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SPECIFICATIONS

Soundproof Diesel Engine-Driven AC Generator

MODEL:

DCA-20SPK II

FOR REFERENCE

Engine-Driven AC Generator MODEL: DCA-20SPK II FOR REFERENCE Co.,Ltd. Head Offie 4-2-2 Kamitakada, Nakano-ku, Tokyo,

Co.,Ltd.

Head Offie

4-2-2 Kamitakada, Nakano-ku, Tokyo, Japan 164-0002

Tel 03-32233-1111

Fax

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03-5380-7171

1.

APPLICATION

1. 1

This specfication covers the water-colled, diesel engine-driven AC

generator model DCA-20SPK II (hereafter referred to as generating set).

1.2 This generating set shall be designed, manufactured and tested in accordance with the latest standards of of JIS, JEC and JEM. JIS: Japanese Industrial Standard JEC: Standard of the Japanese Electrtechnical Committe JEM: The Standard of the Japan Electrical Manufacture’s Association other matters which are not specifically mentioned in the above standards shall be subject to Denyo Co.,Ltd.’s production regulations.

2. GENERAL

2.1 Materials and Workmanship

The materials used in the manufacture ofthis equipment shall be of the high quality, an shall be free from defects and imperfections. All materials and apparatus not manufactured by Denyo Co., Ltd. shall be the products of wel;-known manufacturers. The workmanship shall be of the high grade and in accordance with the most efficient, up-to-date procedures.

2. 2 Change

Minor changes after the final design may be made by Denyo Co., Ltd. without prior notice to the purchaser. In case of major changes or additional equipment which may result in an increase or decrease of equipment’s cost, such modifications shall be made in writing and agreed to by both parties prior to production and shall constitute an amendment to these specifications.

2. 3 Tests and Inspections

Rout tests and ispections shall be final in our factory. if any tests and ispections beyond the scope of Denyo’sstandard commercial procedures are required by the purchser, charges for such inspections or testsshall be added to our estimate. Conditions of any such tests and inspections shall be mutually agreed upon between both parties.

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3 .

STRUCTURE

The generating set prossesses a solid structure, and is comprised of a water-cooled diesel engine and a generator, which are directly coupled on a common base. A coupling housing is employed to connect the generator to the engine. Firm couplingof the engine and generator is ensured by tight connection of the housing exterior. The rotating section of the generator is directly coupled to the flywheel of the engine with a flexible coupling plates made of laminated thin steel. The generator is of single bearing construction. The standard generator is of the brushless thpe. Aheavy gauge steel bonnet and side door completely cover the engine, generator and accessories, protecting the unit from effects of weathe or possible handling damages at the construction site. A lifting hook is attached to the common base, and it extends to the balance point throug the bonnet top.

4. SPECIFICATIONS

AND

4.1 Ambient Conditions

PERFOMANCE

This generating set should meet the following conditions:

(1)

Ambient temperature

:-5C or higher, 40C or lower

(2)

Altitude

: up to 500m above sea level

(3)

Relative humidity

: 85% or lower

(4)

Place of installation

: outdoor

-Note- Generator rated output is in accordance with JIS standard ambient conditions JIS standard ambient conditions

(A)

Ambient temperature

:

25 C

(B)

Atmospheric pressure

:

750 mmHg (100kPa)

(C)

Relatice humidity

:

31%

4.2 Dimensions and Weight

Lenth

: 1550mm

Witdh

:

650mm

Height

:

900mm

Dry Weight

:

579kg

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4.3

AC Generator

Generator Model Generator Type

Excitation Contiuous Rating Voltage Current Frequency No. of Poles Winding Connection Speed Power Factor Rating Phase Insulation System

: DF-0220K

: Rotating-field, protection type synchronous generator

: Brushless type (with AVR)

: 20 kVA

: 220 V

: 52.4 A

: 60 Hz

: 4

: Star

: 1800 min -1

: 0.8 (lagging)

: 3 (4 wires)

: Class F

: Self-ventilation

-NOTE-

Continuous Duty Rating:

The generating set is designed for continuous operation under normal load condition with an overload capacity (105% of rating capacity ) up to the standby rating for intermittent periods. Continuous duty rating is in accordance with JIS standard ambient conditions.

