
The sensor does not need to be recalibrated after the system has been cleaned. In typical applications, cleaning can be performed
during system operation. This means higher system efficiency.
The system is calibrated ("teach-in") once only at initial setup. The appropriate object is then selected (PE, clear glass or coloured
glass). The "teach-in" process does not have to be performed again if a different object is selected.

2. Controls and indicators

a Switch position 2 (clear-glass bottle)


b Switch position 1 (PE bottle, glass pane, foil)
c Switch position Teach
d Switch position, tracking ON/OFF
e Switch position 3 (coloured-glass bottle)
f Operation and teach indicator (LED green)
g Light path free (LED yellow)

3. Adjustment procedure (teach-in) via step switch


Correct adjustment procedure: Important to note:
1. There must be no objects in the beam The teach-in procedure must be conducted
Reflector path between the retro-reflective photoe- without any objects!
STO
P
lectric sensor and the reflector during the
adjustment procedure.

Retro-reflective-
2. Align the sensor with the reflector so that The beam must not fall outside the
photoelectric the beam is visible in the middle of the reflector area. The mounted reflector
sensor reflector should always be larger than the visible
beam!
Important during teach-in:
free light path!

3. Turn the step switch to the "Teach" posi- The adjustment procedure must be
tion for about 2s. conducted without objects!
4. Turn the step switch back to positions 1,
see 3.)
2 or 3.

see 4.)
5. To turn the tracking function on/off, turn The step switch must be turned to
the step switch to "Auto" for about 10s. positions 1, 2 or 3 during operation!
6. Turn the step switch back to positions 1,
2 or 3.

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 8/66.42-S12 - 06
www.leuze.de

– 24 –
Leuze electronic
PRK 8

4. Setting operating mode


Object to be identified Material, e.g.: Switch position Correct adjustment procedure:
cTransparent objects z PE bottle 1. Turn the step switch to the "Teach" position
z PEN bottle for about 2s.
z Clear plate glass 2. Turn the step switch back to position 1
z Foil
Tracking can be turned on or off by switching
to "Auto"

dLess transparent z Clear glass bottle 1. Turn the step switch to the "Teach" position
objects z Coloured plate for about 2s.
glass 2. Turn the step switch back to position 2

Tracking can be turned on or off by switching


to "Auto"

eOpaque z Coloured glass 1. Turn the step switch to the "Teach" position
objects bottle for about 2s.
z Opaque objects 2. Turn the step switch back to position 3

Tracking can be turned on or off by switching


to "Auto"

5. Calibration procedure (teach-in) by wire


1. Set step switch to desired operating mode (PE, clear-glass or coloured-glass bottle).
2. Activate teach-in wire (pin 5, edge triggered from 0V to UB).
3. Deactivate teach-in wire (pin 5).

6. Switching the tracking function on or off


Operation LED green LED yellow
1 Step switch is in position 1, 2, or 3 ON ON or OFF depending on switching state
2 Set step switch from 1, 2, or 3 -> Auto OFF ON or OFF depending on switching state
3 Status display of the tracking function 6Hz Status display:
ON=tracking active
OFF=tracking not active
4 Delay before switching: 10s 6Hz Status display:
After 10s, the tracking is changed ON=tracking active
OFF=tracking not active
5 Set step switch from Auto -> 1, 2, or 3 ON ON/OFF

PRK 8/66.42-S12 - 06 0703

– 25 –
Leuze electronic
PRK 18 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 3m

10 - 30 V
DC

z Retro-reflective photoelectric sensor for


safe detection of transparent media
(e.g. clear glass, PE, foil)
z User controlled sensitivity adjustment with
high resolution allows detection of transpar-
ent objects
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
A Indicator diodes
B Sensitivity adjustment
C Optical axis

Electrical connection
C UL US
LISTED
We reserve the right to make changes•18_b03GB.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting system (BT 95)
z M12 connectors (KD 095…)
z M8 connectors (D M8…)
z Ready-made cables (K-D …)
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 18/2/4 (D)L.4 - 06
www.leuze.de RK(R) 18/4 DL.45 - 06

– 26 –
Leuze electronic
PRK 18

Specifications Tables
Optical data PRK 18/4 DL.4
RK 18/4 DL.45
Typ. operating range limit (TK(S) 100x100) 1) 0 … 3m
Operating range 2) see tables Reflectors Operating
Recommended reflector MTK(S) 50x50 range
Light source LED (modulated light)
1 TK(S) 100x100 0 … 2.4m
Wavelength 660nm (visible red light, polarised)
2 MTK(S) 50x50 0 … 2.0m
Timing 3 TK(S) 30x50 0 … 0.8m
Switching frequency 1500Hz 4 TK(S) 20x40 0 … 0.8m
Response time 0.333ms 5 Tape 2 100x100 0 … 0.4m
Delay before start-up ≤ 100ms
Electrical data 1 0 2,4 3,0
Operating voltage UB 3) 10 … 30VDC (incl. residual ripple) 2 0 2,0 2,5
Residual ripple ≤ 15% of UB 3 0 0,8 1,0
Bias current ≤ 35mA 4 0 0,8 1,0
Switching output PNP or NPN transistor (see Order guide) 5 0 0,4 0,6
Function characteristics dark or light switching (by reversing the polarity of UB)
Signal voltage high/low ≥ (UB -2V)/≤ 2V Operating range [m] *)
Output current max. 100mA Typ. operating range limit [m] *)
Sensitivity adjustable with 12-turn potentiometer
*) For sensitivity set to operating point 3
Indicators
LED yellow switching output
LED green, slowly flashing operating point 1 clear glass – transition from quickly flash-
ing to slowly flashing
Diagrams
LED green, quickly flashing operating point 2 coloured glass – transition from cont. il- Typ. object gap
(MTKS 50x50 at 400mm)
luminated to quickly flashing
10
LED green, continuous light operating point 3 non transparent media – continuous 9 A

Gap size y [mm]


light 8 B
7 C
Mechanical data 6
5
Housing diecast zinc 4
Optics glass 3
2
Weight 150g 1
Connection type M12 connector, 4-pin, stainless steel 0
0 100 200 300 400
M8 connector, 3-pin, stainless steel Distance x [mm]
Environmental data A Operating pt. 1
Ambient temp. (operation/storage) -25°C … +55°C/-40°C … +70°C B Operating pt. 2
Protective circuit 4) 2, 3 C Operating pt. 3
VDE safety class III
Protection class IP 67, IP 69K 5)
LED class 1 (acc. to EN 60825-1) y
Standards applied IEC 60947-5-2
1) Typ. operating range limit: max. attainable range without performance reserve x
2) Operating range: recommended range with performance reserve
3) Functional extra-low voltage with reliable disconnection or protective extra-low voltage (VDE 0100/T 410)
4)
5)
2=polarity reversal protection, 3=short-circuit protection for all outputs
IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
Remarks
acids and bases are not part of the test Objects Adjustment
(indicator
LED yellow)
Clear glass, Operating pt. 1
PE, foil

Order guide
Coloured Operating pt. 2
Selection table
RKR 18/4 DL.8.45.1
Part No. 500 80153

Part No. 500 81153

Part No. 500 81364

Part No. 500 41448

Part No. 501 04415

glass
Part No. 50041446
RKR 18/4 DL8.45
PRK 18/4 DL.4

PRK 18/2 DL.4

RK 18/4 DL.45

Order code Î
PRK 18/4 L.4

Equipment Ð Opaque ob- Operating pt. 3


jects

Application transparent media z z z z z z


foils > 5µm z z z
z The light spot may not
Switching output PNP transistor z z z z z exceed the reflector.
NPN transistor z
z RK 18/4 … and RKR 18…
Switching light z z z z z z The sensor has to be
dark z z z z z z mounted approx. 5° angu-
LED sensor back z z z z z z lar towards the object.
Adjustment 12-turn (sensor back) z z z z z z z Preferably use
Connection M12 connector z z z z MTK(S) 50x50.
M8 connector z z
Features polarisation filter z z z
stainless steel housing z
PRK 18/2/4 (D)L.4 - 06 0703
RK(R) 18/4 DL.45 - 06

– 27 –
Leuze electronic
RKR 18 Ex n Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 3m

10 - 30 V
DC

z Retro-reflective photoelectric sensor for


safe detection of transparent media
(e.g. clear glass, PE, foil)
z User controlled sensitivity adjustment with
high resolution allows detection of transpar-
ent objects
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z II 3G EEx nA II T4-X
A Indicator diodes
z II 3D IP67 T70°C-X B Sensitivity adjustment
C Optical axis

Electrical connection
C UL US
We reserve the right to make changes • 18_ex_b07GB.fm

LISTED

IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting system (BT 95)
z Cable with M8 connector (K-D …)
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 RKR 18/4 DL 8.45 Ex n - 04
www.leuze.de

