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Indian Food Industry Mag

Vol 33 No 6, Nov-Dec 2014

Modified milk fat and its application’s in food products


Kamal Gandhi*, Ashok Aghav, Anil Kumar, Darshan Lal
Dairy Chemistry Division, National Dairy Research Institute, Karnal, Haryana-132001, India
E-mail: kamalgandhi4444@gmail.com

Summary Why modification of milk fat-


Natural fats have the complex composition as they  To improve physical and nutritional properties of
are composed of several fatty acids present primarily as milk fat and to fractionate the milk fat for its
triacylglycerols, which give fat highly diverse functional application.
and nutritional properties. This complexity of fat provides
opportunities for modifying themselves for different  To change the profile of fatty acid physical form
applications. Fats are versatile compounds and considered can be altered and lowering the caloric contribution
as good source of essential fatty acids, fat soluble of fat and to reduce the cholesterol from milk fat.
vitamins, with good sensory properties. However, the  To improve its function and nutritional properties,
negative nutritional and physical image of the fat; physical property and its application in different
especially certain saturated long chain fatty acids, trans industries like Chocolate industry, Bakery, Dairy
fats, cholesterol as well as poor spreadability and oxidative industry.
susceptibility have driven the development of technologies
to produce modified fat with different physicochemical Technology available to modify milk fat :-
or nutritional properties. Among the several fat
1) Physical Modification of Milk Fat
modification processes like dry fractionation, solvent
fractionation, detergent fractionation, hydrogenation, A) Tempering.
interesterification; the dry fractionation appears to be
B) Texturization/crystallization.
dominant modification process due to its simplicity and
absence of chemicals and enzymes. Modified fats have C) Fractionation.
wide area of application. They can substitute the
a) Dry fractionation.
conventional costlier fats and can also be used in
functional foods, as neutraceuticals. Moreover, one can b) Solvent fractionation
use different fractions derived from single source of fat for 2) Chemical modification
different applications. Therefore, modification of fat can
be considered as a tool which enhances the functionality Two widely used chemical methods are
and nutritional value of natural fats and broadens their area a) Hydrogenation.
of application.
b) Interesterification.
Introduction
3) Enzymatic modification-
The milk of major bovine breeds contains 3.5 –
5 % fat which is composed of more than 400 different It includes “ Enzymatic Interesterification of milk fat”.
fatty acids, mainly present as tryglycerol (Jensen et al., 4) Cholesterol Reduction-
2002). It is widely used in a variety of food products due
a) Supercritical Fluid Extraction & Treatment with
to many favorable physical, chemical and nutritional
Adsorbents.
properties of milk fat. Milk fat has a large number of fatty
acids (>400) and a very heterogeneous triacylglycerols b) Distillation Processes.
composition. It has a wide melting range (between about
c) Treatment with Enzymes.
-40 and 40°C). Triacylglycerols are the major storage form
of energy in animals. Milk fat are important nutrient for 1) Physical modification of milk-
energy it provides 9 kcal/gm of milk fat, essential fatty
acids (linoleic, linolenic, & arachidonic acids), and fat Physical modification of milk fat by fractionating
soluble vitamins. They also play a very important role in milk fat or by blending milk fat or milk fat fractions with
growth and development, disease prevention, and other oils and fats results in products with an altered
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maintenance of good health. It is not only an essential triacylglycerols composition, but one in which the fatty
component of human diet but also provide a high level acids in milk fat maintain their original position in the
of palatability, flavor, satiety, and mouth feel to food triacylglycerols molecules(Kaylegian, 1999).Other methods
(Grady. J Mc ,1994) of physical modification can involve changes in the texture