4.4 Engine

Maker and Model

:

KUBOTA V2203

 

Type

:

Vertical, water-cooled, 4-cycle, Diesel Engine

Rated Output

:

18.8 kW, 1800 min -1

No. cylinders

:

4

Bore X Stroke

:

87mm X 92.4 mm

 

Piston Displacement

:

2.197L

Direction of Rotation

:

Clockwise (When viewed from the fan side)

Governor

:

Mechanical all speed governor

Cooling System

:

Water cooling by radiator with fan

Lubricating System

:

Gear pump

 

Starting Motor

:

Electric Start (12V - 1.4 kW)

Charging Generator

:

12 V- 360 W

 

Battery

:

65D31R (12 V - 70Ah)

Fuel

:

Diesel fuel (ASTM No.2 or equivalent)

Lubricating Oil

:

API service class, SD class or higher.

-NOTE-

“Rated Output” is in accordance with JIS standard ambient conditions.

4.5 Capacity

Cooling water capacity

:

approx 6.2 L

 

Lube oil Capacity

:

approx 7.6 L

Fuel tank capacity

:

approx

62

L

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5.

PERFORMANCE

5.1 AC Voltage Regulation

The AC voltage regulation from no load to full rated load under a rated power factor

shall notexceed

full rated load under a rated power factor shall notexceed 1.5% of the rated voltage. 5.2

1.5% of the rated voltage.

5.2 Speed Regulation

The speed regulation from no load torated load under a rated power factor shall be within 5% of rated speed.

5.3 Sound Level

The average sound level shall not exceed 65 dB(A) at 7 meters from the machine.

5.4 Limits of Temperature

Limits of temperaturerise of the generator shall be in accordance with relevant Japanese Standards, based on ambient temperature not exceeding40C, and shall not exceed the follo�wing:

Armature windings

85C

(insulation class F)

Field windings

85C

(insulation class F)

Bearing

40C

-NOTE- Method of measuring temperaturesrise is thermometer method.

5.5 Dielectric Strength Test

The strength of the windings of the generator and control box shall meet the specifications of the high voltage test according to Japanese standards:

-NOTE-

Armature windings

- Field windings - Grounding AC 1760V (one minute) Control box - Grounding AC 1500V (one minute)

AC 1760V (one minute)

Grounding

Thedielectric strength test of semi-conductive parts such as diode will be carried out without disconnecting the terminals.

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6.

INSTRUMENTATION ON THE CONTROL PANEL

6.1

for AC Power

 

(AC Circuit Breaker (Molded case circuit breaker

1 pc.

Frequency Meter

1 pc.

AC Ammeter

1 pc.

AC Voltmeter

1 pc.

Voltage Regulatior

1 pc.

6.2

for Engine

 

Starter Switch

1 pc.

Hour Meter

1 pc.

Throttle lever

1 pc.

Fuel Meter

1 pc.

WarningLamp Unit (oilpress / water temp / charging / preheat)

1 set

6.3

Outpit Terminals

 

3-Phase outout terminal (3-phase,4wire)

1 set.

1-Phase output receptacle (Option)

2 pcs

7.

SAFETY CONTROLS

The generating set shall be equipped with automatic safety controls which will automatic safety controls which will shut down the engine in the ovent of any abnormal condition such as:

(A)

Low lubricating oil pressure

(B)

High jacket water temprature.

(C)

Battery charging failure

(D)

Overcurrent of generator

In the event of (D), a circuit breakerwill trip automatically, but the engine keeps running.

8.

ATTACHMENT

 

9. COATING

Instruction Manual

1

vol.

Parts List

1

vol.

The generatingset and the engine shall be the manufacturer’s standard colors. (Munsell No. 7.5 BG 5 / 10, No. N-1)

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