– 28 –
Leuze electronic
RKR 18 Ex n

Specifications Tables
Optical data RKR 18/4 DL 8.45 Ex n
Typ. op. range limit (TK(S) 100x100) 1) 0 … 3m Reflectors Operating
Operating range 2) see tables range
Recommended reflector MTK(S) 50x50
Light source LED (modulated light) 1 TK(S) 100x100 0 … 2.4m
Wavelength 660nm (visible red light, polarised) 2 MTK(S) 50x50 0 … 2.0m
3 TK(S) 30x50 0 … 0.8m
Timing 4 TK(S) 20x40 0 … 0.8m
Switching frequency 1500Hz
5 Tape 2 100x100 0 … 0.4m
Response time 0.333ms
Delay before start-up ≤100ms 1 0 2.4 3.0
Electrical data 2 0 2.0 2.5
Operating voltage UB 3) 10 … 30VDC (incl. residual ripple) 3 0 0.8 1.0
Residual ripple ≤ 15% of UB 4 0 0.8 1.0
Bias current ≤ 35mA 5 0 0.4 0.6
Switching output PNP transistor
Function characteristics dark or light switching (by reversing the polarity of UB) Operating range [m] *)
Signal voltage high/low ≥ (UB -2V)/≤ 2V Typ. operating range limit [m] *)
Output current max. 100mA
Sensitivity adjustable with 12-turn potentiometer *) For sensitivity set to operating point 3

Indicators
LED yellow
LED green, slowly flashing
switching output
operating point 1 clear glass – transition from quickly flash-
Diagrams
ing to slowly flashing Typ. object gap
LED green, quickly flashing operating point 2 coloured glass – transition from cont. il- (MTKS 50x50 at 400mm)
luminated to quickly flashing 10
9 A
LED green, continuous light operating point 3 non transparent media – continuous

Gap size y [mm]


8 B
C
light 7
6
5
Mechanical data 4
Housing diecast zinc 3
2
Optics glass 1
Weight 150g 0
0 100 200 300 400
Connection type M8 connector, 3-pin, stainless steel Distance x [mm]
Environmental data A Operating pt. 1
Ambient temp. (operation/storage) -10°C … +50°C/-40°C … +70°C B Operating pt. 2
Protective circuit 4) 2, 3 C Operating pt. 3
VDE safety class III
Protection class IP 67, IP 69K 5)
LED class 1 (acc. to EN 60825-1)
y
Standards applied IEC 60947-5-2
Explosion protection x
Labelling (CENELEC) II 3G EEx nA II T4-X II 3D IP67 T70°C-X
1)
2)
Typ. operating range limit: max. attainable range without performance reserve
Operating range: recommended range with performance reserve
Remarks
3) Functional extra-low voltage with reliable disconnection or protective extra-low voltage (VDE 0100/T 410) Objects Adjustment
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs (indicator
5) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives, LED yellow)
acids and bases are not part of the test Clear glass, Operating pt. 1
PE, foil

Order guide Coloured Operating pt. 2


glass
Designation Part No.
RKR 18/4 DL 8.45 Ex n 500 41447
(Follow operating and installation instructions!) Opaque ob- Operating pt. 3
jects

z The light spot may not


exceed the reflector.
z RKR 18… The sensor has
to be mounted approx. 5°
angular towards the
object.
z Preferably use
MTK(S) 50x50.

RKR 18/4 DL 8.45 Ex n - 04 0703

– 29 –
Leuze electronic
RKR 18 Ex n Retro-reflective photoelectric sensors with polarisation filter

Operating instructions for sensors of type RKR 18/4 DL 8.45 Ex n for application in
potentially explosive areas of zone 2 and 22.
The sensors produced by Leuze electronic GmbH + Co. KG for use in potentially explosive areas are sensors which function on
the optical electronic principle. Without making physical contact, these sensors detect objects which are located in or which pass
through the light beam.

Attention!
Electrical equipment may endanger humans and (where applicable) animal health, and may threaten the safety of goods
if used incorrectly and under unfavourable conditions in potentially explosive areas.
A safe operation in potentially explosive areas is only possible if the equipment is used properly and for its intended
purpose.
This requires that the installation and operating instructions are adhered to and that appropriate measures are taken to
ensure that this is effectively and permanently ensured.

Notes!
- In order to achieve a safe operation of sensors of Group II, Category 3 in potentially explosive areas, installation and
protective devices appropriate to the application must ensure that operational events do not damage or overload the
equipment.

Installation, Commissioning
In order to comply with the requirements acc. to EN 50 021 and EN 50 281-1-1, the following prerequisites must be met:
- The equipment must be protected against mechanical damage (resistance to shock) by means of an additional protec-
tion device.
- The connectors at the equipment must be equipped with an additional safeguard or mechanical lock to avoid unintend-
ed separation of the connectors.
- The warning sign "Do not disconnect under voltage" that is supplied with the sensors must be attached to the sensor
or its mounting bracket so that it is clearly visible.
- The connection cable and the connectors must be protected from excessive or unintended pulling or pushing strain.

Attention!
- Due to the physical circumstances, the photoelectric sensors of type RKR 18/4 DL 8.45 Ex n must not be used for the
protection of persons or for purposes of emergency shutdown.
- The RKR 18/4 DL 8.45 Ex n sensors must only be installed and maintained by trained electricians.
- The applicable regulations for the installation of electrical equipment in potentially explosive areas must be observed.

Maintenance
No changes may be made to the devices of type RKR 18/4 DL 8.45 Ex n for potentially explosive areas.
Repairs to the sensors may only be performed by persons trained for such work or by the manufacturer. Defective devices must
be replaced immediately.
Cyclical maintenance of the sensors is not necessary.
Depending on the environmental conditions, it may occasionally be necessary to clean the light-emission surfaces of the RKR 18/
4 sensors. This cleaning must only be performed by persons trained for performing this task.

Chemical Resistance
The sensors of type RKR 18/4 DL 8.45 Ex n demonstrate good resistance against many diluted acids and bases.
Exposure to organic solvents is possible only under certain circumstances and only for short periods of time.
Resistance to chemicals should be examined on a case by case basis.

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 RKR 18/4 DL 8.45 Ex n - 04
www.leuze.de

– 30 –
Leuze electronic
RKR 18 Ex n

RKR 18/4 DL 8.45 Ex n - 04 0703

– 31 –
Leuze electronic
IPRK 18 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 4m

10 - 30 V Tracking
DC PET
Glas

z Intelligent sensor for detection of transpar-


ent objects (e.g. clear glass, PE, foil)
z Automatic contamination compensation
(tracking function) for longer intervals
between cleanings
z Adjustment via teach-in

A Step switch for object adjustment


B Indicator diodes
C Optical axis

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 18_b05GB.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting system (BT 95)
z M12 connectors (KD …)
z Reflectors

PIN 1 PIN 2 PIN 3 PIN 4 PIN 5


PRK 18/24 DL.46 + NPN GND PNP L/D
PRK 18/24 DL.42 + NPN GND PNP Teach
IPRK 18/4 DL.41 + Warn GND PNP L/D
IPRK 18/2 DL.41 + Warn GND NPN L/D

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 18… - 03
www.leuze.de PRK 18/24… - 03

– 32 –
Leuze electronic
IPRK 18

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 4m
Operating range 2) see tables 1 TK(S) 100x100 0 … 3.0m
Recommended reflector MTK(S) 50x50 2 MTK(S) 50x50 0 … 2.4m
Light source LED (modulated light)
3 TK(S) 30x50 0 … 1.6m
Wavelength 660nm (visible red light, polarised)
4 TK(S) 20x40 0 … 1.4m
Timing 5 Tape 2 100x100 0 … 0.6m
Switching frequency 1kHz
Response time 0.5ms 1 0 3.0 4.0
Delay before start-up ≤ 300ms 2 0 2.4 3.0
3 0 1.6 2.0
Electrical data
Operating voltage UB 10 … 30VDC (incl. residual ripple) 4 0 1.4 1.8
Residual ripple ≤ 15% of UB 5 0 0.6 0.8
Bias current ≤ 35mA
Switching output see section 6. Preferred types (page 35) Operating range [m] *)
Function characteristics see section 6. Preferred types (page 35) Typ. operating range limit [m] *)
Signal voltage high/low3) ≥ (UB -2V)/≤ 2V *) for sensitivity setting at switch position 3
Output current max. 2x100mA
Sensitivity see section 6. Preferred types (page 35) TK … = adhesive
TKS … = screw type
Switch positions Tape 2 = adhesive
Position teach-in Activation of the teach procedure
Position 1 (PE bottle) Operating point PE bottle
Position 2 (clear glass bottle) Operating point clear glass bottle
Position 3 (coloured glass bottle) Operating point coloured glass bottle Diagrams
Position Auto Tracking ON/OFF Typ. object gap
(MTKS 50x50 at 400mm)
Indicators
LED green continuous light ready 10
9 A

Gap size y [mm]


LED green flashing teach mode active with performance reserve 8 B
C
LED red continuous light operation without performance reserve 7
6
LED red flashing teaching without performance reserve 5
LED green/red flashing device defective, no performance reserve 4
3
LED 1 yellow light path free 2
LED 2 yellow tracking ON 1
0
0 100 200 300 400
Mechanical data Distance x [mm]
Housing diecast zinc
Optics cover glass A Switch position 1
Weight 150g B Switch position 2
Connection type M12 connector, 5-pin, stainless steel C Switch position 3
Environmental data
Ambient temp. (operation/storage) -25°C … +55°C/-40°C … +70°C
Protective circuit 4) 2, 3 y
VDE safety class III
Protection class IP 67, IP 69K 5) x
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
Options
Remarks
see section 6. Preferred types (page 35) Objects Switch po-
sition
1) Typ. operating range limit: max. attainable range without performance reserve Multilayer foil, PE bot- 1
2) Operating range: recommended range with performance reserve tles, transparent glass
3) Functional extra-low voltage with reliable disconnection or protective extra-low voltage (VDE 0100/T 410) pane
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs Clear glass bottle 2
5) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives, Coloured glass bottle 3
acids and bases are not part of the test
z The light spot may not
exceed the reflector.
z Teaching may only be per-
formed with free light path.
z A change of the operating
Order guide point is always possible and
does not require a new
See section 6. Preferred types (page 35) teach-in.
z The red LED signalises an
insecure operating state.
z For activation of the single
functions you have to
remain in the respective
switch position for approx.
2ms.
z In switch positions "Teach"
and "Auto" the switching
outputs are active.
z Preferably use
MTK(S) 50x50.

