Beruflich Dokumente
Kultur Dokumente
August 2008
Parts
Manual See “General Information”
for New Parts Manual
Features.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA SEBP5102
TABLE OF CONTENTS
Name Page Name Page
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
Where: they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
1. Caterpillar’s World Manufacturing Code (characters 1- illustrations and serviceable consist lists.
3)
2. Machine Descriptor (characters 4-8) 5. MAINTENANCE PARTS INDEX
3. Check Character (character 9) The Maintenance Parts Index, located near the
4. Machine Indicator Section (MIS) or Product Sequence beginning of the manual, references most frequently
Number (characters 10-17). These were previously used maintenance part numbers, providing description,
referred to as the Serial Number. quantity, usage and page number. This information is
organized alphabetically by part description.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc.
and work tools will continue to use an 8 character Serial
Number (S/N).
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar’s DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA’s for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
CAP-OIL FILLER (ENGINE) 199-2182 1 COVER GP-VALVE MECHANISM 8
GASKET (VALVE COVER) 233-5483 1 COVER GP-VALVE MECHANISM 8
PLUG-DRAIN (ENGINE OIL PAN) 5I-7833 1 PAN GP-OIL 25
COOLING SYSTEM
CAP AS-COOLANT TANK 251-3227 1 RECOVERY GP-COOLANT 48
GASKET (WATER TEMPERATURE 235-4959 1 LINES GP-WATER 45
REGULATOR)
REGULATOR AS-WATER 235-4960 1 LINES GP-WATER 45
TEMPERATURE (THERMOSTAT)
FUEL SYSTEM
FILTER AS-WATER SEP & FUEL 233-9856 1 PUMP GP-FUEL PRM & PRIM FILTER 72
STRAINER-FUEL 282-2270 1 TANK GP-FUEL 73
HYDRAULIC SYSTEM
BREATHER (HYDRAULIC TANK) 233-7850 1 TANK GP-HYDRAULIC 316
CAP AS-FILLER (HYDRAULIC TANK) 142-8937 1 TANK GP-HYDRAULIC 316
PLUG AS-DRAIN (FUEL TANK) 101-4639 1 VALVE GP-DRAIN 318
PLUG AS-DRAIN (HYDRAULIC TANK) 101-4639 1 VALVE GP-DRAIN 318
STRAINER (HYDRAULIC OIL) 206-8818 1 TANK GP-HYDRAULIC 316
STRAINER (HYDRAULIC TANK) 254-1098 1 TANK GP-HYDRAULIC 316
VALVE GP-PRESSURE REDUCING 267-3196 1 ACTUATOR GP-PUMP 247
(ACTUATOR)
LUBRICATION SYSTEM
BREATHER (CRANKCASE) 235-4948 1 BREATHER GP 33
FILTER-ENGINE OIL 1R-0734 1 FILTER GP-ENGINE OIL 35
OPERATOR STATION
BLADE AS-WIPER (450-MM) (REAR) 6V-5853 1 WIPER GP-WINDOW 436
BLADE AS-WIPER (700-MM) (FRONT) 6V-7419 1 WIPER GP-WINDOW 436
CAP-VENTED (WINDOW WASHER) 8E-8292 1 TANK GP-WINDOW WASHER 427
FILTER ELEMENT AS-CAB AIR (DUCT) 270-9018 1 DUCT & FILTER GP-CAB AIR 383
FILTER ELEMENT AS-CAB AIR (DUCT) 313-2458 1 DUCT & FILTER GP-CAB AIR 383
(PLATE)
FUSE (10-AMPERE) 113-8490 1 AIR CONDITIONER GP 356
FUSE (15-AMPERE) 113-8491 1 SEAT & MOUNTING GP 416
FUSE (20-AMPERE) 113-8492 1 AIR CONDITIONER GP 356
1 HEATER & MTG GP-CAB 385
FUSE (5-AMPERE) 141-2759 1 MOUNTING GP-RADIO 404
1 SEAT & MOUNTING GP 416
KEY 5P-8500 2 LITERATURE GP 397
KEY (CAB) 5P-8500 1 DOOR GP-CAB 381
RECEIVER DRYER AS (REFRIGERANT) 257-3226 1 LINES GP-AIR CONDITIONER 393
V-BELT (MOUNTING) 304-4010 1 COMPRESSOR & MTG GP-REFRIG 365
POWER TRAIN
BREATHER (AXLE) 197-9155 1 AXLE GP-FRONT 146
BREATHER (AXLE, FRONT) 197-9155 1 AXLE GP-FRONT 144
BREATHER (AXLE, REAR) 253-5024 1 AXLE & TRANSFER DRIVE GP-REAR 140