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of the milk fat solely by application of physical treatments The characteristics of the fractions obtained are affected
to the fat without changing the triacylglycerols by many factors, including the equipment design, the
composition. associated process, the initial temperature of the molten
fat, the crystallization conditions.(e.g., degree of initial
This involves:-
super cooling), the rate of subsequent cooling and agitation
A. Crystallization. after crystallization commences, the final temperature of
fractionation and the method used to separate the fractions.
B. Fractionation.
Commercially, separation is mostly performed by vacuum
a) Dry fractionation. filtration on belt or drums filters or by pressure in
b) Solvent fractionation. membrane filters (Illingworth, 2002).
Membrane filters have a much better separation
A) Crystallization- efficiency, and oil entrainment is reduced to 40–45% (De
In the Alnarp cream crystallization process and Vense, 2000). New centrifugal systems such as a filter or
variations thereof, cream is cooled rapidly to a temperature worm centrifuge and nozzle centrifuges (DeVense, 2000
between 8 and 4°C to initiate crystallization prior to and Timms, 2005) are becoming more popular in dry
butter-making to produce softer butter. After a short fractionation. The separation efficiency of the filter
holding time, the cream is warmed to about 20°C. These centrifuge is comparable to the membrane filter. Further
treatments alter the physical and nutritional properties of advantage of centrifuges include enclosed, hygienic and
the fat. High melting triacylglycerols crystallizes, then continuous operation (De Vense, 2000).
cooled to the churning temperature for further
crystallization of the mild-melting of triacylglycerols. It
b) Solvent fractionation
is then held, typically, overnight before churning (Dixon, Milk fat can be separated into fractions with
1969). different melting points by crystallization in an organic
solvent. Many studies have examined crystallization of
B) Fractionation:- milk fat in solvents such as acetone or ethanol and other
Milk fat has a large number of fatty acids (>400) solvents including hexane, pentane, ethyl acetate and
and a very heterogeneous triacylglycerols composition. It isopropanal .The properties of fractions crystallized from
has a wide melting range (between about -40 and 40°C). solvents have been summarized by (Kaylegian and Lindsay
Milk fat lends itself to separation into a series of fractions ,1995).The phase behavior and crystallization kinetics of
with different chemical compositions and physical the milk fat are dependent on the choice of solvent used
properties and this broadens its application range. for fractionation. Larsen and Samuelson (1979) examined
(Kaylegian and Lindsay, 1995). the use of acetone for fractionation of milk fat and
suggested that the use of polar solvents has advantages over
Fractionation techniques examined include
the use of non-polar solvents.
a) Dry fractionation.
Fractionation can be used to obtain groups of TAGs
b) Solvent fractionation. with distinct chemical and physical properties and altered
rheological characteristics. For example, the spread ability
Fractionation techniques offer opportunities for more
of butter can be improved by fractionating milk fat and
enhanced and permanent modifications to physical
then recombining the fractions in various proportions
properties.
(Kaylegian and Lindsay et al 2002).
a) Dry Fractionation The very high melting TAGs in milk fat seem to
Dry fractionation involves melting the milk fat, provide structural integrity in recombined butters, while
controlled cooling and crystallization of molten milk fat the lower melting fractions (LMF) serve to reduce hardness
while cooling to or at a desired temperature and separation (Kaylegian and Lindsay, 1992). Increasing the proportion
of the crystals from the liquid phase. The process is of LMF in butter increases the levels of short-chain fatty
attractive because of its simplicity, relatively low costs acids and oleic acid (Kulkarni et al, 1987). Butters enriched
and ability to select between fractions based on the in the high melting TAGs have a higher Solid fat content
melting or functional properties of the fats, which is and viscosity at higher temperatures. This translates into
usually the reason for fractionation? It does not involve improved structural stability and a reduced tendency for
the use of solvents, detergents or other additives and oiling of and moisture migration (Shula et al, 1994). The
furthermore, the desirable flavor is not lost although they cost of fractionation can be prohibitive (Gupta et al 1985)
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are partitioned differently between the various fractions. although, from a functional standpoint, fractionation is a
Dry fractionation is the most commonly used method in good method for improving the physical properties of butter
industry for fractionation of milk fat. (Shukla et al, 1994 and Pal et al, 2001). Milk fat fractions
may also have applications in pastry-making, as in