IPRK 18… - 03 0703


PRK 18/24… - 03

– 33 –
Leuze electronic
IPRK 18

1. Operating principle of contamination compensation (tracking function)


This transparency sensor (clear-glass sensor) is a device which automatically compensates system contamination at the reflector
and sensor by means of continuous measurement of the receiving level. The control rate depends on the number of gaps in the
process. This tracking function increases the interval between cleaning sessions considerably.
The control limit is indicated by a warning output. The sensor does not need to be recalibrated after the system has been cleaned.
In typical applications, cleaning can be performed during system operation. This means higher system efficiency.
The system is calibrated ("teach-in") once only at initial setup. The appropriate object is then selected (PE, clear glass or coloured
glass). The "teach-in" process does not have to be performed again if a different object is selected.

2. Controls and indicators

a Light path free (LED 1 yellow)


b Operation and teach indicator (LED green/red)
c Tracking ON (LED 2 yellow)
d Switch position tracking
e Switch position 3 (coloured-glass bottle)
f Switch position 2 (clear-glass bottle)
g Switch position 1 (PE bottle, glass pane, foil)
h Switch position Teach

3. Adjustment procedure (teach-in) via step switch


Correct adjustment procedure: Important to note:
1. There must be no objects in the beam The teach-in procedure must be conducted
Reflector path between the retro-reflective photoe- without any objects!
STO
P lectric sensor and the reflector during the
adjustment procedure.

Retro-reflective-
2. Align the sensor with the reflector so that The beam must not fall outside the
photoelectric sensor the beam is visible in the middle of the reflector area. The mounted reflector
reflector should always be larger than the visible
beam!
Important during teach-in:
free light path!

3. Turn the step switch to the "Teach" posi- The adjustment procedure must be
tion for about 2s. conducted without objects!
4. Turn the step switch back to positions 1,
see 3.) 2 or 3.
see 4.) 5. To turn the tracking function on/off, turn The step switch must be turned to
the step switch to "Auto" for about 2s. positions 1, 2 or 3 during operation!
6. Turn the step switch back to positions 1,
2 or 3.

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 18… - 03
www.leuze.de PRK 18/24… - 03

– 34 –
Leuze electronic
IPRK 18

4. Setting operating mode


Object to be identified Material, e.g.: Switch position Correct adjustment procedure:
cTransparent objects z PE bottle 1. Turn the step switch to the "Teach" position
z PEN bottle 1 Teach for about 2s.
z Clear plate glass 2. Turn the step switch back to position 1
2
z Foil
Tracking can be turned on or off by switching
3 Auto to "Auto"

dLess transparent z Clear glass bottle 1. Turn the step switch to the "Teach" position
objects z Coloured plate for about 2s.
1 Teach
glass 2. Turn the step switch back to position 2
2
Tracking can be turned on or off by switching
3 Auto to "Auto"

eOpaque objects z Coloured glass 1. Turn the step switch to the "Teach" position
bottle for about 2s.
1 Teach
z Opaque objects 2. Turn the step switch back to position 3
2
Tracking can be turned on or off by switching
3 Auto to "Auto"

5. Calibration procedure (teach-in) by wire


1. Set step switch to desired operating mode (PE, clear-glass or coloured-glass bottle).
2. Activate teach-in wire (pin 5) (high active). Teach-in procedure takes max. 1s.
3. Deactivate teach-in wire (pin 5).

6. Preferred types
l

Selection table
Part No. 500 32798

Part No. 500 33554

Part No. 500 33552

Part No. 500 33553


PRK 18/24 DL.46

PRK 18/24 DL.42

IPRK 18/4 DL.41

IPRK 18/2 DL.41

Order code Î

Equipment Ð
Application PE z z z z
clear glass z z z z
coloured glass z z z z
Switching outputs 2 PNP transistors z
2 NPN transistors z
1 NPN + 1 PNP transistor z z
Function complementary
characteristics light switching z z z
dark switching z z z z
Adjustment step switch z z z z
Options contamination compensation (step tracking) z z z z
cleaning compensation (peak tracking) z z z z
tracking ON/OFF z z z z
warning output z z
teach-in via step-switch z z z z
teach-in via control line z
light/dark switching via control line z z z
UL z z

IPRK 18… - 03 0703


PRK 18/24… - 03

– 35 –
Leuze electronic
IPRK 18 Retro-reflective photoelectric sensors with analogue output

Dimensioned drawing

0 … 1m

18 - 28 V
DC

z Analogue output signal 4 … 20mA


z Teach-in for adaptation to the application

A Indicator diodes
B Optical axis

Electrical connection
We reserve the right to make changes•18_b10gb.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting system (BT 95)
z M12 connectors (KD …, K-D …)
z Reflectors

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 18/V L.03 - 01
www.leuze.de

– 36 –
Leuze electronic
IPRK 18

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (MTKS 50x50)1) 0 … 1.2m
Operating range 2) see tables 1 MTKS 50x50 0 … 1.0m
Recommended reflector MTKS 50x50
Light source LED (modulated light) 1 0 1.0 1.2
Wavelength 660nm (visible red light, polarised)
Operating range [m]
Timing
Update time (analogue output) 2ms Typ. operating range limit [m]
Delay before start-up ≤ 300ms MTKS … = screw type
Electrical data
Operating voltage UB 18 … 28VDC (incl. residual ripple)
Residual ripple ≤ 15% of UB
Bias current ≤ 60mA
Analogue output 4 … 20mA non-linearised, RL ≤ 1kΩ,
4mA with interrupted light path,
20mA with free light path,
12mA after teach-in
Resolution of analogue output 1% of the maximum value (20mA)
Warning output PNP
Function of warning output see options
Teach input PNP
Function of teach input see options
Indicators
LED green, continuous light voltage supply
LED red, continuous light error
LED yellow, continuous light light path free
Mechanical data
Housing diecast zinc
Optics cover glass
Weight 150g Teach-in process
Connection type M12 connector, 5-pin, stainless steel
1. Align sensor with reflector.
Environmental data The beam must not fall out-
Ambient temp. (operation/storage) -25°C ... +55°C/-40°C ... +70°C
Protective circuit 3) 2, 3 side the reflector area!
VDE safety class III 2. Place the object to be
Protection class IP 67, IP 69K 4)
LED class 1 (acc. to EN 60825-1) scanned in the beam path.
Standards applied IEC 60947-5-2 3. Perform teach-in
Options (teach-in input
Warning output PNP, static principle low -> high -> low).
Signal voltage high/low5) ≥ (UB -2V)/≤ 2V
Output current max. 100mA 4. Following teach-in, ana-
Functions logue output exhibits
no error warning output = high
Teach-in without error warning output = high approx. 12mA.
Hardware device error warning output = low
Dynamic error warning output = low
(received signal level outside of permissible range)
Teach-in running warning output = low
Teach input PNP
Teach-in active/not active UB/0V or not connected
Teach time ≥ 20ms (analogue output supplies measurement value)
Handshake warning output acknowledges the teach event
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) 2=polarity reversal protection, 3=short-circuit protection for all outputs
4) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test
5) Functional extra-low voltage with reliable disconnection or protective extra-low voltage (VDE 0100/T 410)

Order guide
l
Remarks
Selection table z Following successful teach-
Part No. 501 06974

in, the sensor supplies


IPRK 18/V L.03

approx. 12mA.
Order code Î z The analogue output sup-
plies a measurement value
even in the event of an error.
Equipment Ð
Switching output 1 PNP warning output z
Analogue output 4 … 20mA z
Options Teach via control line z

IPRK 18/V L.03 - 01 0701

– 37 –
Leuze electronic
IPRK 18 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 3m

Tracking
PET
Glas

z Intelligent sensor for detection of transpar-


ent objects (e.g. clear glass, PE, foil) with
integrated AS-i Slave
z Automatic contamination compensation
(tracking function) for longer intervals
between cleanings
z Sensor adjustment via bus line and teach-in
directly at sensor