1 AXLE & TRANSFER DRIVE GP-REAR 142
BREATHER (DRIVE AXLE) 197-9155 1 DRIVE GP-TRANSFER 157
253-5024 1 DRIVE GP-TRANSFER 159
FILTER-OIL (ADVANCED EFFICIENCY) 1G-8878 1 FILTER GP-OIL 163
PLUG AS-DRAIN (MAGNETIC) 152-6144 1 AXLE & TRANSFER DRIVE GP-REAR 142
1 AXLE GP-FRONT 144
1 AXLE GP-FRONT 146
2 DRIVE GP-TRANSFER 157
PLUG AS-DRAIN (MAGNETIC) 152-6144 1 DRIVE GP-TRANSFER 159
(DIFFERENTIAL)
PLUG AS-DRAIN (MAGNETIC) 152-6144 1 AXLE & TRANSFER DRIVE GP-REAR 140
(DRIVE AXLE)
PLUG AS-DRAIN (MAGNETIC) 152-6144 1 PLANETARY GP-FINAL DRIVE 176
(FINAL DRIVE PLANETARY)
PLUG-MAGNETIC (DIFFERENTIAL) 152-6145 1 DIFFERENTIAL & BEVEL GEAR GP 150
1 DIFFERENTIAL & BEVEL GEAR GP 152
1 DIFFERENTIAL & BEVEL GEAR GP 154
1 DRIVE GP-TRANSFER 159
A 142
BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 33
ACCUMULATOR GP-HYDRAULIC (CHARGED) BREATHER (DRIVE AXLE) . . . . . . . . . . . . . . . . . . . . 157
(PILOT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 159
ACCUMULATOR GP-HYDRAULIC BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . . 316
(UNCHARGED) (PILOT) . . . . . . . . . . . . . . . . . . . . . 245 BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ACCUMULATOR GP-HYDRAULIC–CHARGED– BUCKET AR-GENERAL PURPOSE . . . . . . . . . . . . 327
PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 328
ACCUMULATOR GP-HYDRAULIC– 329
UNCHARGED–PILOT . . . . . . . . . . . . . . . . . . . . . . . 245 330
ACCUMULATOR GP-RIDE CONTROL– BUCKET AR-LIGHT MATERIAL . . . . . . . . . . . . . . . . 331
CHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 332
ACCUMULATOR-REFRIGERANT . . . . . . . . . . . . . . 393 BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . . . 333
ACTUATOR GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 247 334
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 335
52 336
53 337
AIR COMPRESSOR GP 338
(SUSPENSION SEAT) . . . . . . . . . . . . . . . . . . . . . . 421 BUCKET GP-GENERAL PURPOSE . . . . . . . . . . . . 339
AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . . 355 340
AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 356 BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . . . . . . 341
357 342
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 75
77
ARM GP-WINDOW WIPER (REAR) . . . . . . . . . . . . . 436 C
AXLE & TRANSFER DRIVE GP-REAR–
HIGH SPEED, WITH DIFFERENTIAL LOCK . . . 142 CAB AR-ENCLOSED ROPS–COMFORT . . . . . . . . 361
AXLE & TRANSFER DRIVE GP-REAR– CAB AR-ENCLOSED ROPS–DELUXE . . . . . . . . . . 361
STANDARD, WITH DIFFERENTIAL LOCK . . . . 140 CAB GP-ENCLOSED ROPS . . . . . . . . . . . . . . . . . . . 362
AXLE GP-FRONT– CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HIGH SPEED, WITH DIFFERENTIAL LOCK . . . 146 CANOPY AR-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 363
148 CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 364
AXLE GP-FRONT– CAP AS-COOLANT TANK . . . . . . . . . . . . . . . . . . . . . 48
STANDARD, WITH DIFFERENTIAL LOCK . . . . 144 CAP AS-FILLER (HYDRAULIC TANK) . . . . . . . . . . 316
149 CAP GP-FUEL FILLER
(VENTED, LOCKABLE) . . . . . . . . . . . . . . . . . . . . . 73
CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 8
B CAP-VENTED (WINDOW WASHER) . . . . . . . . . . . .