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Vol 33 No 6, Nov-Dec 2014

chocolate bloom inhibitors (Kaylegian et al, 1999) as and nutritional properties of the fat (Frede, 1991).Chemical
butter flavor-rich concentrates (Bhaskar et al., 1998), or catalyst such as sodium alkoxide, sodium potassium alloy,
to improve the rheology of reduced-fat cheese curds metalic sodium and sodium hydroxide are used for the
(Rosenberg, 2000). purpose.
1) Chemical modification:- 1) Enzymic Modification of Milk Fat
Most widely used chemical methods are: Lipases may be used to lipolyse milk fat to
a) Hydrogenation produce dairy flavor enhancers or for interesterification of
milk fat systems to produce milk fat with improved
b) Interesterification nutritional or physical properties. Lipases may be used with
a) Hydrogenation- or without an organic solvent in the system ( Rousseau
and Marangoni, 2002).
It is a type of addition reactions accepting
Lipases can be classified into groups that reflect
hydrogen at the double bonds of unsaturated fatty acids.
their specificity. The action of the lipase, its stability and
The hydrogenation is done under high pressure of hydrogen
rate of reaction are influenced by many factors, including
and is catalyzed by finely divided nickel or copper and
temperature, pH, type of solvent, water activity and
heat.
whether it is in an immobilized or free form (Rousseau
Hydrogenation involves the addition of hydrogen et al, 2002). Liquid butteroil by itself can act as a solvent
atoms to the double bonds in the fatty acid chain. The as well as a substrate and interesterification is enhanced
process is carried out at a high temperature in the presence in the presence of an organic solvent such as hexane (Lee
of a catalyst. Hydrogenation reduces the degree of and Swaisgood, 1997).
unstauration of fat and increases its hardness.
Hydrogenation of milk fat improved its oxidative stability Enzymic Interesterification of Milk Fat-
(Mukherjea et al, 1966), an effect that is to be expected Interesterification of milk fat has been carried out
because of the decrease in unsaturation. Hydrogenation of by various free and immobilized lipases in both solvent
milk fat to different extents enables the production of fats and solvent-free systems. Safari et al. (1993) examined the
with higher melting points and blends of these can be interesterification of milk fat by the lipase from
made to suit specific end-uses (Huyghebaert et al,1986). Rhizomucor miehei in various organic solvents (hexane,
It is unlikely that hydrogenation will be used in the hexanecholoroform (70:30, v/v), and hexane-ethylacetate
industry because making milk fat more saturated is not (70:30, v/v)). The addition of chloroform or ethyl acetate
desirable from a nutritional viewpoint. Hydrogenation to hexane increased lipase activity. It was suggested that
increases the level of trans fatty acids, which are of concern the polarity of the solvent influences the partitioning of
from a nutritional point of view (Timms, 2005). water in the system with consequent effects on enzymic

b) Interesterification activity. Bornaz et al.(1994) examined lipase-catalyzed


Interesterification involves the exchange of fatty interesterification of milk fat in a solvent free system. It
acids within and between TAGs. It can be used to produce was found that the use of a 1,3 specific lipase from
fats and oils with desired functionalities, including health Rhizomucor miehei in a stirred batch reactor to effect
benefits. Milk fat with improved cold spread ability has interesterification raised the solid fat content at 20°C from
been produced successfully using chemical 21 to 46% after 48 h. Others have used enzyme treatment
Interesterification (Mickle etal,1963). Enzymatic of milk fat to produce modified milk fat with improved
Interesterification can also be used to produce milk fat nutritional properties. Rhizomucor javanicus lipase
with altered chemical and melting properties (Kalo et al, immobilized onto hydrophobic hollow wares was found
1986). Unfortunately, when milk fat is interesterified, its to have a reduced specificity towards short chain fatty
butter flavor is, typically, reduced (Kleyn, 1992) acids (Balcao and Malcata, 1998 ).
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Interesterification may be useful in incorporating healthful


fatty acids, such as conjugated linoleic acid, into milk and
2) Cholesterol Reduction
other fats (Garcia et al., 1998). The re-distribution of the Cholesterol is present in milk at a level of 0.25–
fatty acids results in modifcation of the physical properties 0.46%. The interest in removing cholesterol from milk fat