A Step switch for object adjustment


B Indicator diodes
C Optical axis

Electrical connection
C UL US
LISTED
We reserve the right to make changes•18_b08GB.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting system (BT 95)
z M12 connectors (KD …)
z Reflectors

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 18/A L.46 - 03
www.leuze.de

– 38 –
Leuze electronic
IPRK 18

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 3m
Operating range 2) see tables 1 TK(S) 100x100 0 … 2.4m
Recommended reflector MTK(S) 50x50 2 MTK(S) 50x50 0 … 2.0m
Light source LED (modulated light)
3 TK(S) 30x50 0 … 0.8m
Wavelength 660nm (visible red light, polarised)
4 TK(S) 20x40 0 … 0.8m
Timing 5 Tape 2 100x100 0 … 0.4m
Switching frequency (sensor) according to AS-i specifications (500Hz internally)
Response time (sensor) according to AS-i specifications (1ms internally) 1 0 2.4 3.0
Delay before start-up ≤ 300ms 2 0 2.0 2.5
3 0 0.8 1.0
Electrical data
Operating voltage UB 26.5 … 31.6V (according to AS-i specifications) 4 0 0.8 1.0
Bias current ≤ 35mA 5 0 0.4 0.6
Sensitivity commutation: PE/clear glass/coloured glass
Operating range [m] *)
Switch positions Typ. operating range limit [m] *)
Position teach-in Activation of the teach procedure
Position 1 (PE bottle) Operating point PE bottle *) for sensitivity setting at switch position 3
Position 2 (clear glass bottle) Operating point clear glass bottle TK … = adhesive
Position 3 (coloured glass bottle) Operating point coloured glass bottle TKS … = screw type
Position Auto Tracking ON/OFF Tape 2 = adhesive
Indicators (see also controls and indicators)
LED green continuous light ready
LED green flashing teach mode active with performance reserve Diagrams
LED red continuous light/green continuous operation without performance reserve Typ. object gap
light (MTKS 50x50 at 400mm)
LED red continuous light/green flashing teaching without performance reserve 10
9 A
LED green/red flashing device defective

Gap size y [mm]


8 B
LED 1 yellow light path free 7 C
LED 2 yellow tracking ON 6
5
LED 3 yellow AS-i ON = step switch OFF 4
3
Mechanical data 2
1
Housing diecast zinc 0
0 100 200 300 400
Optics cover glass
Weight 150g Distance x [mm]
Connection type M12 connector, 4-pin, stainless steel A Switch position 1
Environmental data B Switch position 2
Ambient temp. (operation/storage) -25°C … +55°C/-40°C … +70°C C Switch position 3
Protective circuit 3) 2, 3
VDE safety class III
Protection class IP 67, IP 69K 4) y
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2 x

AS-i data
I/O code 7
ID code A.F Remarks
Address programmed by the user in the range of 1 to 62 Objects Switch po-
(default=0) sition
Cycle time acc. to AS-i specification max. 10ms with 62 slaves Multilayer foil, PE bot- 1
AS-i standard according to profile S-7.A.F (A/B-operation, user defined) tles, transparent glass
pane
1) Typ. operating range limit: max. attainable range without performance reserve
Clear glass bottle 2
2) Operating range: recommended range with performance reserve
3) 2=polarity reversal protection, 3=short-circuit protection for all outputs Coloured glass bottle 3
4) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives, z The light spot may not
acids and bases are not part of the test exceed the reflector.
z Teaching may only be per-
formed with free light path.
z A change of the operating
Order guide point is always possible and
does not require a new
Designation Part No. teach-in.
IPRK 18/A L.46 500 40278 z The red LED signalises an
insecure operating state.
z For activation of the single
functions you have to
remain in the respective
switch position for approx.
2s.
z In switch positions "Teach"
and "Auto" the switching
outputs are not active.
z Preferably use
MTK(S) 50x50.

IPRK 18/A L.46 - 03 0703

– 39 –
Leuze electronic
IPRK 18

1. Operating principle of contamination compensation (tracking function)


This transparency sensor (clear-glass sensor) is a device which automatically compensates system contamination at the reflector
and sensor by means of continuous measurement of the receiving level. The control rate depends on the number of gaps in the
process. This tracking function increases the interval between cleaning sessions considerably.

2. Controls and indicators

a Light path FREE (LED 1 yellow)


b Operation and teach indicator (LED green/red)
c Tracking ON (LED 2 yellow)
d Switch position, tracking ON/OFF
e Switch position 3 (coloured-glass bottle)
f Switch position 2 (clear-glass bottle)
g Switch position 1 (PE bottle, glass pane, foil)
h Switch position Teach
i AS-i ON = step switch (LED 3 yellow)

3. Sensor operation
The sensor can be operated both via the AS-interface as well as via the step switch. The step switch can, to a certain extent, be
switched off via the AS-interface. In all cases, the teach-in function of the step switch is retained.
Release of the step switch is indicated by the LED 3 = off behind the AS-i symbol (DO0=0 and DO1=0). In this mode, the AS-
interface only affects parameters P0 and P1 as these functions directly affect the switching output DI0. The functions DO2 and P2
are inactive (blocked) in this case. When switching from AS-interface to the step switch, the current step-switch setting is activated,
i.e. the device switches to the corresponding mode (1,2,3 or teach-in). The tracking function remains in the last setting set by the
AS-interface. The switching of the performance reserve is effective only after a started teach process (via AS-interface and/or step
switch) has been concluded. If the device is switched during a teach process from the step-switch mode to the AS-i mode, this
teach process restarts after 2 seconds.

4. Programming via AS-interface


AS-i data
Profile S-7.A.F (A/B-operation, user defined) ID code A.F
I/O code 7 Address Programmed by the user in the range of 1 to 62 (default=0)

Assignment: data bits and parameter bits (Programming Host Level)


DO0 Performance reserve L-Bit DI2 Free
DO1 Performance reserve H-Bit DI3 Free
DO2 Tracking On/Off P0 Timer On/Off (pulse stretching 12ms like IPRK 18/A.1 L.4)
DO3 Not usable P1 Light/dark switching
DI0 Switching output P2 Teach-in
DI1 Warning output (soiling/tracking regulator at limit) P3 Not usable

Data content (Programming Host Level)


DO0 DO1 Performance reserve
Step switch release (selection possible via step switch 1, 2, 3, Teach-in possible, Tracking On/Off possible)
0 0 => AS-i Tracking On/Off and AS-i Teach-in are not active (blocked)
=> AS-i Timer On/Off and AS-i light/dark switching are active
PET setting
0 1 => select via step switch 1, 2, 3 blocked and Tracking On/Off blocked
=> Teach-in possible via step switch
Clear-glass setting
1 0 => select via step switch 1, 2, 3 blocked and Tracking On/Off blocked
=> Teach-in possible via step switch
Coloured-glass setting
1 1 => select via step switch 1, 2, 3 blocked and Tracking On/Off blocked
=> Teach-in possible via step switch

Tracking On/Off Warning output


DO2 DI0 Switching output DI1
(only if DO0 = 1 or DO1 = 1) (soiling/tracking regulator at limit)
0 Tracking Off 0 No reflection 0 Prefailure message as with standard tracking sensor
1 Tracking On 1 Reflection 1 o.k.

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 18/A L.46 - 03
www.leuze.de

– 40 –
Leuze electronic
IPRK 18

Parameter content (Programming Host Level)


Po Timer On/Off P1 Light/dark switching P2 Teach-in (only if DO0 = 1 or DO0 = 1)
0 Function characteristics like IPRK 18/A 0 Dark switching 0 Perform teach-in
L.4 (Timer off)
1 Function characteristics like IPRK 18/A.1 1 Light switching 1 Not active
L.4 (Timer on)

Minimum switching pulse for P0 = 1 (Timer on)

Object

DI0 for P1 = 0

DI0 for P1 = 1

5. Adjustment procedure (teach-in) via step switch


Correct adjustment procedure: Important to note:
1. There must be no objects in the beam The teach-in procedure must be conducted
Reflector path between the retro-reflective photoe- without any objects!
STO
P lectric sensor and the reflector during the
adjustment procedure.

Retro-reflective-
2. Align the sensor with the reflector so that The beam must not fall outside the
photoelectric sensor the beam is visible in the middle of the reflector area. The mounted reflector
reflector should always be larger than the visible
Important during teach-in: beam!
free light path!

3. Turn the step switch to the "Teach" posi- The adjustment procedure must be
tion for about 2s. conducted without objects!
4. Turn the step switch back to positions 1,
see 3.) 2 or 3.
see 4.) 5. To turn the tracking function on/off, turn The step switch must be turned to
the step switch to "Auto" for about 2s. positions 1, 2 or 3 during operation!
6. Turn the step switch back to positions 1,
2 or 3.