CARRIAGE GP-FORK . . . . . . . . . . . . . . . . . . . . . . . . .
427
343
BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . . 78 344
BATTERY (12-VOLT, MAINTENANCE FREE) . . . . 78 CARTRIDGE GP-VALVE (PUMP CONTROL) . . . . 323
BEARING GP-MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BELT-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 CHOCK GP-WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
BLADE AS-WIPER (450-MM) (REAR) . . . . . . . . . . . 436 CLAM AS-MULTIPURPOSE BUCKET . . . . . . . . . . . 345
BLADE AS-WIPER (700-MM) (FRONT) . . . . . . . . . 436 COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT GP-ENGINE MOUNTING . . . . . . . . . . . . . . . . 386 COMPRESSOR & MTG GP-REFRIG . . . . . . . . . . . 365
407 COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 365
BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 CONNECTING ROD GP . . . . . . . . . . . . . . . . . . . . . . . 7
360 CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 366
BRACKET GP-TRANSPORT . . . . . . . . . . . . . . . . . . . 324 CONTROL & MTG GP-MACHINE . . . . . . . . . . . . . . . 80
BRAKE GP-HYDRAULIC CALIPER . . . . . . . . . . . . . 144 CONTROL & MTG GP-PEDAL–GOVERNOR . . . . 367
BRAKE GP-PARKING . . . . . . . . . . . . . . . . . . . . . . . . . 224 CONTROL AR-TRANSMISSION . . . . . . . . . . . . . . . . 368
BRAKE GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 225 CONTROL GP-A/C & HEATER . . . . . . . . . . . . . . . . . 369
BREATHER (AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 CONTROL GP-CREEPER . . . . . . . . . . . . . . . . . . . . . 370
BREATHER (AXLE, FRONT) . . . . . . . . . . . . . . . . . . . 144 CONTROL GP-FOOT BRAKE . . . . . . . . . . . . . . . . . . 227
BREATHER (AXLE, REAR) . . . . . . . . . . . . . . . . . . . . 140 CONTROL GP-GOVERNOR–CABLE . . . . . . . . . . . 64
MOUNTING GP-HYDROSTATIC PUMP . . . . . . . . . 175 PLUG AS-DRAIN (MAGNETIC) (DRIVE AXLE) . . . 140
MOUNTING GP-MOTOR (HYDROSTATIC) . . . . . . 260 PLUG AS-DRAIN (MAGNETIC)
MOUNTING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 260 (FINAL DRIVE PLANETARY) . . . . . . . . . . . . . . . . 176
MOUNTING GP-RADIO . . . . . . . . . . . . . . . . . . . . . . . . 404 PLUG GP-ENGINE–CYLINDER BLOCK, LH . . . . . 27
MOUNTING GP-REGISTRATION . . . . . . . . . . . . . . . 221 PLUG GP-ENGINE–CYLINDER BLOCK, RH . . . . 28
222 PLUG KIT-CONN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
MOUNTING GP-STEERING CYLINDER– PLUG-DRAIN (ENGINE OIL PAN) . . . . . . . . . . . . . . 25
HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 PLUG-MAGNETIC (DIFFERENTIAL) . . . . . . . . . . . . 150
MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 152
59 154
159
POSITIONER GP-WORK TOOL–
O RETURN TO DIG . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
OPERATOR AR-ENCLOSED ROPS– POTENTIOMETER AS
COMFORT CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 (CREEPER CONTROL) . . . . . . . . . . . . . . . . . . . . . 370
OPERATOR AR-ENCLOSED ROPS– POTENTIOMETER AS (RIMPULL CONTROL) . . . 373
DELUXE CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 POWER TRAIN AR–HIGH SPEED AXLE, WITH
OPERATOR AR-OPEN ROPS . . . . . . . . . . . . . . . . . . 407 DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . 177