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Indian Food Industry Mag
Vol 33 No 6, Nov-Dec 2014

has been driven primarily by consumer concern about the the use of silica gel as an in-line adsorbent (Huber et al.,
possible link between cholesterol and heart disease. A 1996). Removal of 96% of cholesterol in milk fat fractions
marketing position has been created for low-cholesterol can be achieved by a combined supercritical CO2 extraction
products and this has spurred interest in examining and an alumina adsorption process (Mohamed et al.,
alternative ways of cholesterol removal (Schlimme, 1990). 1998).
A number of physical, chemical and biological processes
have been used to reduce the level of cholesterol in milk b) Distillation Processes:-
fat (Boudreau and Arul, 1993). Three Distillation processes exploit the low volatility of
a) Supercritical Fluid Extraction & Treatment with cholesterol compared to the major triacylglycerols of milk
Adsorbents. fat for removal of cholesterol. Vacuum and short-path
molecular distillation processes can efficiently remove
b) Distillation Processes. cholesterol but it may be achieved at the expense of
c) Treatment with Enzymes. removing some low molecular weight triacylglycerols and
flavor components of the milk fat. Vacuum steam
distillation is commonly used for refining fats and can also
a) Supercritical Fluid Extraction:- be used to refine milk fat. Cholesterol-reduced milk fat,
which was produced by steam distillation, has been used
Supercritical CO2 extraction may be used in batch successfully to formulate butter, cream and ice cream
or continuous systems to fractionate anhydrous milk fat (Schroder and Baer, et al., 1991). If the flavor of milk fat
into fractions with specific properties in order to enhance is to be preserved, the flavors can be trapped and re-
its utilization (Arul et al., 1987; Bhaskar et al., 1993). incorporated into the milk fat that has been stripped of
Supercritical fluid extraction using CO 2 provides an cholesterol (Boudreau and Arul, 1993)
alternative to the use of chemical solvents for the
fractionation of milk fat. This fractionation technique c) Treatment with Enzymes:-
exploits the solubility of components near the critical Alternatively, enzymes may be used to convert
point of CO2 and the modulation of solubility using small cholesterol into other products (Boudreau and Arul, 1993).
changes in temperature and pressure. In supercritical fluid
extraction, milk fat is fractionated into different streams Enzyme systems that have been examined include-
selectively enriched in short-chain, medium-chain or long- (1) cholesterol reductase,which converts cholesterol to
chain triacylglycerols. The processing conditions for coprostanol, a product that is poorly adsorbed by
fractionation of milk fat may be varied to obtain different the body, and
fractions.
(2) cholesterol oxidase, which oxidises cholesterol to non-
Supercritical CO2 extraction for the removal of steroid compounds.
cholesterol Application of modified milk fat
Careful manipulation of process conditions is
necessary to obtain efficient removal of cholesterol. When 1. Cold-Spreadable Butter
supercritical CO2 extraction is used to fractionate milk fat, Milk fat fractions, obtained by fractionation from
the liquid fraction becomes enriched in cholesterol and the melt or from solvent solution, can be combined with
the solid fraction is reduced (Arul et al., 1988). other fractions or with anhydrous milk fat to produce butters
with improved spread ability at refrigerator temperature.
Process Conditions
Butter spread ability can be improved by an increase in
The efficiency of supercritical CO2 for removing the total unsaturated content of the fat or by the removal
cholesterol is temperature and pressure-dependent. of the middle melting fraction, both of which contribute
Removal of about 90% cholesterol from milk fat was to decreased plasticity and spread ability at refrigerator
achieved using bench-scale supercritical CO2 extraction temperature (5°C). One approach is to simply combine
using an ascending pressure profile (Bradley, 1989). With high melting and low melting fractions. In this approach,
multistage supercritical CO2 extraction, more than 90% increasing the percentage of high melting fraction results
cholesterol can be removed from milk fat (Anon, 1989). in less spreadable butter at refrigerator temperatures.
Conversely, as the percentage of low melting fraction is
Use of adsorbents during Supercritical CO 2 increased, cold-spreadability improves, but the butter
Extraction becomes too soft at room temperatures (20°C). As a
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The use of adsorbents in conjunction with consequence, a simple combination of high and low
appropriate conditions for supercritical CO2 extraction melting fractions does not result in butters with fully
enhances the eficiency of cholesterol extraction. Selective functional properties over the temperature range of typical
removal of 97% of cholesterol has been achieved with patterns of home usage. Therefore, because requirements

