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BEARING FORCES CALCULATION

It is proposed to provide separate bearings for transfer of vertical and lateral loads.
Free POT-PTFE Bearing are proposed to transfer vertical loads from the super structure to sub structure whereas for transfer of
lateral loads Fixed/ guided POT-PTFE bearing is proposed to transfer lateral load.

Free POT-PTFE Bearing shall be designed and manufactured to transfer the vertical loads but allowed to translation and rotation.
Fixed/ guided POT-PTFE bearing shall be designed and manufactured as per IRC :83-Part IV,2014 to transfer lateral loads.
This note pertains to calculation of Vertical loads, Translation-Longitudinal Movement and rotation for free bearings and calculation
of Lateral forces, Translation-Longitudinal Movement & rotation for metallic bearings.
The vertical load and the rotation values are obtained from MIDAS while the values of lateral force and translation are caculated
manually.
The maximum and minimum loads on the bearings are calculated considering the extreme effects of earthquake/ CW LL with
appropriate signs.

The design forces are presented for SLS Rare, ULS Normal Case and ULS Seismic Case.

Reference:
IRC 6:2017,
IRC 112-2011
IRC SP 83-IV,2014

Basic Design Data

Span Length (EJ to EJ) = 47 m


Span Length (C/c Bearing) = 45.5 m
Fixed Bearing (B1) = 2
Transverse Guided POT-PTFE Bearing (B2) = 3
Longitudinal Guided POT-PTFE Bearing (B3) = 2
Free POT-PTFE Bearing (B4) = 3
c/c distance of bearing = 2.500 m
Depth of superstructure = 2.25 m
CG of DL from bearing top = 1.585 m
CG of SIDL from bearing top = 2.8 m
CG of LL from bearing top = 3.45 m
Seismic Zone = III
Zone Factor = 0.16
Importance Factor = 1.2
Response Reduction Factor (For bearing) = 1
Sa/g = 1
(IRC:6-2017, Table-20)
Horizontal seismic coefficient αh = 0.096
Vertical seismic coefficient αv = 0.064
Bearing Layout Node Node

B2 4 6 B4

B1 11 13 B3

B1 16 20 B3

B2 23 27 B4

B2 30 34 B4

Fixed Free

REACTION OVER BEARINGS DUE TO PERMANENT LOADS

Bearing Type Node DL SIDL 1 Surfacing


B2 4 58 43 9
B1 11 63 -40 9
B1 16 62 -2 9
B2 23 63 31 9
B2 30 58 8 9
B4 6 58 8 9
B3 13 63 31 9
B3 20 62 -2 9
B4 27 63 -40 9
B4 34 58 43 9

Max vertical load on One End = 389.00 T

Total Permanent load = 778.00 T


REACTION OVER BEARINGS DUE TO LIVE LOAD

Governing Live Load = IRC Class 70 R + Class A ecc.


Effective Span = 45.5 m
Impact Factor (A) = 1.153

3Class A 70 R + Class A SPV_385


Node max V(T) min V(T) max V(T) min V(T) max V(T) min V(T)
4 14 -1 12 -15 2 -72
11 56 -1 70 -4 194 -4
16 43 -1 73 -4 155 -3
23 42 -1 69 -17 43 -70
From STAAD 30 53 -1 68 -1 86 -1
6 46 -1 76 -1 80 -1
13 43 -8 67 -14 32 -81
20 45 -1 52 -1 163 -1
27 57 -2 98 -2 206 -3
34 15 -1 16 -9 1 -67
Max Total Load
On one End 155.2 155.8 279.81

max V(T) min V(T)


Total LL except SPV = 98.00 -17.00
Total LL with SPV = 206.00 -81.00

LONITUDINAL FORCE OVER BEARING FIXED END


Fix Bearing
Horizontal force at bearing level in the long direction at fixed bearing (other than elastomeric bearing)
= Max of Fh - μ(Rg+Rq) (Cl 211.5, IRC 6-2017)
Fh/2 + μ(Rg+Rq)
Where
Fh = Applied horizontal force = 20% of train loads
Rg = Reaction at free end due to dead load and SIDL
Rq = Reaction at free end due to live load load
μ = Coefficent of Friction at movable bearing
= 0.03 or 0.05
DL + SIDL +SIDL (Surfacing)
Rg = 389.0 T
=
Rq max = 155.8 T

Corresponding Live load over Span = 100 tonne of Class 70 R + 50 tonne of Class A
Braking Force (Fh) = 100 x 0.2
+ 55.4 x 0.05
Fh = 22.77 tonne