ORIFICE AS-AIR CONDITIONER . . . . . . . . . . . . . . . 393 178
POWER TRAIN AR–STANDARD AXLE, WITH
DIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . 177
P PROTECTION GP-WIRING–
CONNECTOR CAPS . . . . . . . . . . . . . . . . . . . . . . . . 107
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
108
PANEL GP-CAB–FRONT . . . . . . . . . . . . . . . . . . . . . . 408
PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . 29
PANEL GP-FUSE–CONSOLE, RH . . . . . . . . . . . . . . 103
PULLEY GP-WATER PUMP . . . . . . . . . . . . . . . . . . . . 30
PANEL GP-INSTRUMENT–
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 37
GAUGE CLUSTER, SWITCHES . . . . . . . . . . . . . 409
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 70
PANEL GP-SWITCH–CONSOLE, RH . . . . . . . . . . . 105
PUMP GP-FUEL PRM & PRIM FILTER–
PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . 410
WATER SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . 72
PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PUMP GP-GEAR (BASIC) . . . . . . . . . . . . . . . . . . . . . 260
PISTON GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PUMP GP-METERING–HMU–
PLANETARY GP-FINAL DRIVE . . . . . . . . . . . . . . . . 176
BOOSTED AUX HYDRAULIC FLOW . . . . . . . . . 243
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
PUMP GP-METERING–HMU–
PLATE & FILM GP–ENVIRONMENTAL . . . . . . . . . 444
STANDARD FLOW . . . . . . . . . . . . . . . . . . . . . . . . . 242
PLATE GP-FIREWALL . . . . . . . . . . . . . . . . . . . . . . . . . 223
PUMP GP-PISTON–HYDROSTATIC . . . . . . . . . . . . 312
PLATE GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PLATE-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . 331
332
PLATE-IDENTIFICATION
(ENGLISH, GERMAN, SPANISH) . . . . . . . . . . . . 2
R
195 RADIATOR & MOUNTING GP . . . . . . . . . . . . . . . . . . 47
197 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
199 RECEIVER DRYER AS (REFRIGERANT) . . . . . . . 393
200 RECOVERY GP-COOLANT . . . . . . . . . . . . . . . . . . . . 48
PLATE-INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . 343 REGULATOR AS-ALTERNATOR . . . . . . . . . . . . . . . 75
344 REGULATOR AS-WATER TEMPERATURE
PLATE-INSTRUCTION (AIR CONDITIONER) . . . . 355 (THERMOSTAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PLUG AS-DRAIN (FUEL TANK) . . . . . . . . . . . . . . . . 318 RELAY AS (12-VOLT)
PLUG AS-DRAIN (HYDRAULIC TANK) . . . . . . . . . . 318 (3RD, 4TH FUNCTIONS) . . . . . . . . . . . . . . . . . . . . 127
PLUG AS-DRAIN (MAGNETIC) . . . . . . . . . . . . . . . . . 142 RELAY AS (12-VOLT)
144 (AIR CONDITIONER, HEATER) . . . . . . . . . . . . . . 356
146 RELAY AS (12-VOLT) (BYPASS) . . . . . . . . . . . . . . . 127
157 RELAY AS (12-VOLT) (DEFROSTER) . . . . . . . . . . . 118
PLUG AS-DRAIN (MAGNETIC) RELAY AS (12-VOLT) (DETENT) . . . . . . . . . . . . . . . 85
(DIFFERENTIAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 103
SWITCH AS-ROCKER V
(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 259
SWITCH AS-ROCKER V-BELT (MOUNTING) . . . . . . . . . . . . . . . . . . . . . . . . . . 365
(QUICK COUPLER PIN LOCK) . . . . . . . . . . . . . . 116 V-BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SWITCH AS-ROCKER (RETURN TO DIG) . . . . . . 259 VALVE & MTG GP-SOLENOID