6. Setting operating mode


Object to be identified Material, e.g.: Switch position Correct adjustment procedure:
cTransparent objects z PE bottle 1. Turn the step switch to the "Teach" position
z PEN bottle 1 Teach for about 2s.
z Clear plate glass 2. Turn the step switch back to position 1
2
z Foil
Tracking can be turned on or off by switching
3 Auto to "Auto"

dLess transparent z Clear glass bottle 1. Turn the step switch to the "Teach" position
objects z Coloured plate for about 2s.
1 Teach
glass 2. Turn the step switch back to position 2
2
Tracking can be turned on or off by switching
3 Auto to "Auto"

eOpaque objects z Coloured glass 1. Turn the step switch to the "Teach" position
bottle for about 2s.
1 Teach
z Opaque objects 2. Turn the step switch back to position 3
2
Tracking can be turned on or off by switching
3 Auto to "Auto"

IPRK 18/A L.46 - 03 0703

– 41 –
Leuze electronic
PRK 25 Retro-reflective photoelectric sensors

Dimensioned drawing
preliminary data sheet

0 … 2m
500 Hz

10 - 30 V
DC
A2 LS

z Polarised retro-reflective photoelectric sen-


sors for safe detection of transparent media
(e.g. clear glass or PE bottles)
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z A²LS - active suppression of extraneous
light
z Push-pull switching outputs
z Sensitivity adjustment

A M12 connector
B M8 connector
C Sensitivity adjustment
D Indicator diode
E Optical axis

Electrical connection
We reserve the right to make changes • 25_b04e.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z M12 connectors (KD … )
z Ready-made cables (K-D …)
z Mounting systems
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 25/66.41 … - 03
www.leuze.de

– 42 –
Leuze electronic
PRK 25

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 2m
Operating range 2) see tables 1 TK(S) 100x100 0 … 1.7m
Light source LED (modulated light) 2 MTK(S) 50x50 0 … 1.2m
Wavelength 620nm (visible red light)
3 TK(S) 30x50 0 … 0.9m
Timing 4 TK(S) 20x40 0 … 0.7m
Switching frequency 500Hz 5 Tape 2 100x100 0 … 0.2m
Response time 1ms
Delay before start-up ≤ 100ms 1 0 1.7 2
Electrical data 2 0 1.2 1.4
Operating voltage UB 10 … 30VDC (incl. residual ripple) 3 0 0.9 1.1
Residual ripple ≤ 15% of UB 4 0 0.7 0.8
Bias current ≤ 20mA 5 0 0.2 0.25
Switching output/function /66 … 2 push-pull switching outputs 3)
pin 2: PNP dark switching, NPN light switching Operating range [m]
pin 4: PNP light switching, NPN dark switching Typ. operating range limit [m]
Signal voltage high/low ≥ (UB -2V)/≤ 2V
Output current max. 100mA TK … = adhesive
Sensitivity adjustable with multiturn potentiometer TKS … = screw type
Tape 2 = adhesive
Indicators
LED yellow light path free
Mechanical data
Housing plastic
Optics cover plastic
Weight (plug/cable) 15g/55g
Connection type M8 and M12 connector, 4-pin, or
cable: 2000mm, 4x0.2mm2
Environmental data Diagrams
Ambient temp. (operation/storage) -20°C … +55°C/-40°C … +70°C
Protective circuit 4) 2, 3
VDE safety class 5) II, all-insulated
Protection class IP 67, IP 69K 6)
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) The push-pull switching outputs must not be connected in parallel
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs
5) Rating voltage 250VAC
6) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. z Preferably use MTK(S) …
With M12 connector PRK 25/66.41-S12 501 01457
With M8 connector PRK 25/66.41-S8 501 01978
With 2m cable PRK 25/66.41 501 01977

PRK 25/66.41 … - 03 0603

– 43 –
Leuze electronic
PRK 95 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 3m

10 - 30 V
DC

z Retro-reflective photoelectric sensors for


safe detection of transparent media
(e.g. clear glass, PE, foil)
z User controlled sensitivity adjustment with
high resolution allows detection of transpar-
ent objects
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z Small construction with glass cover and
robust zinc diecast housing, protection class
IP 67/IP 69K for industrial application
z Polarisation filter blocks unwanted A Sensitivity adjustment
reflections B Switching indicator yellow
C Operation indicator green
D Optical axis

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 95_b02e.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems (BT 95, UMS 1, UMS 96-
95)
z M12 connectors (KD …)
z Reflectors
z Reflective tapes

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 95/44 L.4 - 06
www.leuze.de PRK 95/22 L.4 - 06

– 44 –
Leuze electronic
PRK 95

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0 … 3m
Operating range 2) see tables 1 TK(S) 100x100 0 … 1.8m
Light beam characteristic divergent 2 MTK(S) 50x50 0 … 1.8m
Light source LED (modulated light)
3 TK(S) 30x50 0 … 1.1m
Wavelength 660nm (visible red light, polarised)
Gap detection ≤ 5mm in the range between 0 … 300mm 4 TK(S) 20x40 0 … 1.0m
5 Tape 2 100x100 0 … 0.4m
Timing
Switching frequency 1000Hz 1 0 1.8 3
Response time 0.5ms 2 0 1.8 3
Delay before start-up ≤ 100ms
3 0 1.1 1.8
Electrical data 4 0 1.0 1.7
Operating voltage UB 10 … 30VDC (incl. residual ripple) 5 0 0.4 0.7
Residual ripple ≤ 15% of UB
Bias current ≤ 35mA Operating range [m]
Switching output 2 PNP or 2 NPN transistor outputs, complementary Typ. operating range limit [m]
Function characteristics light/dark switching
Signal voltage high/low ≥ (UB -2V)/≤ 2V TK … = adhesive
Output current max. 100mA TKS … = screw type
Sensitivity adjustable with 10-turn potentiometer Tape 2 = adhesive

Indicators
LED green ready
LED yellow, slowly flashing operating point 1 clear glass
transition from quickly flashing to slowly flashing / light path
free
LED yellow, quickly flashing operating point 2 coloured glass Diagrams
transition from continuous light to quickly flashing / light Typ. response behaviour (TK 100x100)
path free

Misalignment y [mm]
100
LED yellow, continuous light operating point 3 non transparent media 80
continuous light/light path free 60 y2
40
20
Mechanical data 0
Housing diecast zinc -20 y1
-40
Optics cover glass -60
Weight 90g -80
-100
Connection type M12 connector, stainless steel, 4-pin 0 0,5 1 1,5 2 2,5 3 3,5
Distance x [m]
Environmental data
Ambient temp. (operation/storage)3) -25°C (-30°C) … +55°C/-40°C … +55°C
Protective circuit 4) 2, 3 y2
VDE safety class 5) II, all-insulated y1
Protection class IP 67, IP 69K 6)
x
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) -30°C with operating voltage continuously applied
4) 2=polarity reversal protection, 3=short-circuit protection for all outputs
5) Rating voltage 250VAC
6) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. z The retro-reflective photo-
electric sensor is also
With PNP switching output PRK 95/44 L.4 500 25609 available with integrated
With NPN switching output PRK 95/22 L.4 500 29051 AS-i chip for direct con-
nection to the AS-i system.
Objects Adjustment
(indicator
LED yellow)
Clear glass, Operating pt. 1
PE, foil

Coloured Operating pt. 2


glass

Opaque Operating pt. 3


objects

PRK 95/44 L.4 - 06 0501


PRK 95/22 L.4 - 06

– 45 –
Leuze electronic
IPRK 95 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 3m
0 … 6m

z Polarised retro-reflective photoelectric sen-


sors with integrated AS-i slave
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.)
z The retro-reflective photoelectric sensor
PRK 95/A L.4 is used for the detection of
transparent media (e.g. clear glass, PE, foil)
within the operating range of 1.5m
z Adjustable sensitivity with high resolution
allows detection of transparent objects

A Sensitivity adjustment
B Switching indicator yellow
C Operation indicator green
C UL US D Optical axis
LISTED

Electrical connection
IP 69K
IEC 60947... IEC 60947... IP 67
We reserve the right to make changes • 95_b06e.fm

Accessories:
(available separately • see page 56)
z Mounting systems (BT 95, UMS 1)
z M12 connectors (KD …)
z Reflectors
z Reflective tapes

AS-i Accessories:
(available separately)
z Bus terminals
z AS-i ribbon cable
z Address programming device
z Coupling modules
z Intermediate cables etc.