Flongitudinal Fh - μ(Rg+Rq) = 6.43 T


Fh/2 + μ(Rg+Rq) = 38.63 T
= 38.63 T
No of bearing resisting forces in long direction = 5.00
Long force per bearing = 7.73 T
Vertical force due to Breaking = 2.93 T

Free Bearing
Fh = μ(Rq + Rg)
= 27.24 T
No of Free bearing in long direction = 5.00
Long force per bearing = 5.45 T
SEISMIC CASE

Seismic Longitudinal
seismic component of permanent loads = 0.096 x 778.0
= 74.69 T
No of bearing resisting = 5.00
Long force per bearing = 14.94 T

Seismic Transverse
Forces in transverse direction
Permanent Load reaction at fixed end = 778.00 T
Total LL = 135.18 T

Seismic component of permanent load = 0.096 x 778.00


= 74.69 T
No of bearings resisting = 5
Transverse force per bearing = 14.94 T
Seismic component of liveload = 0.096 x 27.04
= 2.60 T
No of bearings resisting = 5
Transverse force per bearing = 0.52 T

Seismic Vertical
Seismic Forces over each support due to
Seismic component of Permanent FPL = 49.79 T
Seismic component of Live Load FLL = 1.73 T
No of bearings resisting = 10
*/ At free End Bearing Loaction Horizontal force in transverse direction will be as at Fixed end

Translation in Longitudinal direction


Temperature
Max temp Tmax = 45.00 °C
Min temp Tmin = 2.50 °C
Avg Temp Tav = 23.75 °C
Temp variation Tvar = 10.00 °C
ΔT = Tmax - (Tav-Tvar) = 31.25
Coefficient of thermal expansion = 1.25E-05 per deg C
Movement due to temperature αLΔT = 17.77 mm

Movement due to shrinkage


Shrinkage strain = 0.0002
Movement due to shrinkage = 9.40 mm

Total Movement in Longitudinal direction


Temperature 17.77 mm
Shrinkage 9.40 mm
Total Movement 27.17 mm
Design Movement Factor 1.3 35.33 mm
(Cl 926.1.6, IRC 83-Part III)
Translation in Transverse direction
Temperature
Max temp Tmax = 45.00 °C
Min temp Tmin = 2.50 °C
Avg Temp Tav = 23.75 °C
Temp variation Tvar = 10.00 °C
ΔT = Tmax - (Tav-Tvar) = 31.25
Coefficient of thermal expansion = 1.25E-05 per deg C
Movement due to temperature αLΔT = 1.46 mm

Movement due to shrinkage


Shrinkage strain = 0.0002
Movement due to shrinkage = 0.75 mm

Total Movement in Transverse direction


Temperature 1.46 mm
Shrinkage 0.75 mm
Total Movement 2.21 mm
Design Movement Factor 1.3 2.88 mm
(Cl 926.1.6, IRC 83-Part III)

Rotation in Longitudinal direction

Rotation Due to DL+SIDL = 0.0042 φrad

Rotation Due to Surfacing = 0.0005 φrad

Rotation Due to LL = 0.0027 φrad


Forces
DL 0.0042
Surfacing 0.0005
LL 0.0027
Due to Prestress
total rotation 0.0074 φrad
Design Movement Factor 1.3 0.0096 φrad
(Cl 926.1.6, IRC 83-Part III)
LOAD COMBINATIONS

LC-1 SLS Rare


LC-2 ULS Basic
LC-3 ULS Seismic Long
LC-4 ULS Seismic Transverse
LC-5 ULS Seismic Vertical
SUMMARY OF FORCES OVER FIXED BEARING (B1)

Load Case Vmax Vmin HL HT


DL 63.00 62.00 - -
SIDL (2.00) (40.00) - -
Surfacing 9.00 9.00 - -
LL Without SPV 98.00 (17.00) - -
LL With SPV 206.00 (81.00) - -
Long Force(Braking & Frict.) 2.93 - 7.73 -
Centrifugal force - - - -
Seismic Long. (X+.3Y+.3Z)
Seismic comp of DL 1.55 (1.55) 14.94 4.64
Seismic Trans. (.3X+Y+.3Z)
Seismic comp of DL 4.98 (4.98) 4.48 14.94
Seismic comp of L L 0.17 (0.17) - 0.52
Seismic Vertical (.3X+.3Y+Z)
Seismic Comp DL+LL 5.15 (5.15) 4.48 4.64