SWITCH AS-ROCKER (RIDE CONTROL) . . . . . . . 115 (AXLE SPEED SELECT) . . . . . . . . . . . . . . . . . . . . 172
SWITCH AS-ROCKER VALVE & MTG GP-SOLENOID–
(ROADING LIGHTS, HEAD, SIDE) . . . . . . . . . . . 409 AXLE SPEED SELECT . . . . . . . . . . . . . . . . . . . . . . 187
SWITCH AS-ROCKER (STARTING AID) . . . . . . . . 409 VALVE & MTG GP-SOLENOID–
SWITCH AS-ROCKER (WARNING BEACON) . . . 409 QUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 317
SWITCH AS-ROCKER VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
(WIPER, WASHER, REAR) . . . . . . . . . . . . . . . . . . 118 302
SWITCH AS-ROCKER (WORK LIGHTS) . . . . . . . . 96 306
SWITCH AS-ROCKER VALVE GP-CHECK
(WORK TOOL ON, OFF) . . . . . . . . . . . . . . . . . . . . 125 (HYDRAULIC OIL COOLER BYPASS) . . . . . . . . 304
127 VALVE GP-DRAIN–ECOLOGY . . . . . . . . . . . . . . . . . 318
SWITCH GP-A/C & HEATER . . . . . . . . . . . . . . . . . . . 112 VALVE GP-DRAIN–STANDARD . . . . . . . . . . . . . . . . 319
SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 113 VALVE GP-ENGINE OIL RELIEF . . . . . . . . . . . . . . . 38
SWITCH GP-PRESS & TEMP– VALVE GP-FLUID SAMPLING–ENGINE OIL . . . . . 39
ENGINE COOLANT, ENGINE OIL . . . . . . . . . . . . 114 VALVE GP-FLUSHING–
SWITCH GP-PRESSURE HYDROSTATIC DRIVE MOTOR . . . . . . . . . . . . . 188
(HYDROSTATIC PUMP OIL) . . . . . . . . . . . . . . . . . 130 VALVE GP-MAIN CONTROL–
SWITCH GP-RIDE CONTROL . . . . . . . . . . . . . . . . . . 115 ELECTROHYDRAULIC, 3-FUNCTION . . . . . . . . 320
SWITCH GP-ROCKER VALVE GP-MAKEUP . . . . . . . . . . . . . . . . . . . . . . . . . . 320
(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 259 VALVE GP-MOTOR CONTROL–
SWITCH GP-ROCKER (RETURN TO DIG) . . . . . . 259 HYDROSTATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
SWITCH GP-ROCKER– VALVE GP-PILOT (JOYSTICK, 3-FUNCTION) . . . 371
HIGH SPEED SELECT . . . . . . . . . . . . . . . . . . . . . . 117 372
SWITCH GP-ROCKER– VALVE GP-PRESSURE REDUCING
QUICK COUPLER PIN LOCK . . . . . . . . . . . . . . . . 116 (ACTUATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
SWITCH GP-WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 VALVE GP-PUMP CONTROL–HYDROSTATIC . . . 323
SWITCH-OIL PRESS (ENGINE) . . . . . . . . . . . . . . . . 114 VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
SWITCH-TEMPERATURE VALVE GP-RELIEF (HYDRAULIC OIL) . . . . . . . . . . 301
(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 357 VALVE GP-RELIEF (HYDROSTATIC PUMP) . . . . . 257
VALVE GP-RELIEF (LINE, LIFT) . . . . . . . . . . . . . . . . 320
VALVE GP-RELIEF (LINE, TILT) . . . . . . . . . . . . . . . . 320
T VALVE GP-RELIEF (MAIN) . . . . . . . . . . . . . . . . . . . . . 320
VALVE GP-RELIEF
TANK GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 48 (PUMP HEAD, CROSSOVER) . . . . . . . . . . . . . . . 257
TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 VALVE GP-RELIEF–PRESSURE OVERRIDE . . . . 50
TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 316 VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 40
TANK GP-WINDOW WASHER . . . . . . . . . . . . . . . . . 426 187
427 VALVE GP-SOLENOID (ACCUMULATOR) . . . . . . 303