Leuze electronic GmbH + Co KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 IPRK 95/A L.2 - 06
www.leuze.de PRK 95/A L.4 -06

– 46 –
Leuze electronic
IPRK 95

Specifications Tables
Optical data IPRK 95/A L.2 PRK 95/A L.4 IPRK 95/A L.2
Typ. operating range limit (TK(S) 100x100) 1) 0 … 6m 0 … 3m Reflectors Operating
Operating range 2) see tables see tables range
Light beam characteristic divergent
Light source LED (modulated light) 1 TK(S) 100x100 0 … 4.2m
Wavelength 660nm (visible red light, polarised) 2 MTK(S) 50x50 0 … 3.2m
3 TK(S) 30x50 0 … 1.8m
Timing 4 TK(S) 20x40 0 … 1.7m
Sensor switching frequency 1000Hz
5 Tape 2 100x100 0 … 1.2m
Sensor response time 0.5ms
Delay before start-up ≤ 100ms 1 0 4.2 6
2 0 3.2 5.4
Electrical data
3 0 1.8 3.0
Operating voltage UB 26.5 V … 31.6 V (according to AS-i specification)
Bias current ≤ 35mA 4 0 1.7 2.9
Sensitivity adjustable with 10-turn po- 5 0 1.2 1.7
tentiometer PRK 95/A L.4
Indicators 3) Reflectors Operating
LED green ready range
LED yellow, slowly flashing operating point 1 clear glass
transition from quickly flashing to slowly flashing / light path 1 TK(S) 100x100 0 … 1.8m
free 2 MTK(S) 50x50 0 … 1.8m
LED yellow, quickly flashing operating point 2 coloured glass 3 TK(S) 30x50 0 … 1.1m
transition from continuous light to quickly flashing / light 4 TK(S) 20x40 0 … 1.0m
path free 5 Tape 2 100x100 0 … 0.4m
LED yellow, continuous light operating point 3 non transparent media
continuous light/light path free 1 0 1.8 3
2 0 1.8 3
Mechanical data 3 0 1.1 1.8
Housing diecast zinc 4 0 1.0 1.7
Optics cover glass 5 0 0.4 0.7
Weight 90g
Connection type M12 connector, stainless steel Operating range [m]
Environmental data Typ. operating range limit [m]
Ambient temp. (operation/storage)4) -25°C (-30°C) … +55°C/-40°C … +55°C
Protective circuit 5)
VDE safety class 6)
1, 4
II, all-insulated
Diagrams
Protection class IP 67, IP 69K 7) Typ. response behaviour (TK 100x100)
LED class 1 (acc. to EN 60825-1) 80

Misalignment y [mm]
Standards applied IEC 60947-5-2 60
y2
40
AS-i data 20
I/O code 1 0 IPRK 95/A L.2
ID code 1 -20
Address programmed by the user in the range of 1 to 31 -40
(default=0) -60
y1
Cycle time acc. to AS-i specification 5ms -80
AS-i standard according to profile S-1.1 0 1 2 3 4 5 6 7
Distance x [m]
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve Typ. response behaviour (TK 100x100)
3) for IPRK 95/A L.2: LED yellow - light path free/LED yellow flashing - light path free, no performance reserve
Misalignment y [mm]

100
4) -30°C with operating voltage continuously applied 80
60 y2
5) 1=transient protection, 4=interference blanking 40
6) Rating voltage 250VAC 20
0 PRK 95/A L.4
7) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives, -20 y1
-40
acids and bases are not part of the test -60
-80
-100
0 0,5 1 1,5 2 2,5 3 3,5
Assignment: data bits Assignment: parameter bits Distance x [m]

Programming Programming
(host level) (host level) y2

Switching out- Ø no reflection System Ø System y1


D0 put input
*P0 NC
parameter
1 reflection 1 x
Warning output Ø active System *P1 Light/dark
Ø dark switching System
D1 autoControl 1)
1 not active input switching 1 light switching parameter Remarks
Ø sensor not ready System Ø System Objects Adjustment
D2 Ready output *P2 NC
1 sensor ready input 1 parameter (indicator
Ø transmitter on System Ø System LED yellow)
*D3 Activation input *P3 NC
1 transmitter off output 1 parameter Clear glass, Operating pt. 1
* default = 1 PE, foil

1) applies only for IPRK 95/A L.2


Coloured Operating pt. 2
glass
Order guide
Designation Part No. Opaque Operating pt. 3
objects
IPRK 95/A L.2 500 27094
PRK 95/A L.4 500 27095

IPRK 95/A L.2 - 06 0501


PRK 95/A L.4 -06

– 47 –
Leuze electronic
PRK 96 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 1.85m

10 - 30 V
DC

z Retro-reflective photoelectric sensor for


safe detection of transparent media
(e.g. clear glass, PE, foil)
z Reliable detection of the smallest gaps
between transparent objects
z User controlled sensitivity adjustment with
high resolution
z The autocollimation principle used ensures A Indicator diode green
that the device functions reliably over the B Indicator diode yellow
entire range (0 … max.) C Optical axis
z High switching frequency for detection of D Device plug M12x1
fast events E Screwed cable gland M16x1.5 for Ø 5 … 10mm
F Countersinking for SK nut M5, 4.2 deep
z Connection via M12 connector or terminal
G Connection terminals
compartment
H Cable entry
z optics heating/low temperature I Sensitivity adjustment
K Light/dark switching

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 96_b06GB.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems
(BT 96, BT 96.1, UMS 96, BT 450.1-96)
z M12 connectors (KD …)
z Ready-made cables (K-D …)
z Reflectors
z Reflective tapes
z Alignment aid ARH 96

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 96 M/P… - 08
www.leuze.de

– 48 –
Leuze electronic
PRK 96

Specifications Tables
Optical data
Typ. operating range limit (TK(S) 50x50) 1) 0 … 1.85m
Operating range 2) 0 … 1.5m
Light source LED (modulated light)
Wavelength 660nm (visible red light/polarised)
Timing
Switching frequency 1000Hz
Response time 0.5ms
Delay before start-up ≤ 200ms
Electrical data
Operating voltage UB 10 … 30VDC (incl. residual ripple)
Residual ripple ≤ 15% of UB
Bias current ≤ 40mA
Switching output PNP transistor
Function characteristics light/dark switching (reversible)
Signal voltage high/low ≥ (UB -2V)/≤ 2V
Output current max. 100mA
Sensitivity adjustable with 10-turn potentiometer
Indicators
LED green ready
LED yellow clear glass - adjustment range 1
transition from quickly flashing to slowly flashing
coloured glass - adjustment range 2
transition from cont. illuminated to quickly flashing
other - adjustment range 3
continuously illuminated Diagrams
Mechanical data Metal housing
Housing diecast zinc
Optics cover glass
Weight 380g
Connection type terminals or M12 connector
Environmental data
Ambient temp. (operation/storage) -20°C … +55°C/-40°C … +55°C
Protective circuit 3) 1, 2, 3, 4
VDE safety class 4) II, all-insulated
Protection class IP 67, IP 69K 5)
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2
Options
Optics heating for temperature changes, prevents fogging
Low temperature to -35°C
1) Typ. operating range limit: max. attainable range without performance reserve
2) Operating range: recommended range with performance reserve
3) 1=transient protection, 2=polarity reversal protection, 3=short circuit protection for all outputs, 4=interference blanking
4) Rating voltage 250VAC
5) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. z Integrated slit diaphragm:
3.7x20mm
With terminals PRK 96M/P-1830-21 500 28975
With M12 connector PRK 96M/P-1830-41 500 80469 Objects Adjustment
(indicator LED
With M12 connector and optics heating PRK 96M/P-1832-41 501 05622 yellow)
Clear glass, Range 1
PE, foil Operating pt. 1

Coloured Range 2
glass Operating pt. 2

Other Range 3

PRK 96 M/P… - 08 0703

– 49 –
Leuze electronic
PRK 96 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0 … 8.5m

10 - 30 V
DC

z Retro-reflective photoelectric sensor for


safe detection of transparent media
(e.g. clear glass, PE, foil)
z User controlled sensitivity adjustment with
high resolution
z The autocollimation principle used ensures
that the device functions reliably over the
entire range (0 … max.) A Indicator diode green
z High switching frequency for detection of B Indicator diode yellow
fast events C Optical axis
z Connection via M12 connector or terminal D Device plug M12x1
compartment E Screwed cable gland M16x1.5 for Ø 5 … 10mm
F Countersinking for SK nut M5, 4.2 deep
G Connection terminals
H Cable entry
I Sensitivity adjustment
K Light/dark switching

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 96_b08GB.fm

IP 69K
IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems
(BT 96, BT 96.1, UMS 96, BT 450.1-96)
z M12 connectors (KD …)
z Ready-made cables (K-D …)
z Spark extinction
z Reflectors
z Reflective tapes
z Alignment aid ARH 96

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 96 M/P-1838-21 - 07
www.leuze.de PRK 96 M/P-1838-41 - 07

– 50 –
Leuze electronic
PRK 96

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 50x50) 1) 0 … 8.5m
Operating range 2) see tables 1 TK(S) 100x100 0 … 7m
Light source LED (modulated light) 2 MTK(S) 50x50 0 … 6m
Wavelength 660nm (visible red light/polarised)
3 TK(S) 30x50 0 … 4m
Timing 4 TK(S) 20x40 0 … 3.5m
Switching frequency 1000Hz 5 TK(S) 82 0 … 5m
Response time 0.5ms 6 Tape 2 100x100 0 … 3m
Delay before start-up ≤ 200ms
Electrical data 1 0.1 7 8.5
Operating voltage UB 10 … 30VDC (incl. residual ripple) 2 0.1 6 7.5
Residual ripple ≤ 15% of UB 3 0.1 4 5
Bias current ≤ 40mA 4 0.1 3.5 4
Switching output PNP transistor 5 0.1 5 6
Function characteristics light/dark switching (reversible) 6 0.1 3 3.5
Signal voltage high/low ≥ (UB -2V)/≤ 2V
Output current max. 100mA Operating range [m]
Sensitivity adjustable with 10-turn potentiometer Typ. operating range limit [m]
Indicators TK … = adhesive
LED green ready TKS … = screw type
LED yellow clear glass - adjustment range 1 Tape 2 = adhesive
transition from quickly flashing to slowly flashing
coloured glass - adjustment range 2
transition from cont. illuminated to quickly flashing
other - adjustment range 3
continuously illuminated Diagrams
Mechanical data Metal housing Typ. response behaviour (TKS 100x100)
Housing diecast zinc 100
Optics cover glass