Load Combination
LC 1 LC 2 LC 3 LC 4 LC 5
Load Type ULS Seismic ULS Seismic ULS Seismic
SLS Rare ULS Basic Long Transverse Vertical
Dead Load 1.00 1.35 1.35 1.35 1.35
SIDL 1.00 1.35 1.35 1.35 1.35
Surfacing 1.20 1.75 1.75 1.75 1.75
LL Without SPV 0.20 0.20 0.20
LL With SPV 1.00 1.00
Long. Force(Brak. & Friction) 1.00 1.50 0.20 0.20 0.20
Centrifugal force 1.00 1.50 0.20 0.20 0.20

Seismic Longitudinal - - 1.50 - -

Seismic Transverse (LL) - - - 1.50 -


Seismic Transverse (LL) - - - 1.50 -

Seismic Vertical - - - - -

Forces over Fixed Bearing (B1)

Load Combination Vmax Vmin HL HT


LC-1 280.73 -48.20 7.73 0.00
LC-2 308.49 -35.55 11.59 0.00
LC-3 120.60 39.73 23.95 6.96
LC-4 126.01 34.32 8.27 23.19
LC-5 118.29 42.05 1.55 0.00
SUMMARY OF FORCES OVER TRANSVERSE GUIDED POT-PTFE BEARING (B2)

Load Case Vmax Vmin HL HT


DL 63.00 58.00 - -
SIDL 43.00 8.00 - -
Surfacing 9.00 9.00 - -
LL Without SPV 98.00 (17.00) - -
LL With SPV 206.00 (81.00) - -
Long Force(Braking & Frict.) 2.93 - 7.73 -
Centrifugal force - - - -
Seismic Long. (X+.3Y+.3Z)
Seismic comp of DL 1.55 (1.55) 14.94 -
Seismic Trans. (.3X+Y+.3Z)
Seismic comp of DL 4.98 (4.98) 4.48 -
Seismic comp of L L 0.17 (0.17) - -
Seismic Vertical (.3X+.3Y+Z)
Seismic Comp DL+LL 5.15 (5.15) 4.48 -

Load Combination
LC 1 LC 2 LC 3 LC 4 LC 5
Load Type ULS Seismic ULS Seismic ULS Seismic
SLS Rare ULS Basic Long Transverse Vertical
Dead Load 1.00 1.35 1.35 1.35 1.35
SIDL 1.00 1.35 1.35 1.35 1.35
Surfacing 1.20 1.75 1.75 1.75 1.75
LL Without SPV 0.20 0.20 0.20
LL With SPV 1.00 1.00
Long. Force(Brak. & Friction) 1.00 1.50 0.20 0.20 0.20
Centrifugal force 1.00 1.50 0.20 0.20 0.20

Seismic Longitudinal - - 1.50 - -

Seismic Transverse (LL) - - - 1.50 -


Seismic Transverse (LL) - - - 1.50 -

Seismic Vertical - - - - -

Forces over Transverse Guided POT-PTFE Bearing (B2)

Load Combination Vmax Vmin HL HT


LC-1 325.73 -4.20 7.73 0.00
LC-2 369.24 23.85 11.59 0.00
LC-3 181.35 99.13 23.95 0.00
LC-4 186.76 93.72 8.27 0.00
LC-5 179.04 101.45 1.55 0.00
SUMMARY OF FORCES OVER LONGITUDINAL GUIDED POT-PTFE BEARING (B3)

Load Case Vmax Vmin HL HT


DL 63.00 62.00 - -
SIDL 31.00 (2.00) - -
Surfacing 9.00 9.00 - -
LL Without SPV 98.00 (17.00) - -
LL With SPV 206.00 (81.00) - -
Long Force(Braking & Frict.) 2.93 - - -
Centrifugal force - - - -
Seismic Long. (X+.3Y+.3Z)
Seismic comp of DL 1.55 (1.55) - 4.64
Seismic Trans. (.3X+Y+.3Z)
Seismic comp of DL 4.98 (4.98) - 14.94
Seismic comp of L L 0.17 (0.17) - 0.52
Seismic Vertical (.3X+.3Y+Z)
Seismic Comp DL+LL 5.15 (5.15) - 4.64

Load Combination
LC 1 LC 2 LC 3 LC 4 LC 5
Load Type ULS Seismic ULS Seismic ULS Seismic
SLS Rare ULS Basic Long Transverse Vertical
Dead Load 1.00 1.35 1.35 1.35 1.35
SIDL 1.00 1.35 1.35 1.35 1.35
Surfacing 1.20 1.75 1.75 1.75 1.75
LL Without SPV 0.20 0.20 0.20
LL With SPV 1.00 1.00
Long. Force(Brak. & Friction) 1.00 1.50 0.20 0.20 0.20
Centrifugal force 1.00 1.50 0.20 0.20 0.20