TIRE & RIM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 VALVE GP-SOLENOID (HIGH FLOW BOOST) . . . 301
182 VALVE GP-SOLENOID (HIGH FLOW) . . . . . . . . . . . 301
183 VALVE GP-SOLENOID
184 (HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 302
TIRE & RIM GP–LH . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 VALVE GP-SOLENOID
TIRE & RIM GP–RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 (RIDE CONTROL, SWITCH) . . . . . . . . . . . . . . . . . 303
TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
TRIM GP-CAB–ENCLOSED ROPS . . . . . . . . . . . . . 428 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 32
TRIM GP-CAB–FRONT . . . . . . . . . . . . . . . . . . . . . . . . 431 VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
433
TRIM GP-CAB–OPEN ROPS . . . . . . . . . . . . . . . . . . . 428
TRIM GP-CAB–RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 61
W
WARNING GP-BACKUP . . . . . . . . . . . . . . . . . . . . . . . 120
WHEEL & BRAKE GP–FRONT . . . . . . . . . . . . . . . . . 190
WHEEL & TIRE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
192
193
194
WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . 436
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
WIRING GP-CAB–ROOF . . . . . . . . . . . . . . . . . . . . . . 123
128
WIRING GP-CAB–WORK TOOL, BOOSTED
AUXILIARY HYDRAULIC FLOW
SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
127
WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . 130
132
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 133
WIRING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
WIRING GP-FRONT–
BOOSTED AUXILIARY HYDRAULIC FLOW . . . 136
WIRING GP-WORK TOOL–
BOOSTED AUXILIARY HYDRAULIC FLOW . . . 138
139
321-8198 COMMON AR
S/N: LMD1-UP
SMCS-7000 i03103244
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 322-4878 1 CHASSIS AR 1
Y 305-2572 1 ENGINE AR-PRIMARY 3
Y 260-5391 1 HYDRAULIC AR 260
Y 321-8232 1 INSTALLATION AR-ENGINE 4
Y-SEPARATE ILLUSTRATION
<END>
F 165-2601 1 SEALANT-SILICONE
F-NOT SHOWN
M-METRIC PART
F 3B-4505 11 LOCKWASHER
F 301-3274 1 HOUSING-OIL COOLER
F-NOT SHOWN
M-METRIC PART
F 300-1618 1 KIT-CONNECTION
F-NOT SHOWN
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION
GRAPHIC #1 g01382789
GRAPHIC #1 g01588634
GRAPHIC #1 g01523108
GRAPHIC #1 g01620079
GRAPHIC #1 g01479373
313-2419 1 PLATE AS
M 3E-4304 1 INSERT-THREADED (M6X1-THD)
M 9X-2045 2 SCREW-TRUSS HEAD (M6X1X20-MM)
280-7685 1 STEERING WHEEL GP
255-2743 1 STEERING WHEEL
255-2748 1 KNOB AS
9X-2038 2 WASHER (7X19X2-MM THK)
M-METRIC PART
Y-SEPARATE ILLUSTRATION
<END>
2S-9727 1 GROMMET
Y-SEPARATE ILLUSTRATION
<END>
1 2P-8104
2S-0480
.
.
.
.
.
.
.
.
.
.
109
164
3E-5154 . . . . .
3E-6600 . . . . .
109
103
278
282
1G-3176 . . . . . 312 2S-1074 . . . . . 78 429 284
1G-3410 . . . . . 314 2S-3440 . . . . . 48 3E-6749 . . . . . 40 287
1G-8597 . . . . . 230 2S-9727 . . . . . 428 3E-7675 . . . . . 130 292
1G-8878 . . . . . 163 2T-3360 . . . . . 409 3E-8008 . . . . . 347 304
1H-3244 . . . . . 75 2U-5115 . . . . . 357 3E-8020 . . . . . 292 3K-2518 . . . . . 157
1H-7339 . . . . . 235 2W-1145 . . . . . 306 362 159
253 2Y-5429 . . . . . 48 364 3K-7928 . . . . . 395
254 66 384 3K-8785 . . . . . 123
1H-8128 . . . . . 255 429 404
1L-9080 . . . . . 418 3E-8320 . . . . . 78 3P-1896 . . . . . 10
1M-6119
1M-6120
.
