Beruflich Dokumente
Kultur Dokumente
PART 1
A. INTRODUCTION
This is a report to validate the 2-phase line sizing spreadsheet used on the MPNU Slot
Addition Project. It explains the steps, criteria and standards applied in sizing the 2-phase
line.
• The 2-phase fluid velocity should not exceed the erosional velocity
• The minimum velocity should not be less than 10 ft/s to minimize slugging of
separation equipment.
C. PROCESS DATA
Operating conditions of the 2-phase line will be derived from the Heat and Material Balance
prepared from HYSYS simulation. This will also be used for the purpose of validating the
calculation procedure described in this report.
1. Erosional velocity
The erosional velocity is determined using equation 2.14 (API RP 14E, Page 23)
C
Ve = ...............................D.1
ρm
12409 S l P + 2.7 S g P
ρm = ..........................D.2
198.7 P + RTZ
ZRT
9.35 +
A= 21.25 P ...........................................D.3
Ve
0.000336 fW 2
∆P = ............................................D.4
di ρm
5
NOTE: The use of this equation D.4 should be limited to 10% pressure drop due to
inaccuracies associated with changes in density.
Ql S l 1 + QW S l 2
Slm = ........................................D.5
Ql + QW
Qg
GOR = .............................................D.6
Ql
7. Fluid Velocity
Per API RP 14E, Page 48, fluid velocity is determined using the formula:
Vt
V= .............................................D.7
Π × (d i
4 12) 2
8. ρV 2 Calculation
4A
d= .....................................D.9
Π
B. GENERAL DATA
Line pressure, P 1500 psig (1514.7 psia)
Temperature, T 120°F (580 R)
E. PIPE DATA
Nominal diameter 3 in
Piping class D
Size / Schedule 3-XXS
Roughness 0.0019
Empirical constant, C 100
Internal diameter 2.3 in
F. CALCULATION
S L ( mean ) = Q L S L1 + QW S L 2
Q L + QW
160 + 1620
S L ( mean ) =
1700
1780
=
1700
S L (mean ) = 1.0471
2. GOR
From equation D.6,
GOR = 10mmscfd
200bbl / d + 1500bbl / d
3. Mean Density
From equation D.4,
12409 S l P + 2.7 S g P
ρm =
198.7 P + RTZ
(12409)(1.0407)(1514.7) + (2.7)(5882.3529)(0.65)(1514.7)
ρ m=
(198.7)(1514.7) + (5882.3529)(580)(0.81)
19679320.18 + 15637049.89
ρm =
300970.89 + 2763529.392
ρ m = 11.5243 Ib/ft3
W = 3180Q g S g + 14.6QL S L
W = (3180)(10)(0.65)+14.6(1500+200)(1.0471)
20670+25986.54
W = 46,659.022 Ib/hr
5. Pressure Drop
From equation D.4,
∆P = 0.000336 fW 2
di 5 ρ m
∆P = 14628.31591
741.743
∆P = 19.7 psi/100ft
6. Erosional Velocity
From equation D.1,
C
Ve =
ρm
Ve = 100
11.5243
= 29.4573 ft/s
7. Fluid Velocity
From equation D.7,
V= Vt
Π / 4 × (d i / 12) 2
= 1.12
(3.142 / 4) × (2.3 / 12) 2
V = 38.813 ft/s
8. ρV 2
ρV 2 = 11.5243 × (38.813) 2
ρV 2 = 17,360.77 Ib/ft/s2
9. Minimum Pipe Cross-sectional Area
A = 9.35+ (0.81)(5882.3529)(580)/(21.25)(1514.7)
29.4573
= 5.494 in.
d= 4A / Π
d = 4 × 5.49 / 3.142
d = 2.64 in
Friction factor
The friction factor used for the purpose of this validation report was taken from API RP 14E
sample calculation.
There is no basis for establishing the friction factor used in the sample calculation since the
viscosity of the fluid is not stated in the example thus making it impossible to establish the
Reynolds number to be used on Moody friction factor graph.
For all other cases, the Moody friction factor shall be determined from the iterative solution
developed by Colebrook or Olga friction factor correlation which also gives the same answer
as Colebrook. (See GPSA-chapter 17 page 4.)
ε
= (− )2 log10 (
1 2.51
Colebrook: + )
fm 3 .7 D Re fm
20000ε 1000000 1 / 3
Olga: f = 0.0055[ 1 + (( )+ ) ]
d Re
CONCLUSION
The 2-phase line sizing excel spreadsheet and the manual calculation gave the same results as
shown in API RP 14E Appendix A sample calculation.
REFERENCES
• API Recommended practice 14E – Offshore Production Platform Piping
System
• GPSA Engineering Data Book.