Misalignment y [mm]
80
y2
Weight 380g 60
Connection type terminals or M12 connector 40
20
Environmental data 0
-20
Ambient temp. (operation/storage) -20°C … +55°C/-40°C … +55°C -40
Protective circuit 3) 1, 2, 3, 4 -60
y1
VDE safety class 4) II, all-insulated -80
-100
Protection class IP 67, IP 69K 5) 0 2 4 6 8 10 12
LED class 1 (acc. to EN 60825-1) Distance x [m]
Standards applied IEC 60947-5-2
1) Typ. operating range limit: max. attainable range without performance reserve y2
2) Operating range: recommended range with performance reserve y1
3) 1=transient protection, 2=polarity reversal protection, 3=short circuit protection for all outputs, 4=interference blanking
x
4) Rating voltage 250VAC
5) IP 69K test acc. to DIN 40050 part 9 simulated, high pressure cleaning conditions without the use of additives,
acids and bases are not part of the test

Order guide Remarks


Designation Part No. Objects Adjustment
(indicator
With terminals PRK 96M/P-1838-21 500 29880 LED yellow)
With M12 connector PRK 96M/P-1838-41 500 80760 Clear glass, Range 1
PE, foil Operating pt. 1

Coloured Range 2
glass Operating pt. 2

Other Range 3

PRK 96 M/P-1838-21 - 07 0703


PRK 96 M/P-1838-41 - 07

– 51 –
Leuze electronic
PRK 318 Retro-reflective photoelectric sensors with polarisation filter

Dimensioned drawing

0.1 … 3.4m

10 - 30 V
DC

z Polarised retro-reflective photoelectric sen-


sors for reliable detection of transparent
objects (e.g. glass, PE, foil). The sensor
uses visible red light and comes with
straight optics
z Robust cylindrical stainless steel or plastic
housing M18x1, protection class IP 67 for
industrial application
z Complementary switching outputs for light/
dark switching or as a control function
z Very short construction for application in lim-
ited spaces

A Indicator diode
B Sensitivity adjustment

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 318_b05e.fm

IEC 60947... IEC 60947... IP 67

Accessories:
(available separately • see page 56)
z Mounting systems
(BT 318, BT 318-ARH)
z M12 connectors (KD …)
z Ready-made cables (K-D …)
z Reflectors
z Reflective tape

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 PRK 318 … -40 - 04
www.leuze.de

– 52 –
Leuze electronic
PRK 318

Specifications Tables
Optical data Reflectors Operating
range
Typ. operating range limit (TK(S) 100x100) 1) 0.1 … 3.4m
Operating range 2) see tables 1 TK(S) 100x100 0.15 … 2.8m
Light source LED (modulated light) 2 MTK(S) 50x50 0.10 … 1.6m
Wavelength 660nm (visible red light, polarised)
3 TK(S) 30x50 0.10 … 1.2m
Timing 4 TK(S) 20x40 0.10 … 1.0m
Switching frequency 1000Hz 5 Tape 2 100x100 0.20 … 1.2m
Response time 0.5ms
Delay before start-up ≤ 30ms 1 0,15 2,8 3,4
2 0,10 1,6 2,3
Electrical data
3 0,10 1,2 1,5
Operating voltage UB 10 … 30VDC
Residual ripple ≤ 10% of UB 4 0,10 1,0 1,3
Bias current ≤ 15mA 5 0,20 1,2 1,6
Switching output 2 transistor outputs, complementary
Function characteristics light/dark switching Operating range [m]
Signal voltage high/low ≥ (UB -1.6V)/≤ 1.6V Typ. operating range limit [m]
Output current max. 100mA TK … = adhesive
Sensitivity adjustable TKS … = screw type
Indicators Tape 2 = adhesive
LED red light path free
LED red flashing light path free
for detection of transparent objects
Mechanical data
Housing polyamide 12 or stainless steel
Optics cover acrylic
Weight 90g (cable), 20g (M12) Diagrams
Connection type M12 connector, 4-pin
cable 2m, 4x0.25mm²
100
Q
Environmental data
Ambient temp. (operation/storage) -25°C … +65°C/-40°C … +70°C
Protective circuit 3) 1, 2, 3, 4
VDE safety class 4) II, all-insulated
Protection class IP 67 10
LED class 1 (acc. to EN 60825-1)
Standards applied IEC 60947-5-2

R
1) Typ. operating range limit: max. attainable range without performance reserve
1,5
2) Operating range: recommended range with performance reserve
3) 1=transient protection, 2=polarity reversal protection, 3=short circuit protection for all outputs, 4=interference blanking
1
4) Rating voltage 250VAC 0,01 0,1 1 10

Typical behaviour reflector dis-


tance / relative intensity of received
light
(with reflector TK(S) 100x100)

c Relative intensity of received light


d Reflector distance in [m]

Order guide Remarks


Selection table z Further versions with NPN
PRK 318M/P-40-S12

PRK 318K/N-40-S12
PRK 318K/P-40-S12

transistor output on
Part No. 500 82193

Part No. 500 82194

Part No. 500 83121


Part No. 500 82191

Part No. 500 82192

request.
PRK 318M/P-40
PRK 318K/P-40

Order code Î z Reducing the sensitivity


setting to the point where
the LED starts flashing
Equipment Ð provides for the most relia-
Housing plastic z z z ble detection of
transparent objects. In this
stainless steel z z
operating state, the sensor
Connection M12 connector z z z reliably detects window
cable z z glass brought into the light
Switching output PNP z z z z beam.
NPN z
Connection diagram 1 2 1 2 3

PRK 318 … -40 - 04 0607

– 53 –
Leuze electronic
LSU 18 Throughbeam ultrasonic sensor

Dimensioned drawing

0 … 650mm

10 - 30 V
DC

z Colour and transmission independent


detection of objects, even in humid and
foggy environment
z Optimized for air transport systems
z Metal housing
z Insensitive to dust
z Detection of narrow gaps

A Indicator diodes
B Sensitivity adjustment
C Centre of ultrasonic transducer

Electrical connection
C UL US
LISTED
We reserve the right to make changes • 18_e01e.fm

IEC 60947... IEC 60947... IP 65

Accessories:
(available separately • see page 56)
z M12 connectors (KD … )
z Cable (KB …)
z Mounting systems

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 LSU 18 … - 03
www.leuze.de

– 54 –
Leuze electronic
LSU 18

Specifications Tables

Switching frequency [Hz]


Ultrasonic specifications
Operating range 1) 0 … 650mm Typical values
Adjustment range 0 … 650mm in steps
Ultrasonic frequency 300kHz

Switch position
Typ. opening angle 12°
Timing
Switching frequency max. 100Hz
Delay before start-up 100ms Amax Omin Lmin
Electrical data [mm] [mm] [mm]
Operating voltage UB 10 … 30V DC (incl. ± 10% residual ripple) 1 100 250 20 1
Residual ripple ± 10% of UB 2 100 350 30 1
Bias current receiver ≤ 15mA, transmitter ≤ 35mA 3 50 450 40 1
Switching output 1 PNP and 1 NPN transistor
Function characteristics object detected 4 50 550 50 1
Output current max. 150mA 5 50 650 50 2
Switch positions positions 1 … 5, see Tables
Indicators
LED green ready
LED yellow object detected
Mechanical data
Housing metal
Transducer see remarks
Weight 70g each
Connection type M12 connector, 5-pin
Environmental data
Ambient temp. (operation/storage) 0°C … +70°C/-40°C … +85°C
Protective circuit 2) 1, 2, 3 O Object
VDE safety class III L Gap
Protection class IP 65 A Distance transmitter/receiver
Standards applied IEC 60947-5-2
Fitting position any
1) For the complete temperature range, measured object ≥ 20x20mm Diagrams
2) 1=short-circuit and overload protection, 2=polarity reversal protection (not for analogue inputs), 3=wire break and
inductive protection

Order guide Remarks


Designation Part No. z The response behaviour is
dependent on the con-
With M12 connector LSU 18/24-S12 tainer shape.
Transmitter LSSU 18-S12 501 03365
z Not suitable for use in wet
Receiver LSEU 18/24-S12 501 03364
environments. Avoid
cleaning with cleaning
agents.