.
.
.
.
.
.
.
.
.
78
78
3 3F-6166 . . . . .
3F-9556 . . . . .
220
401
3P-3743 . . . . .
3S-2093 . . . . .
159
87
1P-3702 . . . . . 168 3B-4503 . . . . . 398 402 121
170 3B-4505 . . . . . 6 436 125
1P-3703 . . . . . 168 20 3J-1907 . . . . . 130 127
170 25 150 130
1P-4278 . . . . . 44 33 152 133
66 41 154 135
172 56 163 136
230 57 165 139
232 68 168 230
292 159 170 311
294 3B-4615 . . . . . 228 172 427
304 3B-5302 . . . . . 1 188 436
1P-4578 . . . . . 296 3B-5317 . . . . . 310 230 3S-6050 . . . . . 78
298 3B-6552 . . . . . 220 232
1P-7009 . . . . . 66 3B-8485 . . . . . 220 236
1R-0734 . . . . .
393
35
3B-8488
3B-8489
.
.
.
.
.
.
.
.
.
.
220
220
239
262
4
1S-0668 . . . . . 235 310 265 4B-2043 . . . . . 120
1S-0994 . . . . . 66 325 266 4B-4863 . . . . . 121
316 341 269 132
1S-1125 . . . . . 410 342 270 222
1S-7251 . . . . . 78 348 274 230
121 3D-2824 . . . . . 166 276 4D-2297 . . . . . 146
1S-7252 . . . . . 78 168 278 4D-3107 . . . . . 150
1S-9593 . . . . . 136 170 284 152
139 270 285 154
1T-0994 . . . . . 157 278 287 4D-7388 . . . . . 48
290 288 4D-7735 . . . . . 393
291 292 4E-1384 . . . . . 217
2 296
298
294
296
4E-1411
4H-0094
.
.
.
.
.
.
.
.
.
.
404
410
2C-9259 . . . . . 331 304 298 4H-2558 . . . . . 133
332 312 302 4I-3038 . . . . . 121
2D-5658 . . . . . 159 3D-9871 . . . . . 123 312 4I-6287 . . . . . 285
2H-3920 . . . . . 418 128 322 288
2H-3922 . . . . . 113 3E-2345 . . . . . 296 3J-7354 . . . . . 39 4I-9404 . . . . . 41
2H-6338 . . . . . 253 298 163 4J-0522 . . . . . 296
2K-0512 . . . . . 255 3E-4051 . . . . . 393 257 298
2M-3432 . . . . . 130 3E-4052 . . . . . 393 304 4J-1888 . . . . . 341
2M-9780 . . . . . 166 3E-4053 . . . . . 393 312 342
262 3E-4057 . . . . . 393 3K-0360 . . . . . 13 4J-5477 . . . . . 165
265 3E-4058 . . . . . 393 166 172
269 3E-4302 . . . . . 409 232 230
270 3E-4304 . . . . . 383 236 232
278 428 239 262
279 3E-4321 . . . . . 233 256 263
282 3E-4352 . . . . . 377 265 265
284 379 266 266
287 381 269 269
304 3E-4883 . . . . . 403 270 270
2P-1279 . . . . . 279 3E-5153 . . . . . 109 276 278
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B1
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B3
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B5
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
9X-2040 . . . . .
433
228
0 100-3255 . . . . . 91
92 107-6032 . . . . .
