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INTEGRATED SOLUTIONS
Intelligence Artificial Lift Technologies to Increase
Production and Decrease Operating Cost
1 EMC - SSI ARTIFICIAL LIFT OVERVIEW
Providing, repair and maintenance all the SRP surface and downhole parts.
Training
EMC CAPABILITIES,
FACILITIES AND
SERVICES
EMC INTRODUCTION
OUR VISION:
Becoming a World Class Company in
Maintenance and Modification Activities,
in a growing and changing world.
EMC INTRODUCTION
WHY EMC?
• More than 6,000 well trained,
experienced & professional employees.
• In-House Maintenance W/SH,
with state of the art equipment.
• In-House Fabrication W/SH, equipped with modern up to
date machinery for complete fabrication, manufacturing &
testing.
• More than 9 Regional Offices & 7 Branches located in
Middle East Countries.
• In addition to alliances with the most qualified Vendors
& Worldwide recognized Companies.
EMC INTRODUCTION
SHAREHOLDERS
Aibel
50%
EGPC EGPC
50%
Aibel
EMC INTRODUCTION
Aibel AS is a leading Service Company that works within the Oil, Gas and
Renewable Energy Sectors adopting and utilizing the best Engineering
practices, Construction, Upgrading and Maintenance Solutions.
The Company has circa 5,500 employees in Norway and Internationally,
working on fields and facilities both on and Offshore.
Aibel’s main ambitions are to create value for customers and provide an
interesting workplace where all our employees can develop their skills and
enjoy their work.
Aibel is an industrial pioneer with a history dating back more than a century
and has 8 offices in Norway, in addition to 5 International Offices (Great
Britain, Denmark, Egypt, Singapore and Thailand).
Sinai – Damietta – Port Said Number of workers
1759 Workers
EGYPT LOCATIONS
Great Cairo Number of Workers
959 Workers
Red Sea –upper Egypt Number of Workers Head Office Number of Workers
633 Workers 962 Workers
INTERNATIONAL LOCATIONS
Iraq
Jordan
Kuwait
Algeria Libya Saudi U.A.E
Egypt
Arabia
Oman
Sudan Yemen
Angola
CERTIFICATES
ISO
OHSAS 18001
ISO 9001
ISO 14001
CERTIFICATES
ASME
R‐STAMP:
Pressure Retaining PP‐STAMP:
Items Repair Power Piping
S‐STAMP:
Power Boiler
U ‐ STAMP: Pressure Retaining Items
CERTIFICATES
FABRICATION WORKSHOP
MAINTENANCE WORKSHOP
FABRICATION WORKSHOP
Plate • Pressure Vessel
Work • Tanks
Steel • Standard Section
Work • Built Up Section
• Piping Skid
Piping • Piping Spools
Vertical • V. Tank Up to 1000 bbl
Tanks
• Offshore Shelters
Shelters • Port Cabinet
• Enclosures
MAINTENANCE WORKSHOP
Capabilities:
• EMC Maintenance Workshops are build
according to high engineering standards
in order to include specialized activities
in addition to the conventional
maintenance and machining facilities
Services:
• Mechanical
• Electrical & Instrumentation
• Turbines
• Electronic Lab
• Vehicle Repair & Maintenance
EMC Scope of Services along Project Execution Timeline
Material Supply
Fabrication (Pressure Vessel, Storage Tank, Skids, Piping Spools, Porta Cabin, Enclosures, etc..)
Consultancy & Manpower (Drilling, Reservoir, Diving, Quality Control, HSE, etc..)
Construction & Revamping (EPC Project, E & I Work, Civil Work, Boilers, Heat Exchanger, etc..)
• Bought Dynapump in 2012
• Over 14 Million US Dollar Investment
• Offices in
• Houston, Dallas and Denver USA
• Bogota, Colombia
• Cairo, Egypt
• Fully Trained Service Teams
• Quality Management System (ISO 9001:2015 Certified)
• Over 1150 Systems Installed Worldwide
• Canada, USA, Mexico, Colombia ,Venezuela, Kuwait, Oman,
India, china
SSi System Overview
The SSi Artificial Lift System is :
• Ultra Long Stroke, Intelligent Rod Lift
System.
• It is Ideally suited wide range of production,
high load, difficult fluids .