ATTACHMENTS
Attachment 1: Excel spreadsheet for 2-phase line sizing
Attachment 2: API RP 14E, Appendix A.
Attachment 3: GPSA Section 17.
Revision: 0
CAKASA
Date: 18-Sep-08
Cakasa Nig. Company Ltd. Issued By: O.I
Client: Mobil Producing Nigeria Unlimited Checked By: O.O
Project: Ubit GA & GC Slot Addition Project Approved By: O.O
2-PHASE LINE SIZING - API 14E
Input
Description Unit
General Data
Line Number -
Hysys Stream Number - API 14E Initial API 14E Final API 14E Final
Line pressure psig 4500 1500 4500
o
Temp F 120 120 120
Gas Process Data
FIG. 17-2
Friction Factors5
17-3
ε/D, which is the roughness of the pipe, ε, over the pipe diame- Examination of the relationships presented by various
ter, D. Fig. 17-2 incorporates the relative roughness of the pipe authors shows that their forms differ primarily in the inherent
into the determination of the friction factor. Fig. 17-3 indicates or specified representation of the transmission factor which
relative roughness and friction factors for various piping ma- defines the energy lost in resistance to flow for various pipe
terials. These figures are based on the iterative solution of the sizes, roughnesses, flow conditions, and gases.
following equation developed by Colebrook.4
To obtain Eq 17-15, which is convenient for general calcula-
1 ⎛ ε 2.51 ⎞ tions, a number of simplifying assumptions have been made.
= −2 log10 ⎜ + ⎟ Eq 17-11
⎯⎯fm
√ ⎝ 3.7 D Re √
⎯⎯fm ⎠ For other than pipeline sections with a very high pressure
gradient, the change in the kinetic energy of the gas is not
Equivalent Length of Valves and Fittings significant, and is assumed equal to zero. It is also assumed
that the gas temperature is constant at an average value for
The pressure drop effects of valves and fittings can be ac-
the section considered; the compressibility factor is constant
counted for by addition of the "equivalent lengths" of the fit-
at the value characterized by the average gas temperature and
tings to the actual piping lengths. This augmented pipe length
pressure; and in the term giving the effect of elevation change,
is then used in any of the following pressure drop calculation
the pressure is constant at the average value. In the range of
techniques. A table of equivalent lengths for a number of rep-
conditions to which pipeline flow equations are ordinarily ap-
resentative valves and fittings appears in Fig. 17-4.
plied, averages are usually sufficiently accurate. Average tem-
Compressibility of Gases peratures are calculated as indicated in Fig. 17-1.
For more accurate values of Z, refer to Section 23. For more The average pressure in the line can be computed by:
approximate calculations, the value of the average compressi- 2⎛ P1 P2 ⎞
Pavg = P + P2 −
3 ⎜⎝ 1 P1 + P2 ⎟⎠
bility factor, Zavg, may be calculated from the following equa- Eq 17-16
tions:
In the absence of field data indicating otherwise, an effi-
1
Zavg = Eq 17-12 ciency factor, E, of 1.0 is usually assumed.
(Fpv)2
The AGA Equations — The AGA Equations were devel-
and oped to approximate partially and fully turbulent flow using
⎡ (Pavg ) (3.444 ) (105) (10(1.785) (S)) ⎤ two different transmission factors. The fully turbulent flow
Fpv = 1 + ⎢ ⎥ Eq 17-13 equation accounts for the relative pipe roughness, ε/D, based
⎣ T3.825
avg ⎦ on the rough-pipe law.4 This equation uses the following trans-
Fig. 17-5 contains a plot of the deviation factor, Fpv, virtually mission factor:
identical to those calculated by this equation. ⎛ 3.7 D ⎞
√1/ff = 4 log10 ⎜
⎯⎯⎯ ⎟ Eq 17-17
An estimate for Zavg at pressures below 100 psi is: ⎝ ε ⎠
1 When the transmission factor for fully turbulent flow is sub-
Zavg = Eq 17-14
1 + 0.0002 Pavg stituted in the general energy equation (Eq 17-15), the AGA
Equation for fully turbulent flow becomes:
0.5
The friction factor is fundamentally related to the energy The Weymouth Equation — The Weymouth Equation,
lost due to friction. In the derivation of the general energy published in 19127, evaluated the coefficient of friction as a
equation, all irreversibilities and non-idealities, except for function of the diameter.
those covered by the real gas law, have been collected into the 0.008
ff = Eq 17-20
friction loss term. d1/3
Empirical methods historically and currently used to calcu-
late or predict the flow of gas in a pipeline are the result of √1/ff = 11.18 d1/6
⎯⎯⎯ Eq 17-21
various correlations of the transmission factor substituted When the friction factor, ff, is substituted in the general en-
into the general energy equation. ergy equation, Weymouth’s Equation becomes:
17-4