232
89
9X-2042 . . . . . 356 032-8100 . . . . . 65 93 123
366 032-8139 . . . . . 14 94 107-6826 . . . . . 179
385 033-5879 . . . . . 40 100-3685 . . . . . 109 180
435 033-6033 . . . . . 247 100-4112 . . . . . 109 108-2989 . . . . . 269
9X-2043 . . . . . 429 033-6039 . . . . . 306 100-4113 . . . . . 109 108-3565 . . . . . 314
9X-2044 . . . . . 85 033-7849 . . . . . 65 100-4115 . . . . . 109 108-6941 . . . . . 232
103 034-1432 . . . . . 292 100-4118 . . . . . 109 108-7605 . . . . . 98
105 055-1990 . . . . . 159 100-4119 . . . . . 109 100
367 061-7831 . . . . . 96 101-0333 . . . . . 230 109-1633 . . . . . 284
383 128 101-4411 . . . . . 352 287
408 069-4080 . . . . . 65 101-4412 . . . . . 352 393
9X-2045 . . . . . 366 081-5930 . . . . . 121 101-4413 . . . . . 352 109-1634 . . . . . 284
376 084-4277 . . . . . 123 101-4414 . . . . . 352 287
377 085-7329 . . . . . 285 101-4639 . . . . . 318 393
379 288 101-6544 . . . . . 37 109-2356 . . . . . 85
381 085-8091 . . . . . 168 102-8703 . . . . . 232 103
384 170 269 105
428 085-9513 . . . . . 9 102-8802 . . . . . 85 409
431 087-4772 . . . . . 257 87 109-3262 . . . . . 287
433 089-7338 . . . . . 44 133 110-2556 . . . . . 52
9X-2158 . . . . . 157 091-1637 . . . . . 350 371 110-5056 . . . . . 419
9X-2480 . . . . . 263 351 102-8803 . . . . . 130 421
266 091-1664 . . . . . 350 361 423
271 351 363 110-5059 . . . . . 419
395 091-1745 . . . . . 350 370 421
9X-3401 . . . . . 410 351 373 423
9X-4244 . . . . . 90 093-2065 . . . . . 270 410 110-6326 . . . . . 52
9X-6165 . . . . . 85 094-4628 . . . . . 6 102-8804 . . . . . 402 110-6331 . . . . . 52
87 9 102-8805 . . . . . 91 110-6393 . . . . . 355
204 094-7235 . . . . . 68 92 110-8760 . . . . . 311
9X-6381 . . . . . 159 095-0641 . . . . . 159 93 111-7874 . . . . . 236
9X-6383 . . . . . 103 095-0658 . . . . . 157 94 239
9X-6772 . . . . . 84 095-0881 . . . . . 227 401 111-7899 . . . . . 118
9X-7298 . . . . . 255 095-0924 . . . . . 176 103-2555 . . . . . 51 125
9X-7377 . . . . . 247 095-0929 . . . . . 157 53 112-0885 . . . . . 325
9X-7378 . . . . . 365 095-1513 . . . . . 41 103-5796 . . . . . 201 112-4630 . . . . . 312
9X-7380 . . . . . 393 095-1537 . . . . . 35 103-9083 . . . . . 37 112-4657 . . . . . 314
9X-7381 . . . . . 393 095-1671 . . . . . 35 103-9246 . . . . . 12 112-9401 . . . . . 72
9X-7382 . . . . . 13 095-2005 . . . . . 32 103-9276 . . . . . 10 112-9783 . . . . . 266
393 096-2500 . . . . . 20 103-9279 . . . . . 10 112-9861 . . . . . 266
9X-7383 . . . . . 393 61 103-9280 . . . . . 19 113-0363 . . . . . 68
9X-8118 . . . . . 95 096-3321 . . . . . 41 103-9288 . . . . . 5 113-0364 . . . . . 68
9X-8139 . . . . . 95 096-3741 . . . . . 10 103-9289 . . . . . 5 113-1141 . . . . . 37
9X-8250 . . . . . 393 096-8475 . . . . . 45 103-9290 . . . . . 5 113-2378 . . . . . 270
395 096-9529 . . . . . 20 103-9680 . . . . . 7 113-4458 . . . . . 75
9X-8256 . . . . . 20 098-5623 . . . . . 148 103-9703 . . . . . 10 113-4459 . . . . . 75
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B7
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B8 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B9
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B10 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B11
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B12 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B13
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B14 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B15
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B16 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B17
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B18 PART NUMBER INDEX SEBP5102
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
331-7332 . . . . . 70
331-7333 . . . . . 3
70
332-3791 . . . . . 262
270
332-6408 . . . . . 262
270
317
PRIMARY REFERENCE
SEBP5102 PART NUMBER INDEX B19
MEMORANDA