• Comprised of three main components:
• Pumping unit
• Power unit
• Control and optimization integrated
intelligent system
• Available in Six different models
Unit Model 150 250 350 400LS 600 800
Stroke Length 168” 240” 372” 336” 336” 360”
EMC‐SSi Unit ‐ Key Advantages
Well Optimization
• Stroke length and SPM are adjustable
while the unit is running. All operations
can perform from the power skid
• Up and down stroke speed can be
independent. This can maximize pump
fillage, and minimize rod stress, rod
floating and effect of fluid and gas
pounding
• Ability to remotely monitor.
EMC‐SSi Automation and Operator
Interface Screen
SSi Unit ‐ Key Advantages
Well Optimization
• Ability to analyze well pumping conditions via internally generated
dynamometer card.
• Efficient operation, resulting in lower power consumption
• Extends time between failures (fewer rod/pump cycles).
• Better gas handling characteristics
SSi Unit ‐ Key Advantages
Well Optimization
Well Monitoring
Analysis Work Over Program
Troubleshooting
Troubleshooting
Analysis Work Over Program
26
Well Monitoring
SSi Unit ‐ Key Advantages
Safety and Field Operations
• All adjustments to operations will be on the
power skid. No routine operations are
required at the pumping unit.
• Ability to space out & in from the power
skid touch screen. No need for crane ,
tooling and stopping the unit . Operators
do not need to access moving parts.
• Braking system is inherent in the system.
No mechanical intervention is required to
fully lock the unit safely.
SSi Unit ‐ Key Advantages
Transportation and Installation
• Small footprint and lighter design allows for:
• Less shipping weight. It can Fit on a single truck
• Small crane and 2 people can install a unit in 4 hours.
• Minimum site preparation
• Easy to move back and in from wellhead for servicing. Unit
self aligns when moved back into service. Does not require
any crane or trucks.
SSi Unit ‐ Key Advantages
Safety and Field Operations
• No guy wires required
compare to well head
mounted hydraulic pumping
units .
• Few pinch points.
Potential Candidates
• Deep Wells
• Deviated Wells and Horizontal Wells
• High Failure Frequency ‐ Rods & Tubing wear
• Low Gravity Crude
• Difficult fluids
• High Bottomhole Temperature
• High Volume Production for conventional Beam pump
• (Low‐Med) Submersible Range
• Dewatering/ unloading Gas wells
• Offshore low volume wells
• Remote marginal fields
EMC‐SSI Artificial Lift
Products / Systems
Services / Solutions
EMC‐SSi SRP System
Integrated SRP System Total Solution Provider
Surface Unit
Well Head
Difficult Fluids
• Filtration / Sand Control
• Gas separation
• Chemical Treatment
Unconventional Well
• Horizontal well
• Offshore
Rod String • Dewatering/ Unloading
gas wells
Downhole
Pump
EMC‐SSi SRP Services
Installation, Repair and MTC
• SSI Units
SRP Service Provider
• Other API Beam units
• Downhole pumps
Downhole well Services
• Partner with international
service for downhole
problem solution
Rental Service.
Well optimization and
Troubleshooting
EMC‐SSi SRP Services
EMC‐SSI Lift Priorities
1. Setup a strong, empowered regional organization close to our
customers with a long term agreement and cooperation with Local
companies thus allowing transferring our technology and use local
contents and manpower.
2. Provide outcome‐based solutions addressed to different wellbore
and fluids issues focused on reducing safety hazard, reducing lifting
costs and increasing production over the lifecycle of the field
3. Innovate in technology and business models.
Comparison Vs Rotaflex
Comparison Vs Rotaflex
SSI Competition
Stroke Lengths 0 – 372”, depending on model, fully variable fixed stroke 288”, or 306”, or 366”
70%
60%
50%
40%
30%
20%
10%
0%
ESP Conv PC LS‐SRP
Conclusions
• The SSI unit when compared to traditional Beam units has the
capacity to pump from deeper depths and produce more fluid.
• The long slow stroke results in more efficient pump fillage, less
reversals and less percentage of stress loading on rods which mean
lower downhole problems and HIGHER EQUIPMENT RUN LIFE.
Conclusions continued
• When comparing the SSI system to low to medium ESP’s, you can
expect to obtain significant power savings and low lifting cost.
• While not recommended, the SSI system can withstand fluid pound
without catastrophic failure
EMC ‐ SSi Artificial Lift
the field
Any Questions?