Seismic Longitudinal - - 1.50 - -

Seismic Transverse (LL) - - - 1.50 -


Seismic Transverse (LL) - - - 1.50 -

Seismic Vertical - - - - -

Forces over Longitudinal Guided POT-PTFE Bearing (B3)

Load Combination Vmax Vmin HL HT


LC-1 313.73 -10.20 0.00 0.00
LC-2 353.04 15.75 0.00 0.00
LC-3 165.15 91.03 0.00 6.96
LC-4 170.56 85.62 0.00 23.19
LC-5 162.84 93.35 0.00 0.00
SUMMARY OF FORCES OVER FREE POT-PTFE BEARING (B4)

Load Case Vmax Vmin HL HT


DL 63.00 58.00 - -
SIDL 43.00 (40.00) - -
Surfacing 9.00 9.00 - -
LL Without SPV 98.00 (17.00) - -
LL With SPV 206.00 (81.00) - -
Long Force(Braking & Frict.) 2.93 - - -
Centrifugal force - - - -
Seismic Long. (X+.3Y+.3Z)
Seismic comp of DL 1.55 (1.55) - -
Seismic Trans. (.3X+Y+.3Z)
Seismic comp of DL 4.98 (4.98) - -
Seismic comp of L L 0.17 (0.17) - -
Seismic Vertical (.3X+.3Y+Z)
Seismic Comp DL+LL 5.15 (5.15) - -

Load Combination
LC 1 LC 2 LC 3 LC 4 LC 5
Load Type ULS Seismic ULS Seismic ULS Seismic
SLS Rare ULS Basic Long Transverse Vertical
Dead Load 1.00 1.35 1.35 1.35 1.35
SIDL 1.00 1.35 1.35 1.35 1.35
Surfacing 1.20 1.75 1.75 1.75 1.75
LL Without SPV 0.20 0.20 0.20
LL With SPV 1.00 1.00
Long. Force(Brak. & Friction) 1.00 1.50 0.20 0.20 0.20
Centrifugal force 1.00 1.50 0.20 0.20 0.20

Seismic Longitudinal - - 1.50 - -

Seismic Transverse (LL) - - - 1.50 -


Seismic Transverse (LL) - - - 1.50 -

Seismic Vertical - - - - -

Forces over Free POT-PTFE Bearing (B4)

Load Combination Vmax Vmin HL HT


LC-1 325.73 -52.20 0.00 0.00
LC-2 369.24 -40.95 0.00 0.00
LC-3 181.35 34.33 0.00 0.00
LC-4 186.76 28.92 0.00 0.00
LC-5 179.04 36.65 0.00 0.00
BEARING FORCES CALCULATION
SUMMARY OF FORCES:
VERTICAL HORIZONTAL TRANSLATION ROT-TRANS/LONG
BEARING TYPE Vmax Vmin HL HT LONG. TRANS. LONG. TRANS.
(T) (T) (T) (T) (mm) (mm) radian radian
FIXED BEARING (B1)
SLS RARE 281 -48 8 0
ULS BASIC 308 -36 12 0
ULS LONG SEISMIC 121 40 24 7 0 0 0.010 0.010
ULS TRANS SEISMIC 126 34 8 23
ULS VERT SEISMIC 118 42 2 0
TRANSVERSE GUIDED POT-PTFE BEARING (B2)
SLS RARE 326 -4 8 0
ULS BASIC 369 24 12 0
ULS LONG SEISMIC 181 99 24 0 0 3 0.010 0.010
ULS TRANS SEISMIC 187 94 8 0
ULS VERT SEISMIC 179 101 2 0
LONGITUDINAL GUIDED POT-PTFE BEARING (B3)
SLS RARE 314 -10 0 0
ULS BASIC 353 16 0 0
ULS LONG SEISMIC 165 91 0 7 35 0 0.010 0.010
ULS TRANS SEISMIC 171 86 0 23
ULS VERT SEISMIC 163 93 0 0
FREE POT-PTFE BEARING (B4)
SLS RARE 326 -52 0 0
ULS BASIC 369 -41 0 0
ULS LONG SEISMIC 181 34 0 0 35 3 0.010 0.010
ULS TRANS SEISMIC 187 29 0 0
ULS VERT SEISMIC 179 37 0 0
REMARK : Reversibility for rotation is from zero to value given

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