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Indian Food Industry Mag
Vol 33 No 6, Nov-Dec 2014

for a fully functional cold spreadable butter require spread Many different compounds are responsible for the
ability at refrigerator temperature and maintenance of flavour of milk fat and varying their individual proportions
structural integrity at room temperature, additional alters its overall flavour. Some of the important classes of
strategies are required to provide these characteristics in a compound that are present are free fatty acids, lactones
consumer product that can be used to distinguish it. Good ,methyl ketones and esters. One of the most important
cold-spread ability is exhibited in fats that are functions of milk fat in chocolate is its role as a fl avour
approximately 30 to 40% solid at 5°C and 7 to 15% solid precursor. The fats in dairy ingredients can provide flavors
at 25°C. The selection of milk fat fractions to improve by a number of mechanisms that occur during the
butter spreadability is a good illustration of the use of SFC manufacture of chocolate. These include hydrolysis or
to predict the functionality and behavior of milk fat lipolysis, dehydration and decarboxylation. Although
fractions in a food product. lipolysis is considered to be undesirable in most dairy
products, it can be used to advantage in milk chocolate.
2. Dairy Foods:- Fresh milk contains lipases, which hydrolyze the
Traditional dairy foods can also benefit from the triglyceride molecules and release fatty acids including
use of modified milk fats. Researchers have reported that butyric, caprice and caprice acids. These volatile flavorful
high melting milk fat fractions increase the stability of fatty acids can impart a ‘buttery’, ‘creamy’ fl avour in milk
whipped cream at fat contents as low as 10% (Tucker, chocolate. Hydrolysed milk fats have been produced to
V.C. 1974). Milk fat fractions, generaIIy of the low to enhance the buttery flavour of milk chocolate (Campbell
middle melting range, are used commerciaIIy in Europe et al, 1987).
for ice cream manufacture (Goff et al.,2013) The low Milk fat alters the temperatures at which the
melting milk fat fraction produced higher fat various crystal forms of cocoa butter occur. Milk fat also
destabilization than the high melting fraction, which is a tends to slow the rate of cocoa butter crystallization in
desirable feature for proper ice cream structure.( Goff, H. mixtures of cocoa butter and milk fat and this is expected
D., 1. W. Sherbon, and W.K. Jordan. 1988.) Several to occur in chocolate containing mixtures of these two
studies have been performed on use of high melting milk fats (Timms, 2003). Adding increasing amounts of milk
fat fractions in different cheeses. Promising results were fat alters the physical and functional properties of
obtained with cheese spreads and processed cheese chocolate including hardness, ability to temper and
(Thomas, M. A. 1973. ). The potential for the use of milk melting point (Barna et al, 1992). The incompatibility of
fat fractions (high melting and low melting) in low fat milk fat and cocoa butter at levels greater than this is not
cheeses is being actively considered. of practical concern to chocolate manufacturers because
3. Chocolate industry the level of addition of milk fat is usually limited to 30%
of the total fat. At levels of milk fat addition above 30%
The first use of milk in a solid chocolate product of the total fat, chocolate becomes soft because more
is commonly attributed to Daniel Peter in 1875. Before liquid fat is present at these very high proportions of milk
this, combinations of milk and cocoa solids were fat. Most commercial milk chocolate products are made
consumed as beverages during the eighteenth century. with a ratio of milk fat to total fat of between 12% and
Much has changed since Daniel Peter’s time with respect 32%. A general guideline is that, in order to achieve the
to the technologies used to process both milk ingredients desired physical properties of chocolate, a minimum solid
and chocolate. The fat phase affects the rheological fat content of 45% is required.
properties of fluid chocolate, release from the mould, snap,
gloss, prevention of bloom, melting properties and flavor Fat bloom in chocolate is often characterized by
release (Timms, 1980). Adding increasing amounts of the loss of gloss and dulling of the chocolate surface due
milk fat alters the physical and functional properties of to the presence of grey/white clusters that have the
chocolate including hardness, ability to temper and appearance of mould (Aguilera et al, 2004). The number
melting point (Barna et al., 1992). of ways of preventing bloom, including the use of milk
fat as a bloom inhibitor. Most of the work on bloom
Hydrolysed milk fats have been produced to inhibition has been conducted on dark chocolate, in which
enhance the buttery flavour of milk chocolate (Campbell bloom is more obvious on the dark background and in
and Pavlasek, 1987) and of different components in which milk fat levels are usually lower. The addition of
chocolate, the fat phase has the greatest influence on its 1–2% milk fat to a dark chocolate formulation is able to
quality. The fat phase affects the rheological properties of delay bloom formation (Timms, 2003). There are various
fluid chocolate, release from the mould, snap, gloss, theories on how milk fat prevents bloom. Milk fat
prevention of bloom, melting properties and flavour release crystallizes in a solid formation with cocoa butter and the
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(Timms, 1980). Milk fat and cocoa butter are the two main triglycerides that are unique to milk fat prevent or slow
forms of fat used in chocolate manufacture to provide down the transformation of the form V crystal structure
these properties. of cocoa butter to form VI (Timms, 2003). When chocolate
crystallizes more slowly, as happens when milk fat is