LSU 18 … - 03 0604

– 55 –
Leuze electronic
Accessories for PET, glass, foil sensors

PLASTIC REFLECTORS, RECTANGULAR


Dimensioned drawing Part Feature
Order no.:

Plastic reflectors, rectangular

TKS 20 x 40
Adhesive, screw type
500 81283

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 30 x 50
Adhesive, screw type
500 23525

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 30 x 60
Adhesive, screw type
500 30433

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 40 x 60
Screw type
500 40820

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 50 x 50
Adhesive, screw type
500 22814

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 50 x 50.1
Adhesive, screw type
501 05153
We reserve the right to make changes • Reflektoren_gb.fm

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 50 x 100
Adhesive, screw type
500 22815

Plastic PMMA 8N
Temperature range -20°C … +80°C

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 56 –
Leuze electronic

PLASTIC REFLECTORS, RECTANGULAR


Dimensioned drawing Part Feature
Order no.:

Plastic reflectors, rectangular

TKS 100 x 100


Adhesive, screw type
500 22816

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 30 x 500
Screw type
500 27097

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 30 x 50
Adhesive
500 03189

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 20 x 75
Adhesive
500 03188

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 50 x 100
Adhesive, screw type with ET 045 - 01
500 03191

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 100 x 100
Adhesive, screw type with ET 045 - 01
500 03192

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 40 x 180
Adhesive, screw type
500 03190

Plastic PMMA 8N
Temperature range -20°C … +80°C

Accessories PET, glass, foil sensors - 01 0703

– 57 –
Leuze electronic

PLASTIC REFLECTORS, ROUND


Dimensioned drawing Part Feature
Order no.:

Plastic reflectors, round

TK 20.2 1)
Adhesive
501 05359

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 25.1 1)
Adhesive
500 41355

Plastic PMMA 8N
Temperature range -20°C … +80°C

TKS 25 1)
Screw type, threaded bolt
500 27696

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 35.1 1)
Adhesive
501 01867

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 45.1 1)
Adhesive
501 05990

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 60 1)
Adhesive, screw type
500 03186
We reserve the right to make changes • Reflektoren_gb.fm

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 82 1)
Screw type, convex surface
500 03187

Plastic PMMA 8N
Temperature range -20°C … +80°C

TK 82.2 1)
Screw type, flat surface
500 24127

Plastic PMMA 8N
Temperature range -20°C … +80°C

1) Dimensional tolerance for all specified dimensions: ± 0.2mm

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 58 –
Leuze electronic

PLASTIC REFLECTORS WITH MICRO TRIPLE


Dimensioned drawing Part Feature
Order no.:

Plastic reflectors with micro triple structure

MTKS 14 x 23
Micro triple, screw type
501 06209

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 20 x 20
Micro triple, screw type
500 40895

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 20 x 30
Micro triple, screw type
500 40894

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 20 x 40.1
Micro triple, screw type
501 04130

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 30 x 50.1
Micro triple, screw type
501 04132

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 40 x 60.1
Micro triple, screw type
501 04131

Plastic PMMA 8N
Temperature range -20°C … +80°C

MTKS 50 x 50
Micro triple, screw type
500 36188

Plastic PMMA 8N
Temperature range -20°C … +80°C

Accessories PET, glass, foil sensors - 01 0703

– 59 –
Leuze electronic

PLASTIC REFLECTORS FOR THE PHARMA. INDUSTRY


Dimensioned drawing Part Feature
Order no.:

Plastic reflectors for the pharmaceutical industry

TK 10.P
Adhesive
501 06959

Plastic PES
Temperature range -40°C … +60°C

TKS 20.P
With threaded bolt, screw type
501 06958

Plastic PES
Temperature range -40°C … +60°C

TKS 20 x 40.P
Adhesive, screw type
501 06960

Plastic PES
Temperature range -40°C … +60°C

TKS 40 x 60.P
Screw type
501 06957

Plastic PES
Temperature range -40°C … +60°C

MTKS 14 x 23.P
Micro triple, screw type
501 06961

Plastic PES
Temperature range -40°C … +60°C
We reserve the right to make changes • Reflektoren_gb.fm

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 60 –
Leuze electronic

HEATABLE PLASTIC REFLECTORS


Dimensioned drawing Part Feature
Order no.:

Heatable plastic reflectors

HTK 82 Screw type, 230VAC, cable length 2m,


500 00068 Cable cross-section 2x0.75mm2

Power consumption 3.4W


Temperature range -20°C … +80°C

HTK 82 - 115V Screw type, 115VAC, cable length 2m,


500 00069 Cable cross-section 2x0.75mm2

Power consumption 2.0W


Temperature range -20°C … +80°C

HTK 82 - 24V Screw type, 24VAC/DC, cable length 2m,


500 00071 cable cross-section 2x0.75mm2

Power consumption 2.8W


Temperature range -20°C … +80°C

Accessories PET, glass, foil sensors - 01 0703

– 61 –
Leuze electronic

GLASS REFLECTORS, ROUND


Dimensioned drawing Part Feature
Order no.:

Glass reflectors, round

TG 6
Adhesive, pressable
500 03176

Temperature range -20°C … +120°C

TG 15
Threaded bolt
500 03177

Temperature range -20°C … +120°C

TG 29
Threaded bolt
500 09374

Temperature range -20°C … +120°C

TG 60
Threaded bolt
500 03179

Temperature range -20°C … +120°C


We reserve the right to make changes • Reflektoren_gb.fm

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 62 –
Leuze electronic

REFLECTIVE TAPES
Dimensioned drawing Part Feature
Order no.:

Reflective tapes, self-adhesive

Reflective tape no. 4 For polarised retro-reflective


25 x 1000mm sensors, direction-independent
501 02604 adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
50 x 1000mm sensors, direction-independent
500 38060 adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
100 x 100mm sensors, direction-independent
501 06119 adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
xmm x 100mm sensors, direction-independent
501 04658 adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
custom size sensors, direction-independent
500 38061 adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
25 100mm roll sensors, length 22.8m, direction-
500 41876 independent adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
50mm roll sensors, length 22.8m, direction-
500 38062 independent adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
100mm roll sensors, length 45.7m, direction-
501 04657 independent adhesive mounting
Reflective tape no. 4 For polarised retro-reflective
920 x 749mm sensors, direction-independent
500 38117 adhesive mounting

Accessories PET, glass, foil sensors - 01 0703

– 63 –
Leuze electronic

COOPERATIVE TARGETS
Dimensioned drawing Part Feature
Order no.:

Cooperative Targets for Optical Laser Distance Sensors ODSL 30

CTS 100x100 Screw type, diffuse target reflection


501 04599 approx. 90%, ceramics on sheet steel

For ODSL 30 measurement modes with


object reflectivity of 50% … 90%
We reserve the right to make changes • Reflektoren_gb.fm

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 64 –
Leuze electronic

REFLECTOR MOUNTING SYSTEMS


Dimensioned drawing Part Feature
Order no.:

Mounting systems for reflectors

ET 045 - 01 Mounting system for reflectors,


500 09419 clamping bracket for TK 50x100, TK 100x100

UMS 96 - 82 Rod mount with reflector TK 82 for rod


500 27191 D = 10mm … 16mm

Mounting system for 46 series, LRT 440


BT 46.1
and reflectors TKS 20x40, MTKS 20x40.1, TK 60;
500 30556
material: steel/aluminium

Through-hole mount with rod D = 12mm


clamp-mounting on cheeks/sheet metal

Mounting system for 46 series, LRT 440


BT 46.1.5
and reflectors TKS 20x40, MTKS 20x40.1, TK 60;
500 82104
material: stainless steel

Through-hole mount with rod D = 12mm


clamp-mounting on cheeks/sheet metal

Mounting system for 46 series, LRT 440


BT 46.2
and reflectors TKS 20x40, MTKS 20x40.1, TK 60;
500 33785
material: steel/aluminium

Through-hole mount with rod D = 14mm


clamp-mounting on cheeks/sheet metal

Mounting bracket for 46 series and reflectors


BT 46
MTKS 20x20, (M)TKS 30x50, TKS 30x60,
501 05315
(M)TKS 40x60, (M)TKS 50x50, TK 82.2

Mounting system for 96 series, 46 series and


BT 450.1-96
reflectors TKS 20x40, TKS 30x50, TKS 30x60,
500 82084
TKS 50x50, MTKS 50x50

Through-hole mount with rod D = 10mm

Mounting system for 96 series, 46 series and


BT 450.3-96
reflectors TKS 20x40, TKS 30x50, TKS 30x60,
501 04897
TKS 50x50, MTKS 50x50

Through-hole mount with rod D = 12mm

Accessories PET, glass, foil sensors - 01 0703

– 65 –
We reserve the right to make changes • Reflektoren_gb.fm
Leuze electronic

Leuze electronic GmbH + Co. KG Post-box 1111 D-73277 Owen-Teck Tel. +49 7021 5730 Accessories PET, glass, foil sensors - 01
http://www.leuze.de

– 66 –
Leuze electronic
Leuze electronic GmbH + Co. KG
P. O. Box 11 11, D-73277 Owen/Teck
Phone +49 (0) 70 21 / 57 3-0
Fax +49 (0 ) 70 21 / 57 3-199
E-mail: info@leuze.de, www.leuze.de

A qualified partner in the field of...


...detection
Standard sensors in cubic design Fibre optic amplifiers
Cylindrical sensors Light curtains
Measuring sensors Double sheet monitoring/splice detection
Forked photoelectric sensors Accessories
Contrast, colour, luminescence scanners

...identification
Bar code readers Bar code positioning systems
Data matrix code readers Optical data transmission systems
Hand-held readers Laser distance measuring devices
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Safety light curtains Safety relays and interfaces
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For fast, reliable sales and service information go to...

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