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Indian Food Industry Mag
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present, microscopic cracks are less likely to occur within tailoring of milk fat and increase its use in bakery
it (Kleinert, 1961). A further theory claims that milk fat applications.
inhibits bloom by maintaining a solution in which the
Advantages of using Milk solids in Bread Production:
unstable forms of cocoa butter are held (Cook, 1984).
Higher melting fractions of milk fat are more effective in There are several advantages by adding milk fat fraction
preventing bloom than non-fractionated milk fat. (Lohman in the bread dough.
and Hartel ,1994) have shown that HMFs, in chocolate
1) Increased dough strengthening
containing 30% of the fat as milk fat, inhibit bloom.
4) Better crust colour
4. Bakery industry
5) Better grain and texture
The applications of milk fat are extended by fractionation.
The solid fraction had extended and improved plasticity 6) Increased loaf volume
like in commercial vanaspati and could find application 7) Better keeping quality
in baking, confectionery etc. The liquid fraction had a
lower solids fat content at ambient temperature and could 8) Better nutrition
be used as a cooking oil or a salad oil (Hartel W 1996). Conclusion
Milk fat may be made harder by blending with high
melting triacylglycerols or fats. Blending of milk fat with Modified fats have wide area of application. They
tripalmitin has been suggested to make it more suitable can substitute the conventional costlier fats, can be used
for applications. Blending milk fat with 10–20% of in functional foods, as neutraceuticals. Moreover, one can
tripalmitin is an alternative to the use of hard milk fat use different fractions derived from single source fat for
fractions to increase the mechanical properties of coatings different applications. It helps in incorporation of fatty
(Fairley et al., 1994). acids of interest. Therefore, modification of fat can be
considered as a tool which enhances the functionality and
Pastry fats are an important application for nutritional value of natural fats and broadens their area of
modified milk fats. For this application, the fat must be application. The dry fractionation appears to be dominant
plastic enough to be rolled in between layers of dough modification process due to its simplicity and absence of
without breaking, yet be firm enough to avoid melting chemicals, enzymes. Modifications of fat helps in
and absorption into the dough (Pedersen, A. 1988) Improving/ altering physical and nutritional properties like
Unmodified milk fat does not perform well in this by hydrogenating the fat, the physical property i.e. hardness
application; however, higher melting milk fat ingredients is improved. Furthermore, we can also improve nutritional
that are manufactured by crystallization from melted milk value of fat by interesterifying essential fatty acid like
fat have been shown to be excellent pastry fats arachidonic acid. By esterifying low caloric fatty acid, the
(Baker,1970). calorific value of TAG can be reduced.
Pastry fats based on milk fat fractions generally